Horsepower: Gross: 551 KW 739 HP/2000 Min Net: 533 KW 715 HP/2000 Min 63 Metric Tons 40.0 M
Horsepower: Gross: 551 KW 739 HP/2000 Min Net: 533 KW 715 HP/2000 Min 63 Metric Tons 40.0 M
Horsepower: Gross: 551 KW 739 HP/2000 Min Net: 533 KW 715 HP/2000 Min 63 Metric Tons 40.0 M
605
HD605-7R HORSEPOWER
Gross: 551 kW 739 HP/2000 min-1
Net: 533 kW 715 HP/2000 min-1
MAXIMUM PAYLOAD
63 metric tons
BODY CAPACITY (Heaped 2:1, SAE)
40.0 m3
2
OFF-HIGHWAY TRUCK HD605-7R
PERFORMANCE FEATURES
High Performance Komatsu SAA6D170E-5 Engine
Mode Selection System Automatic Idling Setting System
Automatic Retard Speed Control (ARSC)
K-ATOMiCS with "Skip-Shift" Function
Small Turning Radius
Automatic Spin Regulator (ASR) (Optional)
Long Wheelbase and Wide Tread
Payload Meter (PLM) (Optional)
Fully Hydraulic Controlled Wet Multiple-Disc Brakes and Retarder
Large Body
OPERATOR ENVIRONMENT
Ergonomically Designed Cab Easy-to-See Instrument Panel
Viscous Cab Mounts Built-in ROPS/FOPS Cab
Supplementary Steering and Secondary Brake
Hydropneumatic Suspension for All Terrains
Three-Mode Automatic Hydropneumatic Suspension (Optional)
Electronic Hoist Control System
RELIABILITY
Komatsu Components High-Rigidity Frame
Robust Dump Body Design Reliable Hydraulic System
Protection Functions Supported by Electronic Control
Sealed DT Connectors Lead-Free Radiator
Flat Face-to-Face O-ring Seals Brake Cooling Oil Recovery Tank
EASY MAINTENANCE
Advanced Monitoring System
Wet Multiple-Disc Brakes and Fully Hydraulic Controlled Braking Systems
4
OFF-HIGHWAY TRUCK HD605-7R
ARSC allows the operator to simply set the downhill travel An electronically controlled valve is provided for each clutch
speed and go down slopes at a constant speed. As a result, pack in the transmission for independent clutch engagement/
the operator can concentrate on steering. The speed can be disengagement. It enables an ideal change in clutch
set at increments of 1 km/h 0.6 MPH per click (±5 km/h 3.1 modulation pressure and torque cut-off timing in response to
MPH of setting speed adjustment) to match the optimum travel conditions. This system and newly added “skip-shift”
speed for the slope. Also, since the retarder cooling oil function ensure smooth shifting and responsive acceleration.
temperature is always monitored, the speed is automatically
“Skip-shift” function
lowered.
Optimum travel speed automatically selected in response
to angle of ascent. Reduced frequency of downshif and
AUTO RETARD
SPEED CONTROL smoother operation are provided.
UP
SET
Skip-shift Shift down
F4 F1
CANCEL
DOWN
Shift hold
F4
F4
5
Small Turning Radius Automatic Spin Regulator (ASR) (Optional)
The MacPherson strut type front suspension has a special ASR automatically prevents the rear tires on either side from
A-frame between each wheel and the main frame. The wider slipping on soft ground for optimal traction.
spaces created between the front wheels and the main frame
increase the steering angle of the wheels. The larger this
steering angle, the smaller the turning radius of the truck. Long Wheelbase and Wide Tread
Turning radius varies depending on ground conditions and/or
vehicle speed. With an extra-long wheelbase, a wide tread and an
exceptionally low center of gravity, the HD605-7R hauls the
A-frame load at higher speed for greater productivity, and delivers
superior driving comfort over rough terrain.
6
OFF-HIGHWAY TRUCK HD605-7R
Large Body
A wide target area makes for easy loading with minimal soil spillage and more efficient hauling.
The V-shape design also increases structural strength, and provides excellent load stability.
7
OPERATOR ENVIRONMENT
The ergonomically designed operator’s compartment makes The instrument panel makes it easy to monitor critical ma-
it very easy and comfortable for the operator to use all the chine functions. In addition, a caution light warns the operator
controls. The result is more confident operation and greater of any problems that may occur. Problems are recorded in the
productivity. monitor and indicated as service codes.
This makes the machine user friendly and easy to service.
These structures conform to ISO 3471 ROPS standard, and The hydropneumatic suspension assures a comfortable ride
ISO 3449 FOPS standard. even over rough terrain and ensures maximum productivity
and operator confidence.
Nitrogen gas
Oil
Secondary Brake
9
RELIABILITY
Item Function
Downshift inhibitor Even if the driver downshifts accidentally, a speed appropriate to the current gear is automatically set, preventing over-runs.
When descending grades, if the vehicle’s speed surpasses the maximum for the current gear, the rear brakes automatically
Over-run inhibitor
operate, preventing over-runs.
Reverse inhibitor The vehicle is prevented from moving backward when operating the body.
Forward/Reverse shift inhibitor This device makes it impossible to shift from forward to reverse when the vehicle’s speed surpasses 4 km/hour.
Anti-hunting system When running near a shift point, smooth automatic shifting takes place.
Neutral safety The engine is prevented from starting when the shift lever is not in neutral.
10
OFF-HIGHWAY TRUCK HD605-7R
EASY MAINTENANCE
The Komatsu advanced monitoring system identifies In order to minimize operating costs, oil change intervals
maintenance items, reduces diagnostic times, indicates have been extended:
oil and filter replacement hours and displays abnormality • Engine oil 500 hours
codes. This monitor system helps to maximize machine • Hydraulic oil 4000 hours
production time.
Electric Circuit Breaker
A circuit breaker is
adopted in important
electric circuits that
should be restored in
a short time when a
problem occurs in the
electrical system.
Wet Multiple-Disc Brakes and Fully Hydraulic
Controlled Braking Systems
Centralized Greasing Points
Wet multiple-disc brakes and fully hydraulic controlled
braking systems realize lower maintenance costs and Greasing points are centralized at three locations, it enables
higher reliability. Wet disc brakes are fully sealed to keep to approach from ground level.
contaminants out, reducing wear and maintenance.
Brakes require no adjustments for wear, meaning even lower
maintenance. The parking brake is also an adjustment-
free, wet multiple-disc system for high reliability and long
life. Added reliability is designed into the braking system
by the use of three independent hydraulic circuits providing
hydraulic backup should one of the circuits fail. Fully
hydraulic braking systems eliminate the air system so air
bleeding is not required, and water condensation that can
lead to contamination, corrosion and freezing is eliminated.
KOMTRAX Plus
Centralized Arrangement of Filters KOMTRAX Plus controller monitors the health conditions of
major components, enables remote analysis of the machine
The filters are centralized and its operation. This process is supported by the Komatsu
so that they can be distributors, factory and design team. This contributes to
serviced easily. reduced repair costs and to maintaining maximum availability.
Satellite
communication (Optional)
Komatsu Customer
factory and job site
design team
Internet
11
KOMATSU TOTAL SUPPORT
To keep your machine available and minimize operation cost Technical support
when you need it, Komatsu Distributor is ready to provide Komatsu product support service (Technical support) are de-
variety of support before and after procuring the machine. signed to help customer. Komatsu Distributor offers a variety
of effective services how much Komatsu is dedicated to the
Fleet recommendation maintenance and support of Komatsu machine.
Komatsu Distributor can study the customer’s job site and • Preventive Maintenance (PM) clinic
provide the most optimum fleet recommendation with de- • Oil & Wear analysis program
tailed information to meet all of your application needs when
you are considering to buy new machines or replace the Repair & maintenance service
existing ones from Komatsu. Komatsu Distributor offers quality repair and maintenance
service to the customer, utilizing and promoting Komatsu
developed programs.
Product support
Komatsu Distributor gives the proactive support and secures
the quality of the machinery that will be delivered.
Parts availability
Komatsu Distributor is available for emergency inquiry by the
customers for genuine, quality guaranteed Komatsu parts.
12
OFF-HIGHWAY TRUCK HD605-7R
SPECIFICATIONS
ENGINE BRAKES
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D170E-5 Brakes meet ISO 3450 standard.
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, 4-cycle Service brakes:
Aspiration . . . . . . . . . . . . . . . . Turbo-charged, air-to-air after-cooled Front. . . . . . . . . . . . . . . . . Fully hydraulic control, caliper disc type
Number of cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Rear. . . . . . . Fully hydraulic control, oil-cooled multiple-disc type
Bore x stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 mm x 170 mm Parking brake . . . . . . . . . . . . . . . . Spring applied, multiple-disc type
Piston displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.15 L Retarder. . . . . . Oil-cooled, multiple-disc rear brakes act as retarder.
Horsepower Secondary brake. . . . . . . . . . . . . . . . . . . . . . Manual pedal operation.
SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . . . . Gross 551 kW 739 HP When hydraulic pressure drops below the rated level,
ISO 9249 / SAE J1349. . . . . . . . . . . . . . . . . . . Net 533 kW 715 HP parking brake is automatically actuated.
Rated rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 min-1 Brake surface
Fan drive type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1936 cm2
Maximum torque. . . . . . . . . . . . . . . . . . . . . . . . . 3320 N∙m 339 kg∙m Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64230 cm2
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct injection
Governor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic control
Lubrication system
Method............................................... Gear pump, force-lubrication BODY
Filter............................................................................. Full-flow type Capacity:
Air cleaner................. Dry type with double elements and precleaner Struck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.0 m3
(cyclonpack type), plus dust indicator Heaped (2:1, SAE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40.0 m3
Payload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.0 metric tons
Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 kg/mm2
high-tensile-strength steel
TRANSMISSION Structure. . . . . . . . . . . . . . . . . . . . . . . . V-shape body with V-bottom
Torque converter. . . . . . . . . . . . . . . . . 3-elements, 1-stage, 2-phase Material thickness:
Transmission. . . . . . . . . . . . . . . . . . . . Full-automatic, planetary type Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm
Speed range. . . . . . . . . . . . . . . . . . . 7 speeds forward and 1 reverse Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm
Lockup clutch. . . . . . . . . . . . . . . . . . . . . . . Wet, multiple-disc clutch Sides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm
Forward. . . . . . . . . . . . . . . . . . . . . Torque converter drive in 1st gear, Target area
direct drive in 1st lockup and all higher gears (inside length x width). . . . . . . . . . . . . . . . . . . 6600 mm x 3870 mm
Reverse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque converter drive Dumping angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48°
Shift control. . . . . . . . . . . . . . . Electronic shift control with automatic Height at full dump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8800 mm
clutch modulation in all gear Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust heating
Maximum travel speed. . . . . . . . . . . . . . . . . . . . . . . . . . . 70.0 km/h
HYDRAULIC SYSTEM
AXLES Hoist cylinder . . . . . . . . . . . . . . . . . . . . Twin, 2-stage telescopic type
Rear axles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-floating Relief pressure. . . . . . . . . . . . . . . . . . . . . . . . . . 20.6 MPa 210 kg/cm2
Final drive type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gear Hoist time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5 sec
Ratios:
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.538
Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.737
WEIGHT (APPROXIMATE)
STEERING SYSTEM
TIRES
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . Fully hydraulic power steering
with two double-acting cylinders Standard tire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.00 R35
Supplementary steering . . . . . . . . . . . . . . . . . . . . . . . Manual control
(meets ISO 5010 and SAE J1511)
Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 m
Maximum steering angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39° SERVICE REFILL CAPACITIES
Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 780 L
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 L
Torque converter, transmission and retarder cooling. . . . . . . . . 215 L
CAB
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 L
Dimensions comply with ISO 3471 ROPS (Roll-Over Protective Final drives (total) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 L
Structure) standard, and ISO 3449 FOPS standard. Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 L
Suspension (total). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 L
MAIN FRAME
Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Box-sectioned structure
13
DIMENSIONS
Unit: mm
3080
3870
4595
796
8500
5395 8710
4170 6600
8800
4400
4065
3860
560
48
3515 1985 4300 3070
4235 9355
x103 kg
GROSS WEIGHT
TRAVEL PERFORMANCE
50
40
3
40 50 60 70 80 90 100 110 120 130 x10 kg
7 6.0
6 F5 5.0
F7
wheels. 2
2.0
0.5
0 10 20 30 40 50 60 70 km/h
TRAVEL SPEED
STANDARD EQUIPMENT
ENGINE: • Two doors, left and right OTHER:
• Automatic Idling Setting System • Windshield washer and wiper • Centralized greasing
• Alternator, 90A/24V (with intermittent feature) • Electric circuit breaker, 24V
• Batteries, 2 x 12V/200Ah • Mud guards
• Engine, Komatsu SAA6D170E-5 LIGHTING SYSTEM:
• Mode selection system • Back-up light BODY:
• Starting motor, 2 x 7.5 kW • Hazard lights • Body exhaust heating
• Headlights with dimmer switch • Cab guard, left side
CAB: • Indicator, stop and tail lights • Spill guard, 150mm
• Ashtray
• Cigarette lighter GUARD AND COVERS: TIRES:
• Cup holder • Drive shaft guard (front and rear) • 24.00 R35
• Electronic dump control system • Exhaust thermal guard
• Electronic maintenance display/ • Fire protective covers
monitoring system
• Laminated glass, front SAFETY EQUIPMENT:
• Operator seat, reclining, suspension type • Alarm, backup
• Passenger seat with retractable seat belt • ARSC
• Power window (LH) • Coolant temperature alarm and light
• ROPS cab with FOPS, sound suppression • Front brake cut-off system
type • Hand rails for platform
• Seat belt for operator seat, 78 mm width, • Horn, electric
retractable, 2 point • Ladders, left and right hand sides
• Space for lunch box • Overrun warning system
• Steering wheel, tilt and telescopic • Rearview mirrors and under view mirrors
• Sunvisor • Supplementary steering
OPTIONAL EQUIPMENT
CAB: SAFETY: • KOMTRAX Plus with satellite
• Air conditioner • ABS communication kit
• Operator seat, air suspension type • ASR • Muffler (no body heating type)
• Power window (RH) • Automatic supplementary steering • PLM
• Radio, AM/FM with cassette • Rear view camera and monitor • PLM with overload limiter
• Seat belt for operator seat, 50 mm width, • Stairway • Radiator shutter, canvas type
retractable, 3-point • Spare parts for first service
• Sunvisor, additional ARRANGEMENT: • Speed limiter
• Batteries for cold area arrangement • Three-mode hydropneumatic suspension
BODY: • Cold area arrangement • Tool kit
• Platform guard, right hand side • Sandy and dusty area arrangement • Transmission underguard
• Spill guard, 300 mm • Vandalism protection
• Without body heating (with muffler) OTHER:
• Auto-greasing system
LIGHTING SYSTEM: • Engine coolant heater
• Back work lights, left and right sides • Engine oil pan heater
• Fog lights • Engine side cover
• Yellow beacon • Engine underguard
• Fire extinguisher
• Fuel quick charge
• KOMTRAX Plus
Standard equipment may vary for each country, and this specification sheet may contain attachments and optional equipment that are not
available in your area. Please consult your Komatsu distributor for detailed information.
15
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