Secure Quality
Secure Quality
Structures
1 2
Masahiro NAGATA , Keiji ANDO
1 2
Japanese Society of Steel Construction, PT. Nippon Steel and Sumitomo Metal Indonesia
1. Introduction
In Indonesia, natural disasters such as earthquakes and tsunamis occur frequently as in
Japan, while construction demand is brisk mainly in urban areas with a rapid economic
growth. Currently, reinforced concrete (RC) structures are mainly used in building
construction. In general, while high-rise buildings use a RC center-core structure,
factories and warehouses have RC columns, steel structures are applied only for beams
and roof framing used H-shapes or small shapes. In the future, when the country
accelerates economic growth and urbanization progresses in various places, a shift to
steel structures, which are excellent seismic resistant and labor-productive and allow
short construction periods, is expected to occur due to the social needs listed below as
well as their high structural performance.
(1) Development of safe and secure infrastructures that protect human lives and
economic activities
Recently, in Indonesia, as people had an awareness of the need to reduce disaster
risks, the seismic codes were revised, and tsunami evacuation facilities began to be
built in certain areas. From the viewpoint of BCP, business continuity planning, the risk
reduction against earthquakes, tsunamis and other natural disasters is basic strategies
to national economic activities. Therefore, when developing infrastructures, they are
required not only to protect human lives, but also to be safe and secure against natural
disasters.
(2) Buildings increase in which the superiority of steel structures can be used effectively
as the economy grows
In the process of economic growth, following the development of housings and public
facilities, the construction of commercial buildings to enrich living standard of citizens
and production facilities such as factories and warehouses to support economic
activities becomes active. In these facilities, the merit of steel structures can be
maximized because they require large spaces from functional reasons including
replacement of equipment, versatility for alternative applications, and short construction
periods to enable early investments recovery. In Japan, there has recently been an
increasing number of cases in which schools, hospitals, and other public facilities are
constructed by using steel structures, which allow them to secure large spaces, from
functional reasons such as easiness with which rooms can be renovated and repaired
for alternative usages and replaced medical equipment in addition to improvements for
seismic resistance as evacuation centers in case of disasters.
The columns of high-rise buildings and large facilities have a huge section to support
the heavy load resulting from upper floors. Steels, which are higher strength than other
materials, allow them to design a smaller section, and this enables to have a larger
effective area of rooms, high rentable ratio with high asset value. Facilities such as
airports, stadiums, and stations are required to have long spans from the viewpoint of
facility functionality. Use of high strength steels enables them to reduce the weight of
structures and realize large spaces without columns and walls.
Fig. 1 Increase of Steel Production with Economic Growth and Building Construction Needs
(3) Present
According to the annual statistical surveys of building construction starts 1 by the
Ministry of Land, Infrastructure, Transport and Tourism (MLIT), as indicated in Figure 3,
steel-frame and wooden structures each represent about 40% of the total floor area of
newly constructed buildings, while RC structures occupy around 20%. As far as the
non-residential uses, Figure 4 shows that the percentage of steel-frame structures
exceeds 70% as it proves the benefits of steel-frame structures as mentioned in
Chapter 1. Since steel-frame structures are fabricated in plants and assembled at
construction sites, they increase labor productivity and enable both short construction
periods and high product quality. In particular, steel-frame structures boast of their
overwhelming share of the market for high-rise buildings, long-span large facilities,
commercial buildings, and production facilities such as factories and warehouses
making the most of their superiority, including high strength, long span, and short
construction period. In terms of residential uses, wooden structures account for about
Fig. 4 Share of Steel Structures in the Total Construction Area by Building Use
60%, and steel-frame and RC structures each occupy about 20%. Wooden structures
are used for single-family houses and RC structures for complex housings. Steel
structures are used mainly by pre-fabricated housing manufacturers for single-family
houses and low- to medium-rise complex housings.
Meanwhile, the stock of buildings constructed during the period of rapid economic
growth in urban areas is increasing, prompting the construction market to shift from the
construction of new buildings to their maintenance and management as well as renewal
demand. In addition, the ageing of construction workers and the shortage of skilled
workers engaged in reinforcing bar assembly, concrete form arrangement and so on
have become obvious. In recent years, it is predicted that the share of RC structures for
construction projects tend to decrease, due to the above mentioned environmental
changes surrounding construction market.
Figure 6 summarizes major standards and technical documents for steel-frame buildings
and their organizations in charge. The Japanese Industrial Standards (JIS) for materials
are supervised by the Ministry of Economy, Trade and Industry (METI) and the Building
Standard Low by MLIT. Design Standard for Steel Structures, Structural Steelwork
Specification for Building Construction JASS6, and Technical Recommendations for Steel
Construction for Buildings are established and published by the Architectural Institute of
Japan (AIJ). Technical guidelines to complement the above documents are developed by
the Japanese Society of Steel Construction (JSSC) and other associations.
In Indonesia, various standards for materials, design and construction are included in
Standar Nasional Indonesia (SNI). The seismic codes and the design standard for steel
structures have been developed based on U.S. ones, but composite structure standards
have not been fully developed, and structural engineers are now at the stage of referring
to the standards of various countries. Furthermore, standards, manuals and guidelines for
construction, quality control, inspection, maintenance and management, etc. have not
been fully developed either, and engineers are making decisions on a project-by-project
basis based on their experience. JSSC is not only engaged in conducting research and
studies on steel structures but also establishing various criteria and standards. It believes
that these technical documents will be useful in developing criteria and standards in
Indonesia.
collapse, protecting the lives of Great Hanshin Earthquake (M7.3, serious damages to the
buildings constructed before 1981, the enforcement of new
their occupants, but became
1995 seismic design code)
unusable after the earthquake
Enforcement of the law to promote seismic retrofitting
because they lost value as
Enforcement of the revised Building Standard Law
assets due to damage left on 2000
(Implementation of performance-based design methods)
framework and finishing. Based Tokati-oki Earthquake (M8.0)
2003
on these lessons, a drastic (Oil tank damage by Long-period Earthquake Motions))
change took place in seismic 2004 Indian Ocean Earthquake & Tsunami (M9.0)
As indicated in Table 4, fabricators are classified into five grades according to the size of
buildings handled, and steel materials used3. For example, fabricators of Grade J, the
lowest, can fabricate steel frames for up to 3-story buildings with the tensile strength of
their steel materials at 400 N/mm2 and their thickness of 16 mm or less. There is no limit
to size and the strength of steel materials for the highest Grade S. A look at the
percentage of certified fabricators today shows that Grade S fabricators account for only
1% of the total with Grade M ones occupying 45%. As illustrated in Figure 10, the first
step to acquire fabricator certification is to apply for performance evaluation to a
designated performance evaluation organization, and this organization conducts written
examinations and examines the fabricator’s plants. If the fabricator passes these
examinations, this organization issues a written evaluation, and the fabricator submits an
application to MLIT for
certification together with the Steel Fabrication Plant
the role of organizations that establish the basement for spreading steel structures is
indispensable to secure quality design and construction of steel structures.
JSSC was established in 1965 by bringing together companies and academics related to
steel structures in order to improve steel construction technology and develop and spread
steel structures. At that time, as Japan was entering the period of rapid economic growth,
there was a remarkable tendency for structures to become increasingly huge as
exemplified by many projects to construct high-rise buildings and long-span bridges. Steel
structures were used in various places to meet these social needs. In order to solve
various problems involved in steel structures, by bringing together steel manufacturers,
designers, fabricators, and contractors, including industries of electric powers and
railways, and distinguished academics, it became an urgent issue to be addressed to
promote research and studies on common grounds and take measures such as
developing related standards and establishing laws and systems as technology
progressed. JSSC was founded to meet these demands at the time. During the half
century since it was established, JSSC has struggled in Japan and abroad as an
industry-government-academia partnership that covers materials for steel structures as
well as their design, fabrication, and construction.
Indonesia is also entering a period in which organizations like these needs to play a
major part in spreading and developing steel structures and ensuring their quality in a
stable manner. Figure 12 compares the roles required for spreading and developing steel
structures and the activities of association. Currently, JSSC’s activities do not include the
performance evaluation of new technologies and materials and certification of fabricators.
This is the result of specialization of each organization’s roles in the past 50 years since
JSSC’s establishment, but if the industry is to establish a new association under an
industry-government-academia partnership, such an association should aim at an
organization with functions and roles all related to steel structures. In addition to research
and studies which contribute to spread and development of steel structures, it is important
for the new organization to take an initiative in working on the measures specified in
Chapter 3.
Based on the survey of construction market in Indonesia by METI budget, which was
conducted by JSSC in fiscal 2013, METI’s Training Program “Support for Human
Resources Development to Introduce and Spread Japan’s Disaster Risk Reduction Steel
Technology into Indonesia” was implemented for three years from fiscal 2014 through the
Overseas Human Resources and Industry Development Association (HIDA, current
AOTS). As a technical specialist organization, JSSC has cooperated in this project.
In this project, seminars were held for engineers, government officials, academics, etc.
in Indonesia to give lectures on the superiority of Japan’s seismic technology and steel
structures, which are excellent in the performance of reducing risks involved in natural
disasters such as earthquakes and tsunami, and training programs were provided in
which they were invited to Japan for lectures and technical tours of construction sites and
related facilities. As a result, a project to set up a new organization was announced based
on a public-private partnership. The organization will consist of government officials,
members of related organizations, and distinguished academics by the support of
Japanese side and will aim at spreading high-quality steel structures to contribute to
disaster risk reduction in Indonesia. In the future, it is expected that an Indonesia Society
of Steel Construction or similar association will be established. Success in spreading and
developing steel structures in Indonesia depends on a “strong intention of establishing
and developing an organization representing government, academic communities, and
involving various industries such as steel manufactures, fabricators, contractors, and
design firms, which leads the industry to spread steel structures.”
Bibliography
1
Official Statistics of Japan, Building Starts, portal site, https://www.e-stat.go.jp
2
Website of each association, JSCA, JSFA, JBA, and JSTA
3
Japan Steel-fabrication Appraisal Organization, website, http://www.zentetsuhyo.co.jp/