Specification For Painting Appendix-1 Coating System On Metallic Surfaces

LP1PP PM-PTSC
2x600 MW
LONG PHU 1 THERMAL POWER PLANT PROJECT
Document No.: SPECIFICATION FOR PAINTING
LP1-TKC-10XX-M-G1-SPC- Page 1 of 18
2022
APPENDIX-1
Revision No.: A COATING SYSTEM ON METALLIC SURFACES Date: 03-Nov-2015
No. Location/Surface Application Surface Per Coat DFT

Preparation Paint Nos Specification Color Microns
1 Interior Surface for Water

for demineralized water at workshop Sa 3 (SIS) shop primer 1 epoxy primer Light grey BS 381C 25µ
tank, condensate No.631
storage ，
tank Raw
at site Sa 3 (SIS) primer 1 epoxy primer Light grey BS 381C 50µ
water tank, filtered
No.631
water tank, filtered
water head tank,
potable water head intermediate 1 epoxy intermediate White RAL9010 150µ
，
tank First RO water
coat
tank glass cloth 1

lining EWR-200
finish coat 1 Epoxy finish Refer Attachment-2. 125µ
Total thickness more than 350µ

1) pinhole: full surface
inspection 2) DFT: sampling
3) visual: full surface
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

2 Exterior Surface of Tank

Demineralized water at workshop Sa 2.5 (SIS) shop primer 1 inorganic zinc primer Light grey BS 381C 25µ
tank, condensate less than 50 No.631
storage tank, microns
demineralizer towers,
waste water tanks ， at site (1) primer 1
epoxy zinc rich paint Light grey
No.631
BS 381C 75µ
Raw water tank, First
RO water tank ect.
water tank , Oil Tank intermediate 1 epoxy MIO Red Oxide BS 381C 50µ
coat No.446
finish coat 1 polyurethane finish Refer Attachment-2. 50µ

Total thickness 200µ
Inspection 1) DFT sampling
2) visual full surface
(outside bottom) at site (2) primer 1 epoxy zinc rich paint Light grey BS 381C 75µ
No.631
intermediate 1 epoxy MIO Red Oxide BS 381C 50µ

coat No.446
finish coat 1 Epoxy resin Refer Attachment-2. more than 150µ

Total thickness more than 250µ
Inspection 1） visual: full surface
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

3. Structural Steelwork （ processing at workshop ）

Structural steelwork for at workshop Sa 2.5 primer 1 epoxy zinc rich Light grey BS 381C 70µ
dust collector, and for paint(80% zinc in dry No.631
conveyor frame, film)
unloader, stacker/
reclaimer, crane at
intake, raw Coal
bunkers ， coat No.446
structures finish coat 1 1 Polyurethane Refer Attachment-2. 40µ

at site finish coat 1 Polyurethane Refer Attachment-2. 45µ /coatx1
Inspection ）
1 visual: full surface
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

4 Structural Steelwork at site processing, steel with mill scale)

Structural Steelwork at site Primer 1 epoxy zinc rich paint Light grey BS 381C 75µ
No.631

coat No.446
finish coat 2 epoxy finish Refer Attachment-2. 50µ

polyurethane finish 50µ
Inspection ）
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

5 Piping (1) processing at workshop

plant piping, large at workshop Sa 2.5 primer 1 As per Manufacturer’s Light grey BS 381C As per
diameter piping, Std. No.631 Manufacturer’s Std.
detecting piping, cold
air duct and Sealing air intermediate 1 As per Manufacturer’s Red Oxide BS 381C As per
duct coat No.446
Std. Manufacturer’s Std.
finish coat 1 1 Polyurethane Refer Attachment-2. As per

Manufacturer’s Std.
at site repair 1 epoxy MIO Red Oxide BS 381C 120µ

intermediate No.446
coat
finish coat 1 polyurethane Refer Attachment-2. 45µ
Inspection
）
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

6 Piping (2) processing at site, steel with mill scale

plant piping, piping for at site Primer 1 epoxy zinc rich paint Light grey BS 381C 75µ
chemicals, No.631

coat No.446
finish coat 2 epoxy finish Refer Attachment-2. 50µ

Polyurethane 50µ
Inspection ）
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

7 ）
Piping ( 3 special piping
waste water piping, at site Primer epoxy resin primer Light grey BS 381C 75µ
piping for chemicals No.631
intermediate 2 epoxy resin Light grey BS 381C 2X75µ

coat No.631
finish coat 1 epoxy resin Refer Attachment-2. 100µ

Inspection ）：
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

8 Piping （4） insulation piping and duct，

insulation piping，flue at work- Primer 2 epoxy resin （below Light grey BS 381C 2X25µ
gas duct and hot air

shop or at 200 ℃）/ No.631
Silicone / Aluminium RAL 9006
（ ℃
site
duct
Aluminium 200 to
700 ℃）
1 Ditto
Total thickness 50
Inspection ）
1 visual: full surface ：
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

9 Piping （5） galvanized piping

Potable water piping at site Primer 1 Epoxy Zinc Rich Primer Light grey BS 381C 75µ
and others (Repair) No.631
finish 1 Epoxy finish Refer Attachment-2. 75µ

coat(Repair)
Inspection ）：
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

10 Indoor Equipment
Turbine, Feed water at workshop Manufacturer’s primer 1 As per Manufacturer’s Light grey BS 381C As per
pump (include at workshop Std. Std. No.631 Manufacturer’s Std.
outdoor), motors
(include outdoor), Heat at workshop As per Manufacturer’s Red Oxide BS 381C
exchangers, Overhead intermediate 1 Std. No.446 As per
travelling crane, coat Manufacturer’s Std.
Compressor and others
finish coat 1 As per Manufacturer’s Refer Attachment-2. As per

Total As per
thickness Manufacturer’s Std.
Inspection ）
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

11 Outdoor Steelwork (1) immersed in river water

Travelling or drum at workshop Sa 2.5 (SIS) Primer 1 As per Manufacturer’s Light grey BS 381C As per
screen, trash rack, bar Std. No.631 Manufacturer’s Std.
screen, net screen and
others intermediate 1 As per Manufacturer’s Light grey BS 381C As per
coat Std. No.631 Manufacturer’s Std.

at site repair coat 1 Epoxy High Build finish 170µ

Inspection ）：
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

12 Outdoor Steelwork （） 2 not immersed in river water

Travelling screen, at workshop Sa 2.5 Primer 1 As per Manufacturer’s Light grey BS 381C As per
Trash rack, Bar screen, No.631 Manufacturer’s Std.
，
Std.
and others
intermediate 1 As per Manufacturer’s Red Oxide BS 381C As per

at site repair coat 1 epoxy MIO Light grey BS 381C 100µ

No.631
finish coat 1 Polyurethane Refer Attachment-2. 50µ

Inspection ）
2) DFT: sampling
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

13 Other Equipment
Mechanical and at workshop Sa 3, Sa 2.5 2 As per Manufacturer’s Pebble Grey (RAL 7032) As per
electrical cabinets, or acid Std. Manufacturer’s Std.
cubicles, control cleaning
panels, switchgear,
control, electrical at site repair coat 1 epoxy MIO 100 µ
instrument, distribution
boards, boxes (indoor finish coat 1 Subject to surface Refer Attachment-2.
or outdoor) condition

Inspection ）
2) DFT: sampling
14 Transformer
Transformer at workshop Primer 1 As per Manufacturer’s Light grey BS 381C As per
Std. No.631 Manufacturer’s Std.


LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

repair coat 1 Epoxy zinc rich primer Light grey BS 381C 100 µ
at site
No.631
finish coat 1 Polyurethane Refer Attachment-2. 50 µ

Inspection ）
2) DFT: sampling
15 Interior surface of circulating water pipe
Interior surface of at workshop Sa 2.5 Primer 1 As per Manufacturer’s Light grey BS 381C As per
circulating water pipe Std. No.631 Manufacturer’s Std.
intermediate As per Manufacturer’s Red Oxide BS 381C As per

coat 2 Std. No.446 Manufacturer’s Std.
Tie coat 1 As per Manufacturer’s Light grey BS 381C As per

Finish coat 2 Salt and shipworm Refer Attachment-2. As per

epoxy protective, Manufacturer’s Std.
(mainly
component,.Cu2O)
Total thickness
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

Repair coat 2 Salt and shipworm Refer Attachment-2. 75µx2

at site/ Sa 2.5
epoxy protective,
(mainly
component,.Cu2O)

Inspection/ 1) DFT: for C.W. pipe
：
2) visual: full surface
3) DFT: sampling
4) Pinhole Inspection
Remark: All interior surface of C.W. pipe shall be coated at workshop principle, but the area at field welding and defective
coat may be coated at site.
16 Interior Surface of Oil Tank

Interior Surface of Oil at site Sa 2.5 Primer 1 Epoxy fuel oil resistant Golden Brown BS 381C 100 µ
Tank conductive No.414
intermediate 1 Epoxy fuel oil resistant Golden Brown BS 381C 100µ

coat conductive No.414 See Note 2
Finish coat 1 Epoxy fuel oil resistant Refer Attachment-2. 100µ

conductive See Note 2
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

Inspection 1） Dry for Oil Tank

2） visual: full surface
3） DFT: sampling
17 Exterior surface of circulating water pipe Buried under river bed
Exterior surface of at workshop Sa 2.5 Primer 1 As per Manufacturer’s Light grey BS 381C As per

Tie coat 1 As per Manufacturer’s Light grey BS 381C As per
Finish coat 2 Salt and shipworm Refer Attachment-2. As per

epoxy protective, Manufacturer’s Std.
(mainly
component,.Cu2O)

LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

at site Sa 2.5 Repair coat Salt and shipworm 75µx2

epoxy protective,
(mainly
component,.Cu2O)

Inspection ）
1 DFT: for C.W. pipe
）
）
3 DFT: sampling
）
4 Pinhole Inspection
coat may be coated at site.
18 Exterior surface of circulating water pipe Underground
Exterior surface of at workshop Sa 2.5 Primer 2 As per Manufacturer’s Light grey BS 381C As per
Finish coat 2 Epoxy Mastic Light grey BS 381C As per

No.631 Manufacturer’s Std.
LP1PP PM-PTSC
2x600 MW
2022
APPENDIX-1

at site Sa 2.5 Repair coat Epoxy Mastic （

125µ x 2 Spray ）
Inspection 1)DFT: for C.W. pipe
2)visual: full surface
3)DFT: sampling
4) Pinhole Inspection
coat may coated at site.
19 Handrail and gridiron would be hot-dip galvanized according to ASTM A123.

Surface preparation : chemical cleaning and sand blasting :SA 2 1/2 .
Notes:
1. Synthetic resin coating specified by the contract, There many kinds of Synthetic resin coating, Epoxy resin coating is one of Synthetic resin
coating , it be used widely in indoor condition.
2. Coal-tar epoxy coating specified by the contract. Due to cancer-causing substance, the coal-tar epoxy coating is prohibited by Worldwide
Marine bulletin –general No.421. Epoxy fuel oil resistant conductive would be selected for interior side of oil tank.
3. Material handling areas subject to abrasion, painting design for coal/ash handling shall be considered of high abrasion, impact resistance.

Specification For Painting Appendix-1 Coating System On Metallic Surfaces

Uploaded by

Copyright:

Available Formats

Specification For Painting Appendix-1 Coating System On Metallic Surfaces

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Specification For Painting Appendix-1 Coating System On Metallic Surfaces

Uploaded by

Copyright:

Available Formats

LP1PP PM-PTSC

No. Location/Surface Application Surface Per Coat DFT

1 Interior Surface for Water

tank glass cloth 1

finish coat 1 Epoxy finish Refer Attachment-2. 125µ

Total thickness more than 350µ

No. Location/Surface Application Surface Per Coat DFT

2 Exterior Surface of Tank

finish coat 1 polyurethane finish Refer Attachment-2. 50µ

intermediate 1 epoxy MIO Red Oxide BS 381C 50µ

finish coat 1 Epoxy resin Refer Attachment-2. more than 150µ

No. Location/Surface Application Surface Per Coat DFT

3. Structural Steelwork （ processing at workshop ）

structures finish coat 1 1 Polyurethane Refer Attachment-2. 40µ

Total thickness 230µ

Total thickness 45µ

No. Location/Surface Application Surface Per Coat DFT

4 Structural Steelwork at site processing, steel with mill scale)

intermediate 1 epoxy MIO Red Oxide BS 381C 125µ

finish coat 2 epoxy finish Refer Attachment-2. 50µ

No. Location/Surface Application Surface Per Coat DFT

5 Piping (1) processing at workshop

finish coat 1 1 Polyurethane Refer Attachment-2. As per

Total thickness 230µ

at site repair 1 epoxy MIO Red Oxide BS 381C 120µ

finish coat 1 polyurethane Refer Attachment-2. 45µ

Total thickness 45µ

No. Location/Surface Application Surface Per Coat DFT

6 Piping (2) processing at site, steel with mill scale

intermediate 1 epoxy MIO Red Oxide BS 381C 125µ

finish coat 2 epoxy finish Refer Attachment-2. 50µ

No. Location/Surface Application Surface Per Coat DFT

intermediate 2 epoxy resin Light grey BS 381C 2X75µ

finish coat 1 epoxy resin Refer Attachment-2. 100µ

Total thickness 325µ

No. Location/Surface Application Surface Per Coat DFT

8 Piping （4） insulation piping and duct，

gas duct and hot air

No. Location/Surface Application Surface Per Coat DFT

9 Piping （5） galvanized piping

finish 1 Epoxy finish Refer Attachment-2. 75µ

No. Location/Surface Application Surface Per Coat DFT

finish coat 1 As per Manufacturer’s Refer Attachment-2. As per

No. Location/Surface Application Surface Per Coat DFT

11 Outdoor Steelwork (1) immersed in river water

finish coat 1 As per Manufacturer’s Refer Attachment-2. As per

at site repair coat 1 Epoxy High Build finish 170µ

Total thickness 425µ

No. Location/Surface Application Surface Per Coat DFT

12 Outdoor Steelwork （） 2 not immersed in river water

finish coat 1 As per Manufacturer’s Refer Attachment-2. As per

Total thickness 220µ

at site repair coat 1 epoxy MIO Light grey BS 381C 100µ

finish coat 1 Polyurethane Refer Attachment-2. 50µ

Total thickness 150µ

No. Location/Surface Application Surface Per Coat DFT

Total thickness 200µ

finish coat 1 As per Manufacturer’s Refer Attachment-2. As per