Adi Manual Treining Aeg Electrolux
Adi Manual Treining Aeg Electrolux
Adi Manual Treining Aeg Electrolux
TUMBLE DRYERS
Condenser dryer
© Electrolux Home Products Italy S.p.A. Publication with heat pump
number
Corso Lino Zanussi, 30 ENV06 AEG HP
I - 33080 Porcia – PN - 599 70 66 79
Technical characteristics
Control panel
Description of operation
Structural characteristics
Electrical components and circuit diagrams
Diagnostics
Alarms
Accessibility
1.2 Caution
1.3 Installation
The appliance must be installed on a perfectly flat, level surface in order to ensure that the condensation
produced during the drying process is ducted correctly to the special canister.
The feet should never be removed. There must always be a space between the bottom panel of the dryer
and the floor in order to prevent possible overheating.
height: 85 cm
Dimensions width: 60 cm
depth: 58 cm
volts: 220-240
Voltage
Hz: 50/60
Number of keys varies depending on the model
Number of LEDs varies depending on the model
small LCD on TC2 models
Type of display panel
large LCD on TC3 models
Acoustic signalling device built-in buzzer on circuit board
Serial port DAAS-EAP communications protocol up to 230400 baud
11 positions (models without LCD)
All models feature a built-
Programme selector 15 positions (models with small LCD)
in ON/OFF switch
21 positions (models with large LCD)
Drying system condensation of humidity with heat exchanger
Humidity control conductimetric sensor
Motor single-phase asynchronous with capacitor
Heating unit heat pump
Gas for heat pump R134a 270g
Temperature control NTC sensor
Capacity of canister 4 litres approx.
Canister fill pump with synchronous motor
The boards shown in the figures below may differ slightly from those actually fitted to the appliance.
TC2
Large display
TC3
Small display
With information on display
TC3
Small display
Without information on display
TC4
Without display
The symbols refer to the various drying cycles that can be selected for
COTTON, SYNTHETIC FABRICS, SILK and WOOL.
All programme positions can be configured depending on the model.
1. Configurable key
2. Configurable key
3. Configurable key
4. Configurable key
5. Configurable key
8. LCD
9. Programme selector
Final humidity
Cycle symbols
Alarms
Buzzer
Timer
The buzzer may be deactivated while the dryer is in programme selection (set-up) mode.
Press this key to enable the buzzer. The corresponding LED or symbol will light to indicate that the buzzer is
on. To disable this option, press the same key again.
The buzzer will continue to sound in the event of an alarm even if the normal buzzer function has been
disabled.
Pause
If a drying cycle is being performed, it can be interrupted by pressing START/PAUSE. The appliance goes
into PAUSE mode and the corresponding LED begins to flash.
Press START/PAUSE to resume the drying cycle from the point at which it was interrupted.
3.11.1 Procedure
DISPLAY
LED
DISPLAY
LED
DISPLAY
LED
The appliance is generally factory-set to the average level, though certain models may be configured
differently.
Check with your local Water Board office to determine the level of conductivity of the mains supply in your
area.
L2 or Clean filter
Lights at the end of the drying cycle to warn the user
that the filter requires cleaning.
L3 or Canister full
Lights during the course of the drying cycle if the
electronic control system detects that the floating
microswitch has closed or at the end of the cycle, to
indicate to the user that the canister must be
emptied.
L4 Start / Pause
Flashes (green) when the cycle is in pause mode, or
lights green (fixed) while the cycle is being
performed. If any of the alarm conditions has been
detected, the buzzer will sound three "beeps" twice
within a few seconds, and this LED will begin to
flash (red).
If one or more options are entered, the time shown on the display will increase or decrease.
If the position of the selector is altered after entering the options, but before pressing START/PAUSE, the
options will be cancelled.
• DRYING
If an automatic cycle has been selected, the duration will be the time required to remove the humidity until
the desired humidity level is reached.
If the cycle is timer-controlled, then its duration will be the time entered by the user.
• COOLING
For timer-controlled cycles, the cooling phase has a maximum duration of 10 minutes. For automatic cycles,
the duration of the cooling phase may be shorter (this depends on the temperature inside the drum).
• ANTI-CREASE
The duration of the anti-crease phase is 30 minutes.
The programme may not be modified after a drying programme has commenced.
If the position of the programme selector is changed, the LED corresponding to the START/PAUSE key
begins to flash and the buzzer sounds to warn the user that the operation is not compatible. "Err" is shown
on the display.
If any key is pressed, the LED corresponding to the START/PAUSE key begins to flash and the buzzer
sounds to warn the user that the operation is not compatible. "Err" is shown on the display.
The options permitted for each cycle can be entered only after selecting the drying programme with the
selector at the start of the cycle, or during a cycle but after pressing the START/PAUSE key.
To reset (cancel) a drying cycle, turn the selector to OFF.
2. Fan
3. Condenser
4. Vaporizer
7. Capillary tube
9. Compressor
12. Condensation pump
13. Collector tray
14. Drum
15. Condensation canister
3. Condenser
4. Vaporizer
5. Fluff filter
6. Humid air
7. Capillary tube
9. Compressor
The front panel and the side panels are in enamelled sheet metal, while the rear panel is in galvanized sheet
metal. These panels are secured by self-tapping screws and anchored to the base.
The shaped base is in Carboran, and supports the main components.
1. Front flange
2. Drum band
3. Rear flange
4. Lifters
5. Brush contact band
The condensation water coming from the sump is ducted to the canister by the pump (3) (immersed in the
sump) through the red tube (2).
When the canister is full, the overflow is ducted through the transparent tube (1) back to the sump.
1. Motor
2. Belt tensioner spring
3. Belt tensioner
4. Drive belt
The drum is rotated by a drive belt (4), which is actioned by the pulley of the motor (1), which is anchored to
the base of the appliance. The motor casing is fitted with a belt tensioner (3) which operates together with
the tensioner spring (2) to increase the winding angle between the belt and the drum.
The bi-directional moment of the drum is controlled by the electronic control system, which inverts the power
supply to the motor for brief periods. Reverse rotation of the drum allows the wash load to become
untangled. During these brief intervals of reverse rotation, the power supply to the heater is disconnected.
When the access panel is opened to check the heat exchanger, a microswitch is tripped and disconnects the
power supply to the appliance.
4 5
A. Display board
B. Main circuit board
C. Sensors
D. Electrical loads
E. Keys
F. Programme selector
• The main circuit board receives signals concerning the setting of the drying cycle from the control/display
board.
• The main circuit board powers all the principal components: motor, pump (for dryers with canister in the
upper section), the heating unit and the door interlock.
• The main circuit board controls the status of the door lock, the temperature of the air inside the dryer
(detected by an NTC sensor), the level of humidity of the fabrics (measured by the conductimetric sensor)
and the level of water in the canister.
• The buzzer is built into the main circuit board.
The main circuit board is fitted with an EEPROM memory (external to the microprocessor) which stores
configuration data, the description of the cycle, the status of the dryer in the event of a power failure, and any
alarms.
ROM
This area of memory contains the "firmware" code, which includes the functions provided by the appliance.
• Control of electrical loads (motor, pump, heating unit)
• Control of sensors (NTC, conductimetric sensor, door lock status)
• Control of user interface
• Control of serial port
• Control of power failures and alarms
• Execution of drying programme
In standard-production appliances, this area is a Read Only Memory, which cannot be modified.
RAM
This memory contains the variables, i.e. all the modifiable information used during the execution of the
programme:
• Machine status
• Cycle selected
• Alarms
The RAM is deleted each time the appliance is disconnected from the power supply (in the event of a power
failure or if the dryer is switched off).
The contents of the RAM can be accessed using a computer connected via a DAAS interface.
EEPROM
The EEPROM contains data of different types:
• Power failure and machine status: this information is necessary to re-start the machine in the event of
a power failure.
• Configuration of drying cycle (CCF): this file describes the various steps in the drying cycles for each
family of appliances.
• Machine configuration (MCF): the data contained in this area of memory define the configuration of the
individual appliance.
These files define the following:
- Programmes
- Number and functions of keys
- Functions of the LEDs
- Operation of the buzzer
- Operating limits (voltage frequency)
- Identification of machine (PNC + ELC + serial number)
- Power of heating unit
- Preferential direction of rotation of the motor
A Suppressor
L Live
N Neutral
The suppressor is fitted inside the terminal block, and serves to ensure that radio disturbance generated by
the dryer does not enter the main electrical circuit.
The suppressor functions correctly only if the appliance is correctly earthed.
1. Compressor
2. Run capacitor
3. Motor overload cut-out
16 µF 400V
Power absorption 23 W
2600 / 3000 rpm
The fan, which ducts the warm, dry air into the drum,
is actioned by a motor/fan unit fitted directly inside
the rear air duct.
1. Terminals
2. NTC resistor
3. Capsule
4. Plastic housing
1. Latch lever
2. Coil (on models with
automatic aperture)
3. Coil protective casing
4. Hold the keys down until the LEDs begin to flash and the buzzer sounds.
Models with LCD: When the service engineer accesses the various functions in
diagnostics mode, a code is shown in the bottom right-hand corner of the display (e.g.
C5 - C5 etc.). These are simply codes relative to the programme selector, and have no
ATTENZIONE
effect on the tests to be performed.
Operating
Position of selector Components actioned Function checked
condition
Control of clockwise
¾ Motor TRIAC powered in stepping mode Door closed drum rotation (at low
4 ¾ Compressor cooling fan Max. time 10 min. speed for visual control
of drum shell coupling)
(*) On completion of this test, the compressor re-starts only after a pause of 5 minutes.
Operation of float
¾ Float switch Door closed
9 switch
¾ Canister fill pump: with switch closed Max. time 30 sec.
(with sump empty)
In all models, the same number is displayed in the form of a repeated sequence of flashing of the START
LED (cycling sequence: 0.4 seconds ON, 0.4 seconds OFF, with a pause of 2.5 seconds between each
ON/OFF sequence). In the case of alarm E53, the series of five flashes indicates the first of the two numbers
in alarm code E53 (the alarms relative to the same function are grouped into families).
The alarm is displayed in the form of a repeated sequence of flashing of the START LED (cycling sequence:
0.4 seconds ON, 0.4 seconds OFF, with a pause of 2.5 seconds between each ON/OFF sequence).
Press the START key to display all the other alarm conditions detected by the appliance. The alarms are
displayed in sequence.
9.3.5 Notes concerning alarm conditions E93, EH1, EH2 and EH3
Configuration alarm - E93: If this alarm is detected (when the appliance is switched on),
operation is interrupted and all the LEDs light. It is not possible to access diagnostics mode.
The only operation that can be performed is to switch off the appliance (programme selector
on position "0").
Alarms EH1-EH2-EH3: In the event of power supply problems, the appliance remains in
alarm mode until the mains voltage and frequency are restored to the correct levels, or until
the dryer is switched off (programme selector on position "0"). The alarm family "H" is
displayed and it is not possible to access diagnostics mode nor to use the "rapid alarm
display" option. The complete alarm code can be read only when the abnormal condition has
been eliminated.
Reset
Alarm Description Possible fault Remedy / Machine status
command
E00 No alarm --- --- ---
E21 Canister fill pump TRIAC faulty Faulty wiring; Main circuit board faulty Cycle stopped OFF
E22 "Sensing” circuit of canister fill pump TRIAC faulty Main circuit board faulty Cycle stopped OFF
Frequency of signal from conductimetric sensor too
E31 Main circuit board faulty Alarm enabled only in diagnostics mode ---
high
Frequency of signal from conductimetric sensor too Faulty wiring; Brushes worn/faulty; Main circuit
E32 Cycle stopped OFF
low board faulty.
Appears when displaying the last alarm. If position Faulty wiring; Brushes worn/faulty; Main circuit Alarm enabled only in diagnostics mode
E33 ---
8, NOT OK. board faulty.
Door lock faulty; Faulty wiring; Main circuit board
E45 Door closure sensor Cycle stopped OFF
faulty
Motor faulty; Faulty wiring; Main circuit board
E51 Motor power TRIAC short-circuited Cycle stopped OFF
faulty
Disconnects the power supply to the heating
unit and interrupts reversal of rotation. If the
problem disappears, the alarm is stored in
Motor faulty; Motor overload cut-out tripped; Faulty
E52 Motor overload cut-out tripped memory and the cycle resumes. If the fault OFF
wiring; Main circuit board faulty
persists after several attempts to restore the
power supply (about 35 minutes), alarm E51
is generated.
E53 "Sensing” circuit of motor TRIAC faulty Main circuit board faulty Cycle stopped OFF
Excessive wash load; voltage too low; Cycle paused after a number of attempts by
E54 Motor stopped START
motor/transmission system jammed the motor to re-start
N
Is the power cable OK Replace or repair the power cable and
and correctly connected? perform the diagnostics cycle
Y
N
Does the suppressor built into the terminal block Replace the terminal block/suppressor
function correctly? assembly and perform the diagnostics cycle
Y
N
Does the programme selector knob function Replace or repair the knob/spindle
correctly in mechanical terms?
Y
Is the wiring between the main circuit board and N Replace the main electronic board and
the display board intact? perform the diagnostics cycle. Does the
(Fit and remove the connector) appliance function correctly?
NO
Do the keys move freely and do they correctly Eliminate the mechanical problems
action the buttons? (control panel / keys / supports / spindle)
Y
NO
When the keys are pressed, are the cycle options Replace the main circuit board and perform
correctly entered? the diagnostics cycle
Y
Important!
The diagnostics system cannot be accessed if the main circuit board has not been correctly configured. In
the event of configuration errors (E93), all the LEDs flash.
To remove the door lock latch and the microswitch latch, use a
screwdriver to press the anchor tabs and turn in the direction indicated by
the arrows.
11.8 Canister
IMPORTANT
If the spindle proves difficult to remove, check that it
is in the correct position.
The key spring strip is attached to the main circuit board support by lateral clips.
The water ducts are accessible from the right side of the
appliance.
The condensation water is ducted into the canister (2) through a
tube (1).
When the canister (2) is full, the water which overflows into the
canister support (3) returns through a tube (4) into the sump.
The water which condenses during the drying cycle is collected in a tray (2) communicating with the float
chamber (8).
The pump (3) is fitted inside the cover (1), which is anchored to the base of the appliance using three
screws (S).
As well as the pump (3), the cover (1) also contains the run capacitor for the compressor motor (C) and the
capacitor for the drum rotation motor, as well as the floating microswitch (5).
Pump
To remove the pump (3), remove the assembly (1), detach the wiring from the pump and use a screwdriver
to release the pump, which is pressure-fitted.
Floating microswitch
The floating microswitch is fitted beneath the cover by screws.
When replacing the cover, care must be taken to ensure that the float moves freely.
Detach the belt tensioner spring (2). This loosens the belt tensioner pulley
(3), which is attached to the motor.
Turn the motor towards the interior of the dryer. This loosens the drive belt
(4) which can now be removed.
Loosen the screws (S) which secure the front and rear motor brackets (5),
rotate 90° and remove the brackets.
IMPORTANT
In some models, a plastic spacer is inserted between the rear bushing and
the motor. Ensure that this spacer is correctly inserted when re-
assembling.
The NTC (1) is housed in a special pocket fitted to the side of the
dehydration filter (3) in the heat pump circuit, between the condenser
and the evaporator. The NTC is secured by a spring (2).
To remove the NTC, press the spring to release the lower extremity
and remove the NTC.
To access the overload cut-out PTC, insert a screwdriver into the slot and move the cover to the right.
To remove the overload cut-out PTC, remove the screw (1) which secures it to the compressor, and remove
the cable clamp (2).
Pull the entire overload cut-out PTC assembly outwards.
Remove the screws which secure them in position and remove the
pulleys.
IMPORTANT
GENERAL
EXTRA
12.1.2 Evacuation
12.1.3 Filling
R134a 270g
Unscrew the two masking plates (E) from the front panel,
rotate them by 180°, and replace on the opposite side.