Recommended Environments For Standards Laboratories
Recommended Environments For Standards Laboratories
Recommended Environments For Standards Laboratories
ISA–RP52.1–1975
Recommended Environments
for Standards Laboratories
ISA–The Instrumentation,
Systems, and
Automation Society
ISA–RP52.1–1975, Recommended Environments for Standards Laboratories
ISBN 87664-391-8
Copyright 1975 by the Instrument Society of America. All rights reserved. Printed in the United
States of America. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or
otherwise), without the prior written permission of the publisher.
ISA
67 Alexander Drive
P.O. Box 12277
Research Triangle Park, North Carolina 27709
Preface
This Preface is included for informational purposes and is not a part of Recommended Practice
ISA–RP52.1–1975.
This Recommended Practice has been prepared as a part of the service of ISA toward a goal
of uniformity in the field of instrumentation. To be of real value this document should not be
static, but should be subjected to periodic review. Toward this end the Society welcomes all
comments and criticisms, and asks that they be addressed to the Standards and Practices
Board Secretary, ISA, 67 Alexander Drive, P.O. Box 12277, Research Triangle Park, North
Carolina 27709, e-mail: standards@isa.org.
This standards and practices project began with Task Force No.1 on Environmental Standards as
organized by the Measurement Standards Division in 1959. A report was published in the
February 1961 issue of the ISA Journal, entitled "Recommended Environments for Standards
Laboratories." In 1962 the Measurement Standards Instrumentation Division organized the F-6
Environmental Committee. The Committee's report was published in the October 1964 issue of
ISA Transactions, entitled "Recommended Environments for Standards Laboratories."
The present committee, known as the RP 52 Committee on Recommended Environments for
Standards Laboratories, was organized by the Metrology Division in 1966. This committee
conducted a panel discussion meeting at the 23rd Annual ISA Conference (1968) in New York
City. The purpose was to review the 1964 Recommendations and to elicit new information from
the audience on experience gained from environmental control of standards laboratories.
From a resume of this panel discussion it was possible for the committee members to formulate a
revision of the 1964 Recommendations in light of new information. As an additional step, a re-
edited version of the panel discussion was sent to 29 members of the National Conference of
Standards Laboratories (NCSL) in order to gain further information. Selection for this survey was
made from among the total membership in NCSL on the basis of extended experience with
operation of a standards laboratory where environmental control was a factor of concern and
interest. From responses of a portion of the 29 members selected, it was possible for the
committee to have additional information at hand as an aid in revising the 1964
Recommendations. The result of this somewhat lengthy process of revision is found below.
The ISA Standards and Practices Department is aware of the growing need for attention to the
metric system of units in general, and the International System of Units (SI) in particular, in the
preparation of instrumentation standards. The Department is further aware of the benefits to
USA users of ISA Standards of incorporating suitable references to the SI (and the metric
system) in their business and professional dealings with other countries. Towards this end this
Department will endeavor to introduce SI and SI-acceptable metric units in all new and revised
standards to the greatest extent possible. The ASTM Metric Practice Guide, which has been
published by the American National Standards Institute as ANSI Z210.1, (ASTM E380-76) will be
the reference guide for definitions, symbols, abbreviations and conversion factors.
The ISA Standards Committee on Recommended Environments for Standards Laboratories, RP
52, operates within the ISA Standards and Practices Department, Whitney B. Miller, Vice-
President. The persons listed below serve as members of this committee.
ISA-RP52.1-1975 3
NAME COMPANY
NAME COMPANY
4 ISA-RP52.1-1975
R. W. Stubblefield NASA Johnson Space Center
G. Watton Seattle, Washington
A. J. Woodington Convair Aerospace Division, General Dynamics
This Recommended Practice was Approved by the ISA Standards and Practices Board in
June, 1975.
NAME COMPANY
ISA-RP52.1-1975 5
Contents
1 Purpose .............................................................................................................................. 9
2 Scope ................................................................................................................................. 9
3 Definitions ......................................................................................................................... 9
5 Appendix .......................................................................................................................... 14
5.1 Acoustic noise ....................................................................................................... 14
5.2 Dust particle count ................................................................................................. 15
5.3 Electrical and magnetic fields (shielding) ............................................................... 17
5.4 Laboratory air pressure ......................................................................................... 20
5.5 Lighting .................................................................................................................. 21
5.6 Relative humidity ................................................................................................... 23
5.7 Temperature .......................................................................................................... 26
5.8 Vibration ................................................................................................................ 28
5.9 Voltage regulation .................................................................................................. 29
ISA-RP52.1-1975 7
1 Purpose
The measured value assigned to a standard or measurement instrument has the essential
qualification that the assigned value was valid at the specific time and under the specific
conditions of the calibration. No assurance is made regarding the future value or the value under
different conditions. If the device is physically stable with time, and if a sufficient history is
compiled under environmental conditions that are compatible with the previous calibration, the
confidence level of the assigned value increases. If the specific conditions of measurements are
not repeated when the device is again calibrated, any variables introduced can create substantial
uncertainty. With this fact in mind, it is obvious that there is a need for knowing and maintaining
the environmental factors associated with the various types of measurement standards and
instruments. Aside from the necessity of securing repeatable measurements, environmental
controls help to reduce the number of tedious corrections necessary in making measurements
that are affected by adverse environments.
2 Scope
The usual concept that working standards are less accurate than reference standards and that
the environmental requirements are less demanding is the basis on which these
recommendations are made. The same concept carries over, in general, in differentiating
between Type I and Type II laboratories. It should be emphasized that these recommendations
are intended to apply to Echelon II laboratories only (see Section 3). Moreover, these
recommendations serve primarily as guidelines to the design, construction, and operation of
standards laboratories and, thus, serve as recommended practices and are not to be construed
as mandatory requirements. In many cases satisfactory repeatability of calibrations can be
obtained even though the environment does not comply fully with these recommendations.
3 Definitions
Echelon I: The National Bureau of Standards. This echelon has custody of the national
standards and calibrates lower-level standards by comparison with them.
Echelon II: All levels between Echelon I and Echelon III. Typical agencies included in this
echelon are the standards laboratories of industrial concerns, universities, the Department of
Defense, and commercial calibration laboratories. In some cases Echelon II is divided into two
levels. The standards used in the upper level (Type I) are calibrated by comparison with
standards of Echelon I. In general, the standards in the lower level (Type II) are used to calibrate
standards in Echelon III.
Echelon III: The level at which measuring instruments are calibrated prior to use by the
user. Typical agencies in this level are the production line test departments and service
departments of instrument manufacturers, and the repair and calibration facilities of instrument
users. In general, the standards in this echelon will have been calibrated against standards in
Echelon II.
ISA-RP52.1-1975 9
4 Recommended practices
4.5 Lighting
Applicable Laboratory: All types.
10 ISA-RP52.1-1975
An echelon of standards in a measurement system*
*See Chapter 2 p. 8; also, “An Echelon of Standards,” Chapter 2 pp. 10-13, of Basic Electronic Instru-
ment Handbook, Clyde F. Coombs, Jr., Editor, McGraw-Hill Book Co., New York, 1972.
ISA-RP52.1-1975 11
Requirements:
Types I and II: 1000 lux (lumens per square metre), (approx. 100-foot candles) at bench level or
reading surface.
4.7 Temperature
4.7.1 Applicable Laboratory: Dimensional and Optical
Requirements:
Type I: 20 ±0.3°C.
20 ±0.1°C at gaging point
Type II: 20 ±1°C.
20 ±0.3°C at gaging point
12 ISA-RP52.1-1975
4.8 Vibration
4.8.1 Applicable Laboratory: Dimensional, Optical, Pressure-Vacuum, Acceleration, Force, and
Mass.
Requirements:
Types I and II: 0.25 micrometer, (250 nm), (10 micro-inches) maximum displacement amplitude
from 0.1 Hz to 30 Hz, 0.001g maximum from 30 Hz to 200 Hz.
4.8.2 Applicable Laboratory: Temperature, Flow, dc, Low-Frequency, High-Frequency, and Micro-
wave.
Requirements:
Types I and II: No specific requirements.
ISA-RP52.1-1975 13
5 Appendix
14 ISA-RP52.1-1975
5.1.2 Reference material
1) Knudsen, V. O., and C. M. Harris, Acoustical Designing in Architecture, John Wiley,
New York, 1950.
2) Beranek, Leo L., "Criteria for Office Quieting Based on Questionnaire Rating Studies,"
J. Acoust. Soc. Am. Vol. 28, No. 5, pp. 833-852, September, 1956.
3) Stevens, S. S., "Calculation of the Loudness of Complex Noise," J. Acoust. Soc. Am.
Vol. 28, No. 5, pp. 807-832, September 1956.
4) Stevens, S. S., "Calculating Loudness," Noise Control, Vol. 3, No. 5, pp. 11-22,
September 1957.
5) Beranek, Leo L., "Revised Criteria for Noise in Buildings," Noise Control, Vol. 3, No.
1, pp. 19-27, January 1957.
6) Kryter, Karl D., The Effects of Noise on Man, Academic Press, New York, 1970.
7) Corliss, Edith L. R. and George E. Winzer, "Study of Methods for Estimating
Loudness,"J. Acoust. Soc. Am. Vol. 38, No. 3, pp. 424-428, September 1965.
8) Young, Robert W., "Single-Number Criteria for Room Noise," J. Acoust. Soc. Am. Vol.
36, No. 2, pp. 289-295, February 1967.
9) Ohme, Wolfgang E., "Loudness Evaluation," Hewlett-Packard J. Vol. 19, No. 3, pp. 2-
11, November 1967.
10) Peterson, A. P. G. and E. E. Gross, Handbook of Noise Measurement, General Radio
Company, West Concord, Mass. 7th Edition, 1972.
11) See Chapter 12, "Sound and Vibration," ASHRAE Guide and Data Book - Systems,
American Society of Heating, Refrigeration and Air Conditioning Engineers, New York,
1970.
ISA-RP52.1-1975 15
moisture will tend to reduce the dust content. Pressurization of the laboratory environment will
reduce the entry of dust-laden air (see Laboratory Air Pressure section).
5.2.2 Numerous methods of dust monitoring or dust counting, are described in the literature, some
relatively simple, others relatively complex and with automatic readout. One of the least expensive
is the dry-slide technique.(3) In this method, a projection microscope enlarges the contents of a
glass slide which has been exposed to the air in a particular area of the laboratory for a definite
period of time. The operator counts the number of particles in random sample fields of a gridded
screen and measures their size on the projection microscope graticule. A slightly more complex
and expensive procedure for particle size 5 µm and larger involves microscope counting of particles
collected on a membrane filter through which a known volume of air has been drawn. The procedure
is required in Federal Standard No. 209(4) and detailed operating techniques for sampling in clean
rooms and other areas are available in ASTM-F-25(5) and SAE-ARP-743(6). A Department of Army
Technical Bulletin(7) specifies a modified program similar to that specified in references (5) and (6)
which is considered suitable for use in calibration laboratories equivalent to Echelon II, Type II.
This program gives some measure of assurance that housekeeping, filter maintenance, etc., is
adequate without the costly and time consuming daily routine of clean-room monitoring.
The design criteria of a Class II clean room as outlined in Air Force T.O. 00-25-203 and the
operating criteria of a Class II clean room as outlined in Air Force T.O. 33-1-14 specify dust
counts. The latter, published in December 1962, states that a maximum of 85 x 103 particles
between 0.3 and 10 µm and a maximum of 15 x 103 particles larger than 10 µm per cubic foot will
be tolerated. The new superseding D.O.D. statement, MIL-C-45622A, paragraph 3.2.2. says that
measuring and test equipment and measurement standards shall be calibrated and used in an
environment controlled to the extent necessary to assure continued measurements of required
accuracy giving due consideration to temperature, humidity, vibration, cleanliness, and other
controllable factors affecting precise measurement.
16 ISA-RP52.1-1975
5.2.4 Reference material
1) Snyder, W. F., "Environmental Control of Electric Calibration Laboratories," 15th
Annual Meeting of the American Ordnance Association, Standards and Metrology
Division; Redstone Arsenal, Alabama, January 1960.
2) High Efficiency Particulate Filter Units, Inspection, Storage, Handling, Installation;
U.S. Atomic Energy Commission, Division of Technical Information, Bulletin No. TID-
7013.
3) Marsh, R. C., W. J. Whitefield, and I. M. Kodel, "Dry Slide Technique," Air Engineering,
Vol. 4, No. 4, pp. 44-53, April 1962.
4) Clean Room and Work Station Requirements, Controlled Environment, Federal
Standard 209, (revision a, August 10, 1966; revision b, April 24, 1973).
5) Sizing and Counting Airborne Particulate Contamination in Clean Rooms and Other
Dust-Controlled Areas Designed for Electronic and Similar Applications, ASTM-F-25.
6) Procedure for Determination of Particulate Contamination of Air in Dust Controlled
Spaces by the Particle Count Method, SAE-ARP-743.
7) TB 750-117, Department of the Army Technical Bulletin, "Procedure for Establishment
and Control of Army Calibration Laboratory Environment (Secondary Reference
Level)", 17 July 1970, including Change 1, 24 November 1970.
8) Avery, R. H., "The Meaning of Clean Rooms," Air Engineering, Vol. 1, No. 2-3, pp. 29-
32, May 1959, and pp. 28-31, 51, June 1959.
9) ASHRAE Handbook of Fundamentals, American Society of Heating, Refrigerating,
and Air-conditioning Engineers, New York, 1966.
ISA-RP52.1-1975 17
shielding, instrument shielding, and room shielding may be required in order to minimize spurious
signals. It is good planning to include such details prior to the construction of a laboratory.
Electrical shielding with metals of good conductivity will usually suffice. Unless the requirement
is for measurement on sensitive receivers and similar equipment, it is not necessary to shield a
room to a 100 dB attenuation if cables and instruments are well shielded themselves. Single
sheets of metallic foil will give 60 dB attenuation if properly installed.
Proper grounding is important, but it must be remembered that grounding is a relative matter. All
objects are in electrical relation to a given ground reference; the lowest possible impedance to
the reference should be achieved for all frequencies concerned. The possibility of circulating
currents and coupling of grounding circuits must be minimized. Problems have occurred in the
grounding of vans when used in a dry, sandy desert. The White Sands Missile Range has
experienced this problem.
Since a convenient water table does not always exist, the solution is quite involved and
sometimes uncertain. The former NBS Central Radio Propagation Laboratory encountered a
similar problem when placing transmitters on rocky mountain peaks. Even with a good water
table it is best to have a grid of conductors or a large metallic sheet buried in the ground, rather
than to have a few rods driven into the soil. High-gain, low-level ac and dc amplifiers and null
detectors require an interference-free environment for reliable operation. Where ferromagnetic
weights are used in the vicinity of magnetic fields, shielding precautions should be taken,
although magnetic shielding is rarely necessary in comparison with attenuation of electrical
fields.
Corollary requirements to any effective degree of shielding are those of filtering of electrical
circuits leading into an enclosure, proper sealing around pipes and conduits at their entrance into
the enclosure, effective shielding of doors, shielding of air intakes and exhaust ducts, and the
shielding of fluorescent fixtures. All of these sources of electrical noise and of leakage, in
combination, must be lower in level than the background level obtained by attenuation in the
enclosure shielding. Otherwise there is a loss of effectiveness in the overall shielding.
There are few references in the literature that state ambient background levels for shielded
enclosures in units of radiated field strength. Shielded enclosure characteristics are usually
expressed by their ability to attenuate a signal from either inside or outside the enclosure. This
factor is often called the "shielding effectiveness" and carries the unit of decibels. Military
specifications sometimes give maximum radiation limits for an electronic device in terms of
radiated field strength. Typical examples are MIL-I-16910A, MIL-I-10379A, and MIL-I-11748B.
None of these specifications discusses shielded enclosures. The only known reference which
pertains directly to shielded enclosures and gives values in terms other than decibels is a
Russian interference specification, "Norms for Maximum Admissible Industrial Interference," by
A. Zharow.(5) In the section pertaining to shielded enclosures the author writes, "The radio
interference field level in it (screen room) due to sources outside it (shall) not exceed 2 µV." This
specification covers a frequency range of 0.15 to 400 MHz.
In 1964 the effect of electromagnetic fields upon electrical measurements was studied.(16) This
study, made at fixed frequencies from 10 Hz to 1 GHz, showed that none of the instruments
tested was susceptible to field strengths of up to 1000 µV/m.
A difficulty is often encountered in the measurement of very low intensity radiated fields.
Commercial field strength receivers will not accurately measure fields of the order of 1 µV. Most
electromagnetic fields within a shielded enclosure will not be of sufficient magnitude that a
commercial field strength meter can measure them. The chief limiting factor is the internal noise
of the receiver.
18 ISA-RP52.1-1975
5.3.3 Reference material
1) Enclosure, Electromagnetic Shielding, Demountable, Prefabricated for Electronics
Test Purposes, Military Specification MIL-E-4957A(ASG), Navy Bureau of
Aeronautics, November 1954.
2) Miedzinski, J., "Electromagnetic Screening, Theory, and Practice," Technical Report
MT 135, British Electrical and Allied Research Association, 1959.
3) Benedict, D. L., "Elimination of Radio Interference by Shielding and the Design of
Shielded Rooms," Final Report Project 336, U.S. Navy Bureau of Yards and Docks,
Contract No. NOy22272, Stanford Research Institute, August 1962.
4) Lintov, S. A. and G. P. Gusev, "Screened Measuring Compartments," Measurement
Techniques, No. 5, pp. 577-581, September-October 1958.
5) Zharow, A., "Norms for Maximum Admissible Industrial Interference," available from
the Armed Services Technical Information Agency (ASTIA), Document No. AD-
286596.
6) Efimov, A. P., "Choice of Material for Electromagnetic Shielding of Premises," Radio
Engineering, Vol. 13, No. 11, pp. 80-89, November 1958.
7) Hollway, D. L., "Screened Rooms and Enclosures," Proc. IRE Australia, Vol. 21, No.
10, pp. 660-668, October 1960.
8) Angelakos, D. J., "Radio Frequency Shielding Properties of Metal Honeycomb
Materials and Wire-Mesh Enclosures," Hexcel Products, Inc., Berkeley, California.
9) Standards for Measurement of Shielding Effectiveness of Enclosures (2nd Edition).
Armour Research Foundation, 1960.
10) Lindgren, Erik A., "Merits of the Double Electrically Isolated RF Enclosure," Test
Engineering, p. 22, April 1962.
11) Sachs, H., H. G. Tobin, and W. Benjamin, "Evaluation of Conductive Glass in
Fluorescent Light Shielding Applications." Proceedings of the Sixth Conference on
Radio Interference Reduction and Electronic Compatibility, Chicago, October 1960,
p. 281.
12) Kall, A. R., and F. Kugler, "The Shielded Test Cells of the Titan ICBM Test Facility,"
Proceedings of the Sixth Conference on Radio Interference Reduction and Electronic
Compatibility, Chicago, October 1960, p. 295.
13) Handbook on Radio Frequency Interference (four volumes), Frederick Research
Corporation, Wheaton, Maryland, 1962.
14) "Bibliography on Radio Frequency Interference," IRE Transactions on Radio
Frequency Interference, February 1962, Vol. RFI-4, No. 1.
15) Borden, C. C., "Shielded Rooms for Electronic Equipment", Architectural Forum, Vol.
130, No. 3, pp. 195-196, September1961.
16) Koop, C. D., "Susceptibility of A-C Measurements to Electromagnetic Interference,"
reprint No. 21.4-4-64, presented at the 19th Annual ISA Conference, New York,
October 1964.
17) Theory, Construction, and Testing of Shielded Rooms, SETE 210/93, School of
Engineering and Sciences, New York University, New York, February 1968.
ISA-RP52.1-1975 19
18) Morrison, R., Grounding and Shielding Techniques in Instrumentation, John Wiley
and Sons, New York, 1967.
19) Hoffart, H. M., "Instrument Grounding Keeps Space Signals Clean," Instrument
Technology, Vol. 14, No. 8, pp. 41-44, August 1967.
20) Brown, Harry, "Don't Leave System Grounding to Chance," EDN/EEE, Vol. 17, No. 2,
pp. 22-27, January 15, 1972.
21) Proceedings of the Tri-Service Conference in Electromagnetic Compatibility, IIT
Research Institute, Chicago, Illinois. Ten annual conferences through 1964.
22) IEEE Electromagnetic Compatibility Symposium Record, published by Institute of
Electrical and Electronic Engineers, New York. Available in a number of annual
reports.
23) Taylor, Ralph E., compiler and editor, Radio Frequency Interference Handbook,
(NASA SP-3067), NASA Goddard Space Flight Center, Greenbelt, Md. 1971.
20 ISA-RP52.1-1975
5) Austin and Timmerman, Design and Operation of Clean Rooms, Business News
Publishing Co., 1965, pp. 139.
6) American National Standards Institute, B89.6.2 Working Group, "Temperature and
Humidity Environment Standard for Dimensional Measurement," pp. 54-55, 69-70.
5.5 Lighting
5.5.1 The "general" specification of 1000 lux (lumens per square metre), (approx. 100-foot candles),
at bench level or reading surface is considered to be a sound representation for all types of me-
trology laboratory functions. Probably the most significant consideration that must be taken into
account is the other laboratory and/or equipment conditions and configurations that can cause
degradation in over-all measurement performance.
Consideration must be given to the effect on the values of the equipment and standards under
different lighting conditions. Changes may occur in the measured values of passive standards
which can be directly related to changing levels of radiation from incandescent lights and the
color of the instruments.
The effect of radiation on the control point of the laboratory thermostat is an important
consideration for the same reasons indicated above. It was observed that turning the laboratory
lights out at night in a laboratory using a silver-colored thermostat caused the temperature level
of the laboratory to change by as much as 2.2°C.
There is also the effect of a sudden change in heat load which causes a transient change in
temperature as the air conditioning system adjusts to the gain or loss in a load. Fluorescent lamp
ballasts deliver nearly as much heat load to a system as incandescent lamps.
In specifying the lighting value at bench level, the effect of increased utilization of the individual or
"high rise" console type of equipment should possibly be considered from the view point of
reflective surfaces, console portability (on wheels) and the use on different locations within the
laboratory or in different laboratories.
Another aspect that should be considered is variable intensity lighting. In some laboratories a
number of different measurements may have to be performed under one light source. It would be
advantageous if this light source intensity could be varied. For example, the lighting requirement
to read a meter might be 125 footcandles while at another time on the same bench an
oscilloscope would require only 30 foot-candles of illumination.
The single most important consideration when planning a lighting specification is not a static
number (XXX foot candle at bench level) that is normally quoted. The laboratory function layout,
types of equipment to be used, etc., become important. The user of a recommended practice
must develop an awareness of all the other vitally essential characteristics pertinent to a
"general" specification to effectively achieve the intended results.
Laboratory Design,(2) published in 1951, recommended an illumination of 323 lux 30 foot-candles
(f-c) as being satisfactory for general laboratory work, and the same value is given to private
offices. In 1956, the laboratories of the Electronic Calibration Center at NBS Boulder were
designed with an illumination of 807 lux (75 f-c), using fluorescent lighting. Measurements
indicated that the average value is between 807 and 861 lux (75 and 80 f-c) at a height of 940
mm (37 inches) above the floor level and is reasonably uniform over all benches and desks.
Experience shows that this illumination suffices for most laboratory purposes. In localized areas
where it is sometimes necessary to obtain greater illumination of instrument and vernier scales,
auxiliary lighting from a nearby source is often employed. In the case of optical laboratories, the
optimum of using a lower illumination level is advantageous.
ISA-RP52.1-1975 21
The Third Edition of the IES Lighting Handbook,(3) published in 1966, gives recent information on
levels of illumination that are recommended for many kinds of lighting. Of the hundreds of
lighting situations listed, none relates specifically to that of a measurement laboratory. However,
several are similar to the conditions of a physical measurements laboratory, and the values given
can serve as a guide. These are as follows:
22 ISA-RP52.1-1975
shall have a reflection factor of approximately 60%. It is also recommended that table tops be
constructed of non-reflecting material.
ISA-RP52.1-1975 23
It is a recognized fact that steel will corrode at a fairly low humidity, if it is subjected to:
perspiration from fingertips, corrosive vapors, certain atmospheric gases, or contaminated dust.
If the boundary surfaces of a room are not near temperature equilibrium with the bulk of the room
air, moisture may condense on cool surfaces even at low relative humidities. The answer to such
a rust problem is adequate insulation to bring all surfaces into temperature equilibrium. This also
accomplishes the desired feature of controlling radiation from objects within the room when the
surface boundaries are warmer than the bulk of the room air.
Factual data on corrosion have come as a consequence of the quest for information on humidity.
Corrosion of iron and steel has been a primary interest because ferrous materials are common
and give rise to the more common corrosive problems. Corrosion of nonferrous metals, although
almost universal, is usually unnoticed and is primarily protective in nature. When noticeable or
destructive, it occurs under rather severe conditions, such as the presence of corrosive vapors or
solutions.
Some early investigations provided the following information. To quote from Vernon,(1) "A
fundamental change in the rate of rusting takes place at a critical humidity in the neighborhood of
65% saturation; this change is linked to the hygroscopicity of the rust." According to Vernon,(1,2,3)
two types of corrosion films form on iron, a "primary" and a "secondary" film. The primary film,
which is invisible and protective in nature like that on many non-ferrous metals, forms at low
relative humidities and builds up slowly; then its growth tapers off with time. However, near the
critical humidity of 65%, this protective film breaks down in the presence of gaseous and dust
contaminants causing a very rapid growth of secondary film which is the observed rusting of iron.
This is explained by a surface phenomenon in finely divided particles which act hygroscopically,
i.e., taking up water from the air. If the critical humidity is reached, oxidation is greatly
accelerated by contaminants, the protective or primary film breaks down, and rusting becomes
quite visible. If there are no contaminants, either gaseous or in dust form, the primary film
protects the iron almost indefinitely.
Even at 45% RH, it is necessary that iron parts be cleaned and coated by protective oil and
grease.(6)
24 ISA-RP52.1-1975
For laboratories above 305 m (1000 feet) of elevation, the National Weather Service
psychrometric tables should be consulted for possible effect of altitude on relative humidity.(14,15)
The American Society of Heating, Refrigeration, and Airconditioning Engineers has converted
the psychrometric chart to the metric system. (16)
ISA-RP52.1-1975 25
5.7 Temperature
5.7.1 All laboratories
From information gathered from a representative cross-section of standards laboratories
personnel, the consensus is that performance requirements for low values of rate of change of
temperature are not important and sometimes meaningless if the room temperature or the
temperature at the measurement point remains within the rather narrow limits usually specified
for standards laboratories. In consideration of this general viewpoint, the recommendation for
rate of change of temperature has been deleted in this revision of the 1964 Recommendations.
The matter of the comfortable range of temperature for operation of a facility such as a standards
laboratory is covered in the ASHRAE Handbook of Fundamentals.(12) Various factors are
involved in addition to temperatures, such as relative humidity, movement of air, and degree of
physical activity.
26 ISA-RP52.1-1975
mercury. A one-degree change in temperature at 25°C changes the density of mercury in a
manometer column by 0.02%.
Thermal time lag in the instrument or system being measured and in the temperature-control
system can lead to measurement problems. The method described in Reference (14) gives a
procedure by which this measurement problem has been successfully met.
ISA-RP52.1-1975 27
14) Miller, J. R., "Thermal Constants of Laboratory Instruments," Instr. Tech. Vol. 17, No.
12, pp. 56-60, December 1970.
15) Wilson, B. L., D. R. Tate, G. Borkowski, "Temperature Coefficients for Proving Rings,"
J. Res. Nat. Bur. Stand. Vol. 37, No. 1, pp. 35-41, July 1946.
5.8 Vibration
5.8.1 Laboratories: dimensional, optical, pressure-vacuum, acceleration, force, and mass
Vibration has been a factor to consider in all physical measurements. Balances used in mass
laboratories are affected by vibrations. Users associated with the functions of micromass
measurements, with the calibration of precision optical members,wedges, polygons, etc., and the
calibration of precision manometers must be cognizant of specific problem areas and will
probably find the "general" specification inadequate for their needs.
Measurements that have to be interpreted by the human eye or by photographic means also are
affected by vibration. Since 12-16 Hz is the critical flicker frequency of the human eye, vibrations
having frequencies below 12 Hz can be followed by the eye. Displacements having frequencies
above 12 Hz cause blurring of interferometer fringe patterns. Since one fringe represents 10.7
microinches, displacement of 6 microinches could result in complete washout of the fringe
pattern. A displacement 6 microinches at 12 Hz represents a vibration level of 4.4 x 10-4 g.
For a continuous vibration disturbance in Type 1 laboratories, Ferahian and Ward(5) recommend
a maximum acceleration of 0.001g for frequencies above 100 Hz (see reference for details on
choice of frequency), and a maximum displacement of one microinch for frequencies below 100
Hz, measurements being made at a base of the indicating instrument. For intermittent vibrations,
such as from footsteps, they recommend a maximum acceleration of 0.01g.
It is felt that more emphasis should be placed both on relating vibration levels to the displacement
and on g level. The sensitivity of instruments to vibration is enhanced in some cases by the
direction of the disturbance, e.g., vertical movements for a precision balance should be less of a
problem than horizontal motion while a planointerferometer is more sensitive to vertical motion.
The "general" specification providing a dual recommendation takes into consideration the most
significant parameter for the frequency involved.
Most indicators are not designed to withstand continuous vibrations and should be protected by
suitable cushioning of the mounting or by attaching the gage to a rigid support.
In reading mercury barometers, cathetometers are employed which should be equipped with
levels and mounted on a cork, or sand-concrete platform, or other resilient mounting, to obtain
high mechanical stability. To reduce vibration effects in reading instruments, the following
precautions should be taken:
1) Locate the laboratory away from sources of vibration.
2) Whenever possible, use only equipment that is self-damped.
3) Use local methods to detune the resonant frequencies of instruments:
a) by pneumatic suspensions.
b) by seismographic mountings.
28 ISA-RP52.1-1975
5.8.2 Laboratories: temperature, flow, dc, low-frequency, and microwave
Where there is much noise and vibration associated with certain tests, such as a large flow
stand, isolation should be provided for the convenience of neighboring facilities. This precaution
is for the benefit of both the user and other laboratory areas adjacent to the test area.
Vibration tolerance requirements differ so greatly that a single value, expressed in units of
acceleration due to gravity, may not suffice. Moreover, some equipment will respond rather
violently to vibration at its natural frequency which sometimes comes within the frequency range
of a disturbing force or the brief effect of an impulse. In the case of an impulse, or shock
disturbance, there are the complicating factors of amplitude, duration of pulse, and the
waveshape.
In recent years, there has been a trend toward the use of electronic and oil-damped equipment of
a type that is relatively immune to moderate vibration to replace galvanometers and other types
of instruments that are sensitive to vibration and shock. In consequence, some of the problems
with vibration have been partially corrected by technical advances in instrumentation.
It has been stated that in the use of pointer-type instruments, any environment producing a
deviation equivalent to one-tenth of a scale division has exceeded the threshold of error
determination.(6)
ISA-RP52.1-1975 29
regulators. Many of these have been replaced by the silicon controlled rectifier type (SCR) of
voltage regulators. Only where a very high degree of voltage stabilization is required (better than
0.01%) or when the regulator is required to recover from transients within 50 to 100
microseconds, is it necessary to use specially designed electronic regulators in place of SCR
regulators. With these electronic regulators it is possible to reduce the recovery period from
transients to about 50 microseconds, and hold the magnitude of the transient at the output to
approximately 0.05 that of the input voltage.
Operating characteristics(4) of high quality SCR voltage regulators will give the following
performance, based upon unpublished measurements by the National Bureau of Standards:
1) Voltage stabilization approximately ±0.02% for 10% change in line voltage.
2) Voltage stabilization approximately ±0.002% for 2% change in line voltage.
3) Approximately 0.01% change in output voltage for change of load ranging from zero
to full load.
4) Total harmonic output of output voltage from 2 to 3%.
5) Efficiency of 85 to 90% at full load, but decreasing at smaller loads.
∋
6) Recovery time of the order of 0.1 second time from transients (1/ decay magnitude).
7) Magnitude of transients at output approximately same as at input.
30 ISA-RP52.1-1975
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