"Waste Heat Recovery System ": Internship / Summer Vocational Training Project Report On

Internship / summer vocational training project
report on
“WASTE HEAT RECOVERY SYSTEM “
Submitted by: - Anoop kumar singh
Department of civil engineering

IIMT Engineering College (127), Meerut
An institute affiliated to
Uttar Pradesh Technical University, Lucknow
2016-17
CERTIFICATE
This is to certify that summer internship project report
entitled “WATE HEAT RECOVERY SYSTEM” is carried out
by ANOOP KUMAR SINGH of B.E. 4th semester of IIMT
ENGINEERING COLLEGE (127),MEERUT during academic
year 2016-17.
Mr. Ali Akbar Mr. K. Pandey Akshay Gupta

Mohammaddin Engineer- Civil Training co-ordinator
Hod- Civil (UTCL- HIRMI)
IIMT , MEERUT
Date:
Place:
ACKNOWLEDGEMENT
I express my deep sense of gratitude to my guide Mr. K. Pandey for
his help in providing reviews, ideas and suggestions and helped me turn
this project more useful. Because of inspiring and guidance provided by
him, this work is reached upto success level. It has been privilege and
pleasure working under his guidance.
I sincerely acknowledge my deep sense of gratitude towards Mr.
MANISH SHARMA and also Mr. ASHOK VERMA from the HR department
of UTCL HIRMI, for his constant support and encouragement throughout
the course of my project.
I am thankful to Mr. TALEEB SIR, ENGINEER BHARUKA
CONSTRUCTIONS without whom this project would have remained just
an idea, his guidance from time to time and making us realise that we
are on right path at different stages of taking initiatives for this training. I
am also thankful to all those people who have directly or indirectly
helped me.
I am greatful to the institution IIMT Engineering College (127) and
Uttar Pradesh Technical University for granting permission to me to
undertake this project.
Name of student
ANOOP KUMAR SINGH
DECLARATION
I hereby declare that this project entitled “WATE HEAT REOVERY
SYSTEM” is an original work done by me. This work in the same form or
in any form is not submitted by me or anyone else.
Name of Student: Signature:

ANOOP KUMAR SINGH
INDEX
CONTENT PAGE NO.
1. INTRODUCTION
2. NAME OF WHRS STRUCTURES
3. MEASURING &LEVELLING OF PLANT AREA
4. LEVELLING METHOD (TOTAL STATION)
5. PROCEDURE OF TOTAL STATION
6. DRAWING OF FOOTING PLACES
7. MEASURING AND MARKING OF FOOTING AREA
8. EXCAVATION OF FOOTING AREA
9. IMPORTANCE OF WHRS
10. WHRS CONSTRUCTION SITE IN UTCL HIRMI
11. CONCLUSION
INTERODUCTION
In this project power generate from the waste heat. In cement

industry the heat generating in the kiln is 1500 degree, where 200°C
is wastage so that’s why they planned to use this heat to generate the
power.
Waste Heat Recovery System is a project which are used to generate
power form the waste heat. The heat which gets wasted from the hot
streams kiln.
Name of WHRS Structure
In this project the plant is setup in the three places.

1. Turbine Generator Building.
2. AQC Boiler.
3. Preheater Boiler(ph-1,ph-2)
These are the

arrangement of the WHRS plant. Before this arrangement of plant,
we are done following works. WHRS is a project which cost is 107
crore in this plant. After chosen the area there are following works
are done by the project head. They are-
1. Measurement and levelling of area
2. Levelling process
3. Measuring of footing area
4. Marking of footing area
5. Excavation of footing area
MEASURING & LEVELLING OF PLANT AREA
Before construction of this project, the built area of project firstly

clean and level it.
LEVELLING PROCESS
Levelling is very important step of construction process. Every

construction work could not done without levelling process. It is the
base of project.
For the levelling in this place the survey is carried out by the Auto
level instrument.
An Auto Level is a Professional

Leveling tool used by contractors,
Builders, Land surveying professional
or the Engineers who demand accurate
leveling every time.
Setting the instrument is done by
hands which requires to get the bubble
within the black circle on the bubble
vial, from their it internally gets
precisely leveled.
 Advantage: easier to level, Quick
to level, Greater accuracy
Total station surveying –
Total station is a surveying instrument, combination of
electromagnetic distance measuring instrument & theodolite
(electronic). It is also integrated with the microprocessor, electronic
data collector & storage system.
It is the instrument can be used to measure
horizontal angle as well as vertical angle & slopping distance of the
instrument to the object.
In simple word it is an instrument which
measure horizontal as well as vertical angle & distance automatically
and it is electronic equipment.
Capability of Total station –

 avg. multiple angle measured
 avg. multiple distance
measured
 horizontal distance
 elevation of object
 all the coordinate of observed
point
Part of the total station instrument -
There are many parts of the total station. They are -

1. Handle
2. Handle securing screw
3. Battery cover
4. Levelling foot screw
5. Operational panel(key button)
6. Objective lens
7. Spirit level (bubble)
8. Telescope eyepiece
9. Telescope focusing ring
10. Vertical clamp
11. Vertical fine motion screw
12. Instrument center mark
13. External power source connecter
14. Horizontal clamp
15. Horizontal fine motion screw
Procedure-
 Step 1- tripod setup

 Tripod head should be approximately level.
 Head should be directly over point.
 Step 2- mount the instrument on tripod
 Place instrument on tripod.
 Secure with centering screw.
 Step 3- focus on survey point

 Focus the optical plummet on the survey point.
 Step 4- levelling the instrument

 Adjust the levelling foot screws to the center the survey point in
optical plummet.
 Center the bubble in circular level by adjusting tripod leg.
 Loose the horizontal clamp and turn instrument until plate level is
parallel.
 Center the bubble using foot screw.
 Rotate the instrument in 90 degree angle and level it.
 After that set the focusing point.
 Step5- electronically verify levelling
 Turn on the instrument.

 Click on star button.
 Select the sensor (through the selecting keys).
 Rotate 90 degree and repeat it.
Now the instrument is ready for the use. However the levelling is
completed. After that the levelling is completed, they start the
measuring and marking process
It is the most important stage of construction work. After the
process of levelling and the survey person can start the measuring &
marking work.
It is very important because a little mistake
on marking can destroy all the structure. So they tried to best and
carry correct measuring of footing which doesn’t create any barrier
for the other structure.
After measuring that can start marking. For that they used many
things chalk, oil paint etc.
Completing all the work than they can start the excavation process
for the foundation. Here the marking and pointing is done on
following ways.
 For the marking there are two way.
1. Mid to right left.
2. Corner to corner.
 For the marking the length of footing in both side of 50 cm are

added than they are marked.
EXCAVATION OF FOOTING
Excavation is a process
by cutting the soil or
rock from any working
area (ground).
IMPORTANCE OF WASTE HEAT RECOVERY
SYSTEM
There are many advantages of WHRS. They are
 This project uses the waste heat generated from kiln

 This project gives extra profit in work.
 It reduces the pollution.
 Economical Running Cost
 No Fuel Required but Waste Gas from Production Process
 Considerable Electricity Cost Saving
 Steady in Cost and Supply of Electricity
WHRS Construction sites in UTCL hirmi
1 2
3 4
PROGRESS IN TURBINE GENERATOR BUILDING SITE
1 2
3 4
PROGRESS IN AQC BOILER CONSTRUTION SITE
1 2
PREHEATER BOILER CONSTRUCTION SITE

BATCHING PLANT SITE
CONCLUSION
In Indian cement industry the adoption of Waste Heat

Recovery System is very useful and effective because it
generates energy from waste heat but it is also costlier
project.

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Internship / summer vocational training project

Department of civil engineering

Mr. Ali Akbar Mr. K. Pandey Akshay Gupta

Name of Student: Signature:

CONTENT PAGE NO.

In this project power generate from the waste heat. In cement

In this project the plant is setup in the three places.

These are the

Before construction of this project, the built area of project firstly

Levelling is very important step of construction process. Every

An Auto Level is a Professional

Capability of Total station –

There are many parts of the total station. They are -

 Step 1- tripod setup

 Step 3- focus on survey point

 Step 4- levelling the instrument

 Step5- electronically verify levelling

 Turn on the instrument.

 For the marking the length of footing in both side of 50 cm are

There are many advantages of WHRS. They are

 This project uses the waste heat generated from kiln

WHRS Construction sites in UTCL hirmi

PROGRESS IN TURBINE GENERATOR BUILDING SITE

PROGRESS IN AQC BOILER CONSTRUTION SITE

PREHEATER BOILER CONSTRUCTION SITE

In Indian cement industry the adoption of Waste Heat

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