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Mander Industrial Products: Gauge Repeatablity & Reproducability Report

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spdhiman

The document is a gauge repeatability and reproducibility report. It measures 10 bearing holders with part specification of 50.0±0.05mm using a micrometer. It finds the average measurement, range, and variation between 3 appraisers and across 3 trials. The total variation is 0.0221mm with part variation accounting for 99.8% of variation and measurement system variation only 0.000%.

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Mander Industrial Products: Gauge Repeatablity & Reproducability Report

Uploaded by

spdhiman
31 views1 page
The document is a gauge repeatability and reproducibility report. It measures 10 bearing holders with part specification of 50.0±0.05mm using a micrometer. It finds the average measurement, range, and variation between 3 appraisers and across 3 trials. The total variation is 0.0221mm with part variation accounting for 99.8% of variation and measurement system variation only 0.000%.

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R R Study for QA purpose

Original Title

GAUGE R R STUDY

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The document is a gauge repeatability and reproducibility report. It measures 10 bearing holders with part specification of 50.0±0.05mm using a micrometer. It finds the average measurement, range, and variation between 3 appraisers and across 3 trials. The total variation is 0.0221mm with part variation accounting for 99.8% of variation and measurement system variation only 0.000%.

Copyright:

© All Rights Reserved
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
31 views1 page

Mander Industrial Products: Gauge Repeatablity & Reproducability Report

Uploaded by

spdhiman
The document is a gauge repeatability and reproducibility report. It measures 10 bearing holders with part specification of 50.0±0.05mm using a micrometer. It finds the average measurement, range, and variation between 3 appraisers and across 3 trials. The total variation is 0.0221mm with part variation accounting for 99.8% of variation and measurement system variation only 0.000%.

Copyright:

© All Rights Reserved
Download as XLSX, PDF, TXT or read online from Scribd
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MANDER INDUSTRIAL PRODUCTS

GAUGE REPEATABLITY & REPRODUCABILITY REPORT


Part Name BEARING HOLDER

Drg No. 722059-A Specification : 50.0±0.05mm

Name of Appr. Deepak Kumar ;Yakub Ali ;Rajesh Saini INSTRUMENT NAME MICROMETER

Instrument ID No. MM-01 Instrument Range 0-25 mm

Instrument LC. 0.01mm Date: 13.09.2016


Name of Appr. 3.000 1 2 3 4 5 6 7 8 9 10 AVERAGE

TRIAL 1 49.97 50.01 50.02 50.04 50.01 50.01 50.02 49.99 49.99 50.02

TRIAL 2 49.97 50.01 50.02 50.04 50.01 50.01 50.02 49.99 49.99 50.02
Deepak Kumar TRIAL 3 49.97 50.01 50.02 50.04 50.01 50.01 50.02 49.99 49.99 50.02

Xa=Average 49.970 50.010 50.020 50.040 50.010 50.010 50.020 49.990 49.990 50.020 Xa= 50.0080

Ra=Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Ra= 0.0000
TRIAL 1 49.97 50.01 50.02 50.04 50.01 50.01 50.02 50.00 49.99 50.02
TRIAL 2 49.97 50.01 50.02 50.04 50.01 50.01 50.02 50.00 49.99 50.02

Yakub Ali TRIAL 3 49.97 50.01 50.02 50.04 50.01 50.01 50.02 50.00 49.99 50.02

Xb=Average 49.970 50.010 50.020 50.040 50.010 50.010 50.020 50.000 49.990 50.020 Xb= 50.0090

Rb=Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Rb= 0.0000
TRIAL 1 49.97 50.01 50.02 50.04 49.99 50.02 50.02 50.00 49.99 50.02

TRIAL 2 49.97 50.01 50.02 50.04 49.99 50.02 50.02 50.00 49.99 50.02

Rjesh Saini TRIAL 3 49.97 50.01 50.02 50.04 49.99 50.02 50.02 50.00 49.99 50.02

Xc=Average 49.970 50.010 50.020 50.040 49.990 50.020 50.020 50.000 49.990 50.020 Xc= 50.0080

Rc=Range 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Rc 0.0000

PART Xp=Average(Xa,Xb,Xc) 49.970 50.010 50.020 50.040 50.003 50.013 50.020 49.997 49.990 50.020 X= 50.0083

R = (Ra +Rb+Rc)/No of Appraiser 0.0000

Xdif = [Max(Xa,Xb,Xc)-Min(Xa,Xb,Xc) 0.0010

UCLr = [R]x[D4] 0.0000

LCLr =[R]X[D3] 0.0000

Rp =Max(Xp)-Min(Xp) 0.0700
Measurement Unit Analysis % Total Variation (TV)
Reapeatibility -Equipment Variation (EV) TRIALS K1
2 0.8862
EV = R x K1 0.0000 3 0.5908 % EV =100*(EV/TV) 0.000

Reproductibilitty - Appraiser Variation (AV) Appraiser 2 3


K2 0.7071 0.5231
AV = [(Xdif x K2)²-((EV)²/NR)] 0.001 % AV =100*(AV/TV) 6.262
N= No of Parts
R=No of Trials

Reapeatability & Reproducibility (R&R)

R&R= (EV)² +(AV)² 0.0014 Parts K3 % R&R =100*(R&R/TV) 6.262


2 0.7071
3 0.5231
Part Variation (PV) 4 0.4467 ndc (Number of distinct data)
5 0.4030 categories)=
PV = Rp x K3 0.0220 6 0.2542 % PV =100*(PV/TV) 99.804 1.41 (PV/GRR)
7 0.2634 ndc= 22.473
Total Variation (TV) 8 0.3255
9 0.2549
TV = ((R&R)² +(PV)²) 0.0221 10 0.3146
SIGN

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