Pacific Institute of Technology: A Report On Industrial Training
Pacific Institute of Technology: A Report On Industrial Training
Pacific Institute of Technology: A Report On Industrial Training
PRATAPNAGAR, UDAIPUR
(APPROVED BY AICTE AND AFFILIATED TO RTU)
A
REPORT ON INDUSTRIAL TRAINING
FROM 4th June to 3rd August 2015
0
ACKNOWLEDGEMENT
My heart full thanks to our training in charge at RSMML, Jhamar Kotra for
practically taking us under his wing and making this training a memorable experience.
I am also thankful to all the Engineers and managers of various sections for
helping us sincerely and allowing us to witness the maintenance process of various
machines, process and concepts of industry.
Besides these valuable guides I want to thanks also all employees, workers of
the plant, different sections for their co-operation given to me during my practical
training period.
UJJWAL NAGDA
B. Tech,
Mechanical Engineering
Pacific institute of technology, Udaipur (Raj.)
1
PREFACE
We have tried our best to present this report in such a way that if would give
the required information and meaningful idea about the industry that we have
visited.
2
ABSTRACT
Rajasthan state mines and minerals (RSMM) limited is one of the public sector
enterprises of the Government of Rajasthan, primarily engaged in mining and
marketing of industrial minerals in Rajasthan. The very objective of the company is to
achieve cost effective technology innovations in the mining of minerals and to
diversify into mineral based downstream projects. Besides minerals, RSMML has
also jumped into Energy Sector and has setup 106.3 MW installed capacity wind
power project at Jaisalmer, Rajasthan.
It operates one of the largest and fully mechanized. Mines in the country at
Jhamarkotra ,26km from Udaipur
The focus of this company lies increase growth and productivity. It has becomes a
global pioneer inn open cast mining and beneficiation of carbonate rock phosphate.
Present day RSMML comprises of various division working under overall control of
corporate office at Udaipur. It deals in four major industry minerals m=namely
phosphate gypsum low silica limestone and green marble.
3
Contents
4
INTRODUCTION ABOUT COMPANY
Rajasthan state Mines and Mineral Limited is one of the premier public
sector enterprises of government of Rajasthan, is a new name of
erstwhile M/s Bikaner gypsum limited, a private sector company which
had commended the mining of gypsum in Bikaner in Rajasthan State
Mines & Minerals Limited (RSMML) is one of the premier public
sector enterprises of the Government of Rajasthan, primarily engaged
in mining and marketing of industrial minerals in the state. The very
objective of the company is to achieve cost effective technological
innovations in the mining of minerals and to diversify into mineral
based downstream projects. Apart from the above the Company is also
aiming at long-term fuel supply to lignite based power projects, apart
from setting up wind energy farms at Jaisalmer. This company is
professionally managed and remains foc
5
1.2 Mining Operation at Glance:-
Drilling Electrical supply
Blasting
Transportation
Separation for
6
1.1 TODAY:
1.2 ACTIVITES:
1.3 MARKETING:
7
SHOVEL
SECTION
8
SHOVEL SECTION
2.1 SHOVEL:
2.2
9
2.2.1 GENERAL LOCATION AND SPECIFICATION
1.Arm 2. Sprocket
Travel speed:
10
2.2.2 MONITOR PANNEL
1. Charge monitor
11
2.2.4 ENERGY 250 SERVICE
a). Lubricating
12
DUMPER
SECTION
13
DUMPER
3.1 INTRODUCATION:
A dumper is heavy- duty diesel truck in which the body can be lifted
off the chassis by hydraulic pressure. These are pneumatic wheeled,
high speed and high maneuver-ability trucks with short-chassis and
strong dupable bodies. The dumping may be done in the front or in the
side of in the rear, but in out R.S.M.M. Ltd Mines only rear used.
14
These heavy duty dampers are very useful short hauls on rough road. At
Jhamar Kotara Mine, there are HD- 785-2BH/-85 AND 15 Noa. Of 85 T
dumpers. The cost of each dumper. The cost of each dumper is approx 3.00
carore
3.2.1 SPECIFACTIONS
ENGINE
Model : Cummins
No. of cylinders : 12
FUEL SYSTEM
Governor : Mechanical
15
COOLING SYSTEM
ELECTRICAL SYSTEM
Alternator : 24 V, 30 A
Batteries : 12 V x 4 Nos.
Lighting : 24 V
TRANSMISSION
16
TYRES
STEERING SYSTEM
HOIST SYSTEM
Type : Hydraulic
Ammeter, twin air horns, windshield wiper, air pr. Gauge. Air
cleaner restriction gauge, electric, starters, starters key, switch,
17
alternator, hour meter speedometer, tachometer, head and light,
emergency power steering, engine oil gauge. Transmission gauge.
Transmission shaft indicator, mirror right hand, wheel brake lock, dirt
and water swelled for brake assemblies, standard took kit etc.
18
For electric system in at HAULPAK, from 12 V D.C. batteries
are used and all electric system is controlled by a panel which take
place under operator’s cabin.
N Naturally aspirated
T Turbo charged
A After cooled
C Construction application
3.2.6 BRAKES
19
3.2.7 SUSPENTION
SUSPENSION
BODY
section.
20
DRILL
SECTION
21
DRILLING SECTION
4.1 INTRODUCTION
22
At R.S.M.M, Jhaigmar Kotara, dry drilling is used. In this, cutting are
sledged out by compressed air. In this time mine three types of drilling
machines and two compressors are available.
1
1. IDM – 45D - 8 /2” dia.
2. IBH – 10 - 6” dia.
3. ICM- 260 - 4” dia.
4.2.1 IDM-45
1. Operating weight
2. Pull down
3. Rotation
4. Tower construct
23
Rod length - 76.20 mm (25 ft)
5. Leveling jack
Number 3
6. Diesel engine
Pressure 100 PS
24
Fig : control levers of IDM 106
26
4. Tower construction
Tracks
No. of link 41
Pads Triple grouse’s type
Width 300 mm (12”)
Bottom roller 7 Nos. per track
Carrier roller 1 No. per track
Sprocket Pcd 527.9 mm
Idler axis to sprocket 2335.0 m
Drive system Hydraulic hub drive
Air compressor
Drilling parameter
27
Man rpm of rotary head 0-55 (infinite variables)
Max. Speed of machine 1.4 km / hr
Ground pressure 12 Ps
Comp. air 450 cfm / 150 psi to DHD
with DHD 160Hammer (standard)
Rotation system
Compressor
Track System
28
Rod handling Single manual changing rods
Air line lubricator coil capacity 8
liter
Overall Dimension
29
DOZER
SECTION
30
DOZER
5.1 INTRODUCATION:
31
A Dozer is used for following purpose:-
Digging the soil.
Gathering the digged soil.
Gathering the boulders.
Leveling the surface.
Spreading the soil or murrum.
In making path and rods.
a. Dozer blade.
b. Ripper.
At Jhamar Kotara mines there are seven dozer of which six are chain mounted.
D355A3 – 5 Nos. D – 155A2 – One is wheel and two motor grades are also
available in this mine.
5.3.1 SPECIFICATION
32
Performance Min turning radius(M) 3.7
(outside radius of ground contact 30o
trace of shoe) grade ability Four forward speeds
(Degree) speed charged stage Four reversed speed
33
5.3.2 ENGINE SPECIFICATIONS
No. of cylinders : 6
34
Min . speed under no load (load) 600
+50
Fuel : H.S.D.
Alternator : 24 V, 35 A
Battery : 12 V x 2 N
35
CRUSHIG
PLANT
36
CRUSHING PLANT
Low grade ore obtained from open cast mines are feed in this plant.
The ore usually contains 16 – 19% of P2O5. This low percent is
made rich up to 34% of P2O5. adding some ingredients. For
enrichment of ore an IBP plant is installed. In LPO cone crushing
is used & double face jaw crushing are used.
37
Apron feeder :-
Width - 1200 mm
Length - 7000 mm
Motor - 11.1 kw
Jaw crusher :-
Size - 42”*48”
Drive - v belt
Motor - 160 kw
Fine - 50%-70%
38
Figure 6.1 LGO CRUSHING PLANT
39
IBP
SECTION
40
INDUSTRIAL BENIFACTION PLANT
7.1 INTRODUCTION
41
Figure 7.1
42
7.3 SPECATION OF VARIOUS MACHINERIES USED IN
PLANT
1. Ball Mill
Capacity - 70 TPM
Recalculating - 150 %
43
2. Fine Ore Bin
Capacity - 3000 mf
Dimension - 30 x 12 x 15
Shape - Trupazood,
Kolkota
industries ltd.Kolkota
44
Machine size - 3.6 width 6.0 m long
Rolling- press
45
Prodent size - 2.8 mm about 80 %
drive)
Contra system for roller are monitoring plc system (rolcon) S7 – 300
Siemens
46
VOCATIONAL TRAINING CENTRE
47
CONCLUSION
It has very wide area and has a no. of vehicle for transportation of ore
and other material and also for transportation of man power. It also has large
no. of heavy earth moving equipment and their maintenance shops.
Transportations roads are not very well. The production would suffer
due to sudden break down of some heavy earth moving equipment and witch
take time for preparing. Do quick and mechanic engineers and required proper
and quick maintenance and new automobile change can improve the efficiency
to plant.
We wish all the success for the company and hope it’s excellent
performance.
48
49