Efficiency Vermont Stehmeyer Napolitan Ashrae Guideline 36 PDF
Efficiency Vermont Stehmeyer Napolitan Ashrae Guideline 36 PDF
Efficiency Vermont Stehmeyer Napolitan Ashrae Guideline 36 PDF
Control Sequences
Note: If you’re reading this in PDF Format, please keep in mind it was sourced from a
presentation and there are cues to click listed in the notes that would trigger animations
in the presentation. Please ignore these cues in the following notes.
About us:
Rick Stehmeyer
Matt Napolitan
1
Presentation Overview
• Guideline 36 is 176 pages. We will not cover EVERYTHING!
• GL 36 advocates for:
• Using technology, experience and science, even if it
results in complexity, to reduce energy use.
• Using Closed Loop Controls
• Using the variable you are trying to control to inform
your control system.
• Identifying potential problems before they become
alarms.
GL 36 advocates for…
<click>
2
Concepts in this Presentation
• Purpose and Scope of Guideline 36
• Document Arrangement
• Zone Grouping and Control
• VAV with Reheat Control
• Multizone AHU Mixing Box Control
• Closed Loop SAT Reset
• Using an Importance Multiplier and Heating and Cooling
Requests
• SAT Trim and Respond
• Controls Network Architecture
• Smart Alarming
• FDD
<click>
3
Current State of Affairs
This works in a lot of cases and makes technical and financial sense.
Usually, the newer model is as affordable as the last one you bought, but comes with
greater efficiency.
4
Current State of Affairs
Efficiency
Equipment Life
(Operational Hours)
5
Since new equipment can live longer a barrier for greater efficiency is created as time goes
on.
Nobody ran out and replaced all their perfectly good lightbulbs with CFLs when they came
out. Same with LEDs.
5
Ye Old Bulbs:
https://upload.wikimedia.org/wikipedia/commons/8/80/Edison_incandescent_lights.jpg
LED :
https://upload.wikimedia.org/wikipedia/commons/thumb/4/4a/Hitachi,_LED_light_bulb,_LD
A15D-G,_E26_cap,.jpg/180px-Hitachi,_LED_light_bulb,_LDA15D-G,_E26_cap,.jpg
Rick
5
Get outside the box. No really.
We have to use our innovation, imagination and knowledge to find efficiency here.
With Roof top units, with AHUs, with HVAC equipment you have in your building right now.
We have to challenge status quo and get outside our “comfort zones” with approach
(excuse the pun)
<click>
RTU :
https://upload.wikimedia.org/wikipedia/commons/9/90/Rooftop_Packaged_Units.JPG
Rick
6
Current state of HVAC Design
RAF
EA RA
N.C. VFD
AI: RAT
AO: ECON
N.O.
SAF
N.C. PF CC-1
OA
VFD
CHWS
AI: MAT DI: FRZ AI: SAT
CHWR
AO: HEAT
V-1 24
V-2
First off is the status quo as shown here, in particular the mixing box.
Status quo sequences and configurations of HVAC equipment currently dominate the
industry.
Source: Cx Associates
Rick
7
We’ve always done it this way
All this makes a culture where changing building automation systems is difficult.
Its confusing to most folks, and there tends to be a lot of educated guess work and
repeating “what works”
Rick
8
The most dangerous phrase
But this causes stagnation and may result in excessive energy use.
9
BREAK THE CYCLE
Different
The same old Results
results
New
Perspective
10
We need to break the cycle of this type of “do what works” thinking.
<matt> 4:12
Rick
10
The 2030 Challenge
11
The 2030 Challenge
Matt
12
Energy Production in USA
Matt
13
Energy Production in USA
Matt
14
Energy Consumption in USA
Matt
15
Energy Consumption in USA
Matt
16
The AIA Is On Board
AIA 2030 Commitment provides A/E firms with a roadmap to measure and improve
towards achieveing the goal.
Matt
17
ASHRAE Is On Board
ASHRAE is working to provide engineers with the tools to realize the 2030 commitment.
Matt
18
Guideline 36
Matt
19
Air side systems only
20
Note: From Avatar the last air bender – Check this out if you’ve not seen it.
Image Source:
http://i1222.photobucket.com/albums/dd484/EuTerak/Korra%20gifs/i3zriRdN4nzIc.gif
http://3.bp.blogspot.com/-
qMHmBAJx1vY/VlutNRukyUI/AAAAAAAAAZQ/R7ArYaQk_fs/s1600/tumblr_mgxz6ceMyH
1rgq6iro1_500.gif
http://i1222.photobucket.com/albums/dd484/EuTerak/Korra%20gifs/i3zriRdN4nzIc.gif
http://www.playbuzz.com/geekgirl10/how-well-do-you-know-avatar-the-last-airbender-
and-avatar-the-legend-of-kora
Matt
20
Guideline 36 – Field Verified
These are not pie-in-the sky “bright ideas”. They’ve been proven.
Matt
21
Guideline 36 – Verified on the West
Coast
<click>
Matt
22
Guideline 36 – In New England
When you translate those sequences of operation to northern New England, you can’t
take everything for granted.
Matt
23
Guideline 36 – In New England
That means you have to put on your thinking cap and sharpen your pencils.
<click>
Matt
24
Smart Application
Minimal Additional Hardware
In a typical AHU set up, you are adding MAYBE two damper actuators and two air flow
stations.
That’s it! All the gains that GL 36 gives us are done with more thoughtful applications of
sequences of operation including better use (or the use at all) of available information.
<click>
Matt
25
Guideline 36
• Sequences are more complex and more involved
than the status quo.
“Wringing more efficiency out of VAV systems requires more complex sequences of
operation.”
Sequences are more complex, necessarily. Nothing is rocket science, but it needs careful
attention.
The GL is not yet publicly released. It does not cover ALL HVAC systems yet.
Rick is going to go over the systems and equipment currently covered by the GL.
<click> 8:30
Matt
26
Document Arrangement
• Guideline 36 is a collection of sequences:
• Standardization is the goal
• Contains
• Definitions
• Point Layouts
• Sequences
• FDD
RIck
27
Guideline Overview and Systems
28
The guideline covers air side systems and provides point layouts for each system covered.
This is really nice because this allows both designers and implementers to standardize
their layouts on each job.
You will always know what is expected for hardware for your application.
28
Designers and Implementers Working
Together
29
They wanted to reduce time for both design engineers and control contractors by uniting
them under common practice, and while advancing the state of the art.
<Click>
29
PURPOSE!
30
30
Born out of research
31
90.1 (Energy)
55 (Comfort)
62.1 (Ventilation)
Tech committee 1.4’s other current research projects are informing the guideline as they
progress.
Rick
31
Born out of research
32
Tech committee 1.4’s other current research projects are informing the guideline as they
progress.
and
THE POINT IS THAT ASHRAE IS TAKING THIS VERY SEROIUSLY AND IS DEDICATING
SIGNIFICANT RESOURCES TO GETTING THIS RIGHT.
Image Source:
https://www.ia.omron.com/support/faq/answer/include/faq00667/img/FAQ00667-
1.jpg
32
Application
33
It applies to mainly commercial office buildings currently, but can be adapted to most
commercial buildings with multizone VAVs.
Any use of the guideline has to be done in a conscientious manner. That is,
It is not something you can take off the shelf verbatim and just stick into a spec
document.
<Click>
Rick
33
Starting Point
AHU
Zone Group
Zones
34
The guideline starts at the bottom level of any building: the zones
Image Source:
Rick
34
Spaces? Zones?
35
Rick
35
Zone Control Characteristics
36
Image Source:
Rick
36
Zone Control Characteristics
37
Image Source:
Rick
37
Deviation from Status Quo
38
Each zone is required to have two separate PIDs controlling the space temperature!!
This tends to be a shocker for some in the controls world who are very comfortable with
the “keep it simple approach”
This is the typical reaction I get from those folks <click for animation>
Rick
38
Simultaneous Heating and Cooling
39
Rick
39
“This is what we always do, it works!”
40
This was left over from pneumatics and carried over into DDC.
Rick
40
Deviation from Status Quo
Cooling Set
Point
Deadband Deadband
Te
Ro ratu
mp
om re
Heating Set
e
Point
Cooling Heating
Demand Demand
41
The Guideline specifies when you enable / disable the loops to prevent a tug of war.
They’re only enabled when there is heating / cooling demand as shown here.
This too is important because your control product has to allow for a programmer to stop
a loop from calculating or winding up.
Image Source:
Rick
41
Another Deviation from Status Quo
42
42
Grouping
AHU
Zone Group
Zones
43
Image Source:
Rick
43
Grouping
Zone Group 2
(Offices)
Zone Group 1
(Processing)
44
You might have some offices served by the same AHU as the area doing the work,
However, they all represent a common load as far as the AHU is concerned.
44
VAV with Reheat
• We are covering this because it is the most common piece
of equipment
• The Guideline:
• Links the VAV sequence to the Zone definition and zone
Group definition
• Provides point layout
45
VAVs!
46
46
VAVs Covered
47
47
VAV with Reheat
48
Everything here is fairly typical for a more elaborate VAV than status quo normally
provides, but not out of most people’s comfort zones (no pun intended).
48
Important Inputs / Outputs
49
In retrofit situations, there may VAV controllers that do not have position feedback.
There are ways to deal with this, we are happy to talk about those at the end of the
presentation.
<Click>
49
Here is why
50
The demand signals are mapped to the valve and damper as shown <click for color>
50
Now in Color!
51
<Let me get the professor to give you the run down of this limit>
51
MAX Discharge – ASHRAE 62.1
52
Matt to jump in and talk about Vent. Effectiveness at: DAT > (RMT+15)
Results in a distribution Effectiveness of 0.8 that is used in multizone equation for vent.
In the breathing zone (Vbz)
Zone outdoor airflow – the actual amount of Outdoor air that the standard allows you to
consider when verifying compliance
You need to provide 20% more outdoor air than your calculated uncorrected breathing
zone requirement
So its easier to keep the DAT limited for better mixing of your OA into your Vbz than to
modify your minimum OA damper control to accommodate a warmer DAT from any VAV.
52
“Logic is the beginning, not the end,
of Wisdom.” - Spock
Room
Temp
0-100%
Temp Demand Damper
PID Mr. Scott
Signal Actuator
Cooling we need
Setpoint more
power!
Room
Temp
0-50%
Heating Damper
PID Temp Demand
Valve Actuator
Heating Signal
Setpoint
53
The cooling PID, on a call for cooling is activated and drives the VAV from min cooling
flow (or min flow) to max flow.
Then on a call for more heating (as the PID winds up more) <click>
The VAV modulates the damper open to heating max air flow (which is different from
Cooling Max Flow).
The PIDs allow you to have different tuning parameters for each piece of the sequence.
This allows for different reactions to your heating coil vs your damper actuator. There
can be seasonal tuning adjustments made to further refine control.
Moving on, we are going to now talk about Multizone AHUs <click> 20:00
Image Source:
https://jameskillough.files.wordpress.com/2012/04/scotty.jpg
53
Grouping
AHU
Zone Group
Zones
54
Image Source:
Rick
54
Multizone AHU Mixing Box Control
• The guideline provides some key differences that are
important to know about.
• We will be covering mixing box control and supply air
control
• There are other new control strategies that the guideline
implements for multizone AHU’s that we will not be
covering today.
55
Mulitzone AHUs
56
There are some key things I’d like to point out here
56
Mulitzone AHUs
57
A Mixing box is this section right here where the Return Air damper and the Outside air
dampers work to mix the air before it
Is drawn through the heating and cooling coils by the supply fan.
The idea being using free cold air (freecooling) when its cold out helps your economic
situation in the winter
57
Deviation from Status Quo
Individual Analog
Outputs for each
actuator on the
economizer
dampers!
58
There are some key things I’d like to point out here
This is because Mixing box control has evolved form status quo <click>
58
Status Quo Mixing Box Control
EAD
25% Open
AHU SAT
0-100% 25%
PID Temp Demand RAD
Demand
AHU SAT Signal 75% Open
Set Point
OAD
25% Open
Here a PID looks at the difference between AHU SAT and setpoint and calculates a
demand signal.
59
Mixing Box Control
Traditional
100 %
RAD
Damper Position
OAD
% Open
EAD
OA
Minimum
0%
0% 100 %
Supply Air Control Loop signal
The dotted line is the minimum OA setting determined by the engineer to meet ASHRAE
62.1 requirements for ventilation.
Here you can see all three dampers react proportionally and simultaneously to that PID
loop output.
60
GL36 Mixing Box Control
EAD
100% Open
AHU SAT
0-100% 25%
PID Temp Demand RAD
Demand
AHU SAT Signal 100% Open
Set Point
OAD
25% Open
Again, we have 25% demand signal, but what’s different here is that 2 of 3 dampers are
full open.
61
New Mixing Box Control
62
This mixing box control is very different from what you may have seen in the past.
Also notice that the variable names are different. That’s because the GL gives
recommendations on the maximum limits of these individual damper control strategies
62
Mixing Box Control with AFMS
63
Notice here that this is in response to Outdoor Airflow control (from the AFMS that we
talked about earlier).
So there are two controlling process variables acting on the same set of dampers here,
and its important to review both sets
63
RP-1455 Supporting Data
64
They did this because they wanted to reduce the mixing box pressure thus saving fan
energy on the supply fan
These charts are from the research project they conducted to inform this new sequence.
You’ll notice that at 50% demand (they indicated open here), both dampers again are
wide open.
This change again only requires two more damper actuators and two analog outputs on
the sequence to bring to life.
<pass to matt>
64
Example S.Q. Mixing box
0-100%
0% Temp
PID Demand
Signal
Return Fan
20% Open
EA
OA
20% Open
65
65
Example S.Q. Mixing box
0-100%
60% Temp
PID Demand
Signal
Return Fan
60% Open
EA
Call for
OA
Cooling
60% Open Drop in
SAT
66
66
Example GL36 Mixing box
0-100%
60% Temp
PID Demand
Signal
Return Fan
100% Open
EA
67
67
GL36 Building Pressure Control
68
68
No Building pressure Control?
69
No problem!
By directly measuring the values you are trying to control (OA and RA CFM)
<click>
69
Guideline 36 vs Status Quo
Mixing Box Control – Status Quo – Dependent Damper Control
<click>
Matt
70
Guideline 36 vs Status Quo
Mixing Box Control – Status Quo – Dependent Damper Control
<click>
Matt
71
Guideline 36 vs Status Quo
Mixing Box Control – Status Quo – Dependent Damper Control
<click>
Matt
72
Guideline 36 vs Status Quo
Mixing Box Control – Status Quo – Dependent Damper Control
Check your CO2 levels. I bet they’re in the 600 – 700 range if you have this control.
<click>
Matt
73
Multizone AHU Supply Air Control
• How is GL 36 Different?
• We just saw changes in mixing box control
• The GL uses space demand to inform the AHU supply
air temp. Not OAT.
• Space demand is weighted to better reflect the
demand's potential impact on the system.
74
Guideline 36 vs Status Quo
SAT Control – Status Quo – OAT Reset (Maybe)
70°F
OAT
35°F
55°F 75°F
Air Handler Discharge Air Set Point
IF your AHUs reset their SAT’s at all, the traditional method is to reset SAT is reset on OAT.
As the OAT goes down, the need for warmer air goes up right?
OAT is the proxy variable for building load. This is “the way we’ve always done it”.
Is that a valid reason for doing something? Yes, because chances are it worked. It
achieved the result. Is it the BEST way? Is it the most efficient?
Matt
75
Guideline 36 vs Status Quo
SAT Control – Status Quo – OAT Reset (Maybe)
Because old buildings or buildings with relatively low internal loads roughly follow OA
conditions in terms of H/C needs.
Matt
76
Guideline 36 vs Status Quo
Here we see a pneumatic reset controller and a pneumatic control panel for a large AHU.
Matt
77
Guideline 36 vs Status Quo
SAT Control – Status Quo
As you can imagine, the first DDC systems simply recreated pneumatic controls
eclectically.
So the computer based system was no more energy efficient than the pneumatics.
Matt
78
Guideline 36 vs Status Quo
SAT Control – GL 36
Modern computers can reliably gather, parse and utilize large amounts of data, gigabytes
of data, in milliseconds…WAY faster than any HVAC system needs to respond…and they
can even look really cool!!!
With all this computing power available, we are able to step outside the norm and this
power with more sophisticated control sequence that wrings out energy efficiency.
Matt
79
Open vs Closed Loop Control
• This is a key concept to bringing modern day control to life
• Being able to identify open / closed loop control is essential
to understanding why they implemented some of these
sequences
• Lets talk about it in terms of Supply air temperature reset
80
Status Quo – Open Loop SAT Reset
Open loop controls do not use a feedback loop from the outcome of the process to
inform what they are doing.
Matt
81
Open Loop – No Feedback
TRYING TO
CONTROL THIS
Open loop controls do not use a feedback loop from the process to inform what they are
doing.
Matt
82
Open Loop – No Feedback
BY RELYING ON TRYING TO
THIS INPUT CONTROL THIS
83
Open Loop – No Feedback
THE LOOP IS
OPEN (BROKEN)
BY RELYING ON TRYING TO
THIS INPUT CONTROL THIS
Open loop controls do not use a feedback loop from the process to inform what they are
doing.
Matt
84
Open Loop at Home
Clothes Dryer is Open Loop – Heat Setting plus Timer = Hopefully Dry
An older household dryer that runs for a preset amount of time is an open loop system.
Matt
85
Closed Loop at Home
Refrigerator is Closed Loop – Too Warm Inside, Turn on the Compressor
Matt
86
Status Quo – Open Loop SAT Reset
OAT Determines SAT
Matt
87
How to Close the Loop
Remove the input that doesn’t know anything about the final output of the control loop.
We need to provide the controller with a new input that is affected by the controller
output.
Matt
88
Guideline 36 Closed Loop SAT Reset
SAT Control – GL 36 – Heating / Cooling Requests – Closed Loop
Allow the output we want controlled, the space we want to satisfy, to tell the controller
what to do.
OA is still INFLUENCING the load, it’s just not controlling the H/C delivered to the space.
Matt
This is the point where BAS Controls network architecture becomes important because a
failure in network communications has a bigger impact using these sequence than what
it traditionally would have had.
ASHRAE has a guideline (GL 13) that discusses controls network Architecture which Rick
will go over in detail later on.
89
Importance Multiplier
SAT Control – GL 36 – Heating / Cooling Requests – Closed Loop
SPACE DMD
SPACE DMD
SPACE DMD
Now we go a step further. Every AHU serves multiple spaces. Some of those spaces are
more important than others. Some are larger, some are more critical, etc.
Matt
90
Importance Multiplier
SAT Control – GL 36 – Weighted Heating / Cooling Requests – Closed Loop
SPACE DMD !X
SPACE DMD !X
CONTROLLER AHU SAT
SPACE DMD !X
SPACE DMD !X
Importance
Multiplier
We assign each space an “importance multiplier”. In the GL, these are numbers between
0 and 1. I prefer 0 to 10 for simplicity.
Matt
91
Importance Multiplier
SAT Control – GL 36 – Weighted Heating / Cooling Requests – Closed Loop
SPACE DMD !X
SPACE DMD !X
CONTROLLER AHU SAT
SPACE DMD !X
SPACE DMD !X
Importance
Multiplier
All the space temperature demands are multiplied by their importance multiplier. Those
values are summed and…
Matt
92
Guideline 36 vs Status Quo
SAT Control – GL 36 – Weighted Heating / Cooling Requests – Closed Loop
SPACE DMD !X
SPACE DMD !X
CONTROLLER AHU SAT
SPACE DMD !X
SPACE DMD !X
Importance
Multiplier
Sent back to the controller where the SPACE DEMAND, not OAT, determines the supply
air temperature.
Matt
93
Guideline 36 vs Status Quo
SAT Control – Status Quo
1) Supply air temperature will be reset proportionally
based on the outside air temperature per the
following schedule:
OAT SAT
35 75
70 55
This is the sequence for a status quo OAT reset. Notice the page is mostly blank? Yes, its
simple, but it does not reflect the needs of your building.
<click>
Matt
94
Guideline 36 vs Status Quo
SAT Control – GL 36 –Importance Multiplier Example
1) Supply air temperature will be reset using a weighted 6) The result of the division is then used as the
heating and cooling request and response. A PID will input of a PID with a fixed set point of zero. This
handle the response portion to the summed heating result may be multiplied by 10 or 100 if
and cooling requests where: required by the specific PID being used. The
1) Heating and cooling requests cancel each PID shall be configured in such a way that the
other out. loop will output 50% when its input is equal to
2) The heating/cooling request value is set point (or PID Bias will equal 50%).
calculated as the difference between room 7) The result of the PID is then used as the input
and overage of the current heating or cooling of a linear reset. This reset shall use the PIDs
set point as seen in Figure 3 - Heating Cooling output range (0-100) to reset the supply air
Request Graph (Zone level Logic). A pseudo temperature set point between SAT-min and
logical block diagram of this can be found in SAT-max.
ATC 1.11. 8) The calculated supply air temperature set point
3) The request value is multiplied by the design shall be able to be overridden at the user
CFM of the VAV box. This multiplication is interface.
called an “importance multiplier” and will be
referenced in other sequences.
4) The result of the multiplied value is then
summed with all the other requests from all
the other VAVs.
5) The result of that summation is then divided
by the discharge total CFM provided by the
AHU.
Matt
95
Importance Multiplier in Action
SPACE DMD !X
SPACE DMD !X
SPACE DMD !X
SPACE DMD !X
Importance
Multiplier
<click>
Matt
96
Importance Multiplier in Action
2.0 4 8.0
0.0 10 0.0
3.0 1 3.0
1.0 3 3.0
Space Importance
Demand Multiplier
All the space temperature demands are multiplied by their importance multiplier. Those
values are summed and…
Matt
97
Importance Multiplier in Action
2.0 4 8.0
0.0 10 0.0
3.0 1 3.0
1.0 3 3.0
<click>
Matt
98
Importance Multiplier in Action
One Step Further – Include CFM
0.0 10 200 0
The CFM is a direct reflection of the zone’s potential demand on the AHU.
<click>
Matt
99
Importance Multiplier in Action
One Step Further – Include CFM
Space
Design CFM
0.0 10 200 0
Space Importance
Demand 3150 5250
Multiplier
Now we sum the design CFM and the resultant zone demands.
<click>
Matt
100
Importance Multiplier in Action
One Step Further – Include CFM
Space
Design CFM
0.0 10 200 0
Space Importance
Demand 3150 5250
Multiplier
Demand
5250 3150 1.7 Sent to AHU
The demand divided by the total CFM gives us a weighted demand that is now sent to
the AHU.
Matt
101
Importance Multiplier
Quick Review
• GL 36 uses an integer importance multiplier.
• Requires user / designer input
• Allows for future modification
• Can default to 1 for all zones at turnover
There is a lot of information that flows back and forth. Remember this.
<pass to Rick>
Matt
102
First the Zones…
So we’ve just covered the space level control which feeds into the AHU SAT Reset
Control.
<click>
<Rick>
103
Now the AHU…
Next I’ll talk about the AHU response to the space temperature feedback.
<RICK>
104
Trim and Respond
So the idea is to constantly reduce the setpoint at a fixed rate until a downstream zone is
no longer satisfied and generates a call
Rick
105
Trim
LOWER
FAN SPEED
STATIC CFM DROPs
SETPOINT DROPS
WAIT X
MINUTES
This is the Trim portion of Trim and respond. It’s the time based component that seeks
to constantly lower the static pressure in the system. This creates fan energy savings.
The system can only trim to a point however, eventually there will be a down stream
reaction.
Rick
106
Trim
LOWER
FAN SPEED
STATIC CFM DROPs
SETPOINT DROPS
Damper Opens
The damper crosses a positional threshold that the AHU looks for.
It generates a Request
Rick
107
Trim
LOWER
FAN SPEED
STATIC CFM DROPs
SETPOINT DROPS
WAIT X
MINUTES
Or rather the AHU controller polls the damper positions of all the VAVs and compares it
to a value indicative of a “request” for more static.
(This is why we talked about network architecture – there is a network dependency here
to be considered)
Rick
108
…and Respond
When enough dampers make this request (which is an adjustable value so you can cancel
out the effect of rogue zones)
Rick
109
Respond
INCREASE
FAN SPEED CFM
STATIC
SETPOINT RAISES INCREASES
WAIT X
MINUTES
The system starts increasing static setpoint until the box requests are satisfied.
Rick
110
Trim and Respond
The net result is a low frequency oscillation that we can accept because it proves to
reduce fan energy when properly tuned without affecting thermal comfort.
You’ll notice it spends most of the time decreasing the setpoint and responds rather
quickly by design.
Rick
111
From the Horse’s Mouth
You can use this same approach for supply air temperature control
Any system with one fluid mover or heat exchanger serving many downstream connected
loads can be considered for trim and respond logic by an experienced engineer.
Rick
112
Guideline 36 vs Status Quo
Trim and Respond – Lot’s O’ Variables
HVAC systems are dynamic, but they are slow (lab hoods not withstanding).
We don’t want our AHU responding too quickly to requests just like we don’t want our
VAV box responding too quickly.
Both result in cycling or hunting and increase wear on components and result in poor
space comfort or deficient air change rates.
Table is from GL 36 and lists all the variables that go into trim and respond. There is no
calculus here, but there is more to it than just a 1 to 1 correspondence.
Further more, I’d like to give a quick overview of controls network architecture due to the
added network traffic and dependencies that heating/cooling requests, and trim and
respond generate.
<Rick>
113
Network Traffic
• Guideline 36 is a collection of sequences, and doesn’t give
much guidance in terms of the controls network
• All these new sequences create more dependency on a
fully networked control system
• Therefore, it’s important to discuss the network
architecture when talking about implementing the
guideline.
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Controls Network Architecture
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Here are some examples of what we would consider status quo controls architecture
diagrams.
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Controls Network Architecture
LAN / Internet
/ Cloud SERVER PC
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Most of the time, controls have a very flat architecture that’s global controller centric.
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Controls Network Architecture
Enterprise / Zone Level
Building Level Equipment
Campus Level
Level VAV
CONTROLLER
AHU-1
CONTROLLER VAV
CONTROLLER
GLOBAL
SERVER PC
CONTROLLER
VAV
AHU-2 CONTROLLER
CONTROLLER
EXH. FAN
CONTROLLER
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Controls Network Architecture
Enterprise / Equipment Zone Level End Device
Building Level
Campus Level Level VAV
CONTROLLER
Sensor
SERVER PC
AHU-1
CONTROLLER
VAV
Has Ethernet,
CONTROLLER Actuator
Has Modbus,
Attached to
GLOBAL meters
CONTROLLER VAV
Has Ethernet CONTROLLER Relay
Has RS-485
AHU-2
CONTROLLER
EXH. FAN
CONTROLLER Lights
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Sometimes controllers can ride these lines due to their feature sets.
But you can generally get an idea of how your product works by starting to separate
equipment out on these tiers
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Controls Network Architecture
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Controls Network Architecture
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Controls Network Architecture
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We tried to:
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Controls Network Architecture
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segmentation of responsibility
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Controls Network Architecture
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Then you have to check your submittals because you might end up with this:<click>
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Controls Network Architecture
LAN / Internet
/ Cloud SERVER PC
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Controls Network Architecture
LAN / Internet
/ Cloud SERVER PC
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If it ain’t broke…
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Why Is this important?
LAN / Internet
/ Cloud SERVER PC
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Why Is this important?
LAN / Internet
/ Cloud SERVER PC
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Why Is this important?
LAN / Internet
/ Cloud SERVER PC
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Assuming none of AHU-1’s VAVs are after AHU 2 on the physical wire.
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Controls Network Architecture
LAN / Internet
/ Cloud SERVER PC
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If we recreate that same break here under that GL13 Network architecture paradigm:
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Controls Network Architecture
LAN / Internet
/ Cloud SERVER PC
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You only impact that small network segment and you only create problem for the single
AHU and the zones after the break.
Not to mention, you reduce traffic by segmentation like this, and decrease
troubleshooting time and increasing reliability
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You can no longer not know that
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And now you know, you’ll never look at a flat architecture the same.
While we are on architecture, lets look at Alarming which is very built architecturally up
in the new GL36 approach.
<Rick>
Source: http://stream1.gifsoup.com/view6/1933241/happy-dance-it-crowd-o.gif
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Network Architecture
Quick Review
• GL 36 sequences require more network traffic that usual
• ASHRAE GL 13 architecture limits failure impact
• Easy to implement, requires planning
• Collaborate with your implementer (this may be new to
them).
• Yes Traffic is increased, however, not beyond the
capacity of a modern day control system using a
industry standard open communications protocol.
While we are on architecture, lets look at Alarming which is very built architecturally up
in the new GL36 approach.
<Rick>
PASS TO MATT
Matt
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Efficient Alarming
Minimizing alarms allows operators to focus on operations, not tracking down false or
spurious alarms.
<click>
Matt
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Traditional Alarming
Alarming – Status Quo – Alarm Everything
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Example of a chiller serving AHUs that, in turn, serve VAV boxes that condition rooms.
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Traditional Alarming
Alarming – Status Quo – Alarm Everything
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
<click>
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Traditional Alarming
Alarming – Status Quo – Alarm Everything
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Pretty soon the AHU’s cant met their SAT setpoints and you get an AHU alarm.
You’ll likely get an alarm on each AHU served by the chiller plant.
<click>
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Traditional Alarming
Alarming – Status Quo – Alarm Everything
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Because all the AHU’s CHW valves are wide open and now your pumps can’t meet DP, the
pumps alarm.
<click>
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Traditional Alarming
Alarming – Status Quo – Alarm Everything
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
As the rooms warm up, the VAV’s respond and eventually the AHUs can’t provide design
CFM to ALL the VAVs.
<click>
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Traditional Alarming
Alarming – Status Quo – Alarm Everything
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Once the VAV’s can’t meet airflow and the air is no longer conditioned, the rooms get
warm and after a bit, they alarm too.
This is a very limited example. 8 rooms. 8 rooms result in 16 or more alarms. How many
rooms are in your facility?
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How do we Prevent the Unnecessary
Alarms?
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Use a Hierarchy
Alarming – GL 36 – Hierarchical Alarming
Use a hierarchy.
<click>
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Use a Hierarchy
Alarming – GL 36 – Hierarchical Alarming
Source
Load
<click>
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Remember This?
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
As soon as we loose the chiller, (the source), we know the rooms (loads) will all get hot.
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Source Alarms Suppress Load Alarms
Alarming – GL 36 – Hierarchical Alarming
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Because of the chiller alarm, we can suppress all the room alarms.
<click>
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Source Alarms Suppress Load Alarms
Alarming – GL 36 – Hierarchical Alarming
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
We also know the AHUs (another load) won’t be able to meet set point.
<click>
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Source Alarms Suppress Load Alarms
Alarming – GL 36 – Hierarchical Alarming
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
It’s safe to assume that if your chiller is in alarm, it’s not making chilled water.
If it’s not making chilled water, we can expect the AHU’s to all go to full call which means
we can probably suppress the pump DP alarm as well.
With the VAVs, I would argue that once the chiller is in alarm, we know we can’t make
chilled water and we just agreed on all the other alarm suppression so if the chiller is in
alarm…
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Source Alarms Suppress Load Alarms
Alarming – GL 36 – Hierarchical Alarming
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
Chiller Pump
ROOM
ROOM
VAV
AHU
VAV ROOM
ROOM
From no fewer than 16 alarms to 1 with some careful thought, up front planning, and a
skilled programmer.
Now, the last section we’ll be talking about addresses how we can get ahead of alarming
in the first place
<click>
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Smart Alarming Quick Review
• Guideline 36 provides a source / load alarm relationship
• Creates significantly fewer alarms in the system
• Makes the system more time efficient from a
troubleshooting perspective
• Aims at using a bit more logic to inhibit alarms
intelligently
• No more “boy cried wolf” alarm logs
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Fault Detection and Diagnostics
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Fault Detection and Diagnostics
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Fault Detection and Diagnostics
Fault Detection and Diagnostics – Defined in GL 36 as:
GL talks about assessing AHU performance because the GL only pertains to air side
systems so far.
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Fault Detection and Diagnostics
Fault Detection and Diagnostics – Defined in GL 36 as:
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Fault Detection and Diagnostics
Fault Detection and Diagnostics – Defined in GL 36 as:
<click>
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Fault Detection and Diagnostics
Fault Detection and Diagnostics – Defined in GL 36 as:
While those names mean different things, what is important is the methodology.
<click>
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Fault Detection and Diagnostics
Fault Detection and Diagnostics
Is that if “FDD” does not result in a pass / fail outcome, it is not FDD.
It is up to the system designer and building operator to define the pass / fail criteria.
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FDD Implementation
Equipment Operating State (OS)
Heating Cooling
Valve Valve Outdoor Air Damper
Operating State Position Position Position
#1: Heating >0 =0 =MIN
#2: Economizer Cooling, Modulating OA =0 =0 Min < X <100%
Operating states are important because faults that occur, say, in heating mode are not
applicable in cooling mode. The OS is a filter on the determination of P/F.
Alarms happen after the issue happened. FDD tries to get ahead of the issue.
Very important – most of us inherently know that in heating mode, the heating valve is
likely a bit open. But, by defining the OS as illustrated, the designer takes full ownership
and removes interpretation. In our commissioning work we are continually in the
position of translating or interpreting. Be specific and use criteria that are binary.
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FDD Implementation
Variable Definition
Variable Name Default Value
Description
ΔTSF Temperature rise across supply fan 2 °F
Minimum difference between OAT and RAT to evaluate economizer error
ΔTMIN 5°F
conditions
θ SAT Temperature error threshold for SAT sensor 2°F
θ RAT Temperature error threshold for RAT sensor 2°F
θ MAT Temperature error threshold for MAT sensor 2°F
θ OAT Temperature error threshold for OAT sensor 2°F
θF Airflow Error threshold 3%
θ VFDSPD VFD Speed Error threshold 5%
θ DSP Duct static pressure error threshold 0.2"
ΔOSMax 7
Maximum number of changes in Operating State
Time in minutes to suspend fault condition evaluation after a change in
Mode Delay 90
operating state.
Alarm Delay 60
Time in minutes that a fault condition must persist before triggering an alarm
Again - very important – The designer takes full ownership and removes interpretation.
However, many of these values depend on the chosen equipment. Implementers need to
provide input.
Airflow example – highly dependent on not only the hardware but the installation as
well. Can be as low as 3% or as high as 10% when correctly installed.
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FDD Implementation - AHU Example
Supply Air Temperature Fault
(operating state)
First step is to evaluate in which OS the system resides. Those are OS icons. Operating
Systems. It’s a joke.
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FDD Implementation - AHU Example
Mixed Air Temperature Fault
The information in the box is all contained in the GL and should be carried over to the
project specifications.
The Description and Possible Diagnosis should be shown on the graphics when the fault
occurs.
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FDD Implementation - AHU Example
Mixed Air Temperature Fault
MATAVG 52 °F
OATAVG 28 °F
θ RAT 2°F
θ MAT 1°F
θ OAT 2°F
FC #3 gives us an equation to evaluate. We’ve included some example values for the
variables in question. We’ll talk about the AVG temperature values in a minute.
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FDD Implementation - AHU Example
Mixed Air Temperature Fault
θ RAT 2°F
θ MAT 1°F
θ OAT 2°F
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FDD Implementation - AHU Example
Mixed Air Temperature Fault
Now lets talk about when a facilities guy notices his MAT sensor goes to 0 because the
sensor broke, and replaces it.
Let say (real world example) he replaces it with ALMOST the right sensor, but not the
exact sensor and so the scaling is thrown off.
At first he might not notice this because Alarms are typically not attached to the MAT
sensor
Also, Alarms typically do not consider a temperature sensor’s reading with respect to the
other AHU sensors and AHU Operating state.
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FDD Implementation - AHU Example
Mixed Air Temperature Fault
(But no Alarm!)
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FDD Implementation
Using the Inputs – Average Temperatures
We just saw an example that used the average supply and average mixed air
temperatures. Why? Because HVAC systems tend to be dynamic, we don’t want to focus
on the instantaneous values of any variable. Also, in one particular instance, we may
calculate a fault condition, but it may not truly represent a fault. HVAC systems don’t
respond instantly (ON PURPOSE) and we need to keep that in mind.
Averages have to roll i.e. be continually updated. Once per minute is likely acceptable.
165
FDD Implementation
Using the Inputs – Average Temperatures
We just saw an example that used the average supply and average mixed air
temperatures. Why? Because HVAC systems tend to be dynamic, we don’t want to focus
on the instantaneous values of any variable. Also, in one particular instance, we may
calculate a fault condition, but it may not truly represent a fault. HVAC systems don’t
respond instantly (ON PURPOSE) and we need to keep that in mind.
Averages have to roll i.e. be continually updated. Once per minute is likely acceptable.
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In conclusion
In any project you might want to look at ASHRAE Guidline 13 as a starting point because
the concepts in there are assumed by Guidline 36 in its current state.
This is a complicated approach that is mainly software driven and therefore requires a
new standard of rigor to verify after implementation.
However given that it is software driven, the implementation costs can be lower than
hardware swap out.
http://f.tqn.com/y/chemistry/1/W/s/P/2/168351254.jpg
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Questions?
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Thank You for attending!
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