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Site Name:                                LDEQ Agency Interest (AI) #:                

 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       
 
MAINTENANCE SCHEDULE – LIQUID RING PUMP SYSTEM
WEEKLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check oil level (if oil seal) and condition for
the Liquid Ring Pump (LRP).
2. Check for water in oil sight gauge; drain off if
necessary (if oil seal).
3. Observe scavenge line flow for the LRP.

4. Check the operation of the transfer pumps.

\
5. Note the backpressure of the Stripper
blower.
6. Note backpressure of Air/Oil Demister filter.
Should be (<) 4 PSIG. Replace as required
(if oil seal).
7. Monitor the operation of the Stripper
effluent pump and note the reading of the
totalizing flow meter.
8. Drain solids from the bottom of AWS-1.

9. Check bag filter and carbon pressures. Change


bags as necessary to maintain flow. Note the
differential pressures from vessel to vessel.
10. Check levels on storage tanks. Empty, as
necessary.

11. For systems with Liquid carbon, check


backpressure and flow rate through totalizer.
If flow rate is less than influent flow rate or 5
GPM, whichever is greater, back flush carbon
vessel by switching the influent and effluent
lines on the vessel. Allow 2-3 cycles and
return hoses to original positions.

12. Check all return lines from AWS-3 (if oil


seal) and carbon tanks. Make sure they free
flow back to the AWS-1 tank.

13. Check air readings from each extraction line


to calculate equivalent COC removal.

Signature:_________________________________________________________________________
Date:_____________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       
 
MAINTENANCE SCHEDULE – LIQUID RING PUMP SYSTEM
MONTHLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check transfer pumps and conductivity probes for
signs of Mineral deposits and clean if necessary.

2. Grease the bearings on the Liquid Ring Pump


(LRP) (every other month). Give each grease fitting
2 shots of grease.
3. Check and clean conductivity level probe rods in
AWS-1.
4. Check and clean sight glass gauge for silt, iron, and
calcium build-up. Replace sight glass if needed.

5. Inspect the OWS packing.

6. Check all hoses for deterioration.

7. Inspect the aeration tubes in the stripper.

8. Clean radiator of dust, dirt, leaves, etc.… (if oil


seal).
9. Tighten nuts and bolts on liquid ring flanges and
hose clamps.
10. Check all hoses for deterioration.

11. Inspect walls, motors, fans, components for any


damages or corrosion.
12. Check the separation tanks AWS-1, AWS-2 and
AWS-3 for solids or scaling.

Signature:_________________________________________________________________________

Date:_____________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – LIQUID RING PUMP SYSTEM


QUARTERLY MAINTENANCE TASKS
When
Task Comments
Complete
1. Chemically descale transfer pump and conductivity
probes and discharge check valve.
2. Clean Liquid Ring Pump (LRP) oil strainer for oil
seal and wye strainer for water seal.

3. Check LRP system piping for leaks.

4. With power off, perform a wire pull test and


tighten all electrical connections in the control
panel.
5. With the power off, check all electrical connections
at the motor junction boxes. Check the wires for
corrosion.
6. Grease motors.

7. Test high level and high temperature sensors and


alarms.
8. Test E stop button.

9. Calibrate vacuum transducer. With vacuum off,


check and set the zero setting. With the vacuum
running at a constant vacuum. Check and adjust the
span screw, clockwise to adjust reading higher.
10. General structure inspection. Door, ceiling, wall
panels for leaks or damage.

Signature:__________________________________________________________________________

Date:______________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – POSITIVE DISPLACEMENT PUMP SYSTEM


WEEKLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check gear oil, temperature and condition of the
PD vacuum pump, note any excessive
temperature rise, oil consumption or vibration.
2. Check the operation of the transfer pumps.

3. Check the backpressure of the Stripper blower.

4. Monitor the operation of the stripper effluent


pump and note the reading of the totalizing flow
meter.
5. Drain solids from the bottom of AWS-1.

6. Check AWS-1inlet strainer. Strainer can be


removed after the first month of operation.
7. Check, and drain/flush solids from the bottom of
AWS-1tank.
8. Check levels on storage tanks. Empty as
necessary.
9. Check bag filter and carbon pressures. Change
bags as necessary to maintain flow. Note the
differential pressures from vessel to vessel.
10. For systems with Liquid carbon, check
backpressure and flow rate through totalizer. If
flow rate is less than influent flow rate or 5
GPM, whichever is greater, back flush carbon
vessel by switching the influent and effluent
lines on the vessel. Allow 2-3 cycles and return
hoses to original positions.
11. Check air readings from each extraction line to
calculate equivalent COC removal.

Signature:_________________________________________________________________________

Date:_____________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – POSITIVE DISPLACEMENT PUMP SYSTEM


MONTHLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check transfer pumps for signs of mineral
deposits and clean if necessary.
2. Grease the bearings on the liquid ring pump
(every other month). Give each grease fitting 2
shots of grease.
3. Check and clean conductivity level probe rods in
AWS-1and sump.
4. Check and clean sight glass gauge for silt, iron,
and calcium build-up. Replace sight glass if
needed.
5. Inspect the OWS packing.

6. Inspect the aeration tubes in the Stripper.

7. Tighten nuts and bolts on flanges and hose


clamps.
8. Check all hoses for deterioration.

9. Inspect walls, motors, fans, and components for


any damage or corrosion.
10. Check the separation tank for solids or scaling.

Signature:_________________________________________________________________________

Date:_____________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – POSITIVE DISPLACEMENT PUMP SYSTEM

QUARTERLY MAINTENANCE TASKS


When
Task Comments
Complete
1. Chemically descale transfer pump and
conductivity probes and discharge check valve.
2. Clean all wye-strainers.

3. Check PD blower vacuum system piping for


leaks.
4. With power off, perform a wire pull test and
tighten all electrical connections in the control
panel.
5. With the power off, check all electrical
connections at the motor junction boxes. Check
the wires for corrosion.
6. Check gear oil level, top off as needed.

7. Refer to PO O&M manual for greasing and oil


service. Transfer pump and air stripper blower
motors have sealed bearings and do not require
greasing.
8. Test high level and high temperature sensors
and alarms.
9. Test the Stop button.

10. Calibrate vacuum transducer. With vacuum off,


check and set the zero setting. With the vacuum
running at a constant vacuum. Check and adjust
the span screw, clockwise to adjust reading
higher.
11. General structure inspection. Inspect door,
ceiling, and wall panels for leaks or damage.

Signature:___________________________________________________________________________

Date:_______________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE - SVE SYSTEM


WEEKLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check gear oil, temperature and condition of the
vacuum pump, note any excessive temperature
rise, oil consumption or vibration.

2. Check the operation of the transfer pumps.

3. Check AWS-1inlet strainer. Strainer can be


removed after the first month of operation.
4. Check, and drain/flush solids from the bottom of
AWS-1tank.

Signature:___________________________________________________________________________

Date:_______________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE - SVE SYSTEM


MONTHLY MAINTENANCE TASKS
Task When
Comments
Complete

1. Check transfer pumps and conductivity probes for


signs of mineral deposits and clean if necessary.

2. Grease the bearings on the motor (every other


month). Give each grease fitting 2 shots of grease.

3. Check and clean conductivity level probe rods in


AWS-1.
4. Check and clean sight glass gauge for silt, iron, and
calcium build-up.
5. Check vacuum gauges to ensure that max. Vacuum
is not exceeded.
6. Inspect air filter on optional CFM gauge for
moisture. Drain high vacuum switch.
7. Check motor amp draw. Check all switches for
proper operation. Check all wiring for loose
connections.
8. Tighten nuts and bolts on flanges and hose clamps.

9. Check moisture separator for pressure drop across


filter/moisture demister(pressure drop should not
exceed 6" H20 (0.44 in Hg) under normal operating
conditions.)
10. Inspect walls, motors, fans, components for any
damages or corrosion.

Signature:___________________________________________________________________________

Date:_______________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE - SVE SYSTEM


QUARTERLY MAINTENANCE TASKS
Task When Comments
Complete
1. Chemically descale transfer pump and
conductivity probes and discharge check valve
optional.
2. Clean all wye-strainers.
3. Check vacuum system piping for leaks.
4. With power off, perform a wire pull test and
tighten all electrical connections in the control
panel.
5. With the power off, check all electrical
connections at the motor junction boxes. Check the
wires for corrosion.
6. Check gear oil level, top off as needed optional.
7. Refer to PO O&M manual for greasing and oil
service. Transfer pump motors have sealed
bearings and do not require greasing.
8. Test high level and high temperature sensors and
alarms.
9. Test the Stop button.

10. Calibrate vacuum transducer. With vacuum off,


check and set the zero setting. With the vacuum
running at a constant vacuum. Check and adjust
the span screw, clockwise to adjust reading higher.

11. General structure inspection. Inspect door, ceiling,


and wall panels for leaks or damage.

Signature:____________________________________________________________________________

Date:________________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – OZONE SPARGE SYSTEM


WEEKLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check O2, O3, oxygen delivery pump, and air flow
booster contactors.
2. Check the O3 production.
3. Check the O2 purity for proper production of O3.
4. Monitor the reactor pressure and O2 flow and
compare against the manufacturers specifications.
5. Check O2 compressor inlet air filters. If needed
clean or replace.
6. Check air flow booster compressor inlet air filters. If
needed clean or replace.
7. Check water separator for proper function and check
filters and O-ring. If needed clean or replace.

8. Check each ozone injection point for ozone leaks.

9. Inspect enclosure intake filters.


10. Test all auto drains.
11. Inspect HVAC and/or ventilation filters and louvers.

12. Test operation of heaters and exhaust fans.


13. Cycle through all ozone points, check, and record
pressure and flow at each point. If high breakthrough
pressures are present injection point may be plugged
of scaled over.
14. Check system lag times for proper settings.
15. Inspect integrity of hoses, fittings, piping, and valves

16. Inspect O2 moisture indicators. Blue indicates that


no moisture is present, pink or white indicates that
moisture is present. If moisture indicator is pink or
white disable ozone production and contact factory.

17. Check valve run times to insure system is running


properly on each point.
18. Check to see that the product type (O2, O3, etc..) is
properly selected.

Signature:___________________________________________________________________________

Date:_______________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – OZONE SPARGE SYSTEM


MONTHLY MAINTENANCE TASKS
Task When Comments
Complete
1. Check pressure gauge to ensure that maximum
pressure is not exceeded.
2. Check motor amp draw. Check all switches for
proper operation. Check all wiring for loose
connections.
3. Check for loose fittings and bolts.

4. Check functionality of check valve.

5. If applicable, check oil level and condition.


Replace as recommended by manufacturer.

Signature:___________________________________________________________________________

Date:_______________________________________________________________________________
Site Name:                                LDEQ Agency Interest (AI) #:                
 
RAC Client:                                              
  
RAC Project Name:                       
 
RAC Project Number:                       

MAINTENANCE SCHEDULE – OZONE SPARGE SYSTEM

QUARTERLY MAINTENANCE TASKS


When
Task Comments
Complete
1. Check Ozone Sparge system piping for
leaks.
2. Inspect all plastic fitting in system for
integrity.
3. With power off, perform a wire pull test
and tighten all electrical connections in
the control panel.
4. With the power off, check all electrical
connections at the motor junction boxes.
Check the wires for corrosion.
5. Check compressor oil level, top off as
needed.
6. Refer to O&M manual for greasing and
oil service.
7. Test high level and high temperature
sensors and alarms.
8. Test the Stop button.
9. General structure inspection. Inspect door,
ceiling, and wall panels for leaks or
damage.

Signature:___________________________________________________________________________

Date:_______________________________________________________________________________

Note: Non-routine maintenance for the 6-month and 12-month service kits should be conducted as a System Repair
(SR) not routine Operation & Maintenance (O&M).

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