C4.4 Engines for Caterpillar Built Machines Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018
i05820332
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty 8H-0663 Bearing Puller 1 5F-7345 Screw 1 A 126-7183 Crossblock 1 126-7177 Puller Leg 2
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove" for the correct procedure.
b. If the engine is equipped with a balancer, remove the balancer. Refer to Disassembly and Assembly, "Balancer - Remove" for the correct procedure.
c. If the engine is not equipped with a balancer, remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove" for the correct procedure.
NOTICE
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Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02445757
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Illustration 2 g02445756
1. Use Tooling (A) in order to remove crankshaft gear (4) from crankshaft (2).
2. If necessary, remove key (1) and remove friction shim (3) from crankshaft (2).
Note: Do not remove the key from the crankshaft unless the key is damaged.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged.
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Illustration 3 g02445758
2. If necessary, install a new friction shim (3) to crankshaft (2).
3. If necessary, install a new key (1) to crankshaft (2).
Note: The crankshaft gear may be a sliding fit on the crankshaft or an interference fit on the crankshaft.
Hot parts or hot components can cause burns or personal injury. Do not allow hot parts or components to contact your skin. Use protective clothing or protective equipment to protect your skin.
4. Heat crankshaft gear (4) in an oven to 150° ± 50°C (302° ± 90°F). Align the keyway on crankshaft gear (4) with key (1) in the crankshaft. Install crankshaft gear (4) to crankshaft (2).
Ensure that shoulder (5) of crankshaft gear (4) is toward the front of the engine.
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End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install" for the correct procedure.
b. If the engine is equipped with a balancer, install the balancer. Refer to Disassembly and Assembly, "Balancer - Install" for the correct procedure.
c. If the engine is not equipped with a balancer, install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the correct procedure.
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