2800XPC

Electric Mining Shovel - DC Drive

Product Overview
 P&H 2800XPC DC Shovel:
building on proven success
Mine operations and maintenance managers demand the best from their loading tools.
For this reason, Joy Global has been the electric mining shovel market share leader and
preferred equipment supplier to the world’s toughest mining environments for over
100 years.

Joy Global is proud to offer the P&H 2800XPC DC electric mining shovel. The P&H shovel
line is combining its solid reputation of reliability with the proven Centurion electrical
control system, time-tested DC systems, rugged structures and the industry’s only
OEM owned field service and support network to set the industry standard for electric
mining shovels.
The Joy Global performance edge
Joy Global is the
Increases in availability and productivity ultimately lead to the lowest cost per ton and Attachment of choice for the World-class cab /
the most efficient ultra-class loading tool available in the industry today. P&H shovels
worldwide leader in
world’s toughest pits loading control center
dig deeper into the realms of productivity safety, and reliability with greater control, Electric Mining Shovels. • Twin-leg dipper handle – Stable Performance and comfort have been
comfort, and consistency. The P&H 2800XPC DC dipper trajectory, faster cycle times, optimized with:
sets the standard higher productivity • Smart ergonomics
• Rack and pinion crowd – Less
in performance maintenance, all
• Clear sight lines

and productivity. weather performer

• Easy access to command and
control functions
• Optima Dippers – Mine-matched dippers
• Access to key data on machine health
• Designed for severe-duty digging with adjustable pitch braces for precise
and performance provided by Centurion
and loading rake angles
electrical control system
• Years of experience in building
rugged, reliable equipment Rugged components
• Dual hoist motors – Balanced and evenly
JoySmart Solutions
• Extensive collaboration with
Proven performance customers and our partner ABB
during development
distributed load
• Delta drive – Improved shoe-to-tumbler
Our smart connected products and
systems, advanced analytics and
engagement direct services are integrated together
P&H DC-drive shovels have been A closer look We are driven by achieving the • Planetary transmissions – Proven long and customized to solve our customers'
exceeding customer requirements and The P&H 2800XPC DC utilizes lowest total cost of ownership life on swing and propel with over 20 toughest challenges:
expectations since 1932. for our customers: million hours logged • Service products and consumables
proven components.
• Structures developed with advanced • Quality components • Machine assembly and rebuild
• Lowest total cost of ownership
design software and field data collection • Focus on machine
Technology
• Highest productivity • Component exchange programs
• Motors designed and manufactured availability and productivity • Centurion electrical control system –
• Superior machine reliability • Life cycle management
by Joy Global specifically for electric Superior performance, monitoring and
• Heavy-duty structures
and durability data integration capabilities • Genuine OEM parts
mining shovels • Joy Global field support
• Universal shovel interface – • Prognostics and remote health
We set the industry standard for
Send and receive data with any management
electric mining shovels
mine management system
• PreVail Remote
Health Management –
Real time machine health and
performance management

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P&H 2800XPC DC Drive Electric Mining Shovel Electrical control
Centurion Supervisory Controller provides direct integrated
Dipper and dipper trip
Optima dippers combine consistent productivity with high durability and
communication with motor drives giving precise motor control and fast maintainability. Dippers are configured to mine specific conditions and
General Specifications cycle times. Real-time multi-tasking capability allows for optimal machine
logic sequencing, monitoring and control.
capacity requirements from a variety of combinations of body and lip
designs, as well as other unique Joy Global technologies. Specific wear
packages and GET styles can be cooperatively specified.
Centurion I/O System uses ‘Profibus’ communication protocol for
seamless integration of all shovel subsystems and future expandability. TripRite system utilizes a brushless DC electric motor with sealed

meters
Low-voltage 24V DC I/O drop points feature open and short circuit planetary drive unit for reliable trip and slack take up operation.

feet
detection for improved diagnostics and troubleshooting.
22 72.2
Centurion Information System’s enhanced Graphical User Interface (GUI)
features intuitive, icon-based screens to display vital information such Swing
20 65.6 as shovel status, troubleshooting information, and optional production Two modular P&H planetary gear cases of proven design and a single
monitoring data and operator feedback. piece forged swing gear transmit torque for fast cycle times.

18 59.1
P&H Digital DC Drive provides precise, reliable, solid state power to the Spring-set air release disc brakes – one per motor.
main motion motors.
Splash lube filtration system.
16 52.5
Electrical control systems
Propel
14 45.9 P&H digital DC static DC power conversion
and reactive power compensation Two rugged P&H planetary gear cases of proven design independently
transmit torque to the drive sprockets, producing the tractive effort
Hoist**/Propel Swing Crowd/Propel required for fast, efficient propel and positioning operations.
12 39.4
Continuous armature Delta Drive low tension sprocket drive system with heavy duty cast
converter KW rating 2x1860 kW 1860 kW 1860 kW crawler shoes.
10 32.8 @ 600 VDC*
Spring-set air release disc brakes – one per motor.
15 Sec. armature
3700 amp. 3700 amp. 3700 amp.
8 26.2 converter current rating*
Continuous field Crowd
150 amp. 150 amp. 150 amp.
6 19.7
converter rating*
Powerband V-belt drive between motor and gear case absorbs
* Based on outside ambient temperature of 50°C or 122°F. shock loads.
** Cascaded hoist converters.
4 13.1 First and second reduction gearing in enclosed gear case for reliable
splash lubrication, ease of maintenance, and extended component life.
P&H digital DC automatic reactive power compensation*
2 6.6 Twin-leg dipper handle with torsion box and rack and pinion drive has
60 Hz (7 step) 50 Hz (8 step) inherent stability in the bank for optimal digging.
Switched steps +4725 kVAR Total +4500 kVAR Total
0 0 Spring-set air release disc brake.
* Nominal rating at rated capacitor voltage (600 VAC)
* Rated at 600 V and based on outside ambient temperature of 50°C or 122°F.
2 6.6 ** Cascaded hoist converters. Hoist
meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24
All gearing housed in single enclosed gear case with filtered and cooled
feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7 P&H DC fast response main machinery motors oil fed to all bearings in addition to splash lubrication for reliable
C
  
L ROTATION operation and ease of maintenance.
Hoist motor Continuous rating @ 600 volts Total 1194kW / 1600hp
(two used) peak developed power 2065kW / 2768hp Large 56" diameter hoist drum for extended rope bending life. Ferrule
Swing motor Continuous rating @ 550 volts Total 746kW / 1000hp becket system and dual electric tuggers are standard for efficient
(two used) peak developed power 1119kW / 1500hp rope change.
Crowd motor Continuous rating @ 550 volts Total 537kW / 720hp Spring-set air release disc brakes – one per motor.
Working ranges Capacity (one used) peak developed power 686kW / 920hp
Height of cut 16.6 m 54 ft. 6 in. Nominal payload* 59.0 mt 65.0 st
Propel motor Continuous rating @ 550 volts Total 612kW / 820hp
Radius of cut 24.2 m 79 ft. 3 in. Nominal dipper capacity (two used) peak developed power 1460kW / 1958hp Cable data
Dumping height* SAE struck 26.8-33.6 m3 35.0-44.0 yd3
9.1 m 30 ft. 0 in. SAE 2:1 29.2-36.6 m3 38.1-47.9 yd3 Hoist (wire rope) 60 mm 2.38 in. dia.
(door open)
Rated suspended load 122.5 mt 135.0 st Suspension (bridge strand) 90 mm 3.50 in. dia.
Floor level radius 16.4 m 53 ft. 9 in. Power requirements
Optimum truck size Dipper trip (wire rope) 13 mm 0.50 in. dia.
Tail swing radius 9.9 m 32 ft. 6 in. Supply voltage* 4160 or 7200V 5000, 6000 or 6600
(240 st truck shown) 172-240 mt 190-265 st 3 Phase, 60 Hz 3 Phase, 50 Hz
Operator eye level 9.6 m 31 ft. 4 in.
*Payload and dipper capacity are dependent on many factors. Contact Joy Global Supply transformer (minimum) 2750 kVA
*Height shown with bail-type dipper. Heights will be greater with bail-less or compact- for an analysis of your specific application.
Minimum short circuit VA available at shovel 22 MVA
bail dippers. Actual dumping height can be greater than door clearance height.
*Voltage per customer requirements

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 Overall dimensions Loading control center
A Width 13.1 m 43 ft.   0 in.
B Length 14.8 m 48 ft.   8 in.
C Height over gantry 12.4 m 40 ft.   9 in.
Space for mine
Ante room
1422 mm 56 in. communications equipment
D Width of crawler shoes (shown with
1829 mm 72 in. optional toilet)
Touchscreen GUI and optional
E Width of crawlers (56") 9.0 m 29 ft.   8 in. remote camera system
Electrical cabinet
F Length of crawlers 10.8 m 35 ft.   5 in.
G Ground clearance 1.0 m   3 ft.   4 in.
Space for appliances Armrest mounted,
H Height — ground to bottom of counterweight slabs 2.7 m 8 ft. 10 in. pistol grip joysticks
Trainer’s station

Lockers
B 6-way power adjustable
A Storage cabinet air suspension seat with
heat and vibratory massage

Ground pressure and weight Features and customization

Bearing area – ground pressure The P&H 2800XPC is built with several features to enhance safety,
Standard: reliability, and productivity over the lifecycle of the operation.
C
  Crawler bearing area 23.94 m2 37,112 in2 ••Automatic lubrication and compressed air systems with advanced
  56" Shoes / 1422 mm diagnostic and control
  Crawler ground pressure 442 kPa 64.10 psi ••Temperature monitoring system for all DC motors, drum shaft bearings
  56" Shoes / 1422 mm and shipper shaft bearings
H Optional: ••Automatic boom soft setdown system (ABSS) and boom profile
G   Crawler bearing area 30.78 m2 47,716 in2 protection envelope to help prevent excessive loading to the
  72" Shoes / 1829 mm attachment during operation
D F
  Crawler ground pressure 345 kPa 50.09 psi ••Anti-Swing-in-Bank system to reduce excessive side loading on handle
E   72" Shoes / 1829 mm and attachment
Weights – approximate* ••Remote hoist control pendant and hoist rope winch to assist in safe and
efficient rope changeouts
Machinery deck plan Working weight (with dipper and counterweight, approx. wt.)
••House pressurization system to provide filtered air for cooling and
56" shoes / 1422 mm 1,079,000 kg 2,379,000 lbs
dust repression
Air compressor LH wall I/O box Hoist motor 72" shoes / 1829 mm 1,084,000 kg 2,390,000 lbs
The shovel has multiple options for local and minesite specific conditions
Lubrication room
Counterweight (punchings)** 230,000 kg 507,000 lbs in the following areas:
Hoist motor Lube reservoir * All weights subject to 5% variation. ••Climate control
1362 Liter /360 gal. grease ** To be furnished by customer.
Reactive power
984 Liter /260 gal. OGL ••Technology and software
compensation cabinet Hoist drum ••Maintenance systems

Swing motor
and transmission Low voltage collector

Swing motor
Transfer cabinet
and transmission

Converter cabinet
120 VAC load center

Ground fault
suppression cabinet Front wall I/O box

Auxiliary
circuit breaker Centurion
control cabinet
touch screen monitor
Auxiliary
transformer
Motor control center
Main transformer
Electronics room
High voltage cabinet
with isolators
Lighting load center Auxiliary load center

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Product designs, specifications and/or data in this document are provided for informational purposes only and are not warranties
of any kind. Product designs and/or specifications may be changed at any time without notice. The only warranties that apply to
sales of products and services are Joy Global’s standard written warranties, which will be furnished upon request.
Joy Global, Joy, Montabert P&H and related logos are trademarks of Joy Global Inc. or one of its affiliates.
© 2016 Joy Global Inc. or one of its affiliates. All rights reserved. joyglobal.com
EN-2800XPCDC01-0616-V1