Tratamiento Polietileno
Tratamiento Polietileno
Tratamiento Polietileno
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Article history: Objectives. Poor interfacial adhesion between the fibers and resin matrix in the ultra high
Received 19 December 2014 molecular weight polyethylene (UHMWPE) fiber reinforced composites (FRCs) is the main
Received in revised form drawback of the composites. This study aims to evaluate the effect of corona and silane
28 April 2015 surface treatment of the fibers on the mechanical properties of the UHMWPE FRCs.
Accepted 25 May 2015 Methods. UHMWPE fibers were exposed to corona discharges for different periods of time
(0 s, 5 s, 7 s). The surface characteristics of the UHMWPE fibers were investigated by atten-
uated total reflectance Fourier transformed infrared spectroscopy (ATR-FTIR), atomic force
Keywords: microscopy (AFM), scanning electron microscopy (SEM) and nanoindentation technique.
Fiber reinforced composites (FRCs) The flexural strength and flexural modulus of the FRCs made of the treated fibers were
UHMWPE fibers determined on 2 mm × 2 mm × 25 mm specimens. The fracture toughness (the critical stress
Corona treatment intensity factor, KIC ) of the composites was also evaluated using a three-point single edge
Mechanical properties notch beam (SENB) bending technique. Statistical analysis of the data was performed with
ANOVA and the Tukey’s post-hoc test. The fiber-resin interface and the fracture surface were
investigated using SEM.
Results. The change in the surface mechanical properties and chemistry of the corona treated
UHMWPE fibers were monitored. The fibers exposed to corona for 5 s showed higher sur-
face nanohardness. In the FRCs, the specimens reinforced with 5 s corona treated silanized
fibers showed higher mechanical properties (flexural modulus, flexural strength, and frac-
ture toughness), SEM images revealed a better adhesion between the resin and fibers after
5 s fiber corona treatment and silanization.
Significance. Corona and silane treatment of UHMWPE fibers provide dental FRCs with
improved mechanical properties.
© 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
∗
Corresponding author. Tel.: +98 2148662446; fax: +98 2144787023.
E-mail address: m.atai@ippi.ac.ir (M. Atai).
http://dx.doi.org/10.1016/j.dental.2015.05.011
0109-5641/© 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.
d e n t a l m a t e r i a l s 3 1 ( 2 0 1 5 ) 1022–1029 1023
in both tests. The fiber corona treatment time was 0 s, 5 s and strength (FS) was calculated in (MPa) using the following
7 s for group 1, group 2 and group 3, respectively. The fibers formula:
in these three groups were silanized after corona treatment.
Group 4 and group 5 were made of 8 fiber bundles for flexural FS = 3pL/2bd2
test and 16 fiber bundles for fracture toughness test, corona
where p is the maximum load (N); L is the span length (mm); b
treatment time was 5 s for both of them. The fibers in group
is the width of the specimen (mm) and h, the height (mm). The
4 were silanized but the fibers in group 5 received no silane
flexural modulus was calculated from the slope of the initial
treatment to evaluate the effect of silane treatment.
linear region of stress–strain curve.
2.2.5.1. Flexural strength and flexural modulus. 0.5 wt% CQ 2.2.5.2. Fracture toughness. To determine the fracture tough-
and 0.5 wt% DMAEMA, as photo-initiator system, were mixed ness (KIC ), rectangular bar single-edge notch beam (SENB)
with the matrix resin (Bis-GMA/TEGDMA, 70/30 wt/wt). The specimens (n = 5) were fabricated in a 5 mm × 2 mm × 25 mm
fibers were then impregnated with resin and were cut with a stainless steel mold. The mold was filled with impregnated
sharp surgical blade and placed manually into the mold in uni- fibers according to Table 2 and cured using the same procedure
directional (UD) position. 5 bar shaped specimens were made as the flexural specimens. A 2.5 mm notch was then cut at the
of each composite group according to Table 2, using a metal center of each specimen using a 0.6 mm thick diamond wheel
mold with the dimensions of 25 mm × 2 mm × 2 mm. The mold cutting machine (Mecatome T 201 A, Oxford, UK). A razor blade
was placed on a glass slide and manually filled with the pre- was then pressed on the notches to provide a sharp crack. The
impregnated fibers. A second glass slide was placed on and bending fracture test was performed at a cross-head speed of
pressed against it. The composite was cured with a LED den- 1 mm min−1 [29,30] using the universal testing machine and
tal light source (L.E. Demetron 1, SDS/Kerr, Orange, CA, USA) the fracture toughness (critical stress intensity factor, KIC ) was
with power density of 600 mW cm−2 for 40 s in three consecu- calculated according to the following equation [31]:
tive points, producing a partial overlapping. After curing, the
specimens were polished with abrasive paper 600 and 1000 KIC = [3PL/2BW 3/2 ]Y
grits and stored in distilled water at 37 ◦ C (±2 ◦ C) for 24 h.
Afterwards, they were submitted to a three point bending test 1/2 3/2 5/2
Y = (1.93(a/W) ) − (3.07(a/W) + 14.53(a/W)
with a universal testing machine (STM 20, Santam, Tehran,
7/2 9/2
Iran) with a crosshead speed of 1 mm min−1 . The flexural − 25.11(a/W) + 25.8(a/W) )
Fig.1 – SEM micrographs of UHMWPE fibers exposed to corona at (a) 0 s, (b) 5 s, and (c) 7 s.The images show the fiber
surface details at 30,000× magnification.
Fig.2 – AFM images show UHMWPE fibers (a) with no corona treatment, (b) treated for 5 s corona discharge, and (c) treated
for 7 s corona discharge.
where P is load at fracture (N), L, W, B, and a are length, width, silane treatments. The flexural strength, flexural modulus and
thickness, and notch length (in mm), respectively. The frac- fracture toughness of the FRCs (groups 1–3, Table 2), are shown
tured specimens were then observed under scanning electron in Fig. 4(a and b). The composite containing 5 s corona treated
microscope. fibers have statistically significant higher flexural strength
(225.7 ± 22.2 MPa), flexural modulus (45.2 ± 5.1 GPa) and frac-
2.2.6. SEM analysis ture toughness (6.8 ± 1.2 MPa m1/2 ) among the other groups
The fiber surface after treatment and fracture surfaces of
the specimens in the fracture test were observed by (FESEM,
Mira 3-XMU, Brno-Kohoutovice, Czech Republic) and (TES-
a
CAN, VEGAII, XMU, Brno-Kohoutovice, Czech Republic). The
samples were gold coated by a sputter coater before SEM obser-
b
vations.
c
Transmittance (arb. units)
3. Results
ν(C-O-C), ν(Si-O-Si), ν(Si-O-R)
Table 3 – Surface properties of UHMWPE fibers before and after corona treatment.
Corona time (s) Hi (MPa) HV Ei (GPa) Sq (nm)
*a c e
0 110.4 (38.8) 10.2(3.6) 7.0 (0.9) 90.5
5 314.1 (102.7)b** 29.1 (9.5)d 21.4 (8.0)f 171
7 140.0 (20.6)a 13.0 (1.9)cd 9.1 (6.9)ef 43.6
Hi : Indentation Hardness.
HV: Vickers Hardness.
Ei : Indentation Modulus.
Sq: root-mean-square (Rms) (average surface roughness).
∗
Numbers in the parenthesis represent the standard deviations.
∗∗
Means with the same letter are not significantly different at p ≤ 0.05.
Table 4 – Mechanical properties of the composites made of unsilanized and silanized fibers corona treated for 5 s.
Silane concentration (wt%) Flexural strength (MPa) Flexural modulus (GPa) Fracture toughness, KIC (MPa m1/2 )
0 (Group 5) 45.9 (9.4)*a 12.8 (3.0)c 1.7 (0.7)e
2 (Group 4) 197.2 (26.4)b** 39.3 (8.0)d 5.9 (1.8)f
∗
Numbers in the parenthesis represent the standard deviations.
∗∗
The letters show significant difference at p ≤ 0.05.
200
30
4. Discussion
150
20
The characteristics of the interface between the UHMWPE
fibers and the polymer matrix is an important factor determin-
100 10
ing the mechanical properties of UHMWPE fiber-reinforced
composites [24]. With the aim of improving the mechani-
50 0
0 2 4 6 8 cal properties of UHMWPE-based dental FRCs double surface
treatment of the fibers were performed using corona discharge
Corona treatment time (sec)
and silanization. The results verified the hypothesis that the
FS FM treatments improved mechanical properties of the compos-
ites through improving the interfacial adhesion between the
b
Fracture toughness, KIC, (MPa.m1/2)
Fig.5 – Fracture surface of composite made of (a) untreated fibers, (b) 5 s corona treated fibers, (c) 7 s corona treated fibers.
UHMWPE fibers are not adequately bonded to the poly- The surface elastic modulus and hardness (Table 3) shows
mer matrix because of their chemical inertness, low surface a significant increasing trend up to 5 s (p < 0.05) which then
energy, and the absence of any polar groups on the sur- plateaued out or decreased with further corona exposure. The
face of fibers. Corona treatment may introduce polar groups increase in the hardness and modulus of the fibers may be
into the polymer surfaces and increase the surface energy, attributed to the surface crosslinking of the polymer chains.
substrate wettability, hydrophilicity and adhesion charac- Peroxy radicals formed on the surface of the fibers further
teristics [10,34]. The main chemical mechanism of corona to corona exposure may cause either crosslinking of the
treatment is oxidation which introduce oxygen contain- polymer chains or chain scission. Under normal treatment
ing groups on the fiber surface [34,35]. ATR-FTIR (Fig. 3) conditions the chain crosslinking reaction is dominant and
spectrums of the treated and untreated fibers illustrates the under severe conditions which polymer receive higher corona
appearance of stretching vibration of hydroxyl groups (!(OH) energy the chain scission is prevalent [35]. UHMWPE is a
at 3200–3600 cm−1 ), stretching vibration of carbonyl groups semi-crystalline polymer [37,38]. Crosslinking create covalent
(!(C O) at ∼1710 cm−1 ), and stretching vibration of C O C bonds between neighboring chains primarily in the amor-
groups (at ∼1100 cm−1 ). These groups change the surface phous region [39] resulting in higher surface modulus and
chemistry and surface energy of the fibers [36] which, con- hardness. At higher exposure times, however, chain scission
sequently, affect the adhesion characteristics of the fibers. along with the melting of the surface polymer layer may
Considering the absorption peak of in-plane bending (scissor- decrease molecular weight and crystallinity of the UHMWPE
ing) vibration of CH2 groups (ıs at 1464 cm−1 ), which are not which consequently decrease the mechanical properties of
changed during corona treatment, as internal reference, the the polymer (Table 3). Therefore, it can be concluded that
ratio of #(C O)area /ıs (CH2 ) was calculated. The ratio is 0.07 for although micro-pits formed on fiber surfaces may strengthen
5 s exposure and 0.09 for 7 s treatment, which indicates that fiber–matrix bond, higher exposure may cause great loss of
more oxygen-containing groups are formed on the surface fiber strength. Therefore, a trade-off between the fiber–matrix
with increasing corona exposure time. bond and fiber strength loss should be considered [40].
Fig.6 – Fracture surface of composite made of (a) fibers with no silane treatment (group 5), (b) fibers treated with 2% silane
(group 4).
1028 d e n t a l m a t e r i a l s 3 1 ( 2 0 1 5 ) 1022–1029
Placing fibers in the resin toughens the composite through SEM micrographs (Fig. 6) show the debonding of the fibers
different mechanisms among them are blunting the crack from the matrix resin in FRC made of fiber with no silane
front path or changing the crack direction [41]. The effect of treatment while a good adhesion is observed between the
incorporation of the fibrous reinforcements, however, strongly silane treated fibers and matrix which confirm improved inter-
dependent upon interfacial adhesion between the resin and facial adhesion to the matrix resin and consequently higher
the fiber [42]. In this study composite containing 5 s corona mechanical properties in the case of composites contain-
treated fiber exhibited significantly higher flexural strength, ing corona and silane treated fibers. The strong mechanical
flexural modulus, and fracture toughness than other groups interlocking along with the methacrylate functional groups of
(p < 0.05) (Fig. 4). It has been reported that corona treatment of silane coupling agent prevent the crack propagation trough
carbon fibers significantly increased the flexural strength of the fiber–matrix interface resulting in higher performance and
composites made of the fibers [14]. The 5 s corona treatment mechanical properties of the final FRC [28,44].
of the UHMWPE fibers provides micro-pits on the surface of
fibers and change the surface chemistry through introduc-
ing polar oxygen-containing groups. The former provides 5. Conclusions
micromechanical interlocking between matrix resin and fibers
and the latter enhances the wetting of the fibers by resin Treatment of UHMWPE fibers with corona in controlled time
matrix. Both modifications increase the interfacial adhesion changes the fiber surface chemistry, topography, roughness,
and enhance the ability of the FRC to absorb energy and hardness, and elastic modulus. The surface hardness, modu-
exhibit higher mechanical properties. SEM fractographs of lus, and roughness of the fibers were enhanced when exposed
the FRCs (Fig. 5) also illustrate a good interfacial adhesion to 5 s corona discharge and then decreased with further
between resin matrix and fibers in the composites rein- increase in the exposure time. The corona treated fibers results
forced with 5 s corona treated fibers while a poor adhesion in the FRCs with improved flexural properties and higher
is observed in the FRC containing untreated fibers. The FRC fracture toughness. Introducing oxygen-containing functional
reinforced with 7 s corona treated fibers not only shows lack groups on the surface of the fibers due to corona discharge
of good interfacial adhesion but also reveals the deformation makes the grafting of !-MPS coupling agent on the surface
of fibers due to the exposure to high energy corona at longer possible. The silanization of corona treated fibers significantly
times. enhances the mechanical properties of the FRCs due to for-
Silane treatment of the fibers resulted in FRCs with mation of good interfacial bonding between the fibers and
higher mechanical properties (p<0.05) (Table 4). Silane cou- matrix resin. It is concluded that mutual corona and silane
pling agents are usually applied on the surface of reinforcing surface treatments of UHMWPE fibers is a promising method
particulates or fibers to increase their wetting properties for fabrication of the UHMWPE reinforced dental FRCs.
and provide good adhesion between the resin matrix and
reinforcing phase. The chemical structure and curing mech-
referenc es
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selection of organosilanes [43]. !-MPS with methacrylate
organic functionality is the silane of choice for (meth)acrylate
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