TB82PH Quick-Start Guide: Echnical Upport

TB82PH Quick-Start Guide
Thank you for purchasing the TB82PH Advantage Series pH, ORP, pIon
Transmitter. It is an advance, microprocessor-based, two-wire, transmitter
with internal and external diagnostic functionality, an innovative user
interface with hot key capability, two user-selectable modes of operation, and
DIN size packaging.
The intended purpose of this document is to provide general installation and

start-up information for the TB82PH transmitter as shipped from the factory.
This document does not provide detailed explanations of menu functions or
features, nor does it provide information on proper installation in a location
with a hazardous area classification. Please consult Product Instruction
Manual (Document Number WBPEEUI520002A0, P/N 4TB9800-82PH) that
accompanied the TB82PH for details.
TECHNICAL SUPPORT
If you have questions regarding the TB82PH transmitter, first look in the
Product Instruction Manual before contacting us.
ABB Automation Inc.

Instrumentation Division
TBI
2175 Lockheed Way
Carson City, Nevada 89706 USA
(775) 883-4366 Phone
(775) 883-4373 Fax
Website: www.tbi-bailey.com
Email: support@tbi-bailey.com
Information in this document is subject to change without notice. Complying with all applicable
copyright laws is the responsibility of the user. No part of this document may be reproduced or
transmitted in any form or by any means, electronically or mechanical, for any purpose, without the
express written permission of TBI.
TABLE OF CONTENTS
Introduction ................................................................................................................. 1
Contact Information........................................................................................ 1
Index............................................................................................................................. 2
Transmitter Dimensions.............................................................................................. 3
Mounting
Pipe .................................................................................................................. 4
Hinge................................................................................................................ 4
Panel................................................................................................................. 5
Wall.................................................................................................................. 5
Wiring
Signal & Power Wiring .................................................................................. 6
Type TB5 Sensor Wiring................................................................................ 8
Type TBX5 Sensor Wiring........................................................................... 11
Grounding...................................................................................................... 13
Configuration
Introduction................................................................................................... 14
Preconfiguration Data Required................................................................... 14
Configure View/Modify State...................................................................... 14
Basic/Advance Programming Mode............................................................ 15
Modify Configure States of Operation ........................................................ 16
Configuration Sequence ............................................................................... 20
Calibration
One-Point Process Sensor Calibration......................................................... 24
Two-Point Process Sensor Calibration........................................................ 26
TB82pH Function Flow Tree.................................................................................... 29
Worksheet .................................................................................................................. 30
TBI Support
Introduction................................................................................................... 31
Return Materials Procedures ........................................................................ 31
Replacement Parts......................................................................................... 31
Recommended Spare Parts Kits................................................................... 32
Pipe mount installation instructions found in section PR1 of TB82 Instruction Manual
Hinge mount installation instructions found in section PR4 of TB82 Instruction Manual
Panel mount installation instructions found in section PR2 of TB82 Instruction Manual
Wall mount installation instructions found in section PR3 of TB82 Instruction Manual
PROCEDURE PR5 - SIGNAL AND POWER WIRING
PURPOSE/SCOPE
10 min.
This procedure describes how to connect the signal and power
wiring to the transmitter.
Parts None.
Tools • Bladed screwdriver.

• Small bladed screwdriver.
PROCEDURE
TBI recommends the use of shielded wire and separate

conduit for the signal and power wiring, and the sensor wiring.
Under ideal conditions, this may not be required; however, it
minimizes the chance of problems from noise and signal degra-
dation.
Just prior to entering the housing, terminate rigid conduit and

install a short length of flexible conduit. This reduces stress to
the housing.
The power and output signals share the same pair of wires.
This wiring must bear a suitable voltage rating and be rated to
at least 75-degrees Celsius (167-degrees Fahrenheit). All wiring
and wiring practices must be in accordance with the National
Electric Code (NEC), Canadian Electrical Code (CEC) and other
applicable local or international codes.
The signal terminals, located at the rear of the transmitter,

accept wire sizes from 12 to 24 AWG. TBI recommends
pin-style terminals for all connections.
A terminal block label is marked POWER for the signal connec-

tions and shows the polarity. Wiring should not be run in con-
duit or open trays where power wiring or heavy electrical
equipment could contact or physically and electrically interfere
with the signal wiring. Twisted, shielded pairs should be used
for cabling to ensure the best performance. Reverse polarity
protection, built into the transmitter, protects it against acci-
dental reversal of the field wiring connections.
All power passes over the signal leads via a standard 24-VDC
system power supply. The maximum supply voltage is 53 VDC
(42 VDC for certified applications). Minimum supply voltage is
determined by the loop resistance (Fig. PR5-1) as follows:
min supply voltage (VDC) = 13 VDC + ( 0.020 A × total R in ohms )
PURPOSE/SCOPE
WBPEEUI520002A0 PR5 - 1
SIGNAL AND POWER WIRING
The load resistance must include any meters external to the

transmitter, the wiring and the system input.
200 0
180 0
160 0
140 0
120 0
100 0
800
600
400
200
0
13 18 23 28 33 38 43 48 53
SU PPLY VO LTAG E (VD C ) T 01 9 64 A
Figure PR5-1. Load Limits
□ 1. Use the bladed screwdriver to loosen the four captive

screws that secure the rear cover to the transmitter.
□ 2. Use the small bladed screwdriver to connect the signal and

power wiring to TB1-1 (+) and TB1-2 (-) as shown in Figure
PR5-2.
R E AR V IE W C O N TRO L H OU S E
P OW E R S U P P LY
T H E M IN IM U M P O W E R S U P P LY VO LTAG E IS
1 3V D C + (0.0 2 A M P S x TO TA L L O O P
2175 LOCKHE ED WAY R E S IS TA N C E IN O H M S ). T H E M A XIM U M
CARS ON CITY, NV 89706
P OW E R S U P P LY VO LTAG E IS 5 3 V D C (4 2 V D C
SENSOR CONNECTIONS POWER/OUTPUT
CONNECTIONS
F O R C E RT IFIE D A P P LIC AT IO N S ).
TB2 – +
SE NSE
TB1
BLUE 1
YE LLOW 2 GUA RD
BLACK 3 REF 4-20mA +1
SIGNAL POWE R A D D IT IO N AL
GREEN 4 SOL GND -2 RECORDER C O N T R O LL E R E LE M E N TS
5 RTD +3
TY P IC AL RED
RTD
AM ME TER
-4
TEST 4 -20 m A 4 -20 m A 4 -20 m A
W HITE 6 TERMINALS
HVY GRN 7 SHIELD – + – + – +
8
1 .9 9 9 N O TE:
S H O R TIN G J U M PE R M U S T BE
R E M OVE D W H E N M E A SU R IN G
L O O P C U R R EN T AN D R E TU R N ED
DMM A FTE R D M M H AS B EE N R E M OVE D.
T 01 0 91 B
Figure PR5-2. Signal and Power Wiring
□ 3. Install the rear cover and tighten the captive screws with
the bladed screwdriver.
PROCEDURE
PR5 - 2 WBPEEUI520002A0
PROCEDURE PR6 - TYPE TB5 SENSOR WIRING
PURPOSE/SCOPE
10 min.
This procedure describes how to connect a standard TBI
(Type TB5) sensor to the transmitter.
Parts
Number Qty Description
1
4TB9515-0164 1 BNC adapter
4TB9515-0166 BNC adapter with fitting
NOTE:
1. Not required if using pin terminal sensor cable option.

PROCEDURE
There are two ways to connect standard TBI sensors. A

pin terminal sensor cable option is available. Though this
cable option is recommended when using a standard sensor,
stocking preferences may tend towards the use of one common
sensor. If this sensor type requires a BNC adapter to mate with
existing instrumentation, a BNC adapter can be used in con-
junction with the transmitter.
Pin Terminal

□ 2. Use the small bladed screwdriver to connect the sensor wir-

ing as shown in Table PR6-1 and Figure PR6-1.
Table PR6-1. Pin Terminal Sensor Connections
Terminal Color Code Function

TB2-1 Blue Sense
TB2-2 No connection Guard
TB2-3 Black Reference
TB2-4 No connection Solution ground
1
TB2-5 Red RTD
1
TB2-6 White RTD
TB2-7 No connection Shield
TB2-8 No connection No connection
NOTE:
1. Red and white conductors are only present when using a temperature
compensator.
PURPOSE/SCOPE
TYPE TB5 SENSOR WIRING
R E AR V IE W C O N TRO L H O U S E
P OW E R S U P P LY
CONNECTIONS
TB2 – +
SE NSE
TB1
BLUE 1
YE LLOW 2 GUA RD
5 RTD +3
TY P IC AL RED
RTD
AM ME TER
-4
TEST 4 -20 m A 4 -20 m A 4 -20 m A
W HITE 6 TERMINALS
8
1 .9 9 9 N O TE:
T 02 0 10 A
Figure PR6-1. Pin Terminal Sensor Connections
BNC Adapter
pH/ORP/pION sensor cables generally contain a low-noise

conductive layer within the coaxial cable. Complete removal of
this layer is extremely important to ensure correct sensor
operation. Additionally, most conductors within the sensor
cable are small and are not intended for direct connection to
the transmitter terminal block. TBI recommends using
the BNC adapter as opposed to stripping back each of the indi-
vidual conductors.

□ 2. Use the bladed screwdriver to remove the earth ground

screw and associated hardware located below TB2 (Fig.
PR6-2).
□ 3. Slide the earth ground screw (and associated hardware if

desired) through the screw hole on the BNC adapter so that the
leads of the adapter and female BNC connector are pointing
upwards.
□ 4. Mount the BNC adapter to the earth ground hole and

tighten the screw with the bladed screwdriver.
□ 5. Connect the BNC adapter pin terminals to TB2 as shown

in Figure PR6-2 and Table PR6-2.
NOTE: If the sensor does not have a female connector for the tem-
perature compensator, connect the leads from the sensor directly to
TB2-5 (red) and TB2-6 (white). If the sensor does not have a tem-
perature compensator, leave TB2-5 and TB2-6 open.
PROCEDURE
TYPE TB5 SENSOR WIRING
R E AR V IEW
2175 LOCKHE ED WAY

P OW E R /O U T P U T
TB2 C O N N E C T IO N S
BLUE 1 SENSE TB1

TY P IC AL YEL 2 GUARD
BLK 3 REF +1
POWER
GRN 4 SOL GND -2
RED 5 RTD +3
TEST
B N C /TC TO
W HT 6 RTD -4 P IN ADA P TE R
HVY 7 SHIELD
GROU ND GRN
8
S C R EW
C O N D U IT
FITT IN G
T 01 09 3 B
Figure PR6-2. BNC Adapter Sensor Connections
Table PR6-2. BNC Adapter Sensor Connections

TB2-1 Blue Sense
TB2-2 No connection Guard
TB2-4 No connection Solution ground
TB2-5 Red1 RTD
TB2-6 White1 RTD
TB2-7 No connection Shield
NOTE:
1. Red and white conductors are only present when using a temperature
compensator.
□ 6. Connect the male BNC connector from the sensor to the

female BNC connector from the BNC adapter.
□ 7. Connect the female temperature compensator connector

from the sensor to the male temperature compensator connec-
tor from the BNC adapter.
□ 8. Slide the protective boot over the BNC connection.
PROCEDURE
PROCEDURE PR7 - TYPE TBX5 SENSOR WIRING
PURPOSE/SCOPE
10 min.
This procedure describes how to connect the Advantage Series
(Type TBX5) sensor to the transmitter.
Parts None.

SAFETY CONSIDERATIONS
1. Do not allow the blue (sense) and black (reference) leads to

CAUTION short together. Shorting these conductors together will perma-
nently damage the sensor.
PROCEDURE
The sensor wiring connects to TB2 at the rear of the transmit-

ter. TBI recommends running sensor wiring in shielded
conduit (or similar) to protect it from the environment. Do not
allow the sensor wires to become wet, lay on the ground or over
any other equipment. Ensure the cables are not abraded,
pinched or bent at installation.
The sensor cable has seven leads with pin terminals that con-
nect to TB2 at the rear of the transmitter. The terminal block
accepts wire sizes from 12 to 24 AWG.

□ 2. Remove the protective insulator from the blue (sense) and

C1 black (reference) leads. The insulators are provided to prevent
shorting of the sensor half-cell.
□ 3. Use the small bladed screwdriver to connect the sensor wir-

ing as shown in Table PR7-1 and Figure PR7-1.
Table PR7-1. Sensor Connections

TB2-1 Blue Sense
TB2-2 Yellow Guard
TB2-4 Green Solution ground
PURPOSE/SCOPE
TYPE TBX5 SENSOR WIRING
Table PR7-1. Sensor Connections (Continued)

TB2-5 Red RTD
TB2-6 White RTD
TB2-7 Heavy green Shield
R E AR V IE W C O N TRO L H OU S E
P OW E R S U P P LY
CONNECTIONS
TB2 – +
SE NSE
TB1
BLUE 1
YE LLOW 2 GUA RD
5 RTD +3
TY P IC AL RED AM ME TER TEST 4 -20 m A 4 -20 m A 4 -20 m A
W HITE 6 RTD TERMINALS -4
8
1 .9 9 9 N O TE:
T 01 0 91 B
Figure PR7-1. Sensor Connections
PROCEDURE
PROCEDURE PR8 - GROUNDING
PURPOSE/SCOPE
10 min.
This procedure describes how to properly ground the transmit-
ter.
Parts None.
PROCEDURE
Signal wiring should be grounded at any one point in the signal

loop. It may be left ungrounded (floating) if electrical noise is
minimal. The transmitter enclosure must be grounded to an
earth ground having less than 0.2 ohms of resistance. Internal
and external earth ground terminals are provided and are
shown in Figure PR8-1.
R E A R V IE W O F
TY P E TB 8 2 TR AN S M IT TE R
2 17 5 L O C K H E E D WAY
C A R S O N C IT Y, N V 89 70 6
S EN S O R C O N N E C TIO N S P OW E R /O U T PU T
C O N N EC T IO N S
TB 2
SENSE TB 1
B LU E 1
Y E LL O W 2 G UA R D
B LA C K 3 REF 4 -20 m A +1
S IG N A L POW E R
GREEN 4 SOL GND -2
RED 5 RT D +3
A M M E TE R TEST
W H ITE 6 RT D T E R M IN A LS -4
HVY GRN 7 S H IE LD
8
EA RT H G RO U N D S T 02 0 09 A
Figure PR8-1. Earth Grounds
PURPOSE/SCOPE
WBPEEUI520002A0 DSD PR8 - 1
SECTION 8 - CONFIGURATION
INTRODUCTION
The configure mode of operation establishes the operating

parameters of the Type TB82 transmitter. These parameters
include: Programming type, analyzer type, sensor type, tem-
perature compensation type, output range, damping value,
diagnostic functionality, safe mode level and spike magnitude.
Review each of the following sections and related procedures
before configuring the transmitter.
This section contains screen flow diagrams and brief descrip-

tions of the configure states of operation. Refer to CONFIGURA-
TION SEQUENCE for procedures needed to perform the
configuration tasks.
PRECONFIGURATION DATA REQUIRED
Before attempting to configure the transmitter, define the fol-

lowing:
• Analyzer parameters.
• Output range values.
• Security requirements.
• Sensor diagnostic functionality.
Use the worksheet at the end of these sections to help establish

the proper settings for any given application. Use this work-
sheet during the configuration entry procedure and retain it as
an historical record for future reference.
CONFIGURE VIEW/MODIFY STATE
When the configure mode is entered, a decision point is

reached to determine whether to modify or view the configura-
tion. The modify configure state enables transmitter options to
be set and saved into memory. In order to provide the ability to
secure the modify configure state, yet leave the ability to view
configuration information, the view configure state can be
entered without using a security code.
As seen in Figure 8-1, the transmitter asks if the user would

like to modify the configuration. Pressing the YES smart key
moves the transmitter into the modify configure state. Pressing
the NO smart key moves the transmitter to the view configura-
tion inquiry. Pressing the exit To MEASURE smart key escapes
to the measure mode. To view a configuration, press the YES
smart key when queried to view the configuration.
INTRODUCTION
WBPEEUI520002A0 8-1
CONFIGURATION
PAS S W D
C O N FIG
C O N FIG
E XIT N O PA S S W O R D
P R OT E C T F O R C O N F IG .
7.02 pH M E AS U R E
C A L IBR ATE 7.02 pH M E AS U R E
C A L IBR ATE
O U T/H O L D L AS T O U T/H O L D
C O N FIG U R E S E LE C T E D C O N FIG U R E
M O D IFY S EC U R IT Y B A SIC S EC U R IT Y
D IS PL AY D IS PL AY
ex it to ex it to
M E AS U R E S EL E C T N E XT M E AS U R E E N TE R N E XT
TO PL E V
F O R A DVA N C E D
C O N F IG . O N LY
7.02 pH
M E AS U R E
C A L IBR ATE 7.02 pH
M E AS U R E
C A L IBR ATE
O U T/H O L D O U T/H O L D
C O N FIG U R E C O N FIG U R E
V IE W S EC U R IT Y A DV N C D S EC U R IT Y
ex it to D IS PL AY ex it to D IS PL AY
M E AS U R E S EL E C T N E XT M E AS U R E E N TE R N E XT
S AM P L E TO PL E V
N O TE: W H EN E D ITIN G C O N F IG U R ATIO N /M O D IFY EN V IR O N M E N T A N D O N E O R M O R E

C O N FIG U R ATIO N ITE M S H AV E B E EN C H AN G ED, A S AVE S C R E EN A P PE A R S.
C O N FIG
E XIT
7.02 pH
M E AS U R E
C A L IBR ATE
O U T/H O L D
C O N FIG U R E
S AVE ? S EC U R IT Y
D IS PL AY
ex it to
M E AS U R E Y ES NO
S AV E D C H A N G E S
M E AS U R E
D O E S N OT S AV E
M E AS U R E CHANGES
T 02 07 3 A
Figure 8-1. Modify/View and Basic/Advanced States Screen Flow
BASIC/ADVANCED PROGRAMMING MODE
The configure mode is split into two groups of programming:

Basic and Advanced. These two options are specified by
nomenclature and control the number of configuration options
available in the modify configure mode.
BASIC/ADVANCED PROGRAMMING MODE

8-2 WBPEEUI520002A0
CONFIGURATION
The Basic programming mode contains a subset of configura-

tion options found in the Advanced mode. Separation into two
programming groups is advantageous when limited functional-
ity is desired. Fewer options reduces confusion and the possi-
bility of configuration errors.
When Advanced programming is ordered, the Basic/Advanced

programming toggle must be set in two locations:
• User state in the utility mode.

• Modify configure state in the configure mode.
In order to select either the Basic or Advanced programming

mode in the modify configure state, the programming mode
must be set to Advanced in the user state.
Refer to Section 11 for more information on setting the user

state programming mode to Advanced.
MODIFY CONFIGURE STATES OF OPERATION
Since the view configure state only displays the configured

options, the following sections focus on each modify configure
state and available options for these states. Refer to CONFIGU-
RATION SEQUENCE for the procedures necessary to perform
the modifications.
The modify configure state contains all the available settings

that establish the functionality of the transmitter. Upon receipt
of the transmitter, the default configuration (unless otherwise
specified by the customer) is used once the transmitter has
been powered.
Before installing the transmitter, modify the configuration to

reflect the final installed application. The modify configure
states of operation define the sensor interface, output parame-
ters and diagnostic functionality.
The following sections contain descriptions of each modify con-

figure state of operation. Figure 8-2 shows the screen flow for
the modify configure states of operation.
Analyzer State (Basic/Advanced)
The analyzer state determines the type of process variable to be

measured and must coincide with the type of sensor being
used.
pH Analyzer State (Basic/Advanced)
The pH analyzer state contains three types of sensors: glass,

antimony and custom.

WBPEEUI520002A0 8-3
CONFIGURATION
C O N FIG
TO PL E V
E XIT
A N AL Z R DA M PN G
R E TU R N R E TU R N
C A L IBR ATE
A N A LZR S EC U R IT Y DA M P N G S EC U R IT Y
ex it to ex it to
M E AS U R E S EL E C T N E XT M E AS U R E S EL E C T N E XT
A N AL Z R DA M PN G
TM P SN S D IAG S
R E TU R N R E TU R N
C A L IBR ATE
TE M P.S N S S EC U R IT Y D IAG S S EC U R IT Y
ex it to ex it to
TM P.S N S D IAG S
B Y PA S S TC .TY P E F O R TC .TYP E S AF EM D
N O N E T M P.S N S R E TU R N R E TU R N
7.02 pH
M E AS U R E
C A L IBR ATE 7.02 pH
M E AS U R E
C A L IBR ATE
TC.TY P E S EC U R IT Y S A FE .M D S EC U R IT Y
ex it to ex it to
TC .TYP E S AF M O D
B A S IC
P R O G R A M M IN G O N LY
B Y PA S S O U T P U T F O R S PIK E S PIK E
IO N .C O N A N A LY Z E R R E TU R N R E TU R N
A DVA N C E D
P R O G R A M M IN G O N LY
C A L IBR ATE
O U TP U T S EC U R IT Y S P IK E S EC U R IT Y
ex it to ex it to
O U TPU T S PIK E
T 02 07 4 A
Figure 8-2. Modify Configure States Screen Flow

8-4 WBPEEUI520002A0
CONFIGURATION
ORP and pION States (Basic/Advanced)
Set the ORP or pION analyzer states by pressing the ENTER

smart key on the desired state when displayed using the NEXT
smart key. Advanced configurations require the entering of the
reference impedance value.
Ion Concentration State (Advanced)
The ion concentration state allows for pION sensor inputs to be

converted to concentration units such as parts per million and
parts per billion. This state uses temperature compensated
millivolt values and applies a logarithmic function that has a
fixed end point in millivolts, an ion valence ranging from -3 to
+3, and an end point magnitude that can be set to 10, 100 or
1,000.
The ion concentration state functions by associating an end

millivolt value to an end magnitude value. The valence deter-
mines the millivolt change per decade of concentration and is
defined by the Nernst equation. If the valence is negative the
millivolt to concentration relationship will have a negative
slope. The number of magnitudes defines the transmitter
output.
Temperature Sensor State (Basic/Advanced)
The temperature sensor state configures the temperature input

for no temperature sensor (none), a Pt 100 or three-kilohm
Balco RTD.
Temperature Compensation State (Basic/Advanced)
Temperature has two effects on electrochemical sensors. The

first effect, the Nernstian effect, causes the sensor output to
increase with increasing temperature. In the case of a pH sen-
sor, the increase is roughly 0.03 pH per pH Unit from seven pH
per 10-degrees Celsius. Since TBI pH sensors use a sil-
ver/silver chloride measurement and reference half cell, the
isopotential point (the pH value where the sensor output is not
affected by temperature) of these sensors is seven pH.
The second effect of temperature is on the actual chemistry of

the solution. Since ion disassociation is a function of tempera-
ture, measured ion properties such as pH, ORP and pION are
affected by changes in process temperature. This effect cannot
be predicted due to differences between solution chemistries.
The temperature compensation state sets the compensation

method to reflect these temperature effects. The three states of
temperature compensation include manual Nernstian,

WBPEEUI520002A0 8-5
CONFIGURATION
automatic Nernstian and automatic Nernstian with solution

coefficient.
Manual Nernstian State (Basic/Advanced)
Manual temperature compensation compensates for the effects

of temperature on the sensor at a specific temperature. A tem-
perature sensor is not required for this compensation state.
Manual Nernstian state is only applicable for pH analyzer
states. The displayed process variable is standardized to
25-degrees Celsius.
Automatic Nernstian State (Basic/Advanced)
Automatic Nernstian temperature compensation requires an

input from a temperature sensing device. This input can be
either from a Pt 100 or three-kilohm Balco RTD and must be
set to the appropriate temperature sensor in the temperature
sensor state.
Automatic Nernstian temperature compensation corrects for

effects of temperature on the sensor. It is only applicable for
the pH analyzer state. The displayed process variable is stan-
dardized to 25-degrees Celsius. The allowable temperature
range is zero to 140-degrees Celsius.
Automatic Nernstian With Solution Coefficient State (Advanced)
The Automatic Nernstian with solution coefficient state com-

pensates the sensor output to standard temperature values of
25-degrees Celsius using the Nernst Equation and a solution
coefficient.
This compensation method also requires an input from a tem-

perature sensing device. This input can be either from a Pt 100
or three kilohm Balco RTD and must be set to the appropriate
temperature sensor in the temperature sensor state. The allow-
able temperature range is zero to 140-degrees Celsius.
Output State (Basic/Advanced)
The output state sets the output type and range. For Basic
configurations, the output type is linear and requires the
entering of the lower and upper process variable values. The
default values set the output range to the full scale process
variable range. For Advanced configurations, the output type
can be linear or nonlinear. The linear output state is the same
as for the Basic configuration. The nonlinear output state
requires the programming of process variable lower and upper
values, and five break points in terms of percentage input
against percentage output.

8-6 WBPEEUI520002A0
CONFIGURATION
Damping State (Basic/Advanced)
The damping state applies a lag function on the output signal

and reduces fluctuations caused by erratic process conditions.
The damping value can be set from 0.0 to 99.9 seconds. This
value represents the time required for the output to reach
approximately 63.2 percent of its final value in response to a
step change in the process variable.
Diagnostics State (Basic/Advanced)
The diagnostics state allows the built-in sensor diagnostics to

be disabled. When a sensor does not have a solution ground
such as nonadvantage sensors, the diagnostic signal cannot be
injected into process liquid. For these situations and applica-
tions that are using very pure water, the sensor diagnostics
should be disabled.
Safe Mode State (Basic/Advanced)
The safe mode state determines the output level of the trans-
mitter if an error condition occurs that renders the transmitter
inoperable. The available states are fail low and fail high. For
more information on error conditions, refer to Section 12 and
its related procedures.
Spike State (Advanced)
The spike state sets the diagnostic spike level as a percent of

output. This level determines the magnitude of the spike.
When the spike has been set for any level greater than zero
percent and is enabled in the spike output state, the transmit-
ter modulates the output signal by the configured level for one
second out of every six seconds. Using this modulation, the
transmitter informs the operator of a detected diagnostic con-
dition. For more information on error conditions, refer to
Section 12 and its related procedures.
CONFIGURATION SEQUENCE
Refer to Figures 8-3, 8-4 and 8-5 for the transmitter configura-
tion sequence. Each block of the flow represents a single task
that must be completed before continuing with the sequence.
In some cases, more than one path can be taken during config-
uration. For paths that are in parallel, either complete all of the
tasks in all of the paths before continuing or complete all of the
tasks in only those paths that apply before continuing. At least
one path must be completed.
WBPEEUI520002A0 8-7
CONFIGURATION
Some blocks contain alphanumeric codes. These codes identify

the procedure that describes the steps to complete an indi-
cated task. Complete all of the steps given in a procedure
before continuing to the next procedure.
The procedures have check boxes in the margin by each proce-

dural step. When performing a procedure, check each box as
each step is completed.
By treating each task as a separate entity, the procedures pro-

vide an easy method for finding the information needed to per-
form each task in the configuration sequence.
S TA RT
S EL E C TIN G V IE W
O R M O D IFY
C O N FIG U R ATIO N
S TATE P R 2 1
V IEW IN G V IEW IN G
O R M O D IFY IN G V IE W IN G M O D IF YIN G A NO
C O N FIG U R ATIO N
C O N FIG U R ATIO N ? PAR A M E TE R ?
PR22
YES
M O D IF Y IN G
YES E N TE R IN G
YES E N TE R IN G PAS S W O R D
PAS S W O R D PAS S W O R D
PAS S W O R D P RO TE C TE D ?
P RO TE C TE D ?
PR9
PR9
NO
NO
P RO G R A M M IN G M O D IF YIN G
CHANGE YES MODE C O N FIG U R ATIO N
P RO G R A M M IN G
CHANGE W H IL E V IEW IN G
MODE?
PR24 PR23
NO
DONE
B AS IC O R
A DVAN C E D B A S IC
P RO G R A M M IN G ?
A DVA N C E D
A B
T R 20 6 3A
Figure 8-3. Configuration Sequence
8-8 WBPEEUI520002A0
CONFIGURATION
A N ALY ZER
TY P E
S EL E C TIO N
PR25
p H A N ALYZ ER IS OP OT EN T IA L A SY M E TR IC
pH YES TY P E C U S TO M YES pH VA L U E P OTE N TIA L
S EL E C TE D ? S EL E C TIO N S EL E C TE D ? S ET TIN G VAL U E S ET TIN G
PR26 PR27 PR28
NO NO
IO N E N G IN E E R IN G E N D IN G
VAL E N C E M AGN IT U D ES
C O N C EN T R AT IO N YES U N ITS M AG N IT U D E
S ET TIN G S ET TIN G
S TATE SE L E C TE D ? S EL E C TIO N S ET TIN G
PR29 PR30 PR31 PR32
NO
E N D IN G
M IL L IVO LT
S ET TIN G
PR33
R E FE R EN C E
IM PE DA N C E
S ET TIN G
PR34
TE M PE R ATU R E TE M PE R ATU R E
YES YES
CHANGE
S EN S O R T YP E pH C O M P E N SATIO N M A N UAL NO
TE M PE R ATU R E
S EL E C TIO N A N ALY ZER ? TY P E S E L EC T IO N S EL E C TE D ?
S ET TIN G ?
PR35 PR36
NO NO YES
S O L U TIO N
TE M PE R ATU R E
C O EFF IC IEN T NO AU TO
C A L IBR ATIO N
S ET TIN G S EL E C TE D ?
PR37 PR10
YES
O U TPU T
RANGE
S ET TIN G
PR38
C O N FIG U R E M O D E S PIK E
D IAG N O S TIC S S AF E M O D E
N O N LIN EA R NO DA M PIN G M AG N IT U D E
S EL E C TIO N S EL E C TIO N
S EL E C TE D ? A D JU S TM E N T S ET TIN G
PR39 PR40 PR41 PR42
YES
B R EA K S ET
C O N FIG U R ATIO N YES H A R DW A R E
P O IN TS
LO C KO U T C O N FIG U R ATIO N
S ET TIN G
L O C KO U T ?
PR43 PR44
NO
DONE
T R 20 6 5A
Figure 8-4. Advanced Configuration Sequence
WBPEEUI520002A0 8-9
CONFIGURATION
A N ALYZ ER
TY P E
S EL E C TIO N
P R 25
p H A N ALYZ ER TE M PE R ATU R E TE M PE R ATU R E

pH YES TY P E S EN S O R T YP E C O M P E N SATIO N
S ELE C TE D ? S EL E C TIO N S ELE C TIO N TY P E S E LEC T IO N
P R 26 P R 35 PR36
NO
NO M A N UAL
S ELE C TE D ?
YES
O U TPU T
RANGE
S ET TIN G CHANGE
NO
P R 38 TE M PE R ATU R E
S ET T IN G ?
C O N FIG U R E M O D E YES
DA M PIN G
A D JU S TM E N T TE M PE R ATU R E
P R 39 C A LIBR ATIO N
PR10
D IAG N O S TIC S
S EL E C TIO N
P R 40
S AF E S ET
H A R DWA R E YES C O N FIG U R ATIO N
M ODE LO C KO U T
S EL E C TIO N C O N FIG U R ATIO N
L O C KO U T ?
P R 41 PR44
NO
DO NE
T R 20 6 4A
Figure 8-5. Basic Configuration Sequence
8 - 10 WBPEEUI520002A0
PROCEDURE PR11 - ONE-POINT PROCESS SENSOR
CALIBRATION
PURPOSE/SCOPE
10 min.
This procedure describes how to perform a one-point process
sensor calibration.
Parts None.
Tools • External instrument having the same type of temperature

compensation as the transmitter.
• Grab sample of process liquid.
PROCEDURE
The process sensor calibrate state contains two calibration

procedures: one-point calibration and two-point calibration.
This procedure covers the one-point calibration.
As with the calibrate states, use the NEXT smart key to toggle
from one procedure to the next then select the desired proce-
dure using the SELECT smart key. Use the exit to MEASURE
smart key to escape to the measure mode.
The one-point calibrate state conducts an offset adjustment on

the sensor input. Use this calibration procedure when the sen-
sor is in the final installed location. Due to variations in ionic
strength between the sensor reference and process liquid,
improved accuracy can be realized by conducting a one-point
calibration with the sensor in its final location. The transmitter
is typically verified against an external validation device using
a grab sample.
□ 1. Make sure the sensor is in its final installed location and

orientation.
□ 2. Measure the process variable value using an external

instrument having the same type of temperature compensation
as the transmitter and a grab sample.
□ 3. Record the value displayed on the transmitter at the time

the grab sample was taken and the value displayed on the
external instrument.
□ 4. Press the NEXT smart key until CALIBRATE is highlighted

on the display.
□ 5. Press the SELECT smart key to enter the calibrate state.
□ 6. Press the NEXT smart key until 1PT.CAL appears on the

display.
PURPOSE/SCOPE
ONE-POINT PROCESS SENSOR CALIBRATION
□ 7. Press the SELECT smart key to start the one-point calibra-

tion procedure.
□ 8. The transmitter displays STABL?. Observe the displayed

reading. If it is stable, press the YES smart key. If it is not sta-
ble, press the NO smart key. If NO is selected, the transmitter
returns to the process sensor calibration state. Perform Steps
9 through 11. If YES is selected, go to Step 12.
□ 9. Wait until process liquid composition stabilizes.
□ 10. Check to see if the transmitter has detected a fault condi-

tion by looking for the FAULT icon on the display. Interrogate
the fault by escaping to the measure mode through the exit to
MEASURE smart key and then pressing the FAULT info smart
key in that order.
□ 11. Refer to PR53 for information on error codes.
□ 12. The transmitter displays NEW VAL.
a. Calculate the new process variable value by subtracting

the transmitter value recorded in Step 3 from the external
instrument value recorded in Step 3 and then adding that
result to the current value displayed on the transmitter.
b. Use the smart key to increment the value of the

blinking digit.
c. When the first digit value is correct, use the smart

key to move to the next digit.
d. Repeat Steps 12b and 12c for each digit.
e. Press the ENTER smart key to accept the new value.
□ 13. If the entered calibration value is not valid, the transmitter

displays BAD.CAL, and the calibration value is rejected. If the
entered calibration value is valid, the slope (sensor efficiency)
appears on the display. Press the NEXT smart key to display
the offset.
□ 14. Press the NEXT smart key to return to the process sensor
calibrate state or press the exit to MEASURE smart key to go to
the measure mode.
NOTE: If an output held condition is present, the display inquires if

this condition should be released.
More information on sensor calibration techniques and trou-

bleshooting is contained in Calibration and Troubleshoot-
ing of pH Loops (Table 1-1).
PROCEDURE
PROCEDURE PR12 - TWO-POINT PROCESS SENSOR
CALIBRATION
PURPOSE/SCOPE
20 min.
This procedure describes how to perform a two-point process
sensor calibration.
Parts None.
Tools • Temperature measuring device.

• Low and high buffers for pH sensors or low and high stan-
dards for pION sensors.
PROCEDURE
The process sensor calibrate state contains two calibration

procedures: One-point calibration and two-point calibration.
This procedure covers the two-point calibration.
As with the calibrate states, use the NEXT smart key to toggle
from one procedure to the next then select the desired proce-
dure using the SELECT smart key. Use the exit to MEASURE
smart key to escape to the measure mode.
The two-point calibrate state conducts an offset and slope

adjustment on a sensor to determine its response characteris-
tics before installation into its final location. This calibration
procedure uses buffers for pH sensors or standards for pION
sensors.
□ 1. Prepare the buffer solutions or standards.
□ 2. Remove the sensor from the process piping if required.
□ 3. Press the NEXT smart key until CALIBRATE is highlighted

on the display.
□ 4. Press the SELECT smart key to enter the calibrate state.
□ 5. Press the NEXT smart key until 2PT.CAL appears on the

display.
□ 6. Press the SELECT smart key to start the two-point calibra-

tion procedure.
□ 7. The transmitter displays the current temperature in

degrees Celsius and TMP°C. Use the temperature measuring
PURPOSE/SCOPE
TWO-POINT PROCESS SENSOR CALIBRATION
device to measure the temperature of the buffer or standard

and enter that number into the transmitter.
a. Use the smart key to increment the value of the

blinking digit.
b. When the first digit value is correct, use the smart

c. Repeat Steps 7a and 7b for each digit.
d. Press the ENTER smart key to accept the new value.
□ 8. The transmitter asks for the LO VAL. Enter the value of the
low buffer or standard.

blinking digit.

□ 9. Place the sensor in the low buffer or standard solution.
□ 10. Stir the solution with the sensor in a slow, circular motion.


key in that order.
□ 15. The transmitter asks for the HI VAL. Enter the value of the
high buffer or standard.

blinking digit.

PROCEDURE
TWO-POINT PROCESS SENSOR CALIBRATION
□ 16. Remove the sensor from the low buffer or standard solu-
tion.
□ 17. Rinse the sensor.
□ 18. Place the sensor in the high buffer or standard solution.
□ 19. Stir the solution with the sensor in a slow, circular motion.


key in that order.
□ 24. If the entered calibration value is not valid, the transmitter

displays BAD.CAL, and the calibration value is rejected. If the
entered calibration value is valid, the slope (sensor efficiency)
appears on the display. Press the NEXT smart key to display
the offset.
□ 25. Press the NEXT smart key to return to the process sensor
calibrate state or press the exit to MEASURE smart key to go to
the measure mode.
NOTE: If an output held condition is present, the display inquires if

this condition should be released.
More information on sensor calibration techniques and trou-

bleshooting is contained in Calibration and Troubleshoot-
ing of pH Loops.
PROCEDURE
PROGRAMMING TEXT STRING GLOSSARY
FLOW TREE
Figure B-1 is a function flow tree for the Type TB82

transmitter.
M EAS U R E
C AL IBR ATE O UT/H O LD C O N FIG U R E SEC U R ITY D IS PLAY
pH /O R P /pIO N H O LD /R E LEA SE M O D IF Y/VIE W SE C U R E D M O D ES T EM PE R ATU R E (C )

C A LIBR AT IO N H O LD O U T PU T C A L IBR ATE
1 P O IN T C A L IB R AT IO N O U TPU T
2 P O IN T C A L IB R AT IO N C O N FIG U R E
R E R AN G E O U T PU T BA SIC /ADVA N C ED T EM PE R ATU R E (F )
4 m A P O IN T
T EM PE R ATU R E 2 0 m A P O IN T PAS SW O R D
C A LIBR AT IO N AN ALY ZE R C U R R E N T O U TP U T
p H , O R P, p IO N (m A)
DAM PIN G IO N C O N C E N TR ATIO N
S EC O N D S U N IT S
ED IT C ALIB R AT IO N VA L E N C E
M A G N ITU D E (L O G ) D IAG N O S T IC
E N D M AG N IT U D E AL AR M S
SP IKE O U T PU T E N D M ILL IVO LT
R E SET C A LIB R AT IO N O N /O FF S EN S O R T YP E
p H , A N T IM O N Y SE N SO R IN PU T
C U S TO M (m V)
O U T PU T R E FE R EN C E
C A LIBR AT IO N IM PE DA N C E
SP IKE O U T PU T
STAT E
T EM PE R ATU R E
SE N SO R
N O N E, 3 -k τ B AL C O , SO F T W AR E
PT 100
R E VIS IO N
T EM PE R ATU R E
C O M P EN S ATIO N
M A N UAL , AU TO,
AU TO S O LU T IO N
O U T PU T R A N G E
4 m A P O IN T
2 0 m A P O IN T
N O N LIN E A R
DAM PIN G
S EC O N D S
D IAG N O S T IC S
O N /O FF
SA F E M O D E
H IG H /L O W
N O TE: FU N C TIO N IN ITAL IC S AR E O N LY AVA IL A BL E SP IKE N O TIFIC ATIO N

O N V E R SIO N S W ITH A DVA N C ED P R O G R AM M IN G
P ER C E N T M AG N ITU D E
N O M E N C L ATU R E O P TIO N . T 02 0 68 A
Figure B-1. Function Flow Tree
FLOW TREE
WBPEEUI520002A0 B-3
Worksheet TB82
Type TB82 Advantage Series pH/ORP/pION Transmitter

TAG ______________ DATE ______________
PROGRAMMING MODE □ Basic □ Advanced
ANALYZER TYPE _____________________
□ pH □ ORP □ pION □ Ion Concentration

□ Glass Ref Z _______kΩ Ref Z _______kΩ Unit _______
□ Antimony Valence _______
□ Custom Mags _______
Iso Pt _______pH End Mag _______
Asy Pot _______mV End mV _______mV
Ref Z _______kΩ Ref Z _______kΩ
TEMPERATURE SENSOR □ None □ 3 kΩ Balco □ Pt 100
TEMPERATURE COMPEN- □ Manual □ Auto □ Auto Solution

SATION TYPE Coefficient _______
OUTPUT RANGE 4 mA _______ 20 mA _______
DAMPING VALUE _______sec
SAFE MODE LEVEL □ Fail Low □ Fail High
SPIKE MAGNITUDE _______%
DIAGNOSTICS □ Enabled □ Disabled
SECURITY Password _______ □ Configure □ Calibrate □ Output/Hold
FACTORY DEFAULT SETTINGS
Software Hardware
Instrument mode Basic Microprocessor and Display PCB Jumper W12

Position 1-2 disables configuration lockout (default)
Analyzer type pH, Glass
Position 2-3 enables configuration lockout
Temperature sensor type 3-kΩ Balco
Temperature comp. type Manual
Output range 0 to 14 pH
Damping value 0.5 sec
Sensor diagnostics state Disable
Safe mode fail output state Low
Spike output1 0%
NOTES:
1. Feature only available in Advanced programming.
2. Refer to PR44 for procedure to change jumper position.
TBI
SECTION 15 - SUPPORT SERVICES
INTRODUCTION
Figure 15-1 is an assembly drawing of the Type TB82 Trans-

mitter. When ordering replacement parts, specify nomencla-
ture type, part name and part number of spare parts kits.
TBI is ready to assist in the use and repair of its prod-

ucts at any time. Requests for sales and/or application service
should be made to the nearest sales or service office.
Factory support in the use and repair of the Type TB82 trans-
mitter can be obtained by contacting:
ABB Automation Inc., TBI

2175 Lockheed Way
Carson City, NV 89706
Phone: (775) 883-4366
FAX: (775) 883-4373
RETURN MATERIALS PROCEDURES
If any equipment should need to be returned for repair or eval-

uation, please contact TBI at (775) 883-4366, or your
local TBI representative for a return materials authori-
zation (RMA) number. At the time the RMA number is given,
repair costs will be provided, and a customer purchase order
will be requested. The RMA and purchase order numbers must
be clearly marked on all paperwork and on the outside of the
return package container.
Equipment returned to TBI with incorrect or incomplete

information may result in significant delays or nonacceptance
of the shipment.
REPLACEMENT PARTS
When making repairs at your facility, order spare parts kits

from a TBI sales office. Provide this information.
1. Spare parts kit description, part number and quantity.
2. Model and serial number (if applicable).
3. TBI instruction manual number, page number and

reference figure that identifies the spare parts kit.
When ordering standard parts from TBI, use the part

numbers and descriptions from RECOMMENDED SPARE
INTRODUCTION
WBPEEUI520002A0 15 - 1
SUPPORT SERVICES
PARTS KITS. Order parts without commercial descriptions

from the nearest TBI sales office.
NOTE: Contact TBI for replacement sensors. Due to the spe-

cial nature of these items, factory consultation is required.
1 /2 -IN . LIQ U ID T ITE FITTIN G

K IT FO R T B5 S E N SO R S
FR O N T BE ZE L M IC RO P RO C ES S O R S H EL L K IT
K IT P C B A S SE M B LY KIT 1 /2 -IN . LIQ U ID T ITE FITTIN G
K IT FO R T B5 S E N SO R S
P OW E R SU P P LY W ITH TH E R M O C O U PL E
P C B A S SE M B LY
p H /O R P /p IO N IN P U T
P C B A S SE M B LY KIT T 01 6 89 A
Figure 15-1. Exploded View
RECOMMENDED SPARE PARTS KITS
Table 15-1 lists the recommended spare parts kits.
Table 15-1. Spare Parts Kits
Part Number Description

4TB9515-0123 Panel mount kit
4TB9515-0124 Pipe mount kit
4TB9515-0125 Hinge mount kit
4TB9515-0153 Input PCB assembly kit
4TB9515-0154 Microprocessor PCB assembly kit
4TB9515-0155 Power supply PCB assembly kit
4TB9515-0156 Wall mount kit
4TB9515-0157 Power supply PCB assembly kit for HART compatible transmitters
4TB9515-0158 Power supply PCB assembly with lightning arrestor kit
4TB9515-0159 Power supply PCB assembly with lighting arrestor kit for HART compatible transmitters
4TB9515-0160 Front bezel kit
4TB9515-0161 Shell kit

15 - 2 WBPEEUI520002A0
SUPPORT SERVICES
Table 15-1. Spare Parts Kits (Continued)
Part Number Description

4TB9515-0162 Rear cover kit
4TB9515-0163 ½-in. liquid-tite cable grip fitting kit (TBX5 sensors only)
4TB9515-0164 BNC/TC to TB82PH pin adapter
4TB9515-0165 ½-in. liquid-tite cable grip fitting kit (TB5 sensors only)
4TB9515-0166 BNC to TB82PH pin adapter with ½-in. liquid-tite fitting for sensors with BNC (TB5)

WBPEEUI520002A0 15 - 3

TB82PH Quick-Start Guide: Echnical Upport

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TB82PH Quick-Start Guide

The intended purpose of this document is to provide general installation and

ABB Automation Inc.

Tools • Bladed screwdriver.

TBI recommends the use of shielded wire and separate

Just prior to entering the housing, terminate rigid conduit and

The signal terminals, located at the rear of the transmitter,

A terminal block label is marked POWER for the signal connec-

min supply voltage (VDC) = 13 VDC + ( 0.020 A × total R in ohms )

The load resistance must include any meters external to the

SU PPLY VO LTAG E (VD C ) T 01 9 64 A

Figure PR5-1. Load Limits

□ 1. Use the bladed screwdriver to loosen the four captive

□ 2. Use the small bladed screwdriver to connect the signal and

Figure PR5-2. Signal and Power Wiring

Tools • Bladed screwdriver.

There are two ways to connect standard TBI sensors. A

□ 1. Use the bladed screwdriver to loosen the four captive

□ 2. Use the small bladed screwdriver to connect the sensor wir-

Table PR6-1. Pin Terminal Sensor Connections

Terminal Color Code Function

Figure PR6-1. Pin Terminal Sensor Connections

pH/ORP/pION sensor cables generally contain a low-noise

□ 1. Use the bladed screwdriver to loosen the four captive

□ 2. Use the bladed screwdriver to remove the earth ground

□ 3. Slide the earth ground screw (and associated hardware if

□ 4. Mount the BNC adapter to the earth ground hole and

□ 5. Connect the BNC adapter pin terminals to TB2 as shown

2175 LOCKHE ED WAY

BLUE 1 SENSE TB1

Figure PR6-2. BNC Adapter Sensor Connections

Table PR6-2. BNC Adapter Sensor Connections

Terminal Color Code Function

□ 6. Connect the male BNC connector from the sensor to the

□ 7. Connect the female temperature compensator connector

□ 8. Slide the protective boot over the BNC connection.

Tools • Bladed screwdriver.

1. Do not allow the blue (sense) and black (reference) leads to

The sensor wiring connects to TB2 at the rear of the transmit-

□ 1. Use the bladed screwdriver to loosen the four captive

□ 2. Remove the protective insulator from the blue (sense) and

□ 3. Use the small bladed screwdriver to connect the sensor wir-

Table PR7-1. Sensor Connections

Terminal Color Code Function

Table PR7-1. Sensor Connections (Continued)

Terminal Color Code Function

Figure PR7-1. Sensor Connections

Tools • Bladed screwdriver.

Signal wiring should be grounded at any one point in the signal

Figure PR8-1. Earth Grounds

The configure mode of operation establishes the operating

This section contains screen flow diagrams and brief descrip-

PRECONFIGURATION DATA REQUIRED

Before attempting to configure the transmitter, define the fol-

Use the worksheet at the end of these sections to help establish

CONFIGURE VIEW/MODIFY STATE

When the configure mode is entered, a decision point is

As seen in Figure 8-1, the transmitter asks if the user would

N O TE: W H EN E D ITIN G C O N F IG U R ATIO N /M O D IFY EN V IR O N M E N T A N D O N E O R M O R E