450 Ajp Serie 2
450 Ajp Serie 2
450 Ajp Serie 2
SECTION 1 - FRAME......................................................................................................................................................................... 11
FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR .................................................................... 12
FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR ............................................................................ 16
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD ....................................................................................................... 20
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 28
FIGURE 1-5. FRAME SHIELDS INSTALLATION (SN 0300069841 through 0300123999, SN 13000000001 through 1300006000)
........................................................................................................................................................................................................ 34
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) ................................................................................................................ 36
FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY ............................................................................................................................. 40
FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) .................................................................................................... 44
FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) .................................................................................................... 48
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (2WD) ....................................................................................................................... 52
FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) ....................................................................................................................... 54
FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) ....................................................................................................................... 58
FIGURE 1-13. DRIVE MOTOR ASSEMBLY (4WD) ....................................................................................................................... 62
FIGURE 1-14. DRIVE MOTOR ASSEMBLY (4WD) ....................................................................................................................... 66
FIGURE 1-15. DRIVE VALVES INSTALLATIONS ......................................................................................................................... 70
FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL) ............................................................................................................... 74
FIGURE 1-17. SEMI-TRACK INSTALLATION ............................................................................................................................... 78
FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES) (SN 0300065080 through
0300123999) ................................................................................................................................................................................. 290
FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) - 450AJ SERIES II .... 296
FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II ..................................................................................................... 300
FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) ......................................................... 304
FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES) ................................................ 308
FIGURE 3-6. MAIN BOOM ASSEMBLIES .................................................................................................................................... 312
FIGURE 3-7. ROTATOR ASSEMBLIES ....................................................................................................................................... 316
FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS (FRONT ENTRY PLATFORM) ................... 320
FIGURE 3-9. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS (SIDE ENTRY PLATFORM) ....................... 324
FIGURE 3-10. PLATFORM SUPPORT INSTALLATION - WITH LSS .......................................................................................... 328
FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES) (SN 0300065080 through 0300069154) .......................... 332
FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN 0300069155
through 0300123999) .................................................................................................................................................................... 336
FIGURE 4-3. FALL ARREST PLATFORM COMPONENTS INSTALLATION (OPTIONAL) .......................................................... 340
FIGURE 4-4. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) .......................................................................................... 342
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 344
FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (ORIGINAL EQUIPMENT) ......................................................... 350
FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) ..................................................... 352
FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING) (SERVICE REPLACEMENT) ..................................................... 354
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (ORIGINAL EQUIPMENT) ..................................................... 358
FIGURE 4-10. CONTROLLER ASSEMBLY (DRVIE AND STEER) (SERVICE REPLACEMENT) ............................................... 360
FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SERVICE REPLACEMENT) ............................................... 362
FIGURE 4-12. SKYGLAZIER INSTALLATION - WITHOUT LSS (ANSI, CSA AND AUSTRALIAN SPECS) ................................ 364
FIGURE 4-13. SKYGLAZIER INSTALLATION - WITH LSS (AUSTRALIAN SPECS) ................................................................... 366
FIGURE 4-14. SKYWELDER INSTALLATION (50HZ).................................................................................................................. 368
FIGURE 4-15. SKYWELDER INSTALLATION (60HZ).................................................................................................................. 370
FIGURE 4-16. WELDER ASSEMBLY ........................................................................................................................................... 372
FIGURE 4-17. SKYCUTTER INSTALLATION (SN 0300035080 through 0300119210) ............................................................... 374
FIGURE 4-18. SKYCUTTER INSTALLATION (SN 0300119211 through 0300123999) ............................................................... 376
FIGURE 4-19. PLASMA CUTTER ASSEMBLY ............................................................................................................................ 378
FIGURE 4-20. PLASMA CUTTER ASSEMBLY ............................................................................................................................ 380
FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (SN 0300065080 through 0300107511) ............................ 384
FIGURE 5-2. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (SN 0300107512 through 0300123999) ............................ 386
FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT)
(SN 0300065080 through 0300123999) ........................................................................................................................................ 388
FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (450A SERIES II) (SERVICE
REPLACEMENT) (SN 0300065080 through 0300123999) ........................................................................................................... 390
FIGURE 5-5. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (ORIGINAL EQUIPMENT) (SN
0300065080 through 0300123999) ............................................................................................................................................... 392
FIGURE 5-6. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) (SERVICE REPLACEMENT) (SN
0300065080 through 0300123999) ............................................................................................................................................... 394
FIGURE 5-7. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (ORIGINAL EQUIPMENT) (SN
0300065080 through 0300123999) ............................................................................................................................................... 396
FIGURE 5-8. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) (SERVICE REPLACEMENT) (SN
0300065080 through 0300123999) ............................................................................................................................................... 398
FIGURE 5-9. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER (SN 0300065080 through 0300123999) ....................... 400
FIGURE 5-10. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER (SN 0300065080 through 0300123999) ................. 402
FIGURE 5-11. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) (ORIGINAL EQUIPMENT) (SN 0300065080
through 0300123999) .................................................................................................................................................................... 404
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300065080 through 0300077284, Prior to SN 1300000353) ...................................................................................................... 438
FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300077285 through 0300107511, SN 1300000353 through 1300003221) ................................................................................. 440
FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300107512 through 0300123999, SN 1300003222 through 1300006000) ................................................................................. 442
FIGURE 6-4. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300065080 through 0300077284, Prior to SN 1300000353) ...................................................................................................... 444
FIGURE 6-5. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300077285 through 0300107511, SN 1300000353 through 1300003221) ................................................................................. 446
FIGURE 6-6. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300107512 through 0300123999, SN 1300003222 through 1300006000) ................................................................................. 448
FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD................................................................................................................... 450
FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD................................................................................................................... 454
FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD................................................................................................................... 458
FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD................................................................................................................. 462
FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD................................................................................................................. 466
FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM ................................................................................................................... 470
FIGURE 6-13. TOW BAR HYDRAULIC DIAGRAM ...................................................................................................................... 474
FIGURE 6-14. HYDRAULIC DIAGRAM LIST ............................................................................................................................... 476
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES) (SN 0300065080 through 0300069154) .......... 508
FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0300069155 through 0300123999, SN 1300000001 through 1300006000) ................................................................................. 512
FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES) (SN 0300065080 through
0300069154) ................................................................................................................................................................................ 516
FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES AND BELGIUM BUILT MACHINES)
(SN 0300069155 through 0300123999, SN 1300000001 through 1300006000) .......................................................................... 520
FIGURE 8-5. DECAL INSTALLATION - CE AND AUSTRALIAN SPECS (USA BUILT MACHINES) (SN 0300065080 through
0300069154) ................................................................................................................................................................................ 526
FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0300069155 through 0300074818, SN 1300000001 through 1300000180)..................................................... 530
FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN AND CE SPECS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0300074819 through 0300123999, SN 1300000180 through 1300006000) ..................................................... 534
FIGURE 9-1. MODEL 450A / 450AJ SERIES II STANDARD PARTS .......................................................................................... 538
FIGURE 9-2. MODEL 450A / 450AJ SERIES II VARIABLE PARTS ............................................................................................ 540
SECTION 1 - FRAME
SECTION 2 - TURNTABLE
SECTION 3 - BOOM
SECTION 4 - PLATFORM
SECTION 5 - CYLINDER
SECTION 6 - HYDRAULIC
SECTION 7 - ELECTRICAL
SECTION 8 - DECALS
0010578 .... 514, 524, 532, 0200048 .................... 343 0270839 ............ 291, 305 0271315..................... 542
535 0200632 .................... 238 0270870 ................ 29, 71 0271340..................... 347
0020005 ....................... 79 0200741 .................... 233 0270871 ................ 30, 72 0271379....................... 79
0060050 ..... 305, 309, 317 0200742 .... 227, 233, 249 0270943 .................... 136 0271380....................... 79
0060062 ............. 301, 317 0240049 ...................... 80 0270944 .................... 135 0271384....................... 79
0060096 ............. 305, 317 0240050 ...................... 80 0270945 .................... 136 0271385....................... 79
0080163 .... 123, 131, 173, 0240152 ...................... 80 0270946 .................... 135 0271391..................... 151
179 0255917 .................... 504 0270968 ...................... 21 0271399..................... 542
0080181 ..... 110, 162, 184 0256632 .................... 347 0270969 ...................... 21 0271506....................... 87
0080201 .... 110, 137, 145, 0256789 .................... 542 0270970 ...................... 13 0271527..................... 542
158, 162, 184 0256847 ... 123, 131, 173, 0270971 ...................... 13 0271528..................... 545
0080214 ............. 137, 145 179 0271011 ...................... 24 0271529..................... 546
0080231 .... 121, 128, 170, 0257195 .................... 543 0271012 ...................... 14 0271548..................... 545
177 0257728 .................... 546 0271019 ............ 136, 347 0271593..................... 231
0100009 ..................... 345 0257733 .................... 543 0271020 .................... 135 0271594..................... 231
0100010 ..................... 333 0257740 ...................... 32 0271021 ............ 136, 347 0271627..................... 543
0100011 .... 13, 14, 17, 18, 0257746 ...................... 32 0271022 .................... 135 0271628..................... 543
21, 22, 24, 29, 30, 35, 0257755 ...................... 32 0271027 .................... 120 0271653....................... 18
75, 79, 83, 110, 112, 0257756 ...................... 32 0271029 .................... 120 0271656....................... 17
114, 121, 126, 128, 0257887 .... 220, 482, 504 0271072 ............ 219, 347 0271912..................... 542
136, 137, 144, 145, 0258009 ...................... 32 0271073 .................... 219 0271931............. 333, 337
151, 156, 157, 158, 0258010 ...................... 32 0271074 .................... 207 0272057..................... 219
162, 164, 165, 169, 0258011 ...................... 32 0271111 .................... 543 0272070..................... 325
170, 176, 177, 184, 0258012 ...................... 32 0271122 .... 292, 306, 486 0272110..................... 347
186, 207, 213, 219, 0258028 ...................... 31 0271124 ...... 83, 321, 325 0272162..................... 231
220, 223, 227, 233, 0258029 ...................... 31 0271168 .................... 509 0272165.... 514, 524, 532,
238, 241, 245, 249, 0258030 ...................... 31 0271169 .................... 509 535, 543
253, 257, 263, 269, 0258031 ...................... 32 0271170 .................... 527 0272167....................... 87
273, 279, 285, 291, 0258033 .................... 151 0271171 .................... 527 0272254..................... 371
292, 293, 297, 299, 0258252 .................... 140 0271172 .................... 527 0272299....................... 31
301, 305, 309, 313, 0258253 .................... 140 0271173 .................... 527 0272300....................... 32
314, 321, 322, 325, 0258303 .................... 497 0271174 .................... 527 0272320................. 30, 72
329, 337, 343, 346, 0258304 .................... 497 0271175 .................... 527 0272340..................... 297
369, 371, 375, 385, 0258305 .................... 497 0271176 .................... 527 0272341............. 510, 514
389, 393, 397, 401, 0258400 ...................... 88 0271177 .................... 527 0272356....................... 32
403, 405, 409, 413, 417 0258430 .................... 225 0271178 .................... 527 0272357....................... 32
0100019 .... 13, 17, 22, 29, 0258703 .................... 545 0271179 .................... 527 0272360....................... 32
30, 87, 241, 253, 257, 0258830 ...................... 32 0271180 .................... 527 0272361....................... 32
263, 269, 273, 279, 285 0258831 ...................... 32 0271181 .................... 527 0272448..................... 371
0100020 .... 110, 112, 121, 0258919 .................... 543 0271182 .................... 527 0272489..................... 170
126, 128, 137, 144, 0258921 ............ 482, 542 0271183 .................... 527 0272490..................... 169
147, 156, 158, 162, 0258922 .................... 543 0271184 .................... 517 0272491..................... 207
164, 169, 170, 176, 0258923 .................... 542 0271185 .................... 517 0272497............. 293, 299
177, 186, 207, 208, 377 0259128 ...................... 32 0271186 .................... 517 0272498..................... 531
0100035 ............. 401, 405 0259129 ...................... 32 0271187 .................... 517 0272499..................... 531
0100038 .. 13, 17, 22, 385, 0259845 ...................... 75 0271188 .................... 517 0272500..................... 531
389, 393, 397, 401, 0259853 ...................... 75 0271189 ............ 517, 521 0272501..................... 531
403, 405, 409, 413 0270015 .................... 321 0271190 .................... 517 0272502..................... 531
0100040 ..................... 333 0270029 ...................... 79 0271191 .................... 517 0272503..................... 531
0100048 .... 139, 144, 156, 0270086 ................ 79, 80 0271192 .................... 517 0272521..................... 369
216, 219, 220, 329, 0270115 ...................... 75 0271193 .................... 517 0272529..................... 219
345, 486, 489 0270116 ...................... 75 0271194 .................... 517 0272530.... 513, 521, 531,
0100062 ............. 257, 263 0270119 ...................... 75 0271195 .................... 517 535
0100063 ..... 389, 397, 403 0270180 ...................... 80 0271197 ...... 83, 321, 325 0272573..................... 513
0100079 .... 113, 165, 187, 0270186 ...................... 80 0271199 .................... 293 0272574............. 531, 535
207 0270464 .................... 543 0271206 .... 292, 306, 487 0272575..................... 521
0100081 .... 314, 345, 365, 0270532 .................... 321 0271209 .................... 223 0272576..................... 521
367 0270671 ...................... 31 0271210 .................... 223 0272577..................... 521
01001093752 ............. 542 0270672 ...................... 32 0271216 ............ 291, 301 0272578..................... 521
01001093802 ............. 542 0270673 ...................... 32 0271217 .................... 220 0272579..................... 521
0140001 ....................... 83 0270674 ...................... 31 0271224 .................... 237 0272580.... 514, 524, 532,
0140011 ..................... 345 0270675 ...................... 32 0271226 .................... 237 536
0140032 ..................... 220 0270676 ...................... 32 0271241 .... 509, 517, 527 0272581.... 514, 524, 532,
0181727 .... 110, 121, 126, 0270723 .................... 542 0271310 .... 292, 301, 486 536
136, 144, 156, 162, 169 0270814 ... 334, 338, 347, 0271311 .... 292, 301, 486 0272588..................... 369
0181949 ..................... 151 483 0271313 .................... 322