Flowstream International Ltd CONTROL VALVE

DATA SHEET
Program: SizeCv v5.83A
Output Date 02/06/2015

Customer Item Number 1

Customer Enq. Ref. Quantity 2
Quote Reference Q1474-013-00 Customer Tag LAB10-AA101 & LAB20-AA101
Project Title Works Order No
Purchase Order No Serial Number
1 Fluid Water Critical Pressure 220.4 bar(a) Shut-off Pressure 90 bar(g)
Units Max Norm Min
2 Inlet State Liquid Liquid Liquid
3 Flow Rate Mass kg/h 43300.0 41000.0 20300.0
4 Inlet Pressure bar(g) 56.7 56.7 56.7
PROCESS DATA

5 Outlet Pressure bar(g) 52.7 52.5 48.0

6 Inlet Temperature C 150 150 127
7 Specific Gravity 1.00 1.00 1.00
8 Vapour Pressure bar(a) 4.8 4.8 2.4
9 Viscosity cP Cv 1.00 1.00 1.00
10 Capacity Required % 25.1 23.2 8.0
11 Stem Travel dBA 84.6 82.6 55.3
12 SPL at 1 metre m/s <75 <75 <75
13 Inlet Velocity m/s 2.6 2.5 1.2
14 Outlet Velocity 2.6 2.5 1.2
15 Inlet Pipe Size / Sch 3ins 80 43 Actuator Type Pneumatic Diaphragm
16 Outlet Pipe Size / Sch 3ins 80 44 Actuator Model / Stroke PDC 140 / 32 mm
PIPE

17 Insulation None 45 Size / Spring 140 ins2 / 9-30 psi

18 Design Pressure 90 bar(g) 46 Fail Action Fail Close
ACTUATOR

19 Design Temp Min/Max 0 / 150 C 47 System Air / Set Press. 5.5 kg/cm2(g) / 4 kg/cm2(g)
20 Valve Model CS series 48 Actuator Orientation Vertical
21 Size / Class 3 ins / 600 49 Handwheel Yes
22 Body Type Globe 50 Volume Tank No
BODY

23 Body Material CS ASTM A216 WCB 51 Tubing 316 St St

24 End Connections Socket Weld 52 Fittings 316 St St
25 End Finish N/A 53 Stroking Time
26 Body F/F Dims ISA S75.12-1993 SWE 54 Positioner Model
27 Bonnet Type Standard 55 Comms Protocol HART
28 Bonnet Material As Body 56 Control Signal 4mA=Close / 20mA=Open
BONNET

ACCESSORIES

29 Bonnet Bolting Standard for Body Material 57 Switch Type/Man/Indicate Proximity / Close
30 Gasket Material Spiral Wound 58 Filter Regulator VSFR 060 Al
31 Gland Packing PTFE Chevron 59 Boosters
32 Bellows Material 60 Solenoid
33 Trim Size / Type 45 Cv / Single Cage / 1 61 Lockup Valves
34 Cv / Characteristic 45 Cv / Equal Percent 62 Relief Valve
35 Balancing Balanced - PTFE Seal 63 Other Accessories
TRIM

36 Flow Direction Over the Plug 64 Other Accessories

37 Trim Material 316 SS / Stellite SA 65 Design and Testing: Seat Leakage, Hydrostatic, Functional
TEST

38 Seating Type Stellited Seat 66 Test,

39 Seat Leakage IV 67
40 PED No 68 Paint Finish Standard
MISC
CERT

41 NACE No 69 Mat Cert Body/Bonnet

42 ATEX No 70 Drawing Outl/GA/Hkp No / No / No
71 Rev. Date Desc.
72
73
74
75
76
77
NOTES

78
79
80
81
82
83
84
85
 Flowstream International Ltd CONTROL VALVE
SIZING SHEET
Program: SizeCv v5.83A
Output Date 02/06/2015
Customer Item Number 1
Customer Enq. Ref. Quantity 2
Quote Reference Q1474-013-00 Customer Tag LAB10-AA101 & LAB20-AA101
Project Title Works Order No
Purchase Order No Serial Number
FLUID
1 Process Fluid Water
2 Critical Pressure 220.4 bar(a)

3 Process Conditions Units Max Norm Min

4 Inlet Temperature T1 C 150 150 127
5 Inlet Pressure P1 bar(g) 56.7 56.7 56.7
6 Vapour Pressure Inlet Pv bar(a) 4.8 4.8 2.4
7 Inlet Fluid State Liquid Liquid Liquid
8 Outlet Pressure P2 bar(g) 52.7 52.5 48.0
9 Pressure Drop bar 4.0 4.2 8.7
10 Mass Flow Rate Gas kg/h
11 Mass Flow Rate Liquid kg/h 43300.0 41000.0 20300.0
12 Volume Gas Flow Rate Sm3/h
13 Volume Liquid Flow Rate m3/h 43.4 41.1 20.3
14 Molecular Mass kg/kmol 18.0 18.0 18.0
15 Specific Heat Ratio Inlet 1.33 1.33 1.33
16 Viscosity cP 1.00 1.00 1.00
17 Compressibility Inlet
18 Reynolds Number 53997.905 55276.7 78960.5
19 Pressure Vena Contracta bar(g) 3.4 3.4 1.2
20 Specific Gravity Liquid 1.00 1.00 1.00
21 Capacity Required Cv 25.1 23.2 8.0
22 % Open % 84.6 82.6 55.3
23 Choked Drop bar 49.9 50.0 53.3
24 Choking
25 Noise @ 1m dBA <75 <75 <75
26 Outlet Velocity m/s 2.6 2.5 1.2
27 Pipe Velocity m/s 2.8 2.7 1.3
28 Outlet Mach
29 Pipe Mach
30 Sigma 13.24 12.61 6.36
31 SigmaMR 1.13 1.12 1.10
32 Power Ratio
33 Warning
 Flowstream International Ltd ACTUATOR
SHEET
Program: SizeCv v5.83A
Output Date 02/06/2015
Customer Item Number 1
Customer Enq. Ref. Quantity 2
Quote Reference Q1474-013-00 Customer Tag LAB10-AA101 & LAB20-AA101
Project Title Works Order No
Purchase Order No Serial Number

1 Manufacturer Flowstream International 23 Max. Inlet Pressure 56.7 bar(g)

2 Shut-off Class IV 24 Max. Process Drop 8.7 bar
3 Actuator Type Pneumatic Diaphragm 25 Design Max Shut-off 90 bar(g)
4 Actuator Series PDC 140 26 Safety Factor 25 %
5 Fail Action Fail Close 27 Max. Advised Pressure 196.1 bar(g)
6 Actuator Size 140 ins2 28 Actuator Thrust Used 48 %
7 Spring Range 9-30 psi 29 Thrust Required 2679.8 N
8 Voltage N/A 30 Thrust Available 5600 N
9 Hand Wheel Yes 31 Stroking Time
10 Volume Tank No 32 Motion Linear
11 Operation Single 33 Orientation Vertical
12 System Air Supply 5.5 kg/cm2(g) 34 Angle Range
13 Set Pressure 4 kg/cm2(g) 35 Body Material
14 Max Set Pressure 4.1 kg/cm2(g) 36 Cylinder Material
15 Actuator Stroke 32 mm 37 Fire Protection
16 Valve Stroke 32 mm 38 Actuator Paint
17 Actuator Area 90322 mm2 39 Top Colour
18 Actuator Model PDC 140
19 Actuator Part No Unknown
20 Seat Diameter 53 mm
21 Stem Diameter 12.7 mm
22 Seal Diameter 55 mm

Actuator Trying To Close Valve

Force Actuator Power Fail
Needed Thrust Thrust
40 Open 2188.6 18064.4 18064.4 N
41 Closed 2188.6 5600 5600 N
42 Closed and Seat 2679.8 N
43 Shut-off Test 1203.7 N
44 Friction Included 661.8 N
(Positive forces oppose closing. Positive thrusts assist closing.)

Actuator Trying To Open Valve

Force Actuator Power Fail
Needed Thrust Thrust
45 Open 661.8 17366.3 -18064.4 N
46 Closed 661.8 29830.7 -5600 N
47 Closed and Seat 661.8 N
48 Shut-off Test 611.2 N
(Positive forces oppose opening. Positive thrusts assist opening.)
 Flowstream International Ltd CONTROL VALVE
DATA SHEET
Program: SizeCv v5.83A
Output Date 02/06/2015

Customer Item Number 2

Customer Enq. Ref. Quantity 2
Quote Reference Q1474-013-00 Customer Tag HCB10-AA101 & HCB20-AA101
Project Title Works Order No
Purchase Order No Serial Number
1 Fluid Steam Critical Pressure 231 bar(a) Shut-off Pressure 65 bar(g)
Units Max Norm Min
2 Inlet State Gas Gas Gas
3 Flow Rate Mass kg/h 39814.0
4 Inlet Pressure bar(g) 54.0
PROCESS DATA

5 Outlet Pressure bar(g) 15.0

6 Inlet Temperature C 270
7 Molecular Mass kg/kmol 18.00
8 Specific Heat Ratio 1.7
9 Compressibility 0.78
10 Capacity Required Cv 57.7
11 Stem Travel % 96.0
12 SPL at 1 metre dBA 113.0
13 Inlet Velocity m/s 194.2
14 Outlet Velocity m/s 547.6
15 Inlet Pipe Size / Sch 2ins 80 43 Actuator Type Pneumatic Diaphragm
16 Outlet Pipe Size / Sch 2ins 80 44 Actuator Model / Stroke PDC 140 / 32 mm
PIPE

17 Insulation None 45 Size / Spring 140 ins2 / 9-30 psi

18 Design Pressure 65 bar(g) 46 Fail Action Fail Close
ACTUATOR

19 Design Temp Min/Max 0 / 282 C 47 System Air / Set Press. 5.5 kg/cm2(g) / 4 kg/cm2(g)
20 Valve Model RS series 48 Actuator Orientation Vertical
21 Size / Class 2 ins / 900 49 Handwheel Yes
22 Body Type Globe 50 Volume Tank No
BODY

23 Body Material CS ASTM A216 WCB 51 Tubing 316 St St

24 End Connections Socket Weld 52 Fittings 316 St St
25 End Finish N/A 53 Stroking Time
26 Body F/F Dims ISA S75.12-1993 SWE 54 Positioner Model
27 Bonnet Type Normalising 55 Comms Protocol HART
28 Bonnet Material As Body 56 Control Signal 4mA=Close / 20mA=Open
BONNET

ACCESSORIES

29 Bonnet Bolting Standard for Body Material 57 Switch Type/Man/Indicate Proximity / Other / Close
30 Gasket Material Spiral Wound 58 Filter Regulator VSFR 060 Al
31 Gland Packing Graphite Low Emission 59 Boosters
32 Bellows Material 60 Solenoid
33 Trim Size / Type 60 Cv / Single Cage / 1 61 Lockup Valves
34 Cv / Characteristic 60 Cv / Linear 62 Relief Valve
35 Balancing Balanced - Special Seal. 63 Other Accessories
TRIM

36 Flow Direction Under the Plug 64 Other Accessories

37 Trim Material 316 SS / Stellite SA 65 Design and Testing: Seat Leakage, Hydrostatic, Functional
TEST

38 Seating Type Stellited Seat 66 Test,

39 Seat Leakage IV 67
40 PED No 68 Paint Finish Standard
MISC
CERT

41 NACE No 69 Mat Cert Body/Bonnet

42 ATEX No 70 Drawing Outl/GA/Hkp No / No / No
71 Rev. Date Desc.
72
73
74
75
76
77
NOTES

78
79
80
81
82
83
84
85
 Flowstream International Ltd CONTROL VALVE
SIZING SHEET
Program: SizeCv v5.83A
Output Date 02/06/2015
Customer Item Number 2
Customer Enq. Ref. Quantity 2
Quote Reference Q1474-013-00 Customer Tag HCB10-AA101 & HCB20-AA101
Project Title Works Order No
Purchase Order No Serial Number
FLUID
1 Process Fluid Steam
2 Critical Pressure 231 bar(a)

3 Process Conditions Units Max Norm Min

4 Inlet Temperature T1 C 270
5 Inlet Pressure P1 bar(g) 54.0
6 Vapour Pressure Inlet Pv bar(a) 55.0
7 Inlet Fluid State Gas Gas Gas
8 Outlet Pressure P2 bar(g) 15.0
9 Pressure Drop bar 39.0
10 Mass Flow Rate Gas kg/h 39814.0
11 Mass Flow Rate Liquid kg/h
12 Volume Gas Flow Rate Sm3/h 49464.2
13 Volume Liquid Flow Rate m3/h
14 Molecular Mass kg/kmol 18.0
15 Specific Heat Ratio Inlet 1.71
16 Viscosity cP 0.18
17 Compressibility Inlet 0.78
18 Reynolds Number 5126494.1
19 Pressure Vena Contracta bar(g) 11.2
20 Specific Gravity Liquid
21 Capacity Required Cv 57.7
22 % Open % 96.0
23 Choked Drop bar 55.0
24 Choking
25 Noise @ 1m dBA 113.0
26 Outlet Velocity m/s 547.6
27 Pipe Velocity m/s 547.6
28 Outlet Mach 1.00
29 Pipe Mach 1.00
30 Sigma
31 SigmaMR
32 Power Ratio
33 Warning
Quote Reference Q1474-013-00 Customer Tag HCB10-AA101 & HCB20-AA101
Project Title Works Order No
Purchase Order No Serial Number

1 Manufacturer Flowstream International 23 Max. Inlet Pressure 54 bar(g)

2 Shut-off Class IV 24 Max. Process Drop 39 bar
3 Actuator Type Pneumatic Diaphragm 25 Design Max Shut-off 65 bar(g)
4 Actuator Series PDC 140 26 Safety Factor 25 %
5 Fail Action Fail Close 27 Max. Advised Pressure 3263.5 bar(g)
6 Actuator Size 140 ins2 28 Actuator Thrust Used 64 %
7 Spring Range 9-30 psi 29 Thrust Required 3567.6 N
8 Voltage N/A 30 Thrust Available 5600 N
9 Hand Wheel Yes 31 Stroking Time
10 Volume Tank No 32 Motion Linear
11 Operation Single 33 Orientation Vertical
12 System Air Supply 5.5 kg/cm2(g) 34 Angle Range
13 Set Pressure 4 kg/cm2(g) 35 Body Material
14 Max Set Pressure 4.1 kg/cm2(g) 36 Cylinder Material
15 Actuator Stroke 32 mm 37 Fire Protection
16 Valve Stroke 32 mm 38 Actuator Paint
17 Actuator Area 90322 mm2 39 Top Colour
18 Actuator Model PDC 140
19 Actuator Part No Unknown
20 Seat Diameter 50 mm
21 Stem Diameter 12.7 mm
22 Seal Diameter 52 mm

Actuator Trying To Close Valve

Force Actuator Power Fail
Needed Thrust Thrust
40 Open 3005 18064.4 18064.4 N
41 Closed 3005 5600 5600 N
42 Closed and Seat 3567.6 N
43 Shut-off Test 3498.4 N
44 Friction Included 2945.8 N
(Positive forces oppose closing. Positive thrusts assist closing.)

Actuator Trying To Open Valve

Force Actuator Power Fail
Needed Thrust Thrust
45 Open 3163.8 17366.3 -18064.4 N
46 Closed 3163.8 29830.7 -5600 N
47 Closed and Seat 3163.8 N
48 Shut-off Test 2955.8 N
(Positive forces oppose opening. Positive thrusts assist opening.)