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Thornton 770MAX Servicemanual
Thornton 770MAX Servicemanual
84373
770MAX
Multiparameter
Analyzer/Transmitter
Service Manual
IMPORTANT SAFETY INFORMATION
This instrument is compliant with safety standards as outlined in the European Community low voltage directive
EN61010-1 and with CSA Std C22.2, No. 0-M1982 General Requirements – Canadian Electrical Code, Part II,
0.4-M1982 Bonding and Grounding of Electrical Equipment and 142-M1987 Process Control Equipment.
Certification is pending.
Please read and observe the following:
INSTALLATION: This instrument must be installed by trained instrumentation personnel in accordance with
relevant local codes and instructions in this manual. Observe all instrument specifications and ratings.
SHOCK HAZARD: Make sure power to all wires is turned off before proceeding with installation or service of this
instrument. High voltage may be present on the input power and relay wires.
RELAY CONTROL ACTION: 770MAX optional relays will always de-energize on loss of power, equivalent to
normal state, regardless of relay state setting for powered operation. Configure any control system using these
relays with fail-safe logic accordingly.
PROCESS UPSETS: Because process safety conditions may depend on consistent operation of this
instrument, take appropriate action to maintain conditions during sensor cleaning, replacement or sensor or
instrument calibration. A timed “Hold” function may be selected which holds analog output signals and relays
with their existing conditions for a set maintenance time interval.
This manual includes safety information with the following designations and formats:
CHAPTER 1: INTRODUCTION......................................................................1
Instrument Overview...............................................................................................................1
Wiring ........................................................................................................................................2
CHAPTER 2: METER CALIBRATION...........................................................4
Verification Procedure ............................................................................................................4
Calibration Procedure.............................................................................................................5
CHAPTER 3: ANALOG OUTPUT CALIBRATION .......................................7
Analog Output Calibration......................................................................................................7
Analog Output Verification.....................................................................................................7
CHAPTER 4: UPGRADES .............................................................................8
Main Program Software Upgrade .........................................................................................8
Measurement Software Upgrade..........................................................................................9
Output Upgrades .................................................................................................................. 10
CHAPTER 5: TROUBLESHOOTING...........................................................11
On-Line Error Messages..................................................................................................... 11
Sensor Troubleshooting ...................................................................................................... 11
Off-Line Diagnostics ............................................................................................................ 12
CHAPTER 6: RS232 COMMUNICATIONS.................................................14
Serial Port Communications ............................................................................................... 14
Command Set....................................................................................................................... 15
CHAPTER 7: MENU TREES........................................................................29
Measurements Menu........................................................................................................... 30
Messages and Calibrate Menus ........................................................................................ 31
Analog Outputs, Setpoints and Relays Menus ................................................................ 32
Display Setup, Security and Diagnostics Menus ............................................................ 33
RS232, Network and Reset Menus ................................................................................... 34
Tech Support, Set Hold Time and Other Menus ............................................................. 35
CHAPTER 8: ACCESSORIES & SPARE/REPLACEMENT PARTS.........36
CHAPTER 1: INTRODUCTION
See Instruction Manual 84372 supplied with the which retains all setup configuration data plus
instrument for standard operating information for the calibration data for (standard) analog outputs 1-4.
770MAX. This service manual covers instrument
The power supply circuit board is located on the
calibration, upgrades, RS232 communications and
left side of the instrument. It contains the universal
other information for troubleshooting and training.
100-240 VAC power supply plus terminal
The 770MAX is provided with a Help key which connections for the 4 standard analog outputs,
provides supplementary information about the area RS232 communications, discrete inputs and outputs
of the menus being displayed. It can be especially and pulse flow input circuits.
helpful in initial configuration.
The measurement circuit board is on the right side
of the instrument and contains the measuring and
communication interface circuits for smart sensors
INSTRUMENT OVERVIEW plus the NVRAM with measuring circuit calibration
data.
The 770MAX series utilizes 3 or 4 surface-mount
printed circuit boards plus a display module which The options circuit board, if used, is in the center
slide into the molded case and are held in place by and contains 4 relays, and may contain 4 additional
the front cover secured by two screws. analog output circuits and their calibration data,
depending on the option specified. The label on the
The main circuit board is located in the front of the rear of the case depends on which, if any, options
instrument. It contains the display module, main board is installed. An options board may be installed
processor, operating firmware and flash memory in the field using the appropriate kit of parts.
Chapter 1 Introduction 1
AC Power Wiring
WIRING
Board Terminal Connection
For full installation wiring instructions, refer to
manual 84372. Information here is for reference Earth ground
only. TB1 N AC power, neutral
CAUTION: Route all sensor and output signal L AC power, hot
wiring away from power and switching circuits to
CAUTION: Power wire insulation must be
minimize noise pickup and interference.
stripped back 0.5 in. (13 mm) for reliable
connection.
Sensor Wiring
2 Introduction Chapter 1
Other Connections Board Terminal Connection
Refer to rear panel figure for location. TB5 1 Relay 3, normally open
(Models 2 Relay 3, common
Board Terminal Connection
775-_ _1 & 3 Relay 3, normally closed
1 Shield
775-_ _2 4 Relay 4, normally open
2 Common
only) 5 Relay 4, common
3 +5V
6 Relay 4, normally closed
4 Discrete in 2
TB6 7 Relay 1, normally open
TB2 5 Discrete out 2
(Models 8 Relay 1, common
(All models) 6 Channel 6 flow
775-_ _1 & 9 Relay 1, normally closed
7 Channel 5 flow
775-_ _2 10 Relay 2, normally open
8 Digital ground
only) 11 Relay 2, common
9 RS232 receive
12 Relay 2, normally closed
10 RS232 transmit
11 Shield
12 Common
13 Discrete in 1
14 Discrete out 1
TB3 15 Analog output 4 +
(All models) 16 Analog output 3 +
17 Analog output -
18 Analog output -
19 Analog output 2 +
20 Analog output 1 +
Chapter 1 Introduction 3
CHAPTER 2: METER CALIBRATION
It is necessary to verify and/or calibrate only those 8. Select the channel and measurement type to be
measuring circuits actually being used in the verified using Enter and up arrow.
i
installation. The following Adapters are needed to (Measurement types are Res_ , Temp, Volts
interface with standards equipment: and Freq.)
1000-82 resistance adapter for conductivity, 9. Enter the verification value from Table A at
resistivity, temperature. “Input:__ “, including any unit multiplier, e.g. K,
M, etc.
1000-79 voltage adapter for pH, ORP, pressure,
level. 10. Set the test equipment for exactly the same
verification value from Table A.
1000-83 frequency adapter for flow.
11. Allow the error value to fully stabilize and then
Before attempting calibration, perform a verification confirm that the resulting Error (in percent of
to determine if calibration is, in fact, necessary. reading, except for voltage) is acceptable.
Verify at least one value for each internal range.
Recommended values are given in the table at the 12. NOTE: Calibration is unnecessary if the error is
end of the verification procedure. smaller than the limit of error of the standard or
of the 770MAX specification.
13. Press Enter to reach the parameter/range field,
e.g. Res #_.
14. Press up arrow to go to the next range and
repeat steps 8-12 for the 3 remaining resistance
verification points.
i
The meter will display Res #1, Res #2, Res #3, or Res
#4. This is to accommodate a future feature. All of these
selections are equivalent: the meter will auto-range to the
correct measuring circuit regardless of the number
indicated.
ANALOG OUTPUT CALIBRATION 9. Press page up twice and repeat steps 2 and 5-8
for the additional outputs.
This section describes calibration of the 0/4-20 mA 10. Press Menus twice to exit and resume normal
output signals. For startup information to scale the measurement. The 770MAX automatically
range that the signal represents in engineering computes any devi ation from 4 and 20 mA and
units, see main Instruction Manual 84372, Chapter adjusts itself accordingly.
4. Analog output signals are factory calibrated
within specifications but may be re-calibrated if 11. Reactivate any system suspended in step 1.
necessary.
The 770MAX analog output calibration is performed
by measuring the output signal when it is set to its
ANALOG OUTPUT VERIFICATION
minimum (4 mA) and maximum (20 mA) limits and
Analog outputs may be verified using the 770MAX
entering the exact mA value into the instrument’s
diagnostic menu and a milli-ammeter. The menu
display. The 770MAX automatically computes any
allows setting the analog outputs to specific mA
deviation from 4 and 20 mA and adjusts itself
values.
accordingly. Verification of outputs is accomplished
through a diagnostic menu.
It is desirable to calibrate and verify when the
Verification Procedure
system receiving instrumentation is connected in
1. Disable or place in manual any control system
the circuit to present the approximate operating
using the analog output signals since they will
load to the circuit. Maximum load is 500 ohms.
be interrupted during verification.
2. Connect a high precision milli-ammeter in
Calibration Procedure series with the analog output signal to be
verified. (See Manual 84372, Chapter 4 for
1. Disable or place in manual any control system
terminal connections.)
using the analog output signals since they will
be interrupted during calibration. 3. Press Menus and Down arrow to display, “Goto:
Diagnostic” and press Enter.
2. Connect a high precision milli-ammeter in
series with the analog output signal to be 4. Use Up/down arrows if needed to display,
calibrated. (See Manual 84372, Chapter 4 for “Goto: Analog Output” and press Enter.
terminal connections.)
5. Using up/down arrows select the Analog Output
3. Press Menus and Up arrow to display “Goto: # to be verified and press Enter.
Calibrate”, and press Enter.
6. Using Up/down arrows set Output @ 4.00mA or
4. Press Up arrow to display, “Goto: Analog”, and another level to be verified.
press Enter twice, passing through the Hold
7. Press Page Down.
Time screen.
8. Measure the actual output on the milli-ammeter,
5. Select the output signal # to be calibrated and
record the value and compare it with 770MAX
press Enter.
output specifications.
6. Read the exact output current on the milli-
9. Repeat steps 6 through 8 for 8, 12, 16 and
ammeter and enter that precise value into the 4
20mA.
mA reads= 4.0000 screen and press Page
Down. 10. Press Menus twice to exit
7. Read the exact output current on the milli- 12. Reactivate any system suspended in step 1.
ammeter and enter that precise value into the
“20 mA reads= 20.000” screen of the 770MAX
and press Page Down.
There is software for various functions located in The main program software is changed by
the 770MAX. The need for field upgrade is likely to downloading the new operating file using Thornton
occur only with the Main Program and utility program Max95.exe. It runs on computers
Measurement software. using Windows95 or later and occupies about 0.7
MB of hard disk space.
Optional relays and additional analog outputs can
be added in the field using the appropriate kits NOTE: Not all menus of the Max95 program are
described later in this chapter. functional—use only those needed for the
upgrade as described in the procedure below.
A cable is required with connector for the
MAIN PROGRAM SOFTWARE computer’s RS232 port. Most computers use a DB9
UPGRADE connector as shown. Tinned leads at the other end
connect to the 770MAX screw terminals.
Over the life of the instrument, it may become Because the memory chip containing operating
desirable to upgrade the main operating software of software also contains extensive instrument
the 770MAX to a newer version. The main calibration data, it is not practical to upgrade
operating software revision number can be software by replacing the memory chip.
displayed by stepping through the menus: Other
Menus/Software Revs/Main Program.
8 Upgrades Chapter 4
9. Select Data Bits—8. must be done at an approved static free work
station. Personnel replacing static sensitive
10. Select Parity—Even.
devices should be properly grounded to avoid
11. Uncheck Enable Polling. Leave other settings component damage.
as found (Flow Control—Xon/Xoff, Stop Bits—
1).
Installation Procedure
12. Click OK and observe ‘Connected’ in the lower
border of the window when communications are 1. Disconnect power wiring and unplug all input
functioning. and output connections from the unit, noting the
location of each plug-in connector for use in re-
13. Click on the integrated circuit button (Program
th installation.
Unit, 4 from right) on the tool bar.
2. Loosen the two front cover screws—they are
14. Select Units to Program—One Unit and enter 0
captive and will be retained in the cover.
(zero) in the box. Leave Unit Type at Main.
3. Lift the front cover off the instrument and unplug
15. Click ‘Read’ and locate the new 770MAX
the keypad ribbon cable from the front circuit
software file and click OK. The new software
board.
version will be loaded into computer memory.
4. Carefully slide the entire assembly of circuit
16. Click ‘Program’. Loading to the 770MAX will
boards out of the case onto a static-free
take several minutes. Allow to run until 100% is
surface.
displayed.
5. Unplug the measurement circuit board (right-
17. Restore the serial number of the unit using the
most board which has the 4 Smart sensor patch
appropriate command in Chapter 6.
cord sockets) from the front circuit board.
18. Disconnect the RS-232 wiring from the
6. Locate the part no. 43715 large integrated
770MAX.
circuit in a socket (position U6) of the
19. If necessary, reconfigure the unit with the measurement circuit board. Note that the
settings recorded in step 1. sloped edge of the integrated circuit faces the
patch cord sockets. Using the PLCC diagonal
extraction tool or alternative tools noted above,
MEASUREMENT SOFTWARE gently remove the integrated circuit from the
socket.
UPGRADE
CAUTION: Excessive force or twisting could
Over the life of the instrument, it may become break the socket.
desirable to upgrade the measurement software of
7. Align the new integrated circuit over the socket
the 770MAX to a newer revision to add additional
with the sloped edge facing the patch cord
capabilities. 770MAX measurement software is
sockets. Press it evenly into place with a thumb
upgraded by installing a new part 43715 integrated
or finger.
circuit in a socket located on the measurement
printed circuit board. The following tools and 8. Plug the measurement board back into the front
equipment are needed: display board.
1. Static-free work station. 9. Carefully align the entire circuit board assembly
so each circuit board keys into its respective
2. Small flat-blade screwdriver.
slot in the case and slide it in. Some flexing
3. PLCC diagonal extraction tool (to remove the may be necessary to assure complete
integrated circuit). Part number 126-453 available installation.
from Contact East, Inc., 1-978-682-2000. (If the tool
10. Plug the front cover keypad ribbon cable back
is not available, the integrated circuit can be
onto the display circuit board pins.
removed using two very small screwdrivers and
prying at the diagonal corners of the chip. Use extra 11. Replace the cover back onto the instrument and
care to prevent damage to the socket.) tighten the two cover screws.
CAUTION: This instrument and associated
electronic parts are static sensitive. All work
Chapter 4 Upgrades 9
12. Reconnect input and output plugs in their 7. Carefully align the entire circuit board assembly
original locations and re-wire power to the so each circuit board keys into its respective
meter. slot in the case and slide it in. Some flexing
may be necessary to assure complete
installation. The terminal blocks must fit into the
OUTPUT UPGRADES cutouts to be flush with the back of the case.
8. Plug the front cover keypad ribbon cable back
Relays and additional analog outputs may be added onto the display circuit board pins.
with circuit boards to an existing 775-_A0
Instrument (which has no option board already 9. Replace the cover back onto the instrument and
installed). Kit 1000-91 adds 4 SPDT relays to tighten the two cover screws.
convert an instrument to model 775-_A1. Kit 1000- 10. Mark the instrument identification label with the
92 adds 4 SPDT relays and 4 additional analog appropriate model number: replace the final “0”
outputs, to convert an instrument to model 775-_A2. in 775-_A0 with a “1” if using 1000-91 or with a
These options are UL and cUL recognized when “2” if using 1000-92. Obliterate the CE mark
installed in instruments manufactured since July with a waterproof marker.
2000. These options are not CE rated.
11. Reinstall in the existing wiring plugs to
CAUTION: Adding these outputs restricts respective receptacles and add connections to
operating conditions: the new outputs as required.
Kit 1000-91 lowers the maximum ambient
temperature rating to 104°F (40°C) when
operating on 230 VAC power.
Kit 1000-92 lowers the maximum ambient
temperature rating to 104°F (40°C) on 115 VAC
power and cannot be used above 130 VAC. This
kit may only be installed in an instrument with
main software revision 1.5 or higher.
10 Upgrades Chapter 4
CHAPTER 5: TROUBLESHOOTING
The following messages can appear in the “Go to: 24. "Invalid setpoint #"
Messages” menu to indicate error conditions or 25. "Reference volts bad" – for pressure sensors
problems with reading sensors. This menu area this is a bad sensor.
should always be checked first when an operating
problem is encountered. 26. "Flow rate is 0" – the flow rate is zero gpm so
the calculated measurement is zero or
1. "Measure PCB failed" – hardware failure. overrange.
2. "No sensor on chan" 27. "Bad meter calibrate" – a meter calibration
3. "Invalid sensor type" factor is bad, should recalibrate.
4. "Sensor checksum err" 28. "A/D over range" – the A/D convert reported an
error, may be a defective measurement board.
5. "Sensor const bad" – the sensor multiplier or
adder factor may be wrong. 29. "Unknown error #xxxx"
6. "Invalid pipe ID" “LSC is Locked” could appear in the startup screen
and indicates that internal local serial channel
7. "Invalid tank height" communication has halted. This could be caused by
8. "Invalid channel" – the selected channel is loose internal connections. Re-seat all circuit board
wrong for the desired measurement (i.e and ribbon cable connectors and re-power the
%Rejection, ratio, etc.). instrument. If the message persists, factory service
will be required.
9. "Res sensor open" – patch cord or sensor cable
may be bad.
10. "Res sensor shorted" – patch cord or sensor SENSOR TROUBLESHOOTING
cable may be bad.
11. "Compensate error" – wrong compensation
method selected or conductivity may be too
Temp. Compensated Measurements
high for this compensation method.
Temperature compensated measurements such as
12. "Temp out of range" conductivity/resistivity and pH require the
temperature signal from the sensor to be within
13. "Unable to measure R" – unable to measure
range or the compensated measurement will
resistance of sensor (air bubble, dry cell, etc.).
display asterisks. If the temperature signal has
14. "Invalid max PSI" failed or is not available, operation can be
continued by changing the temperature source
15. "Invalid tank area"
(under the Measurements menu) to a fixed value or
16. "Unknown measurement" to use the temperature signal from another channel
that is also correct for this measurement. In some
17. "Too big to display" – the measurement is too
cases, using temperature from another channel
large to be displayed.
may be desirable anyway, to obtain a faster
18. "Total flow over" – total flow has reached the responding or more accurate temperature signal.
upper limit.
19. "Temperature high" “Raw” Sensor Signals
20. "Voltage over range" – the voltage from the
sensor (pH, pressure) is too high (bad sensor). Direct reading of the sensor output is available from
the “Measurements” menu. It gives “raw” readings
21. "Invalid max GPM" in base units, e.g. Hz for flowrate. It is not adjusted
22. "Check TDS factor" with calibration factors, temperature compensation,
Chapter 5 Troubleshooting 11
etc. and is helpful in finding the cause of erroneous Select an output to test, then enter a current value
readings. (milliamps) to send out the analog output then press
Page Down to set. Repeat test with a second
To view the “raw” reading, press Menus and select
current value to verify range response.
the desired measurement. Page down to the last
normal screen (indicated by disappearance of the
down arrow in the lower right corner), then page Serial Port
down one more to see “Raw reading from the
sensor= XXXXX XX” plus identification of channel On back of meter, use a jumper wire to connect
(and internal range for resistivity). TB2 terminals 9 and 10 then press Enter to begin
test.
Self Tests
Smart Sensors
An automated series of tests will check the
Select a channel to view the raw sensor data operation of the following components:
(actual voltage, ohms, etc.).
• Smart sensors
• Analog outputs
Analog Output • Discrete outputs
• Discrete Inputs
12 Troubleshooting Chapter 5
• Network
• Display circuit board
• Measurement circuit board
• Options circuit board
• Other circuits (ROM, RAM, etc.)
Chapter 5 Troubleshooting 13
CHAPTER 6: RS232 COMMUNICATIONS
1.1. General
The Serial Port Communications command set provides the user with complete control and configuration
of a meter.
All messages sent to and from the meter will consist of the printable set of ASCII characters.
Each message will be terminated with a carriage-return (<cr>) character.
All messages sent to the 770Max will receive a response. The response will consist of the
requested data, an "OK" message, or an error message.
All commands must specify an identifier address (same as the network address). A command
with an address different from that of the unit will be sent over the network. The identifier
address “00” can be used to indicate that the command is designated for the device on the
RS232 port (not another unit on the network).
NOTE: References to a network address are for future capability.
2. COMMAND SET
2.1. Command Summary
Command Function Opcode
1. Attention Returns the software revision level and serial number. A
2. Set Auto Data Output Enables or disables the data output B
3. Get Data Returns the latest set of measurement data D
4. Reset Performs various types of resets (use with caution) R
5. Set Parameter Sets a parameter value S
6. Get Parameter Gets a parameter value G
7. Key Press Simulates a key press, returns the menus displayed K
8. Display Message Displays a message M
9. Self Test Performs all of the self tests U
10. Echo Command Echos the characters in the command (for testing the port) E
11. Set Analog Output Sets the analog output current to a level (for testing) O
12. Return All Setup Returns all setup information Z
13. Get/Set Output Line Gets or sets the state of an output line L
14. Read Input Line Reads the state of an input line I
15. Get/Set Date/Time Gets or sets the date or time T
16. Print Meter Setup Sends the meter setup out serial port (readable format). H
17. Print Error Status Returns a summary of all error counters Q
18. Get Messages Returns all messages for a measurement F
19. Get Setup Information Returns a block of data for measurements, or relays, etc. V
If the data output feature is enabled then the measurement data will be transmitted with the following
format. Each defined measurement will be transmitted as a separate string,
Description:
This command will return the software revision level, meter configuration, and serial number. It is
also used to determine if the meter is on line and able to communicate.
Command Format:
"Axx"
Where "xx" is the network address of a unit (leave blank or set to 00 for this unit).
Response Format:
"Axx=Thornton #775-yyy (aaaaa….aaa), Ver=zzzz, S/N=bbbbbbbb”.
Where "xx" is the network address of the unit (00).
“yyy’ is the model number
“aaaa….aa” is the unit name (as programmed by the user).
“zzz” is the software revision number.
“bbbbbbbb” is the serial number
Example
Command: "A" or "A00"
Response: “A00=Thornton #775-LA0 (Lab Unit), Ver=1.00, S/N=000072358”.
Command Format:
Response Format:
"Dxx=bcd eeeeee ffffff ggf"
Where "xx" is the network address of the unit.
"bc….ff" is the data returned with the format described in section 2.2.
Example #1:
Command: "D00B"
Response: "D00=A1 513.67 Ko-cm C7"
Example #2:
Command: "D00?"
Response: "D00=A1 513.67 Ko-cm C7"
"D00=B1 25.45 DegF DA"
"D00=C2 18.18 Mo-cm 32"
"D00=D2 25.45 DegC 91"
Notes:
If the all of the data is requested by specifying the channel as "?" then a number of responses
will be sent out with the format described above. Each response or line will be terminated with a
CR character. For example, sending the command "D00?" may result in 8 responses for the 8
defined measurements in the meter.
Command Format:
"Bxxa"
Where "xx" is the network address of a unit (can set to 00 for this unit).
"a" = " 1" to enable the data output, "0" to disable the data output.
Response Format:
"Bxx=OK"
Where "xx" is the network address of the unit.
Example
To enable the data output of this unit:
Command: "B001"
Response: "B00=OK"
Notes:
If the data output is enabled on a unit over the network, then the data will be sent out the serial
port of that unit only (the data will not be sent over the network).
Command Format:
"Rxx*ab"
Where "xx" is the network address of a unit (set to 00 for this unit).
"a" is reset type (either S, M, T, or Z).
"b" is the optional information (such as channel number for a total flow reset).
Response Format:
"Rxx=OK".
Where "xx" is the network address of the unit.
Example:
Perform a system reset.
Command: "R00*S"
Response: "R00=OK"
Command Format:
"Sxxaabb=ccccccccccd"
Where "xx" is the network address of a unit (can set to 00 for this unit).
"aa" = code of parameter to be changed (00 to FF), see list below.
"bb" = index number (channel , measurement number, relay number, etc).
"cccccccccc" = value (up to 10 digits including a decimal point).
"d" = optional multiplier ("u" = micro, "m" = milli, "K" = kilo, or "M" = mega).
Response Format:
"Sxx=OK".
Where "xx" is the network address of the unit.
Example:
Set the value of setpoint #2 to 0.001125.
Command: "S002A02= 1.125000m".
Response: "S00=OK".
Command Format:
"Gxxaabb?"
Where "xx" is the network address of a unit (can set to 00 for this unit).
"aa" = code of parameter to be changed (00 to FF), see list below.
"bb" = channel or measurement number (index number).
Response Format:
"Gxxaabb=ccccccccccd ".
Where "xx" is the network address of the unit.
"aa" = code of parameter to be changed (00 to FF), see list below.
"bb" = index number (channel , measurement number, relay number, etc).
"cccccccccc" = value (up to 10 digits including a decimal point).
"d" = optional multiplier ("u" = micro, "m" = milli, "K" = kilo, or "M" = mega).
Example:
Get the value of setpoint.
Command: "G002A02?".
Response: "G002A02=1.1125000m".
For the index number, the maximum value depends upon the parameter type and may be:
1. #Channels =6
2. #Circuits =7
3. #Measurements = 16
4. #Analog outputs =8
5. #Relays =4
6. #Setpoints = 16
7. #Discrete Outputs = 2
8. #Discrete Inputs =2
Code
Hex
Code
Hex
Command Format:
"Kxxaa"
Where "xx" is the network address of a unit (can set to 00 for this unit).
"aa" is the key code as follows:
00 = Key #0.
01 = Key #1
02 = Key #2
03 = Key #3
04 = Key #4
05 = Key #5
06 = Key #6
07 = Key #7
08 = Key #8
09 = Key #9
0A = Menus key.
0B = Help key.
0C= Right Arrow key.
0D = Left Arrow key.
0E = Up Arrow key.
0F = Down Arrow key.
10 = Help key.
11 = Page-Up key.
12 = Page-Down key.
13 = Next key.
14 - Decimal/minus Key
FF = special code to make the unit exit the menu mode.
All other codes are not used.
Response Format:
If the key code is valid then the display message will be returned as:
"Kxx=a…a:bb".
Where "xx" is the network address of the unit.
Command Format:
"Mxxaab...ba".
Where "xx" is the network address of a unit (can set to 00 for this unit).
"aa" is the display time in seconds (from 00 to FF).
"b..b" is the message to be displayed (up to 80 characters).
Response Format:
"Mxx=OK".
Where "xx" is the network address of the unit.
Example:
Display "This is a test" for 10 seconds.
Command: "M000AThis is a test".
Response: "M00=OK".
Command Format:
"Uxx*".
Where "xx" is the network address of a unit (can set to 00 for this unit).
Response Format:
"Uxx=OK" if all of the tests pass.
"Uxx=FAILED=aa" if one or more tests fail.
Where "xx" is the network address of the unit.
"aa" = code of test that failed.
If more than one test fails then multiple codes will be included in this response, each separated
by a comma. The codes are:
01 = ROM test fails.
02 = RAM test fails.
03 = NVRAM test fails.
04 = Timer test fails.
05 = A/D test fails.
06 = Serial port test fails.
07 = Network Test fails.
08 = Display test fails.
09 = Keypad test fails.
0A = Analog output test fails.
Example:
Command: "U00*"
Response: "U00=FAILED=01,04". This response indicates that the ROM test and timer tests
failed.
Command Format:
"Exxa…a"
Where "xx" is the network address of a unit (can set to 00 for this unit).
"a…a" = string of any ASCII characters used to test the port (up to 128).
Response Format:
"Exx=a…a=zz"
Where "xx" is the network address of the unit.
"a…a" = string of characters from the command.
"zz" = "OK" if there is no communication problem.
Example
Command: "E00123456789A"
Response: "E=00123456789A=OK"
Command Format:
"Oxxa=bbbbbbbb"
Where "xx" is the network address of a unit (can set to 00 for this unit).
"a" is the analog output number (1-4, or 1-8 with optional outputs).
"bbbbbbbb" is the output current in mA.
Response Format:
"Oxx=OK".
Where "xx" is the network address of the unit.
Example:
Set the output of channel 3 to 12.125mA:
Command: "O00=312.125"
Response: "O00=OK"
Command Format:
"Zxx*"
Where "xx" is the network address of a unit (can set to 00 for this unit).
Response Format:
The response will be multiple lines of data. Each line will be terminated with a CR character and
will have the following format (same as the Get Parameter Command response):
Gxxaabb=ccccccccccd".
Where "xx" is the network address of the unit.
"aa" = code of parameter (00 to FF).
"bb" = channel or measurement number.
"cccccccccc" = value (up to 10 digits including a decimal point).
Command Format:
"Lxxaab".
Where "xx" is the network address of a unit (can set to 00 for this unit).
“aa” = output number.
“b” = state (0=low, 1=high). If "b" is set to a "?" character then the state will be
returned (not changed).
Response Format:
"Lxxaa=b".
Where "xx" is the network address of the unit.
“aa” = output number.
"b" = the state of the output (0=low, 1=high).
Example:
Set output #1 high:
Command: "L00011"
Response: "L0001=1"
Command Format:
"Ixxaa?".
Where "xx" is the network address of a unit (can set to 00 for this unit).
“aa” = input line number.
Response Format:
"Ixxaa=b".
Where "xx" is the network address of the unit.
“aa” = input number.
"b" = the state of the output (0=low, 1=high).
Example:
Read input #1 high:
Command: "I0001?"
Response: "I0001=1"
Command Format:
"Txxaa=bbbbbbbb".
Where "xx" is the network address of a unit (can set to 00 for this unit).
“aa” = 01 for the date, 02 for the time.
“bbbbbbbb” = the time (hh:mm:ss) or date (mm/dd/yy). If "b" is set to a "?" character
then the date and time will be returned.
Response Format:
“Txx=OK” if setting the date or time
or
"Txx=mm/dd/yy, hh:mm:ss".
Example #1:
Set the time:
Command: "T0002=13:45:00"
Response: "T00=OK"
Example #2:
Read the data and time:
Command: "T0000=?"
Response: "T00=07/02/97, 13:45:20"
Command Format:
"Qxx".
Where "xx" is the network address of a unit (can set to 00 for this unit).
Response Format:
“aaaaaaa….”
Each error counter is returned as a string such as “Qxx =Messages sent: 45781”.
Example:
Command: "Q3A".
Response: T3A=08/31/98, 10:54:59
Q3A =Exceptions: 0.
Q3A =Divide by 0: 0.
Q3A =Messages sent: 45781.
Q3A =Messages received: 43259.
Q3A =Comm errors: 1.
Q3A =Comm timeouts: 2517.
Q3A =LSC Bus Busy: 2.
Q3A =Buffer overflows: 0.
Q3A =Wrong sender: 0.
Q3A =Error responses: 0.
Q3A =LSC Collisions: 0.
Q3A =LSC Tx Timouts: 0.
Q3A =LSC Resets: 0.
Q3A =EEPROM Errors: 0.
Q3A =Sensor Nvram Errors: 0.
Command Format:
"Fxxa".
Where "xx" is the network address of a unit (can set to 00 for this unit).
“a” = the measurement designator (“A” – “P”).
Response Format:
“Fxx=yyyyyyyyy”.
Example:
Command: “F3AA".
Response: “F3AA=Measure PCB failed.”
“F3AA=Temp out of range. ”
“F3AA=Res sensor open.”
Command Format:
"Hxx*".
Where "xx" is the network address of a unit (can set to 00 for this unit).
Response Format:
“aaaaaaa….”
Description:
This command will return a block of data containing all of the setup data for a specific function
such as measurements, setpoints, relays, etc.
Command Format:
"Vxxyyzz*".
Where "xx" is the network address of a unit (can set to 00 for this unit), “yy” is the type of data
to return (“01”=measurement, “02”=setpoint, “03”=relays, “04” = analog output), “zz” = the
measurement number (or setpoint number, etc).
All data in the response is either hexadecimal, floating point, or ascii string.
Response Format:
For measurement: “Vxx01zz=aabbccdd ….zz”
“aa” = channel.
“bb” = sensor type.
“cc” = sensor sub type.
“dd” = measurement type.
“ee” = range.
“ff” = averaging.
“gf” = resolution.
“hhhhhhh” = name.
“ii” = other channel #1.
“jj” = other channel #2.
“kkkkkkkk” = multiplier #1.
Menu key
ENTER PASSWORD
A password is needed
MAIN MENU
to enter the menus.
Normal operation
Password =*****
Wrong Password
ENTER PASSWORD
Invalid password, You
can view menus only.
Press Enter if OK.
Enter key
MAIN MENU
View Only
MAIN MENU
Select a menu using
↑,↓ then press Enter
Go to: Calibrate
Messages Calibrate
Calibration Types:
MESSAGES CALIBRATE MENU 1. Sensor
Meas A: Chan1 Ω-cm Select a calibration 3. Analog
No problems reported then press ENTER. 2. Meter
Calibrate:Sensor 4. Meter-Results
5. Meter-Verify
CALIBRATE SENSOR CALIBRATE ANALOG CALIBRATE METER METER CAL RESULTS METER CAL VERIFY
Hold outputs during Hold outputs during Hold outputs during Ch 1: Res #1 Point1 Chan 1 : Res #1
cal? Enter00 for no cal? Enter 00 for no cal? Enter 00 for no Cal At: 18.181 MΩ Input: 0.00000 Ω
-
Hold time=00 mins Hold time=00 mins Hold time=00 mins Error: +0.51% (0k) Error: 0.237%
CALIBRATE SENSOR CALIBRATE ANALOG CALIBRATE METER METER CAL RESULTS SAVE VERIFY DATA
Measure: A (Cond) Channel:1 Chan 1 >1 Res #1 Ch 1: Res #1 Point1 Chan 1 : Res #1
Type: 2-point S/cm 4mA reads: 4.0001 mA Type: 2-point Before: 18.185MΩ Enter Date:0 1/02/00
Page-Down when set Page-Down when set Page-Down when set After: 18.181MΩ Page-Down to Store
CALIBRATE SENSOR CALIBRATE ANALOG CALIBRATE METER METER CAL RESULTS SAVE VERIFY DATA
A reads: 147.51µS/cm Channel: 1 1 reads: 3.9942 MΩ Ch 1: Res #1 Chan 1 : Res #1
Cal point 1=147.10 µ 20mA reads: 20.001 mA Cal point 1=4.0000 M Cal Date: 03/12/99 Enter Date:0 1/02/00
Page-Down to do cal Page-Down when set Page-Down to do cal Verified: 03/12/99 Verify Data is Saved
MAIN MENU
Select a menu using
↑,↓ then press Enter
Go to: Analog Outputs
SETPOINT #1
Elapsed time since
ANALOG #1 ANALOG #1 ANALOG #1 last activation is
On failure set: Min On failure set: Min Range 2 Settings (dd:hh:mm) 01:52:45
Calibrated: 03/17/97 Calibrated: 03/17/97 4mA = 0.0000 u(S/cm)
Current Out=14.24mA Current Out=14.24mA 20mA= 100.00 u
ANALOG #1
When using range 2,
activate:Relay 1
(more)
ANALOG #1
On failure set: Min
Calibrated: 03/17/97
Current Out=14.24mA
MAIN MENU
Select a menu using
↑,↓ then press Enter
Go to: Display Setup
DISPLAY SETUP Change Password Change Lockout Lockout Status DIAGNOSTIC MENU
Display Line 1:A Test: Timers
Display Line 2
:B Result: Passed
CHANGE PASSWORD LOCKOUT MENU LOCKOUT STATUS
Display Line 3:C ENTER for next test
Which password to To change lockout Lockout is Enabled
change: Master enter the Master User 1 Lockout All Diagnostic Tests
Master Pass? = ***** Password= ***** User 2 Open Cal Only 1. Meter Tests
2. Smart Sensors
DISPLAY SETUP 3. Serial Port
Display Line 4:H
Display Line 5
:J 4. Network
CHANGE PASSWORD LOCKOUT MENU LOCKOUT STATUS 5. Display
Display Line 6:K
Enter a new Master Lockout: Disabled Time since last 6. Keypad
password User1: Lockout All change in meter 7. Flow Channels
New Password = ***** User2: Lock Cal Only setup was: 00:36:09 8. Inputs
9. Outputs
10. Self Tests
11. Analog Output
VERIFY PASSWORD
Lost Passwords
Confirm new password
Then press Enter key.
RECOVER PASSWORDS
New Password = ***** Master: ACEGI
Wrong
User #1: CFILO
Password
User #2: GKOSW
Wrong password was
entered.
MAIN MENU
Select a menu using
↑,↓ then press Enter
Go to: RS232 Setup
Total Grains
System Measurements Total Flow
RS232 SETUP
Network Address: 001 RESET SYSTEM RESET MEASUREMENT RESET TOTAL FLOW RESET TOTAL GRAINS
Status: No Errors Press Page-Down when Reset Channel1 Reset total on Ch2 Reset total on Ch2
Messages: 5987 ready to reset or Press Enter to reset Press Enter to reset Press Enter to reset
other keys to quit or other keys to quit other keys to quit other keys to quit
The system has been This channel has The total on this The total on this
reset. been reset. channel was reset. channel was reset.
Press the Enter key Press the Enter key Press the Enter key Press the Enter key
MAIN MENU
Select a menu using
↑,↓ then press Enter
Go to: Tech Support
Other Menus Options:
1. Set Time/Date
Other Menus 2. Software Revs
3. View Total Flow
TECH SUPPORT SET HOLD TIME 4. Print Config
OTHER MENUS
Thornton Inc. Hold outputs? Enter 5. Smart Sensors Smart Sensor Options:
Select a menu using
Phone: 800-642-4418 ↑,↓ then press Enter. 6. Set Unit Name 1. Save Setup Data
time or 00 for none.
Go to: Software Revs 7. Lost Passwords 2. Clear Setup Data
Fax: 781-890-5507 Hold time=00 mins 8. Service Only 3. Edit Smart Data
4. Recall Setup Data
Time/Date Software Revs Total Flow Print Config Smart Sensors
TIME/DATE MENU SOFTWARE REVS TOTAL FLOW PRINT METER SETUP SMART SENSORS
Time = 12:45:27 Serial #012345 Press Enter when Select a menu using
Date = 07/23/00 Main Program: 1.50 Total Flow on Chan5 ready to print the ↑,↓ then press Enter.
Page-Down key to set Measurements: 1.50 is: 125134.2395 Gal meter setup. Goto: Save Sensor Data
ACCESSORIES
Description Part Number
Patch cords have connectors at both ends for 770MAX and Smart Sensors (not used with pulse input flow sensors). Pressure
and level sensors are limited to 150 ft (45.6 m) maximum and 4-electrode conductivity sensors are limited to 50 ft (15.2 m)
maximum length.
Rear cover for wall mounting and NEMA 4X, IP65 sealing 1000-69
Cable Grip Kit – for sealing 1/2” conduit hole entrances for 2 patch cords to rear cover 1000-80
or other enclosure, with large grommets to pass modular connector of patch cord
12 VDC Power Supply for 1 or 2 pulse input flow sensors (powered by 85-265 VAC) 1000-65
24 VDC Power Supply for 1 or 2 pulse input flow sensors (powered by 85-265 VAC) 1000-66
Pulse input flow sensor kit , required for some pulse flow sensors 1000-67
120VAC calibrator power supply, used when not connected to 770MAX, for downloading to PC 36151
Smart pH/ORP BNC preamp – for pH/ORP electrode with BNC connector (no temp. comp.) 1000-78
Smart pH/ORP K9 preamp – for pH/ORP electrode with K9 connector (no temp. comp.) 1000-84
Smart conductivity adapter cable – allows decade box input for calibration 1000-82
Smart frequency adapter cable – allows frequency input for pulse flowmeters 1000-83
36
SPARE/REPLACEMENT PARTS
Description Part Number
10 Terminal pluggable connector, 2 for models 775-_ _0 & 775-_ _1; 3 for model 775-_ _2 25302*
Front panel assembly, molded cover with gasket, screws, retaining washers and keypad 07331
Screws for front panel (2 required, included in front panel assembly above) 21674
Retaining washers for front panel (2 required, included in front panel assembly above) 21675
Vacuum fluorescent display module (order connector and mounting standoffs separately) 47048
Relay option kit (to convert model 775-_ _0 to 775-_ _1) not CE rated 1000-91
Analog output & relay option kit (to convert 775-_ _0 to 775-_ _2) 1000-92
not for 230 VAC power, not CE rated
37
WARRANTY
Thornton Inc. warrants products it manufactures against defects in materials or workmanship for one year
from start-up or 18 months from the date of shipment from Thornton, whichever is sooner. Warranties do not
apply to limited life components such as batteries. Some non-Thornton manufactured resale items may have
shorter warranties than one year. Thornton honors only the warranty period of the original manufacturer.
Catalog descriptions, although accurate, should not be taken as a guarantee or warranty. Thornton’s
obligation under the warranty shall be to repair at its facility or replace any products which Thornton finds to
be defective. Items returned for warranty must be properly packaged, shipped prepaid and insured, and must
be accompanied by the Return Authorization Number described below.
Returned Goods: Please contact us for a Return Authorization Number before any item is returned. Items
returned for credit or exchange must be in salable condition. Items returned after 30 days from date of
invoice, will be subject to a 10% rehandling charge.
Note: Substitution or modification of cables voids all warranties.
THE ABOVE WARRANTY IS THE ONLY WARRANTY MADE BY THORNTON INC. AND IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Thornton Inc.
1432 Main Street
Waltham, MA 02451-1623
(781) 839 6400
Smartline: 800-642-4418
Faxline: 781-890-5507
Email: info@thorntoninc.com
Part # 84373
Rev. B 6/00