HRSG Operator Training Manual PDF

HRSG OPERATION AND MAINTENANCE
abcd
HRSG OPERATION & MAINTENANCE
West Delta Electricity Production Co.

Nubaria Power Station I & II
September 2005 Presented By
ALSTOM Power
Heat Recovery and Plants
2000 Day Hill Road
Windsor, Connecticut 06095
USA
© COPYRIGHT, 2005 ALSTOM Power, INC.
All rights reserved.
This Student Information Manual, or any part thereof, may not be reproduced in any
form without the written permission of the publisher.
ALSTOM Power Revision: 0 i

Copyright 2005 09/01/05
Project: NUBARIA POWER STATION I & II
This page intentionally left blank.
ALSTOM Power Revision: 0 ii

Copyright 2005 09/01/05
INDEX
SECTION 1: ENGINEERING FUNDAMENTALS ........................................................................................
SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION
SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT .............................................................................
SECTION 4: DRUM LEVEL and PROCESS CONTROL ..............................................................................
SECTION 5: OPERATION ........................................................................................................................
SECTION 6: FEEDWATER and BOILER WATER CHEMISTRY...................................................................
SECTION 7: INSPECTION and MAINTENANCE ......................................................................................
SECTION 8: START-UP PERFORMANCE CURVES .................................................................................
SECTION 9: VALVE and INSTRUMENT LISTS .........................................................................................
SECTION 10: CONTRACT DRAWINGS ....................................................................................................
"This Student Information Manual and any training material, whether written or oral, furnished as part
of any seminar or course presented by ALSTOM Power (AP) is for general, informational purposes
and is not intended to be used as a comprehensive instruction for operation or maintenance of
equipment. By enrollment and attendance in an ALSTOM Power course, the attending company
agrees that (i) ALSTOM Power shall not be liable in contract or negligence or other cause of action
for any damages of any kind and, in particular, for any special, incidental or consequential damages,
including, but not limited to, loss of profits and revenue and loss due to business interruption and (ii)
ALSTOM Power provides information to the attending company without express or implied
warranties or guarantees of any kind, and that use of any information furnished by ALSTOM Power
is at the sole risk of the attending company."
ALSTOM Power Revision: 0 iii

Copyright 2005 09/01/05
TABLE OF CONTENTS
SECTION 1: ENGINEERING FUNDAMENTALS ....................................................................1-1

1.1 LEARNING OBJECTIVES ............................................................................................1-1
1.2 WATER TO STEAM ......................................................................................................1-1
1.3 STEAM GENERATION PROCESS................................................................................1-2
1.4 STEAM CHARACTERISTICS .......................................................................................1-4
1.5 HEAT TRANSFER PRINCIPLES ...................................................................................1-7
1.6 HEAT TRANSFER MODES ..........................................................................................1-7
1.7 MAIN FACTORS AFFECTING HEAT TRANSFER........................................................1-8
1.8 BOILER WATER CIRCULATION.................................................................................1-11
1.9 HEAT RECOVERY STEAM GENERATOR .................................................................1-15
SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION ........................................2-1

2.2 INTRODUCTION............................................................................................................2-1
2.3 HIGH PRESSURE WATER/STEAM FLOW PATH ........................................................2-1
2.4 REHEATER STEAM FLOW PATH ................................................................................2-2
2.5 INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH ......................................2-2
2.6 LOW PRESSURE WATER/STEAM FLOW PATH .........................................................2-2
2.7 GAS SIDE FLOW PATHS .............................................................................................2-3
2.8 SCR- SELECTIVE CATALYTIC REDUCTION SYSTEM (Not Applicable) ....................2-3
2.9 START UP VENTS ........................................................................................................2-3
2.10 SKY VENTS (Not Applicable) ........................................................................................2-3
2.11 MAIN STEAM TO COLD REHEAT BYPASS (Not Applicable) ......................................2-3
2.12 FW HEATER BYPASS & RECIRCULATION ................................................................2-4
2.13 DRAINS AND VENTS ....................................................................................................2-4
2.14 STEAM DRUM ...............................................................................................................2-5
2.15 OVERALL PROJECT .....................................................................................................2-6
2.16 SCHEMATIC OVERVIEW..............................................................................................2-6
2.17 GAS SIDE FLOW...........................................................................................................2-6
2.18 PREDICTED PERFORMANCE .....................................................................................2-7
SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT ........................................................3-1

3.2 SAFETY VALVES .........................................................................................................3-1
3.3 WATER LEVEL GAUGE ...............................................................................................3-9
3.4 SELECTIVE CATALYTIC REDUCTION SYSTEM (Not Applicable) ............................3-12
3.5 COEN DUCT BURNER (Not Applicable) ....................................................................3-12
3.6 NITROGEN OXIDE(S) (Not Applicable).......................................................................3-12
ALSTOM Power Revision: 0 iv

Copyright 2005 09/01/05
SECTION 4: DRUM LEVEL and PROCESS CONTROL ..............................................................4-1

4.2 CONCEPT FOR LP, IP AND HP DRUM LEVEL CONTROLS.......................................4-1
4.3 LP DRUM LEVEL ..........................................................................................................4-8
4.4 LP STEAM VENT VALVE CONTROL ...........................................................................4-9
4.5 IP DRUM LEVEL .........................................................................................................4-10
4.6 IP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE .....................................4-10
4.7 HRSG IP MAIN STEAM VENT VALVE ........................................................................4-11
4.8 IP TO LP PEGGING STEAM CONTROL.....................................................................4-11
4.9 HP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE ...................................4-11
4.10 HP DRUM LEVEL ........................................................................................................4-11
4.11 HP STEAM TEMPERATURE CONTROL ....................................................................4-12
4.12 HP OVERPRESSURE .................................................................................................4-12
4.13 HP MAIN STEAM OUTLET VENT VALVE ..................................................................4-13
4.14 RH STEAM TEMPERATURE CONTROL ...................................................................4-13
4.15 FEEDWATER HEATER RECIRCULATION CONTROL .............................................4-14
4.16 CONDENSATE PARTIAL BYPASS CONTROL .........................................................4-14
SECTION 5: OPERATION ........................................................................................................5-1

5.1 LEARNING OBJECTIVES .............................................................................................5-1
5.2 HRSG BOILER OPERATIONAL REVIEW .....................................................................5-1
5.3 COMPLETION OF MAINTENANCE PRIOR TO OPERATION......................................5-1
5.4 INITIAL FILLING ............................................................................................................5-1
5.5 PRE-OPERATIONAL EQUIPMENT CHECKS...............................................................5-3
5.6 FEEDWATER PREHEATER RECIRCULATION ...........................................................5-4
5.7 START UP FROM A COLD CONDITION ......................................................................5-4
5.8 START UP FROM A WARM CONDITION ...................................................................5-10
5.9 SECURING TO A WARM LAY-UP CONDITION .........................................................5-15
5.10 SECURING TO DRAIN ................................................................................................5-16
5.11 CONTROLS AND INSTRUMENTATION .....................................................................5-17
5.12 SAFETY VALVES ........................................................................................................5-18
5.13 FW PREHEATER BYPASS OPERATION ...................................................................5-19
5.14 EMERGENCY PROCEDURES....................................................................................5-19
SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY ...........................................6-1

LEARNING OBJECTIVES .............................................................................................6-1
6.1 INTRODUCTION............................................................................................................6-3
6.2 STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS......6-4
SECTION 7: INSPECTION AND MAINTENANCE ...................................................................7-1

7.2 HRSG INSPECTION RECOMMENDATIONS................................................................7-1
7.3 TUBE CIRCUITS............................................................................................................7-5
7.4 DRUMS AND HEADERS ...............................................................................................7-6
7.5 DESUPERHEATERS .....................................................................................................7-9
7.6 TUBE FAILURE ANAYSIS ...........................................................................................7-12
ALSTOM Power Revision: 0 v

Copyright 2005 09/01/05
SECTION 8: PERFORMANCE CURVES..................................................................................8-1

8.2 DESCRIPTION OF CURVES.........................................................................................8-1
8.3 START-UP PERFORMANCE CURVES ........................................................................8-3
HP PREDICTED PERFORMANCE- COLD START.................................................8-4
HRH/IP PREDICTED PERFORMANCE- COLD START .........................................8-5
LP PREDICTED PERFORMANCE- COLD START .................................................8-6
HP PREDICTED PERFORMANCE- HOT START (after 48 hr) ...............................8-7
HRH/IP PREDICTED PERFORMANCE- HOT START (after 48 hr) ........................8-8
LP PREDICTED PERFORMANCE- HOT START (after 48 hr)................................8-9
HP PREDICTED PERFORMANCE- HOT START (after 8 hr) ...............................8-10
HRH/IP PREDICTED PERFORMANCE- HOT START (after 8 hr) ........................8-11
LP PREDICTED PERFORMANCE- HOT START (after 8 hr)................................8-12
HP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ............................8-13
HRH/IP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ....................8-14
LP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ............................8-15
SHUTDOWN PRESSURE DECAY- HP.................................................................8-16
SHUTDOWN PRESSURE DECAY- IP ..................................................................8-17
SHUTDOWN PRESSURE DECAY- LP .................................................................8-18
SECTION 9.0: VALVE and INSTRUMENT LISTS...................................................................9-1

9.1 VALVE LIST ...................................................................................................................9-3
9.2 INSTRUMENT LIST .......................................................................................................9-7
SECTION 10.0: APPLICABLE DRAWINGS ...........................................................................10-1

P&ID - High Pressure 07202-1D 0012 ...........................................10-3
P&ID - Intermediate Pressure 08003-1D 0013 ...........................................10-4
P&ID - Low Pressure 08003-1D 0014 ...........................................10-5
P&ID - Gas Side 08003-1D 0015 ...........................................10-6
P&ID - Deaerator System 08003-1D 0016 ...........................................10-7
P&ID - Blowdown Tank 08003-1D 0017 ...........................................10-8
General Arrangement - Right Side Elevation 08003-1E 0001 ............................................10-9
General Arrangement - Upper Plan View 08003-1E 0002 ..........................................10-10
General Arrangement - Lower Plan View 08003-1E 0003 ..........................................10-11
General Arrangement - Left Side Elevation 08003-1E 0004 ..........................................10-12
Pressure Part Arrangement - Side Elevation 08003-1E 0100 ..........................................10-13
Pressure Part Arrangement - Section ‘AA’ 08003-1E 0101 ..........................................10-14
Pressure Part Arrangement - Section ‘BB’ 08003-1E 0102 ..........................................10-15
Pressure Part Arrangement - Section ‘CC’ 08003-1E 0103 ..........................................10-16
Pressure Part Arrangement - Section ‘DD’ 08003-1E 0104 ..........................................10-17
Pressure Part Arrangement - Section ‘EE’ 08003-1E 0105 ..........................................10-18
Pressure Part Arrangement - Section ‘GG’ 08003-1E 0106 ..........................................10-19
Steam Drum Internals 1829 mm HP Drum 08003-1D 1401..........................................10-20
Steam Drum Internals 1372 mm IP Drum 08003-1D 1411..........................................10-21
Steam Drum Internals 1524 mm LP Drum 08003-1D 1421..........................................10-22
ALSTOM Power Revision: 0 vi

Copyright 2005 09/01/05
SECTION 1: ENGINEERING FUNDAMENTALS

1. LEARNING OBJECTIVES
• Explain the fundamental physical principals of: water to steam conversion, heat transfer and
natural circulation for a heat recovery steam generator.
• Explain basic functional concepts of the Heat Recovery Steam Generator (HRSG) boiler
design
2. WATER TO STEAM
The function of the boiler is to produce a specific amount of steam at a constant pressure and
temperature from a specific amount of feedwater. This steam is used to drive the turbine.
Water can exist in three physical states, solid, liquid or gas (vapor), depending on the
corresponding pressure and temperature.
Steam generation is only concerned with the liquid and vapor forms of water. Steam results
from adding sufficient heat to water to cause it to vaporize or turn into a gas.
This occurs in two steps:
a. The addition of heat sufficient enough to raise the temperature of water to the boiling
temperature.
b. A continuing addition of heat to change to change the physical state of water from a
liquid to a gas (steam)
Thermal capacity (specific heat) is the quantity of heat required to produce a unit change in
temperature. Water has a high thermal capacity. This means that a great amount of heat is
required to cause a temperature change in water. Water cools slowly in the process of giving
up absorbed heat.
Specific heat is the term used in power generation for thermal capacity. Specific heat is the
amount of British Thermal Units, BTU, required to raise the temperature of one pound of water
one degree Fahrenheit (oF). It takes one BTU to raise the temperature of one pound of water
one degree F. Other substances may require either more or less heat to raise one pound by
one degree F.
Enthalpy is the measure of the total stored internal energy of a substance, such as water or
steam. Steam tables list the enthalpy in Btu/lb of saturated liquid (hf), and saturated and
superheated steam at various pressures and temperatures. The Btu/lb
Represents the amount of heat transferred to the water/steam from the combustion of fuels.
Enthalpy changes are a function of temperature and pressure. The steam tables show the
trends in BTU when going from a lower pressure to a high steam pressure.
ALSTOM Power Revision: 0 1-1

Copyright 2005 04/02/05
3. STEAM GENERATION PROCESS
Latent Heat of Fusion
Latent heat of fusion is defined as the amount of heat required to melt one pound of ice at 32oF
to one pound of water at 32oF. This latent heat or “hidden heat” produces a change in state of
the water instead of a change in temperature. 144 Btu are needed to convert one pound of ice
into one pound of water at 32oF at 14.7 psig or 29.92 “Hg, the normal atmospheric pressure or
absolute pressure. This process is depicted in Figure 1.
Figure 1: Latent Heat of Fusion
Latent Heat of Vaporization
Latent heat of vaporization is defined as the amount of heat required to change one pound of
liquid water to one pound of steam (vapor). When additional heat is added to the water at its
boiling point, the temperature of the water remains constant, but the physical state is changed.
One pound of water at 212o F. which is the boiling point of water at 14.7 psig, requires 970 Btu
to change into one pound of steam at 212o F. This process is depicted in Figure 2.
Figure 2: Latent Heat of Vaporization/Condensation

Copyright 2005 04/02/05
Latent Heat of Condensation
Latent heat of condensation, also shown in Figure 2, refers to the condition where a pound of
steam at 212o F is cooled (heat is removed) to form a pound of liquid water at 212o F. The
energy lost in going from a pound of steam to water is 970 Btu/lb.
Sensible Heat
Refer to Figure 3. When the flow of heat is not reflected in a temperature change (latent heat),
it is absorbed in the fluid or substance and increases the kinetic energy of the molecules of the
substance. This is called sensible heat. Water at 32o F will absorb 180 Btu of sensible heat per
pound when raising the water temperature to 212o F.
Figure 3: Sensible and Latent Heat

Copyright 2005 04/02/05
Heat Flow
Heat is the flow of thermal energy. When heat is added or removed, temperature differentials
are formed so that thermal energy can flow from one substance or area to another. Sensible
heat and latent heat are merely two effects produced by heat, not different kinds of heat.
When the flow of heat is not reflected in a temperature change (latent heat), it is absorbed in the
fluid or substance and increases the kinetic energy of the molecules of the substance.
4. STEAM CHARACTERISTICS
Quality of Steam
The proportion, by weight, or “dry” vapor in a steam and water mixture is termed the quality of steam.
Steam quality is expressed in percentages. If as quantity of steam contains 90% steam and 10%
water vapor, the mixture has a quality of 90%.
Saturated Steam
Saturated steam is steam saturated with all the heat it can hold at the boiling temperature of water.
Dry saturated steam vapor essentially contains very little moisture (dependent upon its quality), and
is at saturated temperature for the given pressure. Its total heat content, or enthalpy, is equal to the
heat of the liquids plus the heat of vaporization.
Pressure and Temperature Relationship
When water is heater to the boiling point in a closed vessel, the vapor released caused the pressure
to increase in the vessel. With the increase in pressure, the boiling temperature of the water also
increases.
The temperature at which water boils at a given pressure is termed the saturation temperature. For
each saturation temperature, there is a corresponding pressure called the saturation pressure.
Figure 4 depicts the relationship between saturation temperature and saturation pressure.

Copyright 2005 04/02/05
Figure 4. Pressure/Temperature Relation ship
The Critical Point
At 3208.2 psia with a corresponding saturation temperature of 705.5o F, water and steam
properties are identical. In fact the terms “water” or “steam” no longer apply since the properties
of the water and liquid are the same. Instead the term “working fluid” is used when temperature
and pressure are above this critical point.
Boilers designed to operate at pressures and temperatures below the critical point are called
sub-critical boilers.
Boilers designed to operate at pressures and temperatures above the critical point are called
supercritical boilers.
Superheated Steam
Steam heated above its corresponding saturation temperature at a particular pressure is called
superheated steam. Superheated steam contains no moisture, and will not condense until its
temperature has been lowered to that of saturated steam at the same pressure.
Superheating of steam takes place in the various superheater sections of the boiler.
Steam must be superheated before it can be sent to the turbine or process steam headers to do
useful work.
Copyright 2005 04/02/05
Degree of superheat refers to the temperature difference in degree Fahrenheit between the
steam at the superheater outlet, and its corresponding saturation temperature (steam drum
outlet) at a given pressure.
For example, consider a superheater outlet steam pressure of 72.5 psi and a superheater outlet
temperature of 572o F. The corresponding saturation temperature at that pressure is 318o F.
Therefore, the degree of superheat is 5720 F minus 318o F, equaling 254o F.
It must also be recognized that there is a loss in steam pressure between the drum steam
pressure and the superheater outlet pressure.
Superheated steam has three advantages over steam that is not superheated:
• It increases the efficiency of the turbine.
• It prevents damage to turbine blades from condensation.
• It is able to travel through long pipelines with little or no condensing.
Departure from Nucleate Boiling
There are two types of boiling that can occur in steam generators.
Nucleate boiling – is the normal boiling process in a boiler in which water is raised to the
boiling point, and individual steam bubbles form as water comes in contact with the hot tube
surfaces. As these bubbles form and leave the heated surface, the cool water that remains
(due to proper circulation) wets the tube surfaces, thus keeping the waterwall tube metal
temperatures well within allowable limits.
Film boiling – is an abnormal boiling condition and is present at times when insufficient water
flow or circulation exists. When this type of boiling process takes place, steam bubbles form as
water comes in contact with the hot tubes surfaces. They then collect and burst forming a film
of steam which blankets the hot tube surface.
Waterwall tube metal temperatures increase and tube damage can result. A term commonly
used to describe this condition in DNB, or Departure from Nucleate Boiling.
DNB can occur during periods of excessive firing rates if the circulation ratio or tube flow is not
sufficient to carry away excess heat. Steam pockets form over large areas of the inner tube
diameter, creating an insulating film barrier to normal heat transfer.
The transition from Nucleate Boiling to DNB is shown in Figure 5.

Copyright 2005 04/02/05
Figure 5: Nucleate Boiling and DNB
Results of DNB can include:
• Overheated tube failures

• Rapid accumulation of waterside tube deposits
• Uncontrollable drum level as large steam pockets are released
• Turbulence inside the drum can carry water out with the steam
5. HEAT TRANSFER PRINCIPLES
The process of transferring thermal energy can only occur if it originates from an area or
material on one temperature to and area or material of a lower temperature. Heat transfer is
vital to the operation of the power plant cycle and occurs in many locations throughout the plant.
6. HEAT TRANSFER MODES
Conduction
When heat passes through a solid object, quickly moving molecules in the hot portion collide
with and give up some energy to slower molecules in the cooler portion. This type of heat
transfer is called conduction.

Copyright 2005 04/02/05
Radiation
Heat transfer occurs via radiation when electromagnetic waves from a heat producing source
strike a surface, and give up energy to the molecules in that surface. Burning fuels give radiant
energy.
Convection
When a heated fluid or vapor moves to a cooler region by circulation resulting from density
differences between the hot and cold areas within the fluid or vapor, this is called convection.
7. MAIN FACTORS AFFECTING HEAT TRANSFER
Differential Temperatures (∆T)
The temperature difference between a high temperature source and a low temperature source
is called differential temperature. A higher ∆T will result in a greater amount of heat transfer.
Thermal Conductivity
Thermal conductivity is an indication of how well a material absorbs and transfers heat.
A higher value of thermal conductivity means a material is capable of transmitting heat at a
faster rate than a material with a low thermal conductivity.
Surface Area
Surface area is the area of a low temperature source that is placed in contact with a source of
higher temperature. A larger exposed area will result in a higher heat Transfer Coefficient.
The heat transfer coefficient is a constant factor, which mainly depends on the physical
properties of the heat transferring mediums such as gasses, solids and metal tubes, and the
gas velocity in the boiler. Materials are selected and arranged in the boiler according to their
various heat transfer properties.
Pinch Point
The difference between the gas temperature leaving an evaporating section and the
temperature at which boiling is occurring (saturated water temperature) is called a pinch point.
The pinch point strongly influences the amount of heat transfer surface in the evaporating
section. Current HRSG designs uses pinch points in the 15o to 25o F range. See Figure 16 for
a graphic representation.

Copyright 2005 04/02/05
Approach Temperature
The approach temperature is the difference between the saturated-water temperature in an

evaporating section and the incoming feedwater temperature. The approach temperature
influences the amount of surface required for an economizer section, with exponentially
increasing amounts required for very low approach temperatures.
Current HRSG economizers have approach temperatures in the 15o to 25o F range.
Many other operating conditions can occur at off-design points, including start-up.
Some conditions will result in steaming at the exit of the economizer, such that it acts as an
evaporative surface.
See Figure 16 for a graphic representation.
Materials
Metals have good thermal conductivity. The number and arrangement of the tube assemblies
placed in a boiler are selected to provide the proper tube surface area which is expressed to the
hot solids/gasses so that the correct amount of heat is transferred to the water/steam to obtain
design steam pressure and temperatures with design combustion temperatures.
Fiberglass, silica block, and certain refractory compounds are used where heat transfer is not
desired. These materials, called insulators, have low thermal conductivity and help to reduce
the heat transfer.
Improper insulation in the form of ash and /or dust and internal tube deposits can be very
detrimental to boiler heat transfer, as indicated in Figures 6, 7, 8 and 9. Ash/dust deposits on
the external surfaces of boiler tubes have lower thermal conductivity than the tube metal. A
higher differential temperature is required to pass the proper amount of heat through the
ash/dust to the water/steam inside the tubes.
The reduction in heat flow from the tube to the boiler water/steam increases the average tube
metal temperature, which can lead to tube failures from overheating.
Temperature limitations for typical tube materials are shown in Table 1.

Copyright 2005 04/02/05
Figure 8: Temperature Profile across Tube Wall with Internal Deposit

Copyright 2005 04/02/05
Table 1: Temperature Limitations for Typical Tube Materials
8. BOILER WATER CIRCULATION
Boiler circulation is defined s the movement of water, a mixture of steam and water, or steam
through boiler tube circuits. There are two types of circulation:
• Natural or “thermal” circulation
• Forced or “controlled” circulation

Copyright 2005 04/02/05
Natural Circulation
In natural circulation boilers, circulation is accomplished without the use of circulating pump.
The density difference between steam and water (thermal head) is the driving force in a natural
circulation boiler (Figures 10 and 11).
Figure 10: Natural (Thermal) Circulation
Cold side: The density of saturated water in the downtakes (also called downcomers) will range
between 60 lb/ft3 and 30 lb/ft3, depending on the corresponding pressure and temperature in
the boiler steam drum.
Hot side: The steam/water mixture density in the waterwalls will be approximately 25 lb/ft3.
Variations in boiler pressure have a lesser effect on the mixture density.

Copyright 2005 04/02/05
Figure 11: Circulation Schematic for Natural (Thermal) Circulation
As boiler pressure increases, the difference between the densities of water and steam, which is
the motive force for natural circulation boilers, becomes smaller (Figure 12).
Thermal head differential is the resulting differential ranges between approximately 25 psi and
10 psi, with the greater differential being possible in lower pressure boilers (Figures 12 and 13).

Copyright 2005 04/02/05
Figure 12: Density of Water to Steam vs. Pressure
In addition to the fact that there is less motive force in a higher-pressure boiler, there are also
other factors in a natural circulation boiler, which oppose circulation. These are:
• Friction between water and tube metal
• Friction between water and scale deposits in tubes
• Friction in tube bends
• Friction in lower drum and headers
• Friction around upper drum internals
• Friction in the steam and water separating equipment

Copyright 2005 04/02/05
Figure 13: Typical Boiler Static Head – Constant Circulation Ratio of 4.0
Circulation Ratio
Circulation ratio is defined as the weight of water entering the downcomer, divided by the weight
of steam in the water/steam mixture leaving the water wall tube circuits.
Because circulation is dependent on the thermal head, which is dependent on boiler pressure,
the flow of water into the downcomer increases as load decreases. At low loads of 50% of
Maximum Continuous Rating (MCR) or less, the circulation ratio will be much higher since there
is less steam being generated.
Natural Circulation boilers are generally designed for a circulation ratio of “5” equaling a
circulation ratio of 5 to 1. For example, for every 25-lb. Of water entering the downcomer, there
could be as much as 5 lb of steam leaving.
9. HEAT RECOVERY STEAM GENERATOR
The following material was copied from pages 8-30 to 8-35 of the Combustion Fossil Power
text. A Heat Recovery Steam Generator (HRSG) is used to recover heat that otherwise would
be lost in the exhaust from a gas turbine. This heat is then used to generate steam that will
drive a steam turbine or be used in a process.
Typically, the addition of an HRSG and a steam turbine boosts total output of electricity by 30
percent or more over the traditional gas turbine operating in a single cycle mode. Efficiency
increases with the increased output.
Gas turbines have been widely used to provide standby or peaking power for electric utilities, or
for unattended service in remote locations. As described in Chapter 1, the thermal efficiency is
low because of high exit-gas temperatures (800 to 1000o F, or 425 to 540oC) and high excess-
air levels (220 to 300 percent) in the combustion products. The thermal energy remaining in the
Copyright 2005 04/02/05
exhaust gas can be recovered in a heat-recovery boiler to produce additional electricity using a
steam-turbine generator. The combined output of electricity from the gas turbine and the steam
turbine is 30 to 50 percent greater than that obtained from the gas turbine alone, with no
additional fuel input.
Combined-cycle power plants for industrial power-generation application have much higher
thermal efficiencies than conventional steam power plants with the same steam conditions. In
general, the high thermal efficiency of a combined-cycle plant can be economically exploited if
liquid or gaseous fuels are readily available and the unit can be operated continuously or
operated on an interruptible basis at least 50 percent of the time at full power. Chapter 1 of the
Combustion Fossil Power text identified the four major classifications of combined cycles and
their associated heat rates. The two most commonly used cycles for industry employ unfired or
supplementary fired heat-recovery steam generators (HRSG’s).
Supplementary fired heat-recovery steam generators use firing equipment located in the
exhaust gas stream in the boiler inlet transition duct. Since gas-turbine exhaust contains 75 to
80 percent of the oxygen normally found in atmospheric air, fuel may be burned without the
need for additional fresh air. By using duct burners, gas-turbine exhaust temperatures can be
increased to 1500 to 1600oF (815 to 870oC) with a consequent reduction in the oxygen content
of the exhaust gas from 15 percent to 11 percent. Supplementary firing generally doubles the
steam output of the heat-recovery boiler by providing a mechanism for varying steam production
and matching process-steam demand, independent of the gas-turbine electricity production.
Most applications of HRSG’s to gas-turbines of greater than 20MW generate steam at two or
three pressure levels. High-pressure steam (600 to 1800 psig, or 4.1 to 12.4 MPa gage) usually
drives a steam-turbine generator. Intermediate-pressure steam (200 to 400 psig, or 1.4 to 2.8
MPa gage) is used for process steam in a plant or is injected into the gas-turbine combustor to
reduce NO, emissions. Low-pressure steam (5 psig to 120 psig, or 35 to 825 KPa gage) is used
for plant processes or feedwater heating in a de-aerator. An increasing number of installations
induce intermediate-pressure steam for additional power recovery in the low-pressure stages of
an enhanced power output when plant steam demand is low, but electrical demand is high. The
heat-recovery steam generator may also incorporate additional water-heating sections for
condensate preheating or for high-temperature water for fuel heating or other plant processes.
In some locations, air-quality authorities have imposed very stringent requirements for NOx
emissions from gas turbines. In many cases, these requirements virtually mandate the use of
NOx reduction catalysts in the turbine exhaust steam. These catalyst assemblies operate in a
narrow temperature range that is lower than the turbine exhaust-gas temperature. The
presence of an HRSG is an asset in the strategy to control emissions since the NOx reduction
catalyst may be located in the appropriate temperature zone between sections of heat-
exchange surface in the boiler.
Steam-Generator Designs
The basic principles for selecting heat-recovery steam-generating equipment are similar to
those for conventional utility and industrial boilers. However, the designer must be aware of the
entire system arrangement in order to integrate the steam generator properly within the overall
plant. Although cycle efficiency and economics generally determine the basic cycle conditions,
the designer is typically faced with a matrix of conditions, which determine the optimum design.
These conditions include a wide range of thermal performance parameters, dictated by varying
ambient conditions and steam load requirements, limitations on capital cost, and restrictions on
available space. In pursuing a solution to the demands of a specific application, three aspects
Copyright 2005 04/02/05
of the boiler design process dominate: (1) extensive use of externally finned tubing for
maximum convective heat recovery, (2) an emphasis on low gas-side pressure loss to limit the
gas-turbine fuel-rate penalty associated with increased backpressure on the gas turbine, and (3)
distribution of heat-recovery surface in multiple sections to achieve optimum heat transfer at
each temperature level through the boiler.
Figure 14: Vertical, Unfired Steam Generator for Recovery of Heat from Gas Turbine
Exhaust
Boiler Configuration
Waste-heat boilers in gas-turbine exhaust service can be configured with gas flow in the
horizontal or vertical direction. Vertical gas-flow units permit an arrangement of equipment in
the exhaust flow path that occupies less floor space but requires extensive steel support
structure. Horizontal gas-flow units generally cover a greater plan area, but afford much better
access for maintenance of boiler parts, duct burners, catalyst elements, and other equipment
that may be associated with the HRSG.

Copyright 2005 04/02/05
Boilers with vertical gas flow usually employ horizontal tubes connected by return bends with
the tubes supported at several locations along the length of the tube my tube sheets, as
illustrated in the figure above. Most of these applications require a circulating pump in the
steam-generating sections of the boiler. The circulating pump ensures uniform distribution of
water to multiple parallel steam-generating circuits. Pumps are usually sized to maintain a
circulation ratio of 4 to 1 at the maximum steaming condition.
Boilers with horizontal gas flow use vertical tubes connected to headers at the top and bottom,
as seen in the following figure. The tube and header assemblies may be either top-supported or
bottom-supported. Although the tubes are self-supporting in the vertical direction, lateral
restraints are required to control gas-flow-induced vibrations. Natural circulation in the steam-
generating sections provides high circulation ratios without the use of pumps.

Copyright 2005 04/02/05
1. Stack 10. HP Drum Safety Valve Silencer

2. HP Drum 11. HP Drum Safety Valve Silencer
3. IP Drum 12. HP/RH Desup. Spraywater Station
4. LP Drum/Storage Tank 13. Feedwater Heater Recirculation Pumps
5. Inlet Duct 14. CO Catalysts Cavity
6. Stair Tower 15. SCR Catalyst Cavity
7. HP Steam Safety Valve Silencer 16. Duct Burner Cavity
8. Hot Reheat Safety Valve Silencer 17. Duct Burner Skid
9. Cold Reheat Safety Valve Silencer 18. SCR Ammonia Flow Control Skid
Figure 15: Horizontal Gas Flow Heat Recovery Steam Generator

Copyright 2005 04/02/05
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
Figure 16: Temperature Profile of Unfired Heat Recovery Steam Generator with Three
Operating Pressure Levels
A simplified flow diagram (Figure 17) for a triple-pressure HRSG illustrates the way in which
heat-absorbing sections operating at certain temperature levels are located in the gas stream to
minimize the amount of heat-transfer surface required. There are ten discrete heat-exchange
sections distributed in descending order based on the gas temperature available and the fluid
temperature requirements.
The two critical temperature differences that influence the amount of heat-transfer surface and
the overall steam generated at each pressure level are the:
• Pinch point: The difference between the gas temperature leaving a evaporating section
and the temperature at which boiling is occurring (saturated-water temperature).
• Approach temperature: The difference between the saturated-water temperature in an

evaporating section and the incoming feed-water temperature.
The pinch point strongly influences the amount of heat-transfer surface in the evaporating
section. Current HRSG designs use pinch points in the 15 to 25oF (8 to 14oC) range. In
general, these boilers have 50 percent more surface in the evaporating section than boilers with
pinch points of 40 to 50oF (22 to 28OC).
The approach temperature also influences the temperatures. Current HRSG economizers have
approach temperatures in the 15 to 250oF (8 to 14oC) range at the design point. Many other
operating conditions can occur at off-design points, including start-up. Some conditions will
result in steaming at the exit of the economizer, such that it acts as evaporative surface.

Copyright 2005 04/02/05
Specific provisions to accommodate steaming at levels up to 5 percent of total flow in an

economizer include: (1) careful control of water distribution in the last downflow passes of the
economizer to cause that portion of the economizer to behave as a forced-circulation
evaporator, or (2) configuring the last few passes of the economizer as entirely upflow, with
relief by natural circulation into the steam drum.
The triple-pressure HRSG temperature diagram shown in Figure 16 illustrates the distribution of
heat-exchanger sections and the side of each evaporating bank section. Approach
temperatures are illustrated as the difference between the water temperature leaving the last
section of each economizer and the saturated-water temperature. Note that the high-pressure
economizer is divided into three separate sections to provide appropriate temperature zones for
the intermediate-pressure superheater, evaporator and economizer.
Typical Construction Features
The triple-pressure HRSG shown in Figure 17 illustrates equipment normally included in the
scope of supply of the boiler supplier:
• Expansion joint at gas-turbine exhaust interface
• Single-blade exhaust diverter valve bypass stack with silencer
• Inlet transition duct with flow corrective devices
• Duct burner
• Heat-recovery steam-generator modules steam drums
• Access ladders and platforms
• Exhaust stack
Insulation is placed on the inside of all duct sections and boiler casing sections, thereby allowing
the use of carbon steel casing plate and stiffeners, and minimizing the thermal growth of the
overall boiler structure. A system of internal liner plates protects the insulation from gas flow.
These plates are segmented for individual thermal expansion and overlapped in the direction of
gas flow. All boiler pressure parts are supported in ways that allow complete freedom for
thermal expansion relative to the casing and support structure.

Copyright 2005 04/02/05
Fired Steam Generators Supplied with Gas Turbine Exhaust
Normally containing 75 to 80 percent of the oxygen found in free atmospheric air, gas-turbine
exhaust can concurrently supply to the furnace of a steam generator both sensible heat and
oxygen for the combustion of a fuel. The design and operation of such boilers vary
considerably, depending upon the ratio of the total exhaust flow to the amount necessary for
oxidizing the supplementary fuel needed for a given evaporation. Combustion air preheaters
are not used because of the already high level of preheat represented by the 700o to 900oF
(370oF to 480OC) temperature of the exhaust gases. Supplementary-fired steam generators
(Fig. 24) using most of the oxygen in the turbine exhaust are of the same design and size as
units using outside air through forced-draft fans. The stack temperature of such a unit can be
dropped economically to within 100o F (55o C) of the incoming feedwater temperature. Since
the boiler is sized for a flue gas weight based on fresh air firing, a portion of the gas turbine
exhaust is by-passed. This portion of the exhaust is cooled by passing over a separate steam
generating bank, to the same temperature as the gasses passing through the boiler, and then
proceeds to the final heat recovery in the economizer. In such a cycle, gas turbine and boiler
size must be matched closely to obtain a high ratio of feedwater flow to the gas-turbine exhaust
flow.
Because all gas-turbine/boiler applications involve the recovery of sensible heat, the usual
concept of boiler efficiency loses its significance. Customary practice therefore is to evaluate
performance of combined-cycle boilers on the basis of stack temperature. The overall station
heat balance is determined using the calculated value of fuel fired in the boiler (rather than
boiler efficiency as such), in addition to the fuel fired in the gas turbine.

Copyright 2005 04/02/05
SECTION 2: HRSG SYSTEM DESCRIPTION
2.1 LEARNING OBJECTIVES
• Draw a simplified functional diagram of the HRSG, labeling the major components.
• Describe the purpose and function of the major components.
2.2 INTRODUCTION (Refer to Pressure Part Diagram, Figure 2-3)
This section provides a brief description of the components that make up the Heat
Recovery Steam Generator (HRSG). The HRSG consists of three boiler systems at
different pressure levels, high pressure (HP), intermediate pressure (IP), and low pressure
(LP) and a Reheater. The water/steam and the exhaust gas flow paths are described
below, starting from the inlet and following the fluid flow path.
Each pressure stage consists of an economizer, evaporator and superheater. The

Feedwater is heated in the economizer and fed to the drum. From the drum, water is fed
into the evaporator, where a portion is evaporated. The resulting water-steam mixture
returns to the drum, where the mixture is separated by means of separators. The
saturated steam is fed into the superheater.
The water/steam and the exhaust gas flow paths are described in the next section starting
from the inlet and following the fluid flow path.
The heat-absorbing sections of the HRSG are made up of shop-assembled

pressure part modules. These modules can be shipped by truck, rail or barge. Each
module is properly braced for shipment.
The HRSG finned tubing is made by helically winding solid or serrated fin stock to the
walls of bare tubing by means of a low penetration, high frequency resistance welding
process.
The HRSG evaporator circuits incorporate large steam drums to reduce the potential for
water surges normally encountered during cold starts. Dedicated downcomers are used to
ensure a proper circulation in each of the evaporator circuits.
2.3 HIGH PRESSURE WATER/STEAM FLOW PATH
HP feedwater is supplied to the HP pressure section via the HP stage of the feedwater pump,
which extracts feedwater from the Deaerator Storage Tank. The HP Economizer section
functions to raise the boiler feedwater to a suitable approach temperature.
After passing through the feedwater control, check and stop valves, the HP feedwater enters the
HRSG at HP Economizer 4. The water then flows through HP Economizer 4, HP Economizer 3,
HP Economizer 2, and then through HP Economizer 1.
After leaving HP Economizer 1, the water enters the HP Steam Drum through one feedwater
inlet nozzle and continues on to HP Evaporator. Natural circulation is maintained in the HP
Evaporator by means of downcomers, which feed the water from the drum through distribution
manifolds to the lower evaporator headers. Steam is generated and flows upward in the
Copyright 2005 04/02/05
evaporator tubes. The saturated water/steam mixture is conducted from the upper HP
Evaporator headers to the HP Steam Drum through risers. The saturated steam is separated
from the saturated water/steam mixture by the drum internals (centrifugal separators,
corrugated dryers, and dry box) and then exits the top of the HP Steam Drum through the
saturated steam outlets. ( A typical section of steam drum internals is shown in Figure 2-1)
The saturated steam leaving the drum passes through HP Superheater 3 and HP Superheater
2. After leaving HP Superheater 2, the steam passes through two HP Desuperheaters in
parallel. After leaving the HP Desuperheater, the steam flows through HP Superheater 1. The
steam leaves HP Superheater 1 through connecting links where it is combined into the HP Main
Steam line.
2.4 REHEATER STEAM FLOW PATH
After combining with the IP steam, the cold RH enters the HRSG through Reheater 2. The
steam then passes through two RH Desuperheaters in parallel into Reheater 1. The steam
leaves Reheater 1 through connecting links where it is combined into the hot Reheat Steam
Line.
2.5 INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH
After passing through the feedwater control, check and stop valves, the IP feedwater enters IP
Economizer 1 then enters the IP Steam Drum through the feedwater inlet nozzle. This flow
continues through the IP Evaporator. Natural circulation is maintained in the IP Evaporator by
means of downcomers, which feed the water from the drum through distribution manifolds to the
lower evaporator headers. Steam is generated and flows upward in the evaporator tubes. The
saturated water/steam mixture is conducted from the upper IP Evaporator headers to the IP
Steam Drum through risers. The saturated steam is separated from the saturated water/steam
mixture entering the steam drum by the drum internals (centrifugal separators, corrugated
dryers, and dry box) and exits the top of the IP Steam Drum through saturated steam outlets.
The saturated steam leaving the drum passes through the IP Superheater. The steam leaves
the IP Superheater through connecting links where it is combined into the IP Main Steam Line.
A portion of the IP Steam can be used as pegging steam for the external deaerator. The IP
steam passes through non-return and stop valves and then combines with the cold reheat
steam.
2.6 LOW PRESSURE WATER/STEAM FLOW PATH
The LP Feedwater takes suction from the Dearerator Storage Tank. The LP Feed water from
terminal point (TP-7) passes through the flow orifice, control valve, stop check valve and block
valve and enters the LP Drum through the feedwater inlet nozzle. A separate Condensate Feed
flows through the Condensate Preheater and on into the External Deaerator Tank. A portion of
the water from the Preheater outlet is taken to the Preheater Recirculation Pump suction. It then
is being recirculated and mixed with the feedwater entering the Preheater inlet nozzle to
increase the temperature of the incoming feedwater prior to entering the External Deaerator.
Natural circulation is maintained in the LP Evaporator by means of downcomers, which feed the
water through distribution manifolds into the lower evaporator headers. Steam is generated and
flows upward in the evaporator tubes. The saturated water/steam mixture is conducted from the
upper LP Evaporator headers to the LP Drum through risers. The saturated steam is separated
Copyright 2005 04/02/05
from the saturated water/steam mixture entering the steam drum by the drum internals
(corrugated dryers, and dry box) and exits the top of the LP Drum through saturated steam
outlets.
The saturated steam leaving the drum passes through the LP Superheater. The steam leaves
the LP Superheater through connecting links where it is combined into the LP Main Steam line.
2.7 GAS SIDE FLOW PATHS
The exhaust gas that enters the HRSG will pass by the pressure part sections of the HRSG,
heating the steam or water inside the tubes. The exhaust gas will pass across the pressure part
sections in the following order:
HP Superheater 1 - Reheater 1 - HP Superheater 2 - Reheater 2 - HP Superheater 3 - HP

Evaporator 1 – HP Evaporator 2
The gas then passes across the remaining pressure parts sections in the following order:
IP Superheater - HP Economizer 1 - LP Superheater - HP Economizer 2 - IP Evaporator - HP

Economizer 3 - IP Economizer 1 - LP Evaporator - HP Economizer 4 - Condensate Feedwater
Preheater.
The exhaust gas will leave FW Preheater and exit the HRSG through the main exhaust stack.
Some changes may occur in the pressure sections such as surface oxidation. In addition,
normal operation of the boiler may result in some bowing of the tubes due to normal
manufacturing tolerances. Both of these conditions are considered normal and are expected.
2.8 SCR – SELECTIVE CATALYTIC REDUCTION SYSTEM (Not used at Nubaria)
N/A
2.9 START-UP VENTS
The HP main steam outlet piping incorporates a remotely operated vent valve at a location
just upstream of the main steam outlet check valve. This valve is used to vent air and
non-condensables from the system during start-up and to relieve excess steam pressure
during steam system transients.
2.10 SKY VENTS
The sky vents system consists of a shut off manual valve, a control valve, the flow orifice
and the steam silencer. Whenever the control valve opens, steam releases into the
atmosphere. The flow orifice determines the steam flow to be added to the total steam
flow for drum level control. The steam silencer reduces the noise through this vent line.
2.11 MAIN STEAM TO COLD REHEAT BYPASS (Not used at Nubaria)
N/A

Copyright 2005 04/02/05
2.12 CONDENSATE PREHEATER BYPASS & RECIRCULATION
The Condensate PreHeater recirculating pump performs the following function:
Control of the Condensate PreHeater inlet temperature during gas and oil fired operation
in order to avoid an exhaust gas temperature to be below the acid dew point.
Each HRSG uses a single Condensate PreHeater recirculating pump.
Temperature measuring points are arranged at the inlet of the Condensate PreHeater and
at the outlet of the PreHeater for temperature monitoring.
A safety valve is installed in the LP feedwater inlet line at the upstream of FW Heater for
over pressure protection of the FW Heater when it is isolated.
2.13 DRAINS AND VENTS
2.13.1 SUPERHEATER & REHEATER DRAINS:
Superheater and Reheater drains are provided to take out the condensate from the piping.
Drain valves shall open and close based on the operating logic.
2.13.2 VENTS AND DRAINS:
Vents and drains in water line such as economizer can be used for maintenance purpose.
During normal operation, these valves should be closed.

Copyright 2005 04/02/05
2.14 Steam Drum
FIG. 2-1 DRUM INTERNAL CENTRIFUGAL TYPE (TYPICAL)
The drums shall be of fusion Drum Internals Drum Connections

welded construction, The steam drums will Connections are provided
fabricated carbon steel plate include primary on the steam drums for
and equipped with two (2) centrifugal type unitized steam outlet feed inlet,
manway openings, one at steam separators with riser and downtake,
each end of the drum corrugated plate dryers venting, safety valves,
accessible from the drum and dry box. surface blowdown,
end platform. feedwater regulators, water
columns, chemical feed,
and nitrogen blanketing.

Copyright 2005 04/02/05
2.15 OVERALL PROJECT
A gas turbine combined with a triple-pressure HRSG with reheat and HP/IP/LP steam
turbines form the combined cycle plant at the Nubaria Power Station.
The HRSG utilizes the hot exhaust gas from the gas turbine to generate steam in three
cycles: high pressure, intermediate, and low pressure. Steam produced is directed to
the steam turbine. The HRSG is also equipped with a reheater section to reheat steam,
which has passed through the HP turbine and direct it to the IP turbine.
The Predicted Performance data provided at the end of this section addresses multiple
operating conditions for the HRSG. Ambient conditions ranged from a modest 15 °C
(59 °F) on up to 40 °C (104 °F) were reviewed. Maximum HP steam flow 71.19 Kg/s
occurs at 129.2 bar and 567.7 °C.
2.16 SCHEMATIC OVERVIEW
Figure 2-3 (At the end of this section) provides an overview of the fluid flow paths, both
series and parallel, which integrate the HRSG into the larger system of separators,
coolers, preheaters, pumps, and turbines.
Rather than simply being a radiator, the integration of this complex heat transfer system results in one
of the most cost effective and efficient electric power production units in the world.
2.17 GAS SIDE FLOW PATHS
Gas Turbine exhaust gas enters the HRSG at approximately 3,465,000 #/hr at 1121 °F.
The exhaust gas passes through the following sections:
• HP Superheater 1
• Reheater 1
• Reheater 2
• HP Evaporator
• IP Superheater
• HP Economizer 1
• LP Superheater
• HP Economizer 2
• IP Evaporator
• HP Economizer 3

Copyright 2005 04/02/05
• IP Economizer 1
• LP Evaporator
• HP Economizer 4
• FW Heater
2.18 Predicted performance
The following Table list multiple data points where performance will be measured either
during normal operation, or during commissioning. Actual numbers will vary with load and
system deterioration, as maintenance is needed. Critical values for safe operation will be
covered in the operation sections. Note that the data reflects one specific case
description. Case descriptions can be generated for various conditions such as ambient
temperature and whether or not the GT evaporative Cooler is on or off.

Copyright 2005 04/02/05
Case Number 1 2 3 4 5
Case Name CASE01 CASE02 CASE03 CASE04 CASE05
Case Description NG, 27C NG, 15C NG, 40C ambient, NG, 20.7C NG, 20.7C
ambient, 100% ambient 100% 100% load, 2x2x1 ambient, 100% ambient, 65%
load, 2x2x1 load, 2x2x1 load, 1x1x1 load, 1x1x1
Ambient Temperature °C 27.0 15.0 40.0 20.7 20.7
Relative Humidity % 65 60 60 65 65
Atmospheric Pressure bara 1.01 1.01 1.01 1.01 1.01
HRSG Performance Status Guaranteed Predicted Predicted Predicted Predicted
Gas Turbine Load % 100 100 100 100 65
Number of Gas Turbines Operating 2X2X1 2X2X1 2X2X1 1X1X1 1X1X1
Gas Turbine Fuel NG NG NG NG NG
Gas Turbine Exhaust Flow kg/s 630.90 661.00 594.70 647.30 488.20
Gas Turbine Exhaust Temperature °C 598.4 589.7 610.9 593.5 578.5
. O2 12.48 12.64 12.13 12.57 13.38
Exhaust Gas N2 73.59 74.52 72.05 74.12 74.39
Constituents CO2 3.84 3.88 3.80 3.86 3.47
% by Volume H2O 9.23 8.08 11.17 8.58 7.87
. Ar 0.86 0.87 0.84 0.87 0.87
Miscellaneous Heat Loss kW 842 860 829 863 639
Casing Heat Loss kW 842 860 829 863 639
HP Steam Flow at Terminal Point (1) kg/s 71.19* 72.21 69.96 76.67 57.00
HP Steam Temperature (+/- 3°C) °C 567.7* 559.3 573.1 565.8 560.6
HP Steam Pressure at Terminal Point bara 129.2 130.3 125.0 74.5 55.4
HP Blowdown Rate % 0.0 0.0 0.0 0.0 0.0
HP Pinch Point °C 6.3 6.5 6.0 9.3 6.9
HP Approach Temperature °C 9.0 8.6 8.9 3.1 1.1
HP Desuperheater Spraywater Flow kg/s 0.00 0.00 0.77 0.00 0.00
HP Feedwater Temperature °C 112.7 112.5 112.6 113.6 114.2
Hot RH Steam Flow kg/s 81.53 83.37 79.03 83.64 62.02
Hot RH Steam Temperature °C 566.5* 558.5 572.8 565.2 557.9
Hot RH Steam Pressure at Terminal Point bara 23.4 23.7 23.1 13.2 9.7
RH Desuperheater Spray kg/s 0.00 0.00 0.83 0.00 0.00
Cold RH Steam Flow to HRSG kg/s 70.03 71.12 67.57 73.94 54.80
Cold RH Steam Temperature °C 330.2 325.5 332.8 357.2 354.2
Cold RH Steam Pressure at Terminal Point bara 25.5 25.5 24.9 15.7 11.8
Reheater Pressure Drop bar 2.1* 1.80 1.80 2.50 2.10
IP Steam Flow to Cold RH Inlet (1) kg/s 11.50* 12.25 10.63 9.70 7.22
IP Steam Temperature (+/- 3°C) °C 324.4 324.3 323.0 296.9 277.4
IP Steam Pressure at Terminal Point bara 25.5 25.5 24.9 15.7 11.8
IP Pegging Steam Flow to Deaerator (4) kg/s 0.0 0.0 0.0 0.0 0.0
IP Blowdown Rate % 0.0 0.0 0.0 0.0 0.0
IP Pinch Point °C 16.2 17.0 15.3 15.5 12.6
IP Approach Temperature °C 15.8 16.0 15.8 9.9 9.4
IP Feedwater Temperature °C 112.0 112.0 112.0 112.1 112.2
LP Steam Flow to Steam Turbine (1) kg/s 8.47* 9.43 8.35 8.59 6.45
LP Steam Temperature (+/- 3°C) °C 296.0* 297.2 293.6 268.9 253.8
LP Steam Pressure at Terminal Point bara 5.2 5.2 5.0 3.0 2.2
LP Pegging Steam Flow to Deaerator (4) kg/s 0.37 1.56 0.60 1.99 1.77
LP Blowdown Rate % 0.0 0.0 0.0 0.0 0.0
LP Pinch Point °C 24.1 25.4 23.7 24.0 19.3
LP Approach Temperature °C 48.5 47.9 45.8 33.4 22.8
LP Feedwater Temperature °C 111.4 111.4 111.4 111.4 111.4
Deaerator Operating Pressure bara 1.5 1.5 1.5 1.5 1.5
FW Flow at Deaerator Inlet kg/s 91.19 92.33 89.36 92.97 68.90
FW Preheater Bypass Flow kg/s 0.0 0.0 0.0 0.0 0.0
FW Preheater Outlet Water °C 109.3 101.0 107.3 98.5 96.1
Temperature
FW Preheater Inlet Water Temperature °C 51.7 51.7 51.7 51.7 51.7
FW Preheater Recirculation Flow kg/s 12.10 40.00 12.75 28.00 24.75
FW Preheater Supply Water °C 44.0 30.3 43.7 37.5 35.7
Temperature
Gas Temperature Leaving HRSG °C 122.6 121.6 119.9 115.0 105.2
Gas Side Static Pressure Loss (2) mm water 255.0* 274.9 231.1 258.7 153.1
Inside Fouling Factor m2-°C/W 0.0000176 0.0000176 0.0000176 0.0000176 0.0000176
Outside Fouling Factor m2-°C/W 0.000335 0.000335 0.000335 0.000335 0.000335

Copyright 2005 04/02/05
Case Number 6 7 8 9
Case Name CASE06 CASE07 CASE08 CASE09
Case Description OIL, 27C OIL, 15C OIL, 40C ambient, NG, 20.7C
ambient, 100% ambient, 100% 100% load, 2x2x1 ambient, 100%
load,2x2x1 load, 2x2x1 load, 1x1x1
Ambient Temperature °C 27.0 15.0 40.0 20.7
Relative Humidity % 65 60 60 65
Atmospheric Pressure bara 1.01 1.01 1.01 1.01
HRSG Performance Status Guaranteed Predicted Predicted Predicted
Gas Turbine Load % 100 100 100 100
Number of Gas Turbines Operating 2X2X1 2X2X1 2X2X1 1X1X1
Gas Turbine Fuel OIL OIL OIL OIL
Gas Turbine Exhaust Flow kg/s 647.80 678.80 610.50 664.70
Gas Turbine Exhaust Temperature °C 575.0 566.8 586.8 570.4
. O2 11.78 11.93 11.46 11.87
Exhaust Gas N2 71.53 72.41 70.06 72.03
Constituents CO2 5.06 5.12 5.01 5.09
% by Volume H2O 10.76 9.67 12.62 10.14
. Ar 0.84 0.85 0.82 0.84
Miscellaneous Heat Loss kW 734 739 718 746
Casing Heat Loss kW 734 739 718 746
HP Steam Flow at Terminal Point (1) kg/s 69.64* 70.59 68.91 75.95
HP Steam Temperature (+/- 3°C) °C 549.0* 541.2 559.8 546.6
HP Steam Pressure at Terminal Point bara 123.4 125.0 123.2 72.3
HP Blowdown Rate % 0.0 0.0 0.0 0.0
HP Pinch Point °C 6.5 6.7 6.1 9.5
HP Approach Temperature °C 7.0 6.7 7.9 1.7
HP Desuperheater Spraywater Flow kg/s 0.00 0.00 0.00 0.00
HP Feedwater Temperature °C 142.4 149.5 149.6 150.2
Hot RH Steam Flow kg/s 78.38 77.96 75.45 76.99
Hot RH Steam Temperature °C 548.2* 541.3 559.5 547.8
Hot RH Steam Pressure at Terminal Point bara 22.8 22.4 22.2 12.5
RH Desuperheater Spray kg/s 0.00 0.00 0.00 0.00
Cold RH Steam Flow to HRSG kg/s 68.52 69.24 67.33 72.56
Cold RH Steam Temperature °C 319.9 310.3 324.2 342.0
Cold RH Steam Pressure at Terminal Point bara 24.6 24.1 23.8 15.5
Reheater Pressure Drop bar 1.80 1.70 1.60 3.00
IP Steam Flow to Cold RH Inlet (1) kg/s 9.86* 8.72 8.12 4.43
IP Steam Temperature (+/- 3°C) °C 318.4 317.7 318.9 290.9
IP Steam Pressure at Terminal Point bara 24.6 24.1 23.8 15.5
IP Pegging Steam Flow to Deaerator (4) kg/s 2.8 4.97 3.78 6.93
IP Blowdown Rate % 0.0 0.0 0.0 0.0
IP Pinch Point °C 17.3 18.4 16.5 17.2
IP Approach Temperature °C 10.9 9.7 10.1 3.1
IP Feedwater Temperature °C 141.6 148.7 148.7 148.8
LP Steam Flow to Steam Turbine (1) kg/s 0.0 0.0 0.0 0.0
LP Steam Temperature (+/- 3°C) °C 293.2* 294.1 291.7 270.5
LP Steam Pressure at Terminal Point bara 4.6 4.7 4.7 4.6
LP Pegging Steam Flow to Deaerator (4) kg/s 10.86 11.53 10.43 8.89
LP Blowdown Rate % 0.0 0.0 0.0 0.0
LP Pinch Point °C 26.5 27.9 26.0 23.1
LP Approach Temperature °C 18.5 11.1 9.5 6.8
LP Feedwater Temperature °C 140.9 148.0 148.0 148.0
Deaerator Operating Pressure bara 3.7 4.5 4.5 4.5
FW Flow at Deaerator Inlet kg/s 79.51 79.31 77.03 80.38
FW Preheater Bypass Flow kg/s 79.51 79.31 77.03 80.38
FW Preheater Outlet Water °C 42.6 28.0 41.8 36.6
Temperature
FW Preheater Inlet Water Temperature °C N/A N/A N/A N/A
FW Preheater Recirculation Flow kg/s N/A N/A N/A N/A
FW Preheater Supply Water °C 42.6 28.0 41.8 36.6
Temperature
Gas Temperature Leaving HRSG °C 171.5 174.9 172.0 168.5
Gas Side Static Pressure Loss (2) mmwater 272.9* 294.4 247.4 277.8
Inside Fouling Factor m2-°C/W 0.0000176 0.0000176 0.0000176 0.0000176
Outside Fouling Factor m2-°C/W 0.000335 0.000335 0.000335 0.000335

Copyright 2005 04/02/05
Notes:
1) Steam productions rates based on specified feedwater inlet temperature.
2) Static gas side pressure loss from HRSG ductwork inlet to exhaust stack outlet including:
Stack Damper, Stack Silencer, Exhaust Stack
3) Stack Height: 82 m, Stack I.D.: 6.86 m, Site Elevation: 9 m
4) From superheated steam line.
5) The performance guarantee(s) for steam flow is given without tolerance. However, a
measuring uncertainty as allowed by ASME PTC 4.4 will be considered for evaluation of any
performance deviation.
6) Cold reheat steam flow and temperature before mixing with IPSH steam is as stated in
Specification 10037-9-3PS-MBPR-00001 Appendix C Table 7.0A.
(*) These points guaranteed. All others predicted.

Copyright 2005 04/02/05
Figure 2-3 Typical Three (3) Drum HRSG System Flow Schematic
Deaer FWTR
(unit B) Deaer FWTR Line to External Deaerator
(unit A) 1- 8"” 106C/40
LP Deaer Pegging Steam

(for natural gas cases) 1 - 8" 106C/40 1 - 6" 106C/40
1 - 10" 106C/40 LP Deaer Pegging Steam Extraction from Customer Common Header (2 units)
External 1 - 26" (or 30") 106C/
40 Manifold to be
CV
provided by DA 1 - 20" 106C/40
Dearator Supplier 1 - 20" 106C/40 LP Deaer Pegging Steam (for oil cases) IP Deaer Pegging Steam Extraction (1 unit)
1 - 4" 106C/40 FROM IP STM OUTLET
1 - 14" 106C/40 1 - 8" 106C/40
MANIFOLD (FMU-5)
IP Deaer Pegging Steam Extraction (1 unit)
CV Cold RH Inlet 1 - 4" 106C/40
CRH-1 1 - 20" 106C/40 LPSAT-1
IPSTM
3 - 10" 106C/40
1-8" 106C/40 1-8" 106C/40 IP STM Sky Vent (10%)
HP STM Sky Vent HP Steam HPSAT-1 RECRC-1
CRH-2
3-8" 106C/100 IPSAT-1
1 - 20" 106C/40
(10%)
1-2" 106C/40 1-6" 106C/40
1-3" P91/160 Hot RH FMU-5 3 - 6" 106C/40
HPDRUM 1-8" 106C/40
RH STM Sky Vent
(50%)
HP 1-8" 106C/160 IP 1 - 3" 106C/80
LP 1 - 3" 106C/80
1-16" P22/80 Drum FMU-4 Drum
IPDRUM
IPBP Drum LPDRUM
HPSTM
1 - 24" P22/80
HRH-1
Dearator
60" ID
1 - 14" P91/160
1- 2.5" 106C/80
106C/40
72" ID 1-8" 106C/160
54" ID
1-8"
Storage Tank DC-2 DC-1
1- 2.5" 106C/80
6 - 10" P11/40
6 - 8" 106C/40
MU-1
LPBP
DC-3
FMU-7 FMU-6 MU-2 6-10" 106C/160 6-12" P11/80
6 - 4" 106C/80
FMU-8 1 - 20" 106C/80
9-3" 106C/160
1 - 24" P22/140
1 - 14" P91/2" C-4A C-2-1 FMU-2 1-3" 106C/80 FMU-11- 8" 106C/160
3-10" 106C/160
LU-5
C-4B FMU-3
P11/80
P11/80
AWT 9-3"
36- 3"
24- 3"
LU-4
C-5
106C/80
P22/80
36- 4"
12-4" 106C/80
P91/XXS
LU-1
9-3"
R-2
27- 4"
C-2 C-1
LU-7
27- 4" C-2
2 - 20" 106C/120
LU-8
36 - 4" 106C/160 54 - 3" 106C/160 C-2 C-2 106C/160 (typ)
LU-3
9-3" 9-3" LU-2 9-3" 106C/80
P22/XXS 9-3" 9-3" 30 - 3" 106C/80 9-3" 9-3"
6 - 3" 106C/80
2 - 6" 106C/40
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3
1 - 3" 106C/80
2 - 6" 106C/40
27- 4" 106C/80
P91/XXS P22/XXS P22/XXS 106C/XXS 106C/160 106C/80 106C/160 106C/80 106C/160 106C/160 106C/160 106C/160 106C/160
P91/XXS P91/XXS 106C/160 106C/160
1 - 6" 106C/40
FWHTR RecircLine
IPECON
LU-6
FWHTR
LPSH
IPSH
RHTR1 HPEVAP1 HPEVAP2 HPECON2 HPECON 3 HPECON 4
HPSH1 HPSH2 RHTR2 HPSH3 HPECON1 IPEVAP LPEVAP
1 - 20" 106C/120
P22/XXS P22/XXS
48 47 46 45 44 43 42 7 6 FWTR
HPIPBPS (2 units) 1 - 16" 106C/40
61 60 59 58 57 56 55 54 53 52 51 50 49 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 5 4 3 2 1
Bypass
6 - 4" 106C/80
106C/XXS
MLL-3B MLL-3A MLL-1 24- 3" 106C/80 C-1

P91/XXS
P91/XXS
6-3" 106C/80
C-2 30 - 3" 106C/80 MLL-2 C-2
27- 4"
27- 4"
9-3"
LL-10
9-3" 9-3" 9-3" 9-3" 106C/80

LPBPS (2 units)
LL-8
LL-7
LL-5
30 - 4" 106C/XXS 54 - 3" 106C/160 1- 6" 106C/40
P22/80
P22/80
27- 4"
9 - 3" 106C/160
36- 4"
36- 4"
LL-9
9-3" C-2
LL-6
9-3"
9-3" 106C/80
3-8" 106C/160 1 - 6" 3-8" 106C/160 1-6"
3 - 14" 106C/160 ML-3
15-4" 106C/80
C-2-1 106C/40 106C/40
ML-1
LL-2
LL-1
ML-3-1 9-3" 106C/160 ML-2 ML-2-1 ML-1-1
FWBP
1 - 12" P91/160
1 - 24" P22/80 1 - 12" P91/160 1 - 24" P22/80 3-10" 106C/160
LL-4
LPFW
3-6" 106C/40
FML-10 FML-5
LL-3
FML-8 C-2-1 9-3" 106C/160 (typ)
FML-9 FML-7 FML-6
LP Feed
1 - 24" P22/40
1 - 12" P91/120 1 - 12" P91/120

HPD-2 HPD-1 1-16" 106C/80
FML-3 FML-2
RHD-1
HP DESUP 1- 3" 106C/80 1- 8" 106C/160 FML-1

LP STM Sky Vent
FML-4 (100%) 1- 8" 106C/160
1-14" 106C/40
1- 3" 106C/80
1 - 24" P22/40 IP Feed IPFW 1- 4" 106C/160 RECRC-2
RH DESUP
RHD-2 LPSTM HPSTART (25%) 1- 4" 106C/40
HPFW
1 - 2" P22/80
1-16" 106C/40 LP Steam HP Feed 1- 8" 106C/160
Recirc Pump
RHSW 1 - 2" 106C/80 HPBP
Recirc Min
1- 6" 106C/160 Flow Line
Before Check Valve
1- 2" P22/XXS 1- 2" 106C/160

After Check Valve
HPSW
1- 8" 106C/40
COND
Gas Flow
Section 1 Section 2 Section 3 Section 4
D D D Condensate
Feed
Notes:
LP Feed Pumps
- 3 ft from Grade
HP/IP Feed Pumps
- Field Manifold
D D D
Risers
Circs Risers
Circs Risers
3 - 4"
3 - 4"
3 - 4"
3 - 4"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
6 - 3"
6 - 3"
4 - 3"
4 - 3"
- Shop Manifold
3 - 4"
3 - 4"
2 - 4"
2 - 4"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
2 - 3"
Circs

Copyright 2005 04/02/05
SECTION 3: AUXILIARY SYSTEMS AND EQUIPMENT

Describe the purpose, function and basic operation of the auxiliary system and components of
the HRSG.
3.2 SAFETY VALVES
Safety valves are devices that protect the steam and water circuits of the boiler against
accidental over pressurization. They provide the final protection against pressure part damage
when other means, such as control and interlock systems fail or cannot react fast enough.
The A.S.M.E. Boiler and Pressure Vessel Code states that safety valves are required on every
pressure vessel. The boiler code also requires that the safety valves have a total steam
relieving capacity at least equal to the rated full load steam flow of the boiler.
3.2.1 Description
Each safety valve consists of a valve disc and seat, which form the seating surfaces. The disc
is attached to the valve stem, called spindle, which extends up through the valve body. See
Figure 3-11.
A spring is used to provide the necessary force to hold the disk against the valve seat until the
steam pressure below the disk forces the valve open, overcoming the spring compression.
The compression screw is used to adjust spring compression or the popping pressure at which
the safety valve opens.
Upper and lower adjusting rings are provided inside the valve body near the valve disc and seat.
The upper adjusting ring is used to adjust the “blowdown” or the difference between the valve
opening and closing pressure. The lower adjusting ring is provided to obtain a quick popping
action and to cushion the closing of the valve.

Copyright 2004
Santan Expansion Project 06/02/04
ITEM NOMENCLATURE
NO
1 Nozzle
2 Body
3 Warn Ring
4 Disc Holder
5 Disc Retainer
6 Control Ring Pin Assembly
7 Control Ring
8 Warn Ring Pin Assembly
9 Guide
10 Yoke
11 Bolt
12 Lever
13 Stem Assembly
14 Spring
15 Spring Step
16 Compression Screw
17 Lever Pin
18 Cotter Pin
19 Locknut
20 Lift Cam
21 Cap
22 Lift Nut
23 Lift Disc
24 Lift Pin
25 Cap Screw
26 Spring Pin
27 Stem Retainer
28 Retainer Lock Nut
29 Shield
30 Disc
Figure 3-1: Typical Safety Valve Components

Copyright 2004
3.2.2 Hydrostatic Test Plugs and Valve Gags
Hydrostatic test plugs are installed between the valve disc and seat for two purposes.
• To protect the valve seating surfaces during shipment.
• To increase spring compression to prevent the valve from opening during initial hydrostatic
testing.
These plugs must be removed before initial valve setting during boiler start-up.
Safety valve gags prevent the safety valve from opening during hydrostatic tests and are also
used when setting safety valves and when making valve adjustments. A typical Safety Valve
Gag is shown in Figure 3-2.
NOTE:
Under no circumstances should gags be left on during normal operation.
Figure 3-2: Safety Valve Gage

Copyright 2004
3.2.3 Safety Valve Operation
Steam pressure in the drum or header is applied directly to the valve disc through the inlet
nozzle. When the popping pressure is reached the steam pressure overcomes the force of the
spring and the disc and spindle is pushed up opening the valve. This is called the “full life”
position.
The reaction force of the steam blowing between the disc and the seat holds the valve open.
With the safety valve open the system steam pressure drops.
When the spring pressure overcomes the steam pressure, the disc and spindle return to the
closed position. Figure 3-3 shows a typical safety valve in both the open and closed positions.
Figure 3-3: Safety Valve Operation

Copyright 2004
3.2.4 Location
Valves are identified in Table 3-1.
Table 3-1. Safety Valves
Tag No. Valve Description Set Pressure
1A-AA-V-264 HP DRUM SV #1 150 Barg

1B-AA-V-264
2A-AA-V-264
2B-AA-V-264
1A-AA-V-265 HP DRUM SV #2 154 Barg

1B-AA-V-265
2A-AA-V-265
2B-AA-V-265
1A-AA-V-355 HP SH SV 138.5 Barg

1B-AA-V-355
2A-AA-V-355
2B-AA-V-355
1A-AA-V-751, 1A-AA-V-752 RH INLET SV 31.5 Barg

1B-AA-V-751, 1B-AA-V-752
2A-AA-V-751, 2A-AA-V-752 32.5 Barg
2B-AA-V-751, 2B-AA-V-752
1A-AA-V-780 RH OUTLET SV 27.6 Barg

1B-AA-V-780
2A-AA-V-780
2B-AA-V-780
2B-AA-V-780
1A-AA-V-564 IP DRUM SV #1 31.5 Barg

1B-AA-V-564
2A-AA-V-564
2B-AA-V-564
1A-AA-V-565 IP DRUM SV #2 32.5 Barg

1B-AA-V-565
2A-AA-V-565
2B-AA-V-565
1A-AA-V-602 IP SH SV 29.7 Barg

1B-AA-V-602
2A-AA-V-602
2B-AA-V-602

Copyright 2004
Tag No. Valve Description Set Pressure
1A-AA-V-889 LP DRUM SV #1 8.5 barg

1B-AA-V-889
2A-AA-V-889
2B-AA-V-889
1A-AA-V-890 LP DRUM SV #2 8.7 Brag

1B-AA-V-890
2A-AA-V-890
2B-AA-V-890
1A-AA-V-917 LP SH SV 7.6 Barg

1B-AA-V-917
2A-AA-V-917
2B-AA-V-917
1A-AA-V-432 IP ECONOMIZER INLET SRV 88.90 Barg

1B-AA-V-432
2A-AA-V-432
2B-AA-V-432
0 IP FW PILOT OPERATED RV 87.50 Barg

0
0
0
1A-AA-V-028 Cond PRHTR INLET SRV 26.00 Barg

1B-AA-V-028
2A-AA-V-028
2B-AA-V-028
1A-AA-V-030 Cond PRHTR PILOT OPERATED RV 24.60 Barg

1B-AA-V-030
2A-AA-V-030
2B-AA-V-030
1X-AA-V-018D External Deaerator SV #1 8.50 Barg

2X-AA-V-018D
1X-AA-V-062D External Deaerator SV #2 8.90 Barg

2X-AA-V-062D

Copyright 2004
3.2.5 Safety Valve Precautions
The following are suggested guidelines to follow when working with or near safety valves.
• Do not go near the discharge side of a safety valve.
• The safety valve body drain must be piped to a safe area. If left open, steam will escape
and present a burn hazard to personnel near the valve.
• Always gag a safety valve before making ring adjustments.
• Exercise caution when examining a safety valve for audible leakage. Superheated steam is
not visible.

Copyright 2004
3.2.6 Exhaust Piping Arrangement
The exhaust from the safety and the relief valves are not attached to the building steel, and are
free to move inside the vent pipe that vents the steam to the atmosphere. Only the vent pipe is
attached to the building steel framework.
Drains from the drip pan and exhaust vent pipe remove condensate. Vent piping is not
connected to the valve body and should discharge the steam to a safe location.
Proper drainage installation will prevent condensate buildup in the valve body and drip pan.
Figure 3-4: RECOMMENDED SAFETY VALVE ESCAPE PIPING

Copyright 2004
3.3 WATER LEVEL GAUGE
The primary function of water gauges and indicators is to provide the operator with a readily
visible means of monitoring the water level within the steam drums at all times.
Proper water level in steam drums is crucial during HRSG operation for the following reasons:
• Too low a water level in a steam drum may cause reduction and/or loss of circulation in the
tube circuits.
• Too high a water level will reduce the effectiveness of the steam separators and dryers in
the drums causing water carry-over to the superheating tube assemblies.
3.3.1 Location
The water gauge level indicator is attached to the end of each steam drum to allow visual
monitoring of the steam drum water level.
In accordance with the A.S.M.E. code for power boilers, a minimum of two (2) steam drum level
indicators must be in service on the boiler steam drum at all times.
In addition to the water level gauge, three level transmitters are also attached to the steam
drum.
3.3.2 Description
Normal operating water level in the steam drum is approximately the centerline of the drum.
(See Figures 4-3, 4-4 and 4-5 for Drum Level Setpoints for the LP, IP, and HP Drums).
The centerline of the gauge glass is located slightly below the normal water level (NWL) to
correct for sub-cooling effects during operation.
The gauge assembly typically consists of a steel body with flat glass faces. The tie-bar
(necessary on only one end of these drums) includes upper and lower valves, which provide
isolation of the water gauge for servicing and a connection for draining. This type of gauge
requires a rear positioned illuminator. The illuminator is a device, which provides an electric
lamp source for better viewing.
The centerline of the water gauge glass is location slightly below the normal water level to
correct for sub cooling effects during operation.
Sub cooling is a condition when the water in the lower gauge glass connection is cooler than the
water in the steam drum. The level in the water gauge will be lower than the actual level in the
drum because the density in the gauge is greater than that of the steam drum. Placing the
gauge centerline below the drum centerline compensates for the density difference between the
water gauge and the steam drum.
The water gauge body is attached vertically to a support column, which is connected to the
water and steam sides of the steam drum through connections provided on the end of the steam
drum.
The water gauge is assembled from glass along with the necessary gaskets for sealing against
drum pressure and temperature.
Copyright 2004
The drum water level is visible in the water gauge at all times, no matter how rapidly the water
may rise or fall within the steam drum. This enables the operator to take an accurate reading at
any time during operation.
3.3.3 Operation
Water gauges use the principle of liquid seeking a level between two connected vessels. The
top of the gauge glass is connected to the steam space of the drum. The bottom of the gauge
connection is below the normal water level of the drum. This arrangement will allow the liquid in
the gauge to rise to a level indicative of the level in the steam drum.
Water in the gauge glass is cooler than water in the vessel and is denser. This results in a
gauge water level, which is lower than the true water level in the vessel. Although this is
compensated for, the operator must be cautioned to look for any other conditions, which may
also lead to variations in gauge levels, such as:
• Plugged connection lines that will cause abnormal level readings, which can be corrected by
proper lowdown.
• Steam leaks that will reduce the pressure in the steam space of the gauge and will cause
the water level in the gauge to rise. Steam leaks should be properly corrected to prevent
damage to the gauge gasket-seating surface as well as to prevent false readings.
3.3.4 Water Gauge Blowdown
The procedure for water gauge blowdown is as follows:
a. Make sure that the gauge glass can be isolated and drained separately from the
transmitter. (See Figure 3-5)
b. Close the upper and lower gauge valves.
c. Open the drain valves and drain the gauge.
d. Crack open the upper valve and allow the rush of steam to pass through the gauge,
cleaning the glass.
e. Close the upper valve.
f. Inspect the gauge for cleanliness and if necessary repeat 3 and 4.
g. Close the drain valve and slowly open the upper and lower gauge valves.
The gauge should now be clean and ready for service.

Copyright 2004
Figure 3-5: Gauge Glass and Drum Level Indicators
For operation and care of the gauge glasses and level transmitters, refer to the unit Instruction
Manuals.

Copyright 2004
3.4 SELECTIVE CATALYTIC REDUCTION SYSTEM (SCR)
Not Applicable (N/A) to Nubaria
3.5 COEN DUCT BURNER
N/A to Nubaria
3.6 NITROGEN OXIDE(S)
N/A to Nubaria

Copyright 2004
SECTION 4: DRUM LEVEL and PROCESS CONTROL
4.1. LEARNING OBJECTIVES
• Explain the drum three-element drum level control function using drum level, feedwater flow,
and steam flow. Additionally, provide a fundamental list of other process controls typical to
this type of three-drum HRSG system.
• Describe the monitoring and supervision provided for on the HRSG and supervision
provided for on the HRSG and list what parameters will initiate a unit Gas Turbine run back
or possible trip.
4.2 CONCEPT for LP, IP, and HP DRUM LEVEL CONTROLS
The Feedwater control system modulates the rate of feedwater flow to the boiler to match the
steam demand leaving the boiler.
A relatively constant drum level is maintained by the control system throughout the operating
load range of the boiler. Controlled steam drum level is important for two significant reasons.
• An excessively low water flow will expose boiler tubes resulting in overheating of the tube
metal.
• An excessively high water level will interfere with the steam-water separating equipment in
the steam drum. Water separation becomes less effective and some water will be entrained
in the steam leaving the drum. Water is then carried over with the steam, resulting in
damage to plant equipment.
When load demand changes occur, the amount of steam required by the turbine/process
changes. The flow of feedwater to the boiler must also change to meet the new load demands.
The drum level control system provides for the necessary balance between the turbine and the
boiler.
An accurate measure of the balance between boiler fluid input and steam flow output is steam
drum level. The feedwater control system sustains this balance by maintaining the proper fluid
storage level within the boiler at all times.
4.2.1 Drum Level Control
HP Drum Level Control

(Drum level will be corrected by the drum pressure).
Normal Level:
The drum level control will regulate the rate of feed water flow to maintain a proper drum level
throughout the operation range of the steam generator. To get the maximum benefit from a
three-element system, the feed water flow should be proportional to steam flow with reset action
on drum level which means that the mass of feed water entering should always be equal to the
mass of steam leaving, with continuous corrections made for deviations from level set points.

Copyright 2005 04/02/05
• HP FW By-pass Control Valve (V-108) will open & close (modulate) to maintain drum NWL
set point, when HP FW Control Valve (V-100) is opened <20%.
• HP FW Control Valve (V-100) will open & close (modulate) to maintain drum NWL set point,
when HP FW By-pass control valve (LV-D05B) reaches 80% opening.
• When HP FW Control Valve (V-100) is opened >20%, then HP FW By-pass Control Valve
(V-108) shall be closed fully.
• HP FW Control Valve (V-100) shall be closed fully if valve opening < 15%.
Required actions:
High High level:

Sound the alarm.
Close the HP Feedwater Stop Valve (HV-102).
Ensure that HP Feedwater By-pass Control Valve is closed (V-108)
GT protective load shedding (*).
HP Feedwater Stop Valve (HV-102) remains closed.
High level:
Sound the alarm.
Open the HP Evap Intermittent Blow-off Isolation Valve (HV-180).
Low level:
Sound the alarm.
Low Low Level:

Sound the alarm.
GT trip (after 2 min. of total elapsed time) if alarm not cleared.
(*) PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be
~50% of its full scale). PLS will continue until correcting the cause of problem and
process returns to normal.
IP Drum Level Control:

Normal Level:

Copyright 2005 04/02/05
• IP FW Control Valve (LV-430) will open & close (modulate) to maintain drum NWL set point.
Required actions:
High High level:

Sound the alarm.
Close the IP Feedwater Stop Valve (HV-400).
IP Feedwater Stop Valve (HV-400) remains closed.
High level:
Sound the alarm.
Open the IP Evap Intermittent Blow-off Isolation Valve (HV-480).
Low level:
Sound the alarm.
Low Low Level:

Sound the alarm.
GT trip after 2 minutes (maximum total elapsed time) if alarm not cleared.
LP Drum Level Control:

Normal Level:
• LP FW By-pass Control Valve (V-819) will open & close (modulate) to maintain drum NWL
set point, when LP FW Control Valve (LV-801) is opened <20%.
• LP FW Control Valve (LV-801) will open & close (modulate) to maintain drum NWL set point,
when LP FW By-pass control valve (V-819) reaches 80% opening.
• When LP FW Control Valve (LV-801) is opened >20%, then LP FW By-pass Control Valve
(V-819) shall be closed fully.
• LP FW Control Valve (LV-801) shall be closed fully if valve opening < 15%.

Copyright 2005 04/02/05
Required actions:
High High level:

Sound the alarm.
Close the LP Feedwater Stop Valve (HV800)
LP Feedwater Stop Valves (HV-800) remains closed.
High level:
Sound the alarm
Open LP Evap Intermittent Blow-off Isolation Valve (HV-825).
Low level:
Sound the alarm.
Low Low Level:

Sound the alarm.
GT trip (after 2 minutes maximum total elapsed time) if alarm not cleared.
Dearator Storage Tank and Condensate Preheater
Condensate Preheater Bypass Operation

When operating the HRSG Unit with high sulfur fuel, the Condensate Preheater should be
bypassed. To bypass the Condensate Preheater, the Condensate Preheater Feedwater
Stop Valve (HV-002) is closed and the Condensate Preheater Bypass Stop Valve (HV-003)
is opened, resulting in all of the flow bypassing the Condensate Preheater.
Online Switch Over to Engage Condensate Preheater Recirculation

In order to accomplish an on-line switch over while the HRSG is in operation and reengage
the Condensate Preheater Recirculation, turn on the Condensate Preheater Recirculation
Pump (PMP-040) and open the Recirculation Pump Discharge Control Valve to 100% open.
To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater
Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater
Feedwater Stop Valve (HV-002).
Set the Feedwater Heater Recirculation Control in AUTO mode.
Pegging Steam Control

Pegging steam flow from the IP and LP Systems will be controlled by the Pegging Steam
Control Valves (PV-001D, PV-002D and PV-003D) to maintain the Deaerator Storage Tank
Pressure (PIT-001D and PIT-002D) at a set point established by the heat balance and
process requirements.

Copyright 2005 04/02/05
4.2.2 Description
The feedwater control system is a control loop that, when in automatic maintains a balance of
feedwater entering the boiler with the amount of steam leaving the boiler. The control system
also keeps the volume of boiler water within the steam drum to an established set point level
during operation.
The feedwater control system is referred to as a “three-element control system” because three
system measurements, or variables, are used to determine the required feedwater rate to the
boiler. The three elements monitored are:
• Drum level
• Feedwater flow
• Steam flow
The three monitored elements, steam flow, steam drum level and feedwater flow, are measured
and converted into electrical signals. The signals are transmitted as feedback control signals, to
the control room.
The use of three different elements provides a quick response when transients, or changes,
occur during unit operation.
The Feedwater control system is an analog control system. Drum level is the controlled
variable. Feedwater flow is the manipulated variable.
4.2.3 Principles of Operation
Drum level is related to, but is not a direct indicator of the quantity of water in the steam drum.
Under different and varying steam loads, the steam bubbles occupy a different and varying
volume of steam and water mixture. The mixture volume is related to the pressure in the steam
drum. Two conditions can affect accurate drum level control. Figure 4-1 depicts these two
conditions, called Shrink and Swell.
4.2.4 Shrink
In the case of shrink, an increase in pressure in the steam drum due to decreased steam flow
results in the water in the steam drum dropping to a temperature lower than saturation. This will
cause some of the steam bubbles to condense back into water and others to contract under the
increased pressure. The level in the steam drum decreases.
The amount of level decrease, or shrink, is dependent on the steam pressure within the steam
drum. The greater the rise in steam pressure, the more the level will decrease. The effect
shrink produces is a decreasing level even though less mass is actually leaving the steam drum.

Copyright 2005 04/02/05
4.2.5 Swell
If the steam pressure within the drum decreases due to an increase in steam flow, the water
temperature within the drum is raised above the saturation temperature for that pressure. This
causes some of the water to form additional steam bubbles, and the steam bubbles that are
raising in the riser tubes will also expand. To maintain the continued flow of water through the
riser tubes, the drum level will increase (swell).
The amount of level rise is dependent on the steam pressure within the steam drum. The more
the steam pressure decreases the greater the rise in drum level. The result of swell is that the
level in the steam drum increases even though additional mass is actually leaving the steam
drum.
Figure 4-1: Shrink and Swell in a Steam Drum

Copyright 2005 04/02/05
4.2.6 Functional Level Control Operation
This use of the steam flow and feedwater flow signals minimizes the effects of shrink and swell.
The three-element control system provides a smoother control of the drum level. (Figure 4-2).
Figure 4-2: Three Element Control
With no load changes, steam flow and feedwater flow should be equal to maintain a steady
steam drum water level. The steam flow and feedwater flow signals are compared with each
other to develop an error signal. This is the flow error (FR) signal. The measured drum level
drum level is then compared with the flow error to provide a total error or level-flow error (LE)

Copyright 2005 04/02/05
signal that is then sent to the level controller (LC). The total error is compared with the setpoint
to provide the error signal that positions the feedwater control valve.
• In a swell condition (water level is increasing), the water level signal alone will call for less
water. However, this would starve the boiler because the swell condition is caused by an
increased steam flow (decreased steam pressure), which means more water is needed. By
comparing the water level error with the steam flow, the amount of increased water flow
called for by the steam and water flow error is balanced against the decrease in flow called
for by the rising drum level. This action will continue to occur until steam pressure is
restored to normal by stabilizing load demand at a new level. As the water level decreases
to normal, more water is allowed to enter the boiler until feedwater flow equals steam flow.
• The drum level signal is density compensated to generate a corrected drum level signal to
the drum level controller.
• To control swell during start-up, drum levels are maintained at a lower control level, just
above its low water alarm setpoint, until steam flow reaches 10% of full flow for that system.
NOTE:
The following process control statements are generic for a typical 3 drum HRSG with reheater,
fed by a GT and coupled to an HP/IP/LP steam turbine set. Please review final operating
recommendation for your actual unit operating process logic:
4.3 DEAERATOR STORAGE TANK LEVEL (Set Points for 3658 mm (144”) OD DA
STORAGE TANK)
Level Comments or Control actions Start-up Normal

Set Operating
Points Set
Points
High High • Sound the alarm
+1372mm +1372mm
• After time delay, close the feedwater stop valve (+54”) (+54”)
• Feedwater control valve should be closed.
High • Sound the alarm, permit opening of the feedwater +1219mm +1219mm
valve (+48”) (+48”)
Normal • The DA storage tank level controls will regulate the
rate of feedwater flow to maintain a proper drum +566 mm +566 mm
level throughout the operation range of the steam (+22.3”) (+22.3” )
generator.
Low • Sound the alarm -1524 mm -1524 mm
(-60”) (-60”)
• Open the feedwater stop valve (automatic).
Low Low • Alarm
-1676 mm -1676 mm
• Feedwater Control Valve should be open (-66”) (-66”)
• Initiate GT normal runback
• Stop and hold runback if low level alarm is cleared.

Copyright 2005 04/02/05
LP DRUM LEVEL (Gage Visibility = XX) Set Points for 1524 mm (60”) ID LP Drum
Level Comments or Control actions Start-up Normal

Set Operating
Points Set
Points
High High • Sound the alarm
+229 mm +229 mm
• After time delay, close the feedwater stop valve (+9”) (+9”)
• Feedwater control valve should be closed.
High • Sound the alarm, permit opening of the feedwater +178 mm +178 mm
valve (+7”) (+7”)
Normal • The drum level controls will regulate the rate of
feedwater flow to maintain a proper drum level -533 mm 0 mm
throughout the operation range of the steam (-21”) (0” )
generator.
Low • Sound the alarm -584 mm -102 mm
(-23”) (-4” )
• Open the feedwater stop valve (automatic).
Low Low • Alarm
-635 mm -635 mm
• Feedwater Control Valve should be open (-25”) (-25”)
• Initiate GT normal runback
• Stop and hold runback if low level alarm is cleared.
Figure 4-3: Table of LP Drum Level Control Settings
4.4 LP STEAM VENT VALVE CONTROL
• Open if drum pressure is less than 25 psig.
• Closed if drum pressure is greater than 25 psig.
• Provide manual override for nitrogen blanketing.
Note: For lay-up with nitrogen blanket, valve shall remain closed independent of pressure.

Copyright 2005 04/02/05
4.5 IP DRUM LEVEL (Gage visibility = XX) Set Points for 1372 mm (54”) ID IP
Drum
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level
throughout he operation range of the steam generator.
Level Comments or Control action Start-up Normal Operating

Set Set Points
Points
High High Sound the alarm
After time delay, close the feedwater +229 mm +229 mm
stop valve (+9”) (+9”)
Feedwater control valve should be
closed
High Sound the alarm, permit opening of +178 mm +178 mm
feedwater stop valve (+7”) (+7”)
Normal The drum level controls will regulate the
rate of feedwater flow to maintain a -457 mm 0 mm
proper drum level throughout the (-18”) (0”)
operation range of the steam generator.
Low Sound the alarm
Open the feedwater stop valve. -508 mm -102 mm
Close the IP drum continuous (-20”) (-4”)
blowdown motor operated stop valve.
Low Low Alarm
Feed control valve should be open -559 mm -559 mm
Initiate GT normal runback. (-22”) (-22”)
Stop and hold runback until low level
alarm is cleared and reset by operator.
Figure 4-4: Table of IP Drum Level Control Settings
To get the maximum benefit from a three-element system, feedwater flow should be
proportional to steam flow with reset action on drum level. This means that the mass of
feedwater entering should always equal the mass of steam leaving, with periodic small
corrections made to correct deviations from level set points. The best drum level control is
achieved through the mass flow balance.
4.6 IP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE
• Open if level is > than low AND superheated steam flow is > than 30%.
• Close if level is < than low OR superheated steam flow is < than 30%.

Copyright 2005 04/02/05
4.7 HRSG IP MAIN STEAM VENT VALVE
• Open if drum pressure is less than 25 psig.
• Closed if superheated steam flow is great than 10%
• Provide manual override for nitrogen blanketing.
Note: For lay-up with nitrogen blanket, valve shall remain closed independent of pressure.
4.8 IP TO LP PEGGING STEAM CONTROL

Where provided, a pegging steam control valve will regulate the flow of IP Superheated steam
to the LP drum to maintain minimum LP drum pressure based on operator decision. The
pegging steam control valve may be left in “active” mode during natural gas firing at operator’s
option.
4.9 HP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE
• Open if level is > than low AND superheated steam flow is > than 30%.
• Close if level is > OR superheated steam flow is < than 30%.
4.10 HP DRUM LEVEL (Gage visibility = XX) Set Points for 1829 mm (72”) ID HP Drum
Level Comments or Control Action Start-up Normal

Set Operating
Points Set Points
High High Sound the alarm
After time delay, close the feedwater stop valve. +292 mm +292 mm
Feed water control valve should be closed (+11.5”) (+11.5”)
High Sound the alarm +241 mm +241 mm
(+9.5”) (+9.5”)
Normal The drum level controls will regulate the rate of
feedwater flow to maintain a proper drum level -686 mm +64 mm
throughout the operation range of the steam (-27”) (+2.5”)
generator.
To get the maximum benefit from a three-element
system, feedwater flow should be proportional to
steam flow with reset action on drum level
Low Sound the alarm -737 mm -38 mm
Open the feedwater stop valve (-29”) (-1.5”)
Close the HP drum cascade blowdown motor
operated stop valve.
Low Low Alarm -787 mm -787 mm
Feed control valve should be open (-31”) (-31”)
Initiate GT normal runback.
Stop and hold runback if low level alarm is cleared.
Figure 4-5: Table of HP Drum Level Control Settings

Copyright 2005 04/02/05
4.11 HP STEAM TEMPERATURE CONTROL
Startup Operation
Required actions:
Open the following valves if HP Steam Temperature (TE-1114A & TE-1114B) >568°C (1055°F):
• HP Desup Spraywater Control Valve (TV-301)
• HP Desup Spraywater Power Block Valve (HV-300)
• Close when HP Steam Temperature (TE-1114A & TE-1114B) ≤ 568 °C (1055 °F):
• Close when HP Steam Flow < min
Alarm steam temperature high ≥ 576.67 °C (1070 °F)

Alarm steam temperature low ≤ 537.78 °C (1000 °F) for Natural Gas
Alarm steam temperature low ≤ 530.56 °C (987 °F) for Distillate Oil
Trip Duct Burner when temp. alarm = 586.7°C (1080 °F)
GT protective load shedding (*) when temp. alarm ≥ 586.7°C (1080 °F)
GT trip (after 2 min. of total elapsed time) if alarm not cleared.
Ramp setpoint of HP Spraywater Controller based on commissioning test and on CTG signal
of 10% load. Set ramp rate according to overall design.
The HP spray water block valve to open when the demand on the control valves is greater
than 3%.
The HP spray water block valve to close when the demand on the control valves is less than
3% for 5 minutes.
Alarm steam temperature high – equal to or greater than design plus a safe margin.
Alarm steam temperature low – less than or equal or design.
Initiate GT normal runback when temperature high high is equal to or greater than plus 10
degrees. Stop and hold runback if alarm is cleared.
Close the HP Spraywater Control Valves on CTG trip.
4.12 HP OVERPRESSURE
Required actions:
Trip Duct Burner (If supplied) when HP steam pressure (PT-342) = 148.237 bar (2150 psig )
GT protective load shedding (*) when HP steam pressure (PT-342) ≥ 148.237 bar (2150 psig ),
GT trip after 2 minutes of PLS, if HP steam pressure (PT-342) > 126.519 bar (1835 psig ).
Set the GT normal load runback slightly below the safety valve set pressure to avoid lifting
the safety valve.
NOTE:
No safety valve should be permitted to blow for more than a 15 minute period. If safety valve
open continues beyond 15 minutes, the operator shall take corrective action.
Copyright 2005 04/02/05
4.13 HP MAIN STEAM OUTLET VENT VALVE
Open if drum pressure is less than 1.724 bar (25 psig).
Close if superheated steam flow is greater than 10%.
NOTE:
Provide manual override for nitrogen blanketing. For lay-up with nitrogen blanket, valve shall
remain closed independent of pressure.
4.14 RH STEAM TEMPERATURE CONTROL
Startup Operation
Required actions:
Open the following valves if RH Desup. Outlet Steam Temp. (TE-781A & TE-781B) > 1053 °F:
• RH Desup Spraywater Control Valve (TV-701)
• RH Desup Spraywater Power Block Valve (HV-700)
• Close when RH Desuperheater Outlet Steam Temperature (TE-781A & TE-781B) ≤ 1053 °F
Alarm steam temperature high ≥ 570 °C (1058 °F)

Alarm steam temperature low ≤ 541 °C (1006 °F) for Natural Gas
Alarm steam temperature low ≤ 532 °C ( 990 °F) for Distillate Oil
Trip Duct Burner (If supplied) when temp. alarm = 572.78 °C (1063 °F)
GT protective load shedding (*) when temp. alarm ≥ 572.78 °C (1063 °F)
GT trip (after 2 min. of total elapsed time) if alarm not cleared
Ramp setpoint of Reheat Spraywater Controller based on commissioning test and on CTG
signal of 10% load. Set ramp rate according to overall design.
Ramp setpoint of Reheat Spraywater Controller based on commissioning test and on

release from Turbine control. Set ramp according to overall design.
At all times, maintain design minimum Superheat.
Normal Operation
Set RH spray water control valves at design plus a safe margin.
The RH spray water block valve to open when the demand on the control valves is greater
than 3%.
The RH spray block valve to close when the demand on the control valves is less than 3%
for 5 minutes.
Alarm steam temperature high – equal to or greater than design plus a safe margin plus 10
degrees.
Copyright 2005 04/02/05
Alarm steam temperature low – less than or equal to design.
Initiate GT normal runback when temperature high high is equal to or greater than 1067 °F or
575 °C . Stop and hold runback if alarm is cleared.
Close the RH spraywater Control valves on CTG trip.
At all times maintain a safe minimum of Superheat.
4.15 FEEDWATER HEATER RECIRCULATION CONTROL:
The condensate recirculation pump will be activated (manually) when condensate temperature
(TE-005A & B) is less than the temperature set point of 135 °F.
Control valve (TV-040) will start to open when pump is switched on and modulate to keep up the
corresponding condensate temperature set point.
4.16 BOILER PROTECTION
The water is kept constant in both drums. For HP and IP, during normal operation the signal
setting for the feed water control valve is derived from the feedwater flow minus boiler water
extraction, the steam flow and the drum water level (three-element control).
4.16.1 Drum Level
Low Low Level – Initiate GT normal runback. Stop and hold runback if low level alarm is
cleared.

Copyright 2005 04/02/05
SECTION 5: OPERATION
• Given a start-up condition (cold, hot) describe the actions and criteria needed to
proceed up to full load.
• Given an abnormal condition, describe the proper procedures to bring the condition
back to normal state.
5.2 HRSG BOILER OPERATIONAL OVERVIEW
These procedures are intended to serve as a guide during the initial operating stages of a Heat
Recovery Steam Generator (HRSG). They include the proper operating sequences for the
steam generator and auxiliary equipment furnished by ALSTOM Power inc. Refer to the Piping
and Instrumentation Diagram. The sequential procedures do not include detailed reference to
equipment not furnished by ALSTOM Power inc., such as the feed pumps, or the gas turbine,
etc.
Because the steam generator is only one part of the power plant, and all equipment must
operate in unison, specific procedures and detailed values cannot be included in this manual.
As operating experience is gained and the controls are fine-tuned, the characteristics and
operating requirements of the unit will become apparent.
Refer to manufacturer's instructions for further operating details for specific equipment supplied
by ALSTOM Power inc.
5.3 COMPLETION OF MAINTENANCE PRIOR TO OPERATION
Check the HRSG to make sure that all maintenance work has been completed, all tools and
debris have been removed, the handhole plates and manhole covers have been installed and
secured, and all access doors have been installed and secured.
Check the safety valves to see that the gags have been removed, the lifting levers have been
replaced, and the valves are not fouled or hung up.
NOTE: Some equipment such as Valves, Instrumentation, Pumps, etc.

mentioned in this manual may not be part of Alstom Power Scope of supply,
so it may not shown on the Alstom Power’s P&ID drawing or referred
documents.
5.4 INITIAL FILLING

This section describes the recommended procedure for fiIIing an empty HRSG with water.
If the unit is hot, filling of a pressure level system with cold water should not be initiated until the
drum metal temperature for that pressure level has cooled to within 56°C (100°F) of the
incoming feedwater temperature. Filling should be done slowly, with the feedwater control valve
at 10% open, to avoid severe temperature strains. Otherwise, damage may result due to
relatively cool water coming into contact with heated pressure parts.
Also, since deposits of solids in a superheater can cause corrosion or inhibit heat transfer,
introduction of solids by carryover of boiler water from the drum during filling, hydrostatic testing
or chemical cleaning must be avoided.

Copyright 2005 04/02/05
Proceed as follows:
1. Prepare feedwater pumps and plant feed piping for start-up.
2. Align all HRSG valves as shown under the column labeled “START FROM COLD”
on Tables 1 through 6.
3. Make sure all drain valves are closed.
4. Before starting the Demineralized Water Pump (not in ALSTOM Power’s scope)
used in initial filling operation, all feed system control valve stations should be
positioned to allow for filling of the boiler, including the following (Refer to Piping and
Instrumentation Diagrams):
a. Open HP Feedwater Stop Valve (HV-102).
b. Open the HP Feedwater Control Valve (LV-100) to allow for filling.
c. Open IP Feedwater Stop Valve (HV-400).
d. Open IP Feedwater Control Valve (LV-430) to allow for filling.
e. Open LP Feedwater Stop Valve (HV-800).
f. Open LP Drum Control Valve (LV-801) to allow for filling.
g. Open Condensate Preheater Feedwater Stop Valve (HV-002). Ensure that
Condensate Preheater Outlet Stop Valve (V-029) is open. Condensate
Preheater Bypass Stop Valve (HV-003) remains closed.
h. Open Condensate Preheater Outlet Feedwater Control Valve (LV-064) to allow
for filling.
i. Open Condensate Preheater Recirc. Pump Suction Isolation Valve (V-049) and
lock in open position. Open the Condensate Preheater Recirc. Pump Discharge
Stop Valve (V-053) and lock in open position. Open the Condensate Preheater
Recirculation Control Valve (TV-040).
j. Ensure that HP/IP Boiler Feedwater Pump Suction Stop Valve (PV-056) and LP
Boiler Feedwater Pump Suction Stop Valve (V-034D) are open.
k. Ensure that HP/IP Boiler Feedwater Pump Recirculation Stop Valves (V-031D, V-
032D and V-033D) and LP Boiler Feedwater Pump Recirculation Stop Valves (V-
028D, V-029D and V-030D) are open.
5. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used for initial
filling operations and open (approximately 4 turns) the Deaerator Feedwater Heater
Vent Valves (V-016D and V-017D) and the Condensate Preheater Vent Valves (V-
026 through V-027, V-080 through V-081, V-082 through V-083 (Units 1B and 2B
only), and V-086 through V-087 (Units 1B and 2B only)). Fill the Deaerator Storage
Tank until the Cold Start-up NWL has been cleared (see Table 10). DO NOT
OVERFILL THE STORAGE TANK. Close the Condensate Preheater Vent Valves
for each section when all air has been displaced from that section. Close the
Deaerator Feedwater Heater Vent Valves when the Storage Tank fill is complete.
6. Maintain the level of the Deaerator Storage Tank by running the condensate pump
as required. Storage Tank water level must be maintained since the HP/IP and LP
Feedwater Pumps take suction from the Deaerator Storage Tank.
7. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used during
initial filling operations and open (approximately 4 turns) the HP and IP Saturated
Copyright 2005 04/02/05
Steam Outlet Vent Valves (V-280, V-281, V-580 and V-581) and the HP and IP
Economizer Vent Valves (V-141 thru V-144, V-148 thru V-153, V-161 thru V-168 and
V-433 thru V-434). Fill the HP Economizer, HP Evaporator, IP Economizer, and IP
Evaporator until the Cold Start-up NWL has been cleared in the HP and IP Drums
(see Tables 7 & 8). DO NOT OVERFILL THE DRUMS. Close the HP and IP
Economizer Vent Valves for each section when all air has been displaced from that
section. Close the HP and IP Saturated Steam Outlet Vent Valves when the HP and
IP Drum fills are complete.
8. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used during
initial filling operations and crack open (approximately 4 turns) the LP Saturated
Steam Outlet Vent Valves (V-906 and V-907) and the LP Feedwater Inlet Vent
Valves (V-901 and V-902). Fill the LP Evaporator until the Cold Start-up NWL has
been cleared in the LP Drums (see Table 9). DO NOT OVERFILL THE DRUM.
Close the LP Feedwater Inlet Vent Valves when all the air has been displaced from
that section. Close the LP Saturated Steam Outlet Vent Valves when the LP Drum
fill is complete.
9. After the drum fill is complete close HP Feedwater Control Valve (LV-100), IP
Feedwater Control Valve (LV-430), LP Feedwater Control Valve (LV-801) and
Condensate Preheater Outlet Feedwater Control Valve (LV-064). Place all feed
system control valve stations including associated drum level controls in AUTO
MODE.
All feedwater pumps can be temporarily off-line while waiting for pre-operation
equipment checks and valve alignments prior to start-up. The HRSG is now ready to
be started using the procedure for “START-UP FROM A COLD CONDITION”.
5.5 PRE-OPERATIONAL EQUIPMENT CHECKS
Have all HRSG auxiliary equipment lined up for operation prior to allowing flow of the gas
turbine exhaust to the HRSG.
Prior to initial operation:
1. Open the Stack Damper before rolling the Gas Turbine.
2. Make sure that:
a. All instrument valves should be lined up for service.
b. Ensure that all the drum level transmitter reference legs are filled.
c. All sample line valves should be closed.
d. All chemical and nitrogen feed valves should be closed.
e. All drain valves should be closed.
3. Open and close the following valves to ensure that water level gauges are reading
correctly:
a. HP Drum Level Indicator Drains (V-219, V-220, V-241 and V-242).
b. HP Drum Remote Water Level Indicator Drains (V-204 and V-205).
c. IP Drum Level Indicator Drains (V-519, V-520, V-541 and V-542).
d. IP Drum Remote Water Level Indicator Drains (V-504 and V-505).
Copyright 2005 04/02/05
e. LP Drum Level Indicator Drains (V-854, V-855, V-876 and V-877).

f. LP Drum Remote Water Level Indicator Drains (V-839 and V-840).
g. Deaerator Storage Tank Level Indicator Drains (V-047D and V-048D).
h. Blowdown Tank Level indicator Drain (V-005B).
5.6 CONDENSATE PREHEATER OPERATION
Condensate Preheater Recirculation Operation

The Condensate Preheater Recirculation System Functional Group should be switched ON,
during normal operation of the gas turbine on Natural Gas fuel.
During normal, base load operation of the HRSG, when the GT is using Natural Gas, the
Condensate Preheater Recirculation Pump (PMP-040) is switched ON when the condensate
feedwater temperature is < 51.7°C (125°F). The pump is switched OFF automatically when the
condensate feedwater temperature is > 55°C (131°F). The Condensate Preheater Feedwater
Stop Valve (HV-002) is positioned in the fully-opened position and the Condensate Preheater
Bypass Stop Valve (HV-003) Is positioned in the fully-closed position.
NOTE: A minimum temperature difference of approximately 2.5°C must be
maintained between the saturation temperature in the Deaerator based on the
operating pressure (PIT-001D and PIT-002D) and the incoming feedwater
temperature (TE-066A and TE-066B) in order to ensure proper operation of the
Deaerator.
CAUTION: The Condensate Preheater Recirculation Pump (PMP-040) must

never be run with suction and discharge valves closed. Damage to the
pump will occur if there is no water flow through the pump. Ensure that
the Minimum Recirculation Stop Valve (V-062) is fully open before starting
the pump.
5.7 START-UP FROM A COLD CONDITION
This section describes the recommended procedure for starting the HRSG from a cold condition
with no pressure in the HP, IP and LP boiler sections. Proceed as follows:
1. Purge the HRSG in accordance with NFPA 85, Chapter 8.9.2 (Combustion Turbine
Exhaust Systems) guidelines.
It is understood that purging is accomplished by using air at ambient temperatures.
The ambient air temperatures during a normal purge cycle will not have any
damaging effect on any of the HRSG components.
2. Align all HRSG valves as shown under the column labeled “START FROM COLD”
NOTE: Some of the following procedures are redundant to what is
shown on Tables 1 through 6. This is done to emphasize the
importance of performing these procedures.
Copyright 2005 04/02/05
4. The HP Desuperheater Spray Water Control Valve (TV-301) is in ‘AUTO’. The HP

Desuperheater Spraywater Control Valve Isolation Valves (V-313 and V-317) shall
remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in
‘AUTO’.
5. The RH Desuperheater Spray Water Control Valve (TV-701) is in ‘AUTO’. The RH
Desuperheater Spraywater Control Valve Isolation Valves (V-713 and V-717) shall
remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in
‘AUTO’.
NOTE: Although desuperheating is not required except at peak turbine
load, it is good practice to have the control station available whenever
the unit is operating.
6. The following Drain Valves are in AUTO:
HP Superheater 1 Drain Valve (HV-284),
Allow any condensate in these sections to drain.
Reheater 1 Drain Valve (HV-765),
IP Superheater Drain Valve (HV-580)
8. The LP Steam Outlet Drain Valves (HV-948 and HV-949) are in AUTO. Allow any
condensate to drain.
9. Prior to start up, reset the water level set points in the feedwater control system to
ensure that the water levels in the HP, IP, and LP Drums and Deaerator Storage
Tank are just above the Cold Start-up NWL (see Tables 7 through 10). Use the HP
Evaporator (HV-180), IP Evaporator (HV-480) and LP Evaporator (HV-825)
Intermittent Blow-off Valves as necessary to reduce water levels.
10. Open the HP Feedwater Stop Valve (HV-102), IP Feedwater Stop Valve (HV-400)
and LP Feedwater Stop Valve (HV-800).
11. Place the Condensate Preheater in bypass by closing the Condensate Preheater
Feedwater Stop Valve (HV-002) and opening the Condensate Preheater Bypass
Stop Valve (HV-003). Set the Preheater Recirculation Pump (PMP-040) and Control
to OFF.
12. Close the HP Main Steam Outlet Stop Valve (HV-001), open the HP Steam Startup
Vent (HV-342). Engage the HP to RH Bypass Valve (not in ALSTOM Power scope)
to control the HP Steam Outlet Pressure to 58.99 barg (60.00 bara).
13. Open the IP Main Steam Outlet Stop Valve (HV-604), IP Steam Startup Vent (HV-
600), and the RH Steam Outlet Startup Vent (FV-780). Close the HRH Stop Valve
(not in ALSTOM Power scope) and the HRH to Condenser Bypass (not in ALSTOM
Power scope).

Copyright 2005 04/02/05
14. Close the LP Main Steam Outlet Stop Valve (HV-919) and open the LP Steam
Startup Vent (FV-915).
NOTE: When starting the second gas turbine/HRSG train, with the first
train already operating, the HP Main Steam Outlet Stop Valve (HV-
001), and the LP Main Steam Outlet Stop Valve (HV-919) shall remain
closed until the pressure is within 5% and temperature is within 28°C
of downstream piping. After permissives clear and stop valves open,
the NRV in the respective lines will open once the pressures match
and will then begin admitting steam.
15. If needed, restart feedwater pumps and ensure that pumps are running and all feed
system valves are lined up. (See ‘START FROM COLD’ on Tables 1 through 6.)
16. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine.
17. While the steam generator is being brought up to pressure, all cold steam piping
should be gradually heated and drained of condensate. The HP Startup Vent Valve
(HV-342), RH Steam Outlet Startup Vent Valve (FV-780), IP Startup Vent Valve (HV-
600), and the LP Startup Vent Valve (FV-915) must stay opened to insure a positive
flow of steam which will reduce thermal expansion.
To warm the piping downstream of ALSTOM Power scope, open the bypass valve
on the HP Main Steam Outlet Stop Valve (HV-001A), the bypass valve on the LP
Main Steam Outlet Stop Valve (HV-919A). Next, open a drain or vent downstream of
ALSTOM Power scope to allow the steam from the bypass valve to warm the piping.
Ensure that all steam piping downstream of the boiler piping is drained prior to
admitting steam.
NOTE: When starting the second gas turbine/HRSG train with the first
train already operational, the bypass valves on the Main Steam Outlet
Stop Valves are used to warm piping.
18. Once the LP steam lines have been properly warmed, the LP steam section is “on
line” with steam ready to be introduced to the Deaerator. Open the LP Main Steam
Stop Valve (HV-919) and close the bypass (HV-919A). The LP Startup Vent Valve
(FV-915) will modulate open / closed in order to maintain the LP Steam Outlet
Pressure (PIT-915A and PIT-915B) at 4.19 barg (5.20 bara).
19. Warm the Pegging Steam Lines and drain the lines of any condensate by opening
the following valves:
Low Range LP Pegging Steam Drain Valve (HV-072D).
High Range LP Pegging Steam Drain Valve (HV-004D).
IP Pegging Steam Drain Valve (HV-008D).
Close the Drain Valves after a period of at least 5 minutes.
train already operational, the Pegging Steam Lines will not require
warming.
For Startup on Natural Gas Operation:
20. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to
maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg
(2.00 bara).
Copyright 2005 04/02/05
When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100%
open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls
below 0.99 barg (2.00 bara), this indicates that the required pegging steam is more
than the available steam from the Low Range LP Pegging Steam Control Valve (PV-
002D). Switch over control of the pegging steam flow to the High Range LP Pegging
Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging
Steam Control Valve (PV-002D). Modulate open / closed the High Range LP
Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank
Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). The High Range LP
Pegging Steam Line will automatically be drained of condensate for 5 minutes using
the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High
Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of
service for at least one (1) hour.
When the required pegging steam is more than the available LP steam, the IP
Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open /
closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D)
to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically
be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve
(HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line
has been out of service for at least one (1) hour.
NOTE: The IP Pegging Steam Control Valve (PV-003D) is being used
to maintain the Deaerator Storage Tank pressure at 0.99 barg (2.0
bara) once the High Range LP Pegging Steam Control Valve (PV-
001D) has reached 70% of the fully open position.
During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and
PIT-002D) will be set at 0.99 barg (2.00 bara).
For Startup on Solar Fuel (Oil) Operation:
(4.50 bara).
Copyright 2005 04/02/05
NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being
used to maintain the Deaerator Storage Tank pressure at 3.49 barg
(4.50 bara) the High Range LP Pegging Steam Control Valve (PV-
001D) is to be maintained at 70% of the fully open position
For Startup on All Fuels:
22. When a measurable HP steam flow is established (approximately 10% of full flow),
the HP steam section is “on line” and the HP Main Steam Outlet Stop Valve (HV-
001) may be opened and the HP Startup Vent Valve (HV-342) may be closed. Close
the bypass on the HP Main Steam Outlet Stop Valve (HV-001A) if opened for
warming the piping.
23. When a measurable IP steam flow is established (approximately 10% of full flow),
the IP steam section is “on line” and the IP Startup Vent Valve (HV-600) may be
closed.
24. The Condenser is available when the vacuum has been established. At that time,
the HRH to Condenser Bypass is ready to be engaged. The RH section is “on line”
and the RH Outlet Startup Vent Valve (FV-780) may be closed over a period of 2
minutes. Prior to the Condenser being available, the RH Outlet Vent Valve (FV-780)
will modulate open / closed in order to maintain a minimum pressure of 10.99 barg
(12.00 bara) at the HRH Outlet (PIT-780A and PIT-780B).
Note that the RH Outlet Startup Vent Valve may remain open up to but not
exceeding 50% flow rate.
25. Once the LP Turbine is ready to receive steam, the LP Startup Vent Valve (FV-915)
may be closed.
Note that the LP Startup Vent Valve (FV-915) may remain open up to but not
26. The water level set points in the feedwater control system for the HP, IP, and LP
Drums and Deaerator Storage Tank will return to the normal operating water level
settings automatically when the respective system steam flow > 10%.
Flowrates by Pressure Section (kg/s)
Normal Op. Setpoints Startup Setpoints
(Case 1)
Section 100% 10%
HP 71.19 7.12
HRH 81.57 8.16
IP 11.54 1.15
LP 8.94 0.89
DA 91.30 9.13

Copyright 2005 04/02/05

27. Prior to beginning the final temperature step increase of the GT while operating at
50% load, complete the following change-overs:
• Disengage the bypass of the Condensate Preheater by turning on the Preheater
Recirculation Pump (PMP-040) and opening the Recirculation Pump Discharge
Control Valve (TV-040) to 100% open.
To prevent thermal shock of the Preheater manifold, keep the Condensate
Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the
Condensate Preheater Feedwater Stop Valve (HV-002).
Set Feedwater Heater Recirculation Control in AUTO mode.
The amount of recirculation flow should be such that the temperature entering
the Condensate Preheater (TE-005A and TE-005B) is at or above the set point of
51.7°C. (Refer to Condensate Preheater Recirculation Operation section.) A
minimum temperature differential of approximately 2.5°C must be maintained
between the saturation temperature in the Deaerator based on the operating
pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature
(TE-066A & B) in order to ensure proper operation of the Deaerator.
• The Low Range LP Pegging Steam Control Valve (PV-002D) should be in AUTO
mode so as to be able to control the pegging steam flow to the Deaerator as the
total required pegging steam flow decreases.
As the temperature of the feedwater entering the Deaerator increases the total
amount of pegging steam required while maintaining the Deaerator Storage Tank
Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara) will decrease.
Modulate closed as required the IP Pegging Steam Control Valve (PV-003D) first
and then the High Range LP Pegging Steam Control Valve (PV-001D). Prior to
completely closing the High Range LP Pegging Steam Control Valve (PV-001D),
switch control of the LP pegging steam flow over to the Low Range Pegging
Steam Control Valve (PV-002D). The Low Range LP Pegging Steam Line will
automatically be drained of condensate for 5 minutes using the Low Range LP
Pegging Steam Drain Valve (HV-072D) prior to opening the Low Range LP
Pegging Steam Control Valve (PV-002D) if the line has been out of service for at
least one (1) hour.
28. Once the GT has reached Base Load, change the control setpoint for the Deaerator
Storage Tank Pressure (PIT-001D and PIT-002D) to 0.49 barg (1.50 bara).
29. Open the following continuous blowdown isolation valves:
a. HP Drum Continuous Blowdown Stop Valve (HV-181).
b. IP Drum Continuous Blowdown Stop Valve (HV-482).
c. LP Drum Continuous Blowdown Stop Valve (HV-827).
Blowdown flow should be controlled with the following valves:
a. HP Drum Continuous Blowdown Metering Valve (HV-182).
b. IP Drum Continuous Blowdown Metering Valve (HV-484).
c. LP Drum Continuous Blowdown Metering Valve (HV-829).

Copyright 2005 04/02/05
5.8 START-UP FROM A WARM CONDITION
This section describes the recommended procedure for starting the HRSG from a Warm / Hot
condition, which is when the HP Drum Pressure (PIT-260 and PIT-261) > 1.72 barg (2.74 bara).
Proceed as follows:
1. Purge the HRSG in accordance with NFPA 85, Chapter 8.9.2 (Combustion Turbine
Exhaust Systems) guidelines.
It is understood that purging is accomplished by using air at ambient temperatures.
The ambient air temperatures during a normal purge cycle will not have any
damaging effect on any of the HRSG components.
2. Align all HRSG valves as shown under the column labeled “START FROM WARM”
NOTE: Some of the following procedures are redundant to what is shown
on Tables 1 through 6. This is done to emphasize the importance of
performing these procedures.
4. The HP Desuperheater Spray Water Control Valve (TV-301) is in ‘AUTO’. The HP
Desuperheater Spray Water Control Valve Isolation Valves (V-313 and V-317) shall
remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in
‘AUTO’.
5. The RH Desuperheater Spray Water Control Valve (TV-701) is in ‘AUTO’. The RH
Desuperheater Spray Water Control Valve Isolation Valves (V-713 and V-717) shall
remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in
‘AUTO’.
NOTE: Although desuperheating is not required except at peak turbine load,
it is good practice to have the control station available whenever the unit is
operating.
IP Superheater Drain Valve (HV-580)
8. The LP Steam Outlet Drain Valves (HV-948 and HV-949). Allow any condensate to
drain.
9. Prior to start up, reset the water level set points in the feedwater control system to
ensure that the water levels in the HP, IP, and LP Drums and the Deaerator Storage
Copyright 2005 04/02/05
Tank are just above the start up NWL (see Tables 7 through 10). Use the HP
Evaporator (HV-180), IP Evaporator (HV-480) and LP Evaporator (HV-825)
Intermittent Blow-off Valves as necessary to reduce water levels.
10. Open the HP Feedwater Inlet Stop Valve (HV-102), IP Feedwater Stop Valve (HV-
400) and LP Feedwater Stop Valve (HV-800).
11. Place the Condensate Preheater in bypass by closing the Condensate Preheater
Feedwater Stop Valve (HV-002) and opening the Condensate Preheater Bypass
Stop Valve (HV-003). Set the Preheater Recirculation Pump (PMP-040) and Control
to OFF.
12. Close the HP Main Steam Outlet Stop Valve (HV-001), open the HP Steam Startup
Vent (HV-342). Engage the HP to RH Bypass Valve (not in ALSTOM Power scope)
to control the HP Steam Outlet Pressure to 58.99 barg (60.00 bara).
13. Open the IP Main Steam Outlet Stop Valve (HV-604), IP Steam Startup Vent (HV-
600), and the RH Steam Outlet Startup Vent (FV-780). Close the HRH Stop Valve
(not in ALSTOM Power scope) and the HRH to Condenser Bypass (not in ALSTOM
Power scope).
14. Close the LP Main Steam Outlet Stop Valve (HV-919) and open the LP Steam
Startup Vent (FV-915).
NOTE: When starting the second gas turbine/HRSG train, with the first
train already operating, the HP Main Steam Outlet Stop Valve (HV-001),
and the LP Main Steam Outlet Stop Valve (HV-919) shall remain closed
until the pressure is within 5% and temperature is within 28°C of
downstream piping. After permissives clear and stop valves open, the NRV
in the respective lines will open once the pressures match and will then
begin admitting steam.
15. If needed, restart feedwater pumps and ensure that pumps are running and all feed
system valves are lined up. (See ‘START FROM WARM’ on Tables 1 through 6.)
16. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine.
17. While the steam generator is being brought up to pressure, all cold steam piping
should be gradually heated and drained of condensate. The HP Startup Vent Valve
(HV-342), RH Steam Outlet Startup Vent Valve (FV-780), IP Startup Vent Valve (HV-
600), and the LP Startup Vent Valve (FV-915) must stay opened to insure a positive
flow of steam which will reduce thermal expansion.
To warm the piping downstream of ALSTOM Power scope, open the bypass valve
on the HP Main Steam Outlet Stop Valve (HV-001A), and the bypass valve on the LP
Main Steam Outlet Stop Valve (HV-919A). Next, open a drain or vent downstream of
ALSTOM Power scope to allow the steam from the bypass valve to warm the piping.
Ensure that all steam piping downstream of the boiler piping is drained prior to
admitting steam.
NOTE: When starting the second gas turbine/HRSG train with the first train
already operational, the bypass valves on the Main Steam Outlet Stop
Valves are used to warm piping.
18. Once the LP steam lines have been properly warmed, the LP steam section is “on
line” with steam ready to be introduced to the Deaerator. Open the LP Main Steam
Stop Valve (HV-919) and close the bypass (HV-919A) when the system is ready to
receive the LP steam. The LP Startup Vent Valve (FV-915) will modulate open /
Copyright 2005 04/02/05
closed in order to maintain the LP Steam Outlet Pressure (PIT-915A and PIT-915B)
at 4.19 barg (5.20 bara).
19. Warm the Pegging Steam Lines and drain the lines of any condensate by opening
the following valves:
Low Range LP Pegging Steam Drain Valve (HV-072D).
High Range LP Pegging Steam Drain Valve (HV-004D).
IP Pegging Steam Drain Valve (HV-008D).
Close the Drain Valves after a period of at least 5 minutes.
train already operational, the Pegging Steam Lines will not require
warming.
(2.00 bara).
Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara), while the Low Range
LP Pegging Steam Control Valve (PV-002D) is closed. The High Range LP Pegging
Steam Line will automatically be drained of condensate for 5 minutes using the High
Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range
LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at
least one (1) hour.
used to maintain the Deaerator Storage Tank pressure at 0.99 barg (2.00
bara) the High Range LP Pegging Steam Control Valve (PV-001D) is to
be maintained at 70% of the fully open position

Copyright 2005 04/02/05
For Startup on Solar Fuel (Oil) Operation:

(4.50 bara).
used to maintain the Deaerator Storage Tank pressure at 3.49 barg
(4.50 bara) the High Range LP Pegging Steam Control Valve (PV-
001D) is to be maintained at 70% of the fully open position
22. When a measurable HP steam flow is established (approximately 10% of full flow),
the HP steam section is “on line” and the HP Startup Vent Valve (HV-342) may be
closed. Close the bypass on the HP Main Steam Outlet Stop Valve (HV-001A) if
opened for warming the piping.
23. When a measurable IP steam flow is established (approximately 10% of full flow),
the IP steam section is “on line” and the IP Startup Vent Valve (HV-600) may be
closed.
24. The Condenser is available when the vacuum has been established. At that time,
the HRH to Condenser Bypass is ready to be engaged. The RH section is “on line”
and the RH Outlet Startup Vent Valve (FV-780) may be closed over a period of 2
minutes. Prior to the Condenser being available, the RH Outlet Vent Valve (FV-780)
will modulate open / closed in order to maintain a minimum pressure of 10.99 barg
(12.00 bara) at the HRH Outlet (PIT-780A and PIT-780B).
Note that the RH Outlet Startup Vent Valve may remain open up to but not

Copyright 2005 04/02/05
25. Once the LP Turbine is ready to receive steam, the LP Startup Vent Valve (FV-915)
may be closed.
Note that the LP Startup Vent Valve (FV-915) may remain open up to but not
26. The water level set points in the feedwater control system for the HP, IP, and LP
Drums and Deaerator Storage Tank will return to the normal operating water level
settings automatically when the respective system steam flow >10%.
Flowrates by Pressure Section (kg/s)
Normal Op. Setpoints Startup Setpoints
(Case 1)
Section 100% 10%
HP 71.19 7.12
HRH 81.57 8.16
IP 11.54 1.15
LP 8.94 0.89
DA 91.30 9.13

27. Prior to beginning the final temperature step increase of the GT while operating at
50% load, complete the following change-overs:
• Disengage the bypass of the Condensate Preheater by turning on the Preheater
Recirculation Pump (PMP-040) and opening the Recirculation Pump Discharge
Control Valve (TV-040) to 100% open.
To prevent thermal shock of the Preheater manifold, keep the Condensate
Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the
Condensate Preheater Feedwater Stop Valve (HV-002).
Set Feedwater Heater Recirculation Control in AUTO mode.
The amount of recirculation flow should be such that the temperature entering
the Condensate Preheater (TE-005A and TE-005B) is at or above the set point of
51.7°C. (Refer to Condensate Preheater Recirculation Operation section). A
minimum temperature differential of approximately 2.5°C must be maintained
between the saturation temperature in the Deaerator based on the operating
pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature
(TE-066A & B). This temperature differential is required in order to ensure
proper operation of the Deaerator.
• The Low Range LP Pegging Steam Control Valve (PV-002D) should be in AUTO
mode so as to be able to control the pegging steam flow to the Deaerator as the
total required pegging steam flow decreases.
As the temperature of the feedwater entering the Deaerator increases the total
amount of pegging steam required while maintaining the Deaerator Storage Tank
Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara) will decrease.
Modulate closed as required the IP Pegging Steam Control Valve (PV-003D) first
and then the High Range LP Pegging Steam Control Valve (PV-001D). Prior to
completely closing the High Range LP Pegging Steam Control Valve (PV-001D),
switch control of the LP pegging steam flow over to the Low Range Pegging
Steam Control Valve (PV-002D). The Low Range LP Pegging Steam Line will
Copyright 2005 04/02/05
automatically be drained of condensate for 5 minutes using the Low Range LP

Pegging Steam Drain Valve (HV-072D) prior to opening the Low Range LP
Pegging Steam Control Valve (PV-002D) if the line has been out of service for at
least one (1) hour.
28. Once the GT has reached Base Load, change the control setpoint for the Deaerator
Storage Tank Pressure (PIT-001D and PIT-002D) to 0.49 barg (1.50 bara).
29. Open the following continuous blowdown isolation valves:
a. HP Drum Continuous Blowdown Stop Valve (HV-181).
b. IP Drum Continuous Blowdown Stop Valve (HV-482).
c. LP Drum Continuous Blowdown Stop Valve (HV-827).
Blowdown flow should be controlled with the following valves:
a. HP Drum Continuous Blowdown Metering Valve (HV-182).
b. IP Drum Continuous Blowdown Metering Valve (HV-484).
c. LP Drum Continuous Blowdown Metering Valve (HV-829).
5.9 SECURING TO A WARM LAY-UP CONDITION
SECURING TO WARM LAY-UP CONDITION WITHIN 24 HOURS IMMEDIATELY

FOLLOWING THE GAS TURBINE SHUT DOWN.
This section describes the recommended procedure for securing the HRSG to a warm lay-up
condition. Proceed as follows:
1. Prevent the gas turbine exhaust flow to the HRSG by shutting down the gas turbine
or closing the Bypass Stack Diverter Damper to the HRSG.
2. Align all HRSG valves as shown under the column labeled “SECURE TO WARM” on
Table 1 through 6. In particular, ensure that the following valves are closed:
3. HP Feedwater Stop Valve (HV-102).
4. IP Feedwater Stop Valve (HV-400).
5. LP Feedwater Stop Valve (HV-800).
6. Condensate Preheater Stop Valve (HV-002).
7. Condensate Preheater Bypass Stop Valve (HV-003).
8. HP Main Steam Outlet Stop Valve (HV-001).
9. IP Main Steam Outlet Stop Valve (HV-604).
10. LP Main Steam Outlet Stop Valve (HV-919).
11. HP Drum Continuous Blowdown Stop Valve (HV-181).
12. IP Drum Continuous Blowdown Stop Valve (HV-482).
13. LP Drum Continuous Blowdown Stop Valve (HV-827).
14. IP Pegging Steam to DA Control Valve (PV-003D).
Copyright 2005 04/02/05
15. Low Range LP Pegging Steam to DA Control Valve (PV-002D).

16. High Range LP Pegging Steam to DA Control Valve (PV-001D).
17. When required, close the Stack Damper in order to minimize boiler heat loss as soon
as the Gas Turbine rotation has stopped.
18. When the HP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure
may be allowed to decrease to atmospheric pressure by opening the HP Saturated
Steam Outlet Vent Valves (V-280 and V-281) or a nitrogen blanket may be
maintained by opening the HP Nitrogen Stop Valve (V-263).
19. When the IP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure
may be allowed to decrease to atmospheric pressure by opening the IP Saturated
maintained by opening the IP Nitrogen Stop Valve (V-563).
20. When the LP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure
may be allowed to decrease to atmospheric pressure by opening the LP Saturated
maintained by opening the LP Nitrogen Stop Valve (V-888).
21. When the Deaerator pressure falls below 0.10 barg (1.11 bara), the storage tank
pressure may be allowed to decrease to atmospheric pressure by opening the
Deaerator FW Heater Vent Valves (V-016D and V-017D) or a nitrogen blanket may
be maintained by opening the Deaerator Storage Tank Nitrogen Stop Valve (V-
063D).
NOTE: Vent valves are provided with 13 mm (0.5 inch) orifice drilled into
the gate disk. Therefore, blanking plates shall be installed before nitrogen
blanketing of the deaerator and storage tank.
5.10 SECURING TO DRAIN (WITHOUT NITROGEN BLANKETING)
This section describes the recommended procedure for securing the HRSG without nitrogen
blanketing in order to drain the unit prior to performing maintenance. Proceed as follows:
1. Prevent any gas turbine exhaust flow to the HRSG by shutting down the gas turbine.
2. Align all HRSG valves as shown under the column labeled “SECURE TO DRAIN” on
Tables 1 through 6.
a. HP Feedwater Stop Valve (HV-102).
b. IP Feedwater Stop Valve (HV-400).
c. LP Feedwater Stop Valve (HV-800).
d. Condensate Preheater Stop Valve (HV-002).
e. Condensate Preheater Bypass Stop Valve (HV-003).
f. HP Main Steam Outlet Stop Valve (HV-001).
g. IP Main Steam Outlet Stop Valve (HV-604).
h. LP Main Steam Outlet Stop Valve (HV-919).
Copyright 2005 04/02/05
i. HP Drum Continuous Blowdown Stop Valve (HV-181).

j. IP Drum Continuous Blowdown Stop Valve (HV-482).
k. LP Drum Continuous Blowdown Stop Valve (HV-827).
l. IP Pegging Steam to DA Control Valve (PV-003D).
m. Low Range LP Pegging Steam to DA Control Valve (PV-002D).
n. High Range LP Pegging Steam to DA Control Valve (PV-001D).
3. When the associated drum pressure falls to 1.72 barg (2.74 bara), open the HP
Saturated Steam Outlet Vent Valves (V-280 and V-281), IP Saturated Steam Outlet
Vent Valves (V-580 and V-581) and the LP Saturated Steam Outlet Vent Valves (V-
906 and V-907). These main steam vent valves must be opened before the
associated drum pressure falls any lower to prevent a vacuum from developing that
may cause leakage of the drum manway gaskets.
4. When the Deaerator pressure falls to 0.10 barg (1.11 bara), open the Deaerator FW
Heater Vent Valves (V-016D and V-017D).
5. The HRSG can be drained when it is completely cooled (when vapor no longer
escapes from the vents).
6. Open the vent valves and drain valves one heat exchanger section at a time to avoid
overloading the drain discharge system downstream of the HRSG. Open the
Blowdown Stop Valves if the blowdown lines are to be drained.
5.11 CONTROLS AND INSTRUMENTATION
Controls
It is beyond the scope of this manual to discuss the design parameters and selection criteria of
control systems. Instead, we will review the steam generator dynamics involved in tuning these
systems and note problems we have found on actual operating units. When we discuss steam
generator control, we are actually referring to the drum level controls; all other controls are
supplied by others.
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level
throughout the operating range of the steam generator.
To get maximum benefit from a three-element system, feedwater flow should be proportional to
steam flow with reset action on drum level. This means that pounds of feedwater entering
should always equal pounds of steam leaving, with periodic small corrections made to correct
deviations from level set points. The best drum level control is achieved through mass flow
balance.
Instrumentation
Even the most sophisticated and well-tuned control systems do not take the place of the
judgment of an alert, motivated and trained operator. The only means that an operator has to
make his judgements is through adequate and calibrated instrumentation.

Copyright 2005 04/02/05
5.12 SAFETY VALVES
Safety valves serve to protect pressure vessels from overpressure. On superheater outlets they
serve the additional purpose of protecting the superheater from overheating in the event of a
sudden interruption in steam consumption.
The total relieving capacity of the safety valves on a boiler cannot be less than the design
steaming capacity. It is a Code requirement that one or more safety valves on the steam drum
be set at or below the design pressure of the unit. Any economizer which can be isolated from
the boiler must have its own safety valve. The discharge capacity of any superheater safety
valve or valves can be included in the total relieving capacity of the boiler, provided there is no
way to isolate the superheater. Valves are to be designed to operate without chattering and to
obtain full lift at no more than 3% above their set pressure. Valves are to close within 4% of set
pressure, but no less than 2% of set pressure.
The popping point tolerance shall not exceed:
2 psig for pressures up to 70 psig.
3% for pressures up to 300 psig.
10 psig for pressures up to 1000 psig.
1% for pressures over 1000 psig.
ALSTOM Power recommends that all safety valves be lifted to check popping pressure and
blowdown prior to annual maintenance outages. During these outages, valves that leaked or
had a tendency to simmer or chatter should be disassembled and repaired. During valve testing,
it is important to maintain drum level at or below normal water level to prevent water damage to
drum valve seats and to prevent high solids boiler water from being drawn into superheaters.
Any time a valve is disassembled, its seat should be touched up with a lap and 1000 grit-lapping
compound. If the seat is in poor shape, use a carborundum disc first, then progressively finer
grits.
The following are safety tips and helpful hints:
1. Never set safety valves by holding set pressure and lowering the popping pressure
setting with a wrench. This is extremely hazardous. Valve setting changes should be
made with the boiler pressure considerably lower than set point. After the wrench
adjustment is made the lifting gear should be replaced and boiler pressure should be
raised to the new popping point.
2. Ring locking pins can vibrate loose when a valve is relieving. The pins should always
be wired to each other except when one pin is removed to make a ring adjustment.
3. Entrained water will cause excessive blowdown on drum valves. Set drum valves
with the drum water level a few inches below normal water level, if possible.
4. A rule of thumb: Vent pipes should be 2 inches larger in diameter than the valve
discharge pipe.
5. The discharge pipe should extend no more than 14 inches into the vent pipe from the
bottom of the drip pan.
6. A safety valve seat can be damaged by debris and water, which enters the valve
body through the vent pipe. This debris is blown around when the valve lifts.
Covering the vent pipe with a plastic bag can eliminate the problem.

Copyright 2005 04/02/05
7. It is occasionally necessary to mount a vent pipe rigidly to the discharge elbow. This
should be done only when there is no alternative. Care should be taken that the vent
pipe is cut off square, not on the bias.
8. Do not exceed five pops on a valve. If more pops are required, allow valve to cool
before proceeding.
9. Do not make adjustments on first pop. Always evaluate the necessary adjustment
from two pops.
10. When popping a valve, always have the cap and drop lever assembly in place with a
rope affixed. If the valve begins to chatter, it can be manually popped before the
seating surfaces are damaged.
11. Observe the popping pressure on a suitable gauge mounted in the proximity of the
valve being tested. A second gauge, preferably a dead weight gauge, should be
used to validate the calibration of the observed gauge.
5.13 FW PREHEATER BYPASS OPERATION
When operating the HRSG Unit with Distillate Oil, the FW Preheater should be bypassed. To
bypass the FW Preheater, ensure you isolate the LP Feedwater Stop After Bypass Valve (YV-
D06). Ensure the FW Preheater Bypass Isolation Valves (ISV-D720A and ISV-D720B) are
open and set the FW Preheater Bypass Modulating Valve in manual (or auto).
5.14 EMERGENCY PROCEDURES
High Water Level
Abnormally high water levels should be avoided, as it may lead to carry-over and even priming.
In the event of a high water level, there will be a high drum level alarm. Proceed as follows:
1. Isolate the feedwater supply for the appropriate drum using the HP Feedwater
Control Valve (LV-100) and HP Feedwater Stop Valve (HV-102), IP Feedwater
Control Valve (LV-430) and IP Feedwater Stop Valve (HV-400), LP Feedwater
Control Valve (LV-801) and LP Feedwater Stop Valve (HV-800) and Condensate
Preheater Outlet Control Valve (LV-064), Condensate Preheater Feedwater Stop
Valve (HV-002) and Condensate Preheater Bypass Stop Valve (HV-003) as
required.
2. Close the Bypass Stack Diverter Damper to HRSG using Normal Closing Speed (60
seconds). Damper may be reopened once the alarm clears, the cause of the alarm
has been corrected and the GT is operating at or below 20% load. See Simple to
Combined Cycle Operation for details.
3. Blowdown the appropriate drum until the water level is at the normal level. Use the
HP Intermittent Blow-off Valve (HV-180), IP Intermittent Blow-off Valve (HV-480) and
LP Intermittent Blow-Off Valve (HV-825) as required. The Intermittent Blow-off
Valves may be used when the HRSG is operating at any pressure in order to reduce
the drum water level.

Copyright 2005 04/02/05
4. Isolate the steam outlet for the appropriate drum using the HP Main Steam Outlet
Stop Valve (HV-001), IP Main Steam Outlet Stop (HV-HV-604) and the LP Main
Steam Outlet Stop Valve (HV-919) as required. Open Superheater Drain Valves for
appropriate drum using HP Superheater Drains (HV-284, HV-282 and HV-280), IP
Superheater Drain (HV-580) and LP Superheater Drain (HV-948) as appropriate.
5. If the alarm has not cleared within 2 minutes and the Bypass Stack Diverter Damper
is not completely closed to HRSG, initiate trip of gas turbine.
6. Investigate the water conditions (alkalinity and solids).
Low Water Level
If the water level falls out of sight in the water gauge, due to failure of the feedwater supply or
neglect of the operator, appropriate action should be taken at once. The only exception is in the
case of momentary fluctuations that might occur with extraordinary changes in load. Any
decision to continue to operate, even if only for a short time at a reduced rating, would have to
be made by someone in authority who is thoroughly familiar with the circumstances that led to
the emergency and positively certain that the water level can be restored immediately without
damaging the boiler. In the absence of such a decision:
1. Close the Bypass Stack Diverter Damper to HRSG using Normal Closing Speed (60
seconds). If the alarm does not clear within 2 minutes, initiate trip of the gas turbine.
If the alarm is cleared within 2 minutes and if the cause of the alarm is identified and
corrected, the Bypass Stack Diverter Damper may be reopened once the GT is at or
below 20% load. See Simple to Combined Cycle Operation for details.
2. Isolate the steam outlet for the appropriate drum using the HP Main Steam Outlet
Stop Valve (HV-001), IP Main Steam Outlet Stop (HV-604) and the LP Main Steam
Outlet Stop Valve (HV-919) as required.
3. If the condition has not been stabilized and gas turbine trip has been initiated, allow
HRSG to cool so that it may be inspected for damage if required. After correcting
the cause, the unit may be restarted.
CAUTION: Do not attempt to add water until the steam generator has
cooled down sufficiently to where the drum metal temperatures are
within 56°C (100°F) of the feedwater temperature; otherwise, damage
may result due to relatively cool water coming in contact with heated
pressure parts.
Tube Failure
1. Immediately secure the gas turbine exhaust flow.

2. Secure unaffected sections of HRSG according to “Securing to Warm Lay-up
Condition” instructions.
3. Isolate and drain affected sections of HRSG according to “Securing to Drain”
instructions.

Copyright 2005 04/02/05
Loss of Feedwater
Supply
The loss of feedwater supply is a rare occurrence in a properly maintained steam plant.
However, loss of the feedwater supply can happen and it is to be treated as an extreme
emergency.
A steady persistent drop in the steam drum level indicates problems with the feed pump, feed
pump recirculation control, steam generator feedwater valve control or a tube leak. By quickly
comparing system pressures and flows with data taken at comparable loads during normal
operation, the operators should be able to identify the problem area.
If feedwater flow is increasing relative to steam flow and the drum water level is still falling, a
tube leak can be assumed. Secure the gas turbine exhaust flow and proceed with tube failure
emergency procedures (see Emergency Procedures – Tube Failure section for details).
For the HP Drum, an alarm will sound when the drum water goes to the low level. At the low
low HP Drum level the gas turbine exhaust flow should be secured.
If the problem is with the feed pump or controls, restrict steam generator steam flow to balance
the ability of the crippled feedwater system to maintain drum level.
If it is not possible to stabilize drum levels by reducing load, secure the gas turbine exhaust flow
and bottle up the steam generator, keeping all vents closed. When the feedwater system is
repaired, restart the unit as detailed under the procedure titled “Start-Up From A Warm
Condition”.
In any case, the first consideration must be the protection of the steam generator pressure parts
from operation with low water.
As is true of any emergency situation with a steam plant, events do not always follow an orderly
pattern. The procedures above may or may not fit the pattern for every circumstance. The
intent is to emphasize what should be done in order to protect the steam generator and bring
the plant back in operation as soon as possible.

Copyright 2005 04/02/05
Table 1 - Valve Alignment: High Pressure Section

START START NORMAL SECURE SECURE
VALVE TAG FROM FROM OPERA- TO TO
DESIGNATION VALVE DESCRIPTION COLD WARM TION WARM DRAIN
LV-100 HP Feedwater Control Valve Auto Auto Auto Auto Auto

V-105, V-109 HP Feedwater CV Isolation Valves Open Open Open Open Open
V-106, V-107 HP Feedwater CV Drain Valves Closed Closed Closed Closed Closed
V-108 HP Feedwater CV Manual Bypass Closed Closed Closed Closed Closed
Valve
V-133, V-134 HP Feedwater CV Bypass Drains Closed Closed Closed Closed Closed
HV-102 HP Feedwater Stop MOV Open Open Open Closed Closed
V-110, V-111, V-124, HP Feedwater Drain Valves Closed Closed Closed Closed Closed /
V-125 Open*
V-141, V-142, V-143, HP ECON 4 Vent Valves Closed Closed Closed Closed Closed /
V-144 Open*
V-140, V-145, V-146, HP ECON 3 & 4 Drain Valves Closed Closed Closed Closed Closed /
V-147 Open*
V-148, V-149 HP ECON 3 Vent Valves Closed Closed Closed Closed Closed /
Open*
V-150, V-151 HP ECON 2 & 3 Vent Valves Closed Closed Closed Closed Closed /
Open*
V-152, V-153 HP ECON 2 Vent Valves Closed Closed Closed Closed Closed /
Open*
V-154, V-155, V-156 HP ECON 1 & 2 Drain Valves Closed Closed Closed Closed Closed /
Open*
V-161, V-162, V-163, HP ECON 1 Vent Valves Closed Closed Closed Closed Closed /
V-164, V-165, V-166 Open*
V-157, V-158, V-159, HP ECON 1 Drain Valves Closed Closed Closed Closed Closed /
V-160 Open*
V-167, V-168 HP ECON Outlet Vent Valves Closed Closed Closed Closed Closed /
Open*
V-180 HP Evap Intermittent Blow-off Open Open Open Open Open
Metering Valve
HV-180 HP Evap Intermittent Blow-off MOV Closed Closed Closed Closed Closed
V-181, V-182 HP Evap Drain Valves Closed Closed Closed Closed Closed /
Open*
HV-181 HP Cont. Blowdown Stop MOV Closed Closed Open Closed Closed
HV-182 HP Cont. Blowdown Metering Open Open Open Open Open
Valve
V-280, V-281 HP Sat. Steam Vent Valves Closed Closed Closed Closed / Closed /
Open** Open**
V-284 HP Superheater 3 Drain Valve Open Open Open Open Open
HV-280 HP Superheater 3 Drain MOV Auto Auto Closed Closed Auto
V-285, V-286 HP Superheater 2 & 3 Vent Valves Closed Closed Closed Closed Closed

Copyright 2005 04/02/05

HV-300 HP Spraywater Power Block Valve Auto Auto Auto Off Off
V-324, V-325 HP Spraywater Strainer Drain Closed Closed Closed Closed Closed
Valves
V-311, V-312, V-326, HP Spraywater Drain Valves Closed Closed Closed Closed Closed /
V-327, V-328, V-329 Open*
TV-301 HP Spraywater Control Valve Auto Auto Auto Auto Auto
V-313, V-317 HP Spraywater Stop Valves Open Open Open Open Open
V-315, V-316 HP Spraywater CV Drain Valves Closed Closed Closed Closed Closed
V-314 HP Spraywater CV Manual Bypass Closed Closed Closed Closed Closed
Valve
HV-302 HP Spraywater CV Bypass AOV Closed Closed Closed Closed Closed
V-289, V-290 HP Desuperheater Vent Closed Closed Closed Closed Closed
V-354 HP Steam Outlet Startup Vent Open Open Open Open Open
Valve
HV-342 HP Steam Outlet Startup Vent Open Open Closed Closed Closed
MOV
V-351 HP Steam Outlet ERV Isolation Open Open Open Open Open
Valve
HV-340 HP Steam Outlet ERV (Self Auto Auto Auto Auto Auto
Contained
V-356 HP Steam Outlet NRV Open Open Open Open Open
V-357, V-358 HP Steam Outlet Tell Tale Drain Closed Closed Closed Closed Closed
Valves
HV-001A HP Steam Outlet Stop Valve Open Open Closed Closed Closed
Bypass MOV
HV-001 HP Steam Outlet Stop MOV Closed Closed Open Closed Closed
* Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when
vapor no longer escapes from the vents.).
** Open applies to after the drum pressure falls below 1.72 barg (2.74 bara).

Copyright 2005 04/02/05
Table 2 - Valve Alignment: Intermediate Pressure / RH Section

V-426 IP Feedwater Block Valve Open Open Open Open Open
HV-400 IP Feedwater Stop MOV Open Open Open Closed Closed
V-419, V-420 IP Feedwater Inlet Drain Valves Closed Closed Closed Closed Closed /
Open*
V433, V-434 IP Econ. Outlet Vent Valves Closed Closed Closed Closed Closed /
Open*
LV-430 IP Feedwater Control Valve Auto Auto Auto Auto Auto
V-435, V-439 IP Feedwater CV Isolation Valves Open Open Open Open Open
V-436, V-437 IP Feedwater CV Drain Valves Closed Closed Closed Closed Closed
V-438 IP Feedwater CV Manual Bypass Closed Closed Closed Closed Closed
Valve
V-480 IP Evap Intermittent Blow-off Open Open Open Open Open
Metering Valve
HV-480 IP Evap Intermittent Blow-off MOV Closed Closed Closed Closed Closed
V-481, V-482 IP Evap Drain Valves Closed Closed Closed Closed Closed /
Open*
HV-482 IP Evap Cont. Blowdown Stop MOV Closed Closed Open Closed Closed
HV-484 IP Evap Cont. Blowdown Metering Open Open Open Open Open
Valve
V-580, V-581 IP Saturated Steam Vent Valves Closed Closed Closed Closed / Closed /
Open** Open**
V-584 IP SH Drain Valve Open Open Open Open Open
HV-580 IP SH Drain MOV Auto Auto Closed Closed Auto
V-623 IP Pegging Steam to DA NRV Open Open Open Open Open
V-624 IP Pegging Steam to DA Stop Valve Open Open Open Open Open
V-639, V-640 IP Pegging Steam to DA Tell Tale Closed Closed Closed Closed Closed
Drain Valves
V-641, V-642 IP Pegging Steam to DA Vent Closed Closed Closed Closed Closed
Valves
V-604, V-605 IP Steam Outlet Drain Valves Closed Closed Closed Closed Closed
V-603 IP Steam Outlet Startup Vent Valve Open Open Open Open Open
HV-600 IP Steam Outlet Startup Vent MOV Open Open Closed Closed Closed
V-606 IP Steam Outlet ERV Isolation Open Open Open Open Open
Valve
HV-602 IP Steam Outlet ERV (Self Auto Auto Auto Auto Auto
Contained)
V-607 IP Steam Outlet NRV Valve Open Open Open Open Open
V-608, V-609 IP Steam Outlet Tell Tale Drain Closed Closed Closed Closed Closed
Valves
HV-604A IP Steam Outlet Stop Bypass MOV Open Open Closed Closed Closed

Copyright 2005 04/02/05
HV-604 IP Steam Outlet Stop MOV Open Open Open Closed Closed
V-637, V-638 IP Steam Outlet Vent Valves Closed Closed Closed Closed Closed
V-635, V-636 IP Steam Outlet Drain Valves Closed Closed Closed Closed Closed
PV-601 IP Steam Outlet Backpressure Auto Auto Auto Auto Auto
Control Valve
V-644 IP Steam Outlet Isolation Valve Open Open Open Open Open
V-760 RH 2 Drain Valve Open Open Open Open Open

HV-760 RH 2 Drain MOV Auto Auto Closed Closed Auto
HV-700 RH Spraywater Power Block Valve Auto Auto Auto Off Off
V-724, V-725 RH Spraywater Strainer Drain Closed Closed Closed Closed Closed
Valves
V-711, V-712, V-726, RH Spraywater Drain Valves Closed Closed Closed Closed Closed /
V-727 Open*
TV-701 RH Spraywater Control Valve Auto Auto Auto Auto Auto
V-713, V-717 RH Spraywater Stop Valves Open Open Open Open Open
V-715, V-716 RH Spraywater CV Drain Valves Closed Closed Closed Closed Closed
V-714 RH Spraywater CV Manual Bypass Closed Closed Closed Closed Closed
Valve
HV-702 RH Spraywater CV Bypass AOV Closed Closed Closed Closed Closed
V-766, V-767 RH Desuperheater Vent Valves Closed Closed Closed Closed Closed
V-765 RH 1 Drain Valve Open Open Open Open Open
HV-765 RH 1 Drain MOV Auto Auto Closed Closed Auto
V-783 RH Steam Outlet Startup Vent Open Open Open Open Open
Valve
FV-780 RH Steam Outlet Startup Vent AOV Auto Auto Auto Auto Auto
V-784 RH Steam Outlet ERV Isolation Open Open Open Open Open
Valve
HV-782 RH Steam Outlet ERV (Self Auto Auto Auto Auto Auto
Contained)

Copyright 2005 04/02/05
Table 3 - Valve Alignment: Low Pressure Section

V-816 LP Feedwater Block Valve Open Open Open Open Open
LV-801 LP Feedwater Control Valve Auto Auto Auto Auto Auto
V-816, V-820 LP Feedwater CV Isolation Valves Open Open Open Open Open
V-817, V-818 LP Feedwater CV Drain Valves Closed Closed Closed Closed Closed
V-819 LP Feedwater CV Manual Bypass Closed Closed Closed Closed Closed
V-903, V-904 LP Feedwater Inlet Drain Valves Closed Closed Closed Closed Closed /
Open*
V-901, V-902 LP Feedwater Inlet Vent Valves Closed Closed Closed Closed Closed /
Open*
HV-800 LP Feedwater Stop MOV Open Open Open Closed Closed
V-825 LP Evap Intermittent Blow-off Metering Open Open Open Open Open
Valve
HV-825 LP Evap Intermittent Blow-off MOV Closed Closed Closed Closed Closed
V-826, V-827 LP Evap Drain Valves Closed Closed Closed Closed Closed /
Open*
HV-827 LP Evap Cont. Blowdown Stop MOV Closed Closed Open Closed Closed
HV-829 LP Evap Cont. Blowdown Metering Open Open Open Open Open
Valve
V-906, V-907 LP Saturated Steam Vent Valves Closed Closed Closed Closed / Closed /
Open** Open**
V-918 LP Steam Outlet Startup Vent Valve Open Open Open Open Open
FV-915 LP Steam Outlet Startup Vent MOV Open Open Closed Closed Closed
V-919 LP Steam Outlet ERV Isolation Valve Open Open Open Open Open
HV-917 LP Steam Outlet ERV (Self Contained) Auto Auto Auto Auto Auto
V-920 LP Steam Outlet NRV Valve Open Open Open Open Open
V-921, V-922 LP Steam Outlet Tell Tale Drain Closed Closed Closed Closed Closed
Valves
HV-919A LP Steam Outlet Stop Bypass MOV Open Open Closed Closed Closed
HV-919 LP Steam Outlet Stop MOV Closed Closed Open Closed Closed
V-948, V-949 LP Steam Outlet Drain Valve Open Open Open Open Open
HV-948, HV-949 LP Steam Outlet Drain MOV Auto Auto Closed Closed Auto
*** Open applies to after the drum pressure falls below 1.03 barg.

Copyright 2005 04/02/05
Table 4 - Valve Alignment: Condensate Preheater Section

V-006, V-007, V-020, Condensate Preheater Inlet Drain Closed Closed Closed Closed Closed /
V-021 Valves Open***
HV-002 Condensate Preheater Inlet MOV Closed Closed Open / Closed Closed
Closed*
HV-003 Condensate Preheater Bypass MOV Open Open Closed / Closed Closed
Open**
V-026, V-027 Condensate Preheater Vent Valves Closed Closed Closed Closed Closed /
Open***
V-024, V-025 Condensate Preheater Drain Valves Closed Closed Closed Closed Closed /
Open***
V-029 Condensate Preheater Outlet Open Open Open Open Open
Isolation Valve
V-080, V-081 Condensate Preheater Outlet Vent Closed Closed Closed Closed Closed /
Valves Open***
V-082, V-083, V-086, Condensate Preheater Outlet Vent Closed Closed Closed Closed Closed /
V-087 Valves (For “B” Units Only) Open ***
V-084, V-085 Condensate Preheater Outlet Drain Closed Closed Closed Closed Closed /
Valves (For “B” Units Only) Open***
LV-064 Condensate Preheater Outlet Control Auto Auto Auto Auto Auto
Valve
V-075, V-079 Condensate Preheater Outlet CV Open Open Open Open Open
Isolation Valves
V-076, V-077 Condensate Preheater Outlet CV Closed Closed Closed Closed Closed
Drain Valves
V-078 Condensate Preheater Outlet CV Closed Closed Closed Closed Closed
Manual Bypass
V-049 Condensate Preheater Recirc. Pump Open Open Open Open Open
Suction Isolation Valve
V-047, V-048 Condensate Preheater Recirc. Pump Closed Closed Closed Closed Closed /
Suction Drain Valve Open***
Discharge Isolation Valve
TV-040 Condensate Preheater Recirc. Pump Auto Auto Auto Auto Auto
Control Valve
V-057, V-061 Condensate Preheater Recirc. Pump Open Open Open Open Open
CV Isolation Valves
V-058, V-059 Condensate Preheater Recirc. Pump Closed Closed Closed Closed Closed
CV Drain Valves
V-060 Condensate Preheater Recirc. Pump Closed Closed Closed Closed Closed
CV Manual Bypass
Min. Recirc. Stop Valve
* Closed applies to operation on Solar (Oil / High Sulfur) Fuel.
** Open applies to operation on Solar (Oil / High Sulfur) Fuel.
*** Open applies to after the drum pressure falls below 0.10 barg (1.11 bara)and HRSG is completely cooled (when
Copyright 2005 04/02/05
Table 5 - Valve Alignment: Deaerator System

V-001D LP Pegging Steam Stop Valve Open Open Open Open Open
V-012D, V-013D, V- Low Range LP Pegging Steam Open Open Open Open Open
071D Drain Valves
HV-072D Low Range LP Pegging Steam Closed Closed Closed Closed Closed /
Drain MOV Open**
PV-002D Low Range LP Pegging Steam Auto Auto Auto Auto Auto
Control Valve
V-003D High Range LP Pegging Steam Open Open Open Open Open
Drain Valve
HV-004D High Range LP Pegging Steam Closed Closed Closed Closed Closed /
Drain MOV Open**
PV-001D High Range LP Pegging Steam Open Open Open Open Open
Control Valve
V-007D, V-009D, V- IP Pegging Steam Drain Valves Open Open Open Open Open
010D
HV-008 IP Pegging Steam Drain MOV Closed Closed Closed Closed Closed /
Open**
PV-003D IP Pegging Steam Control Valve Auto Auto Auto Auto Auto
V-016D, V-017D Deaerator FW Heater Vent Valve Closed Closed Closed Closed / Closed /
Open* Open*
V-028D, V-029D, V- LP BFP Min. Recirc. Isolation Open Open Open Open Open
030D Valves
V-031D, V-032D, V- HP/IP BFP Min. Recirc. Isolation Open Open Open Open Open
033D Valves
V-034D LP BFP Suction Isolation Valve Open Open Open Open Open
V-056 HP/IP BFP Suction Isolation Valve Open Open Open Open Open
V-035D, V-036D Deaerator Storage Tank Drain Closed Closed Closed Closed Closed /
Valves Open**
* Open applies to after the drum pressure falls below 0.10 barg (1.11 bara).
** Open applies to after the storage tank pressure falls below 0.10 barg (1.11 bara) and HRSG is completely cooled
(when vapor no longer escapes from the vents.).

Copyright 2005 04/02/05
Table 6 - Valve Alignment: Blowdown Tank System & Gas Side

TV-001B Blowdown Tank Cooling Water Auto Auto Auto Auto Auto
Control Valve
V-014B, V-015B Blowdown Tank Cooling Water Open Open Open Open Open
Stop Valve
V-007B Blowdown Tank Cooling Water Closed Closed Closed Closed Closed
Control Valve Manual Bypass
V-006B Blowdown Tank Drain Valve Closed Closed Closed Closed Closed
DMP-001G Stack Damper Open Open Open Closed Open
Table 7 – HP Drum Level Setpoints

Drum Level Setpoints for 1829 mm (72 inch) ID HP Drum
Cold Start-up Setpoints Normal Operating Setpoints
[Pdrum < 1.72 barg (2.74 bara)]
Level Value Level Value
HHH +292 mm (+11.5”) HHH +292 mm (+11.5”)
HH +241 mm (+9.5”) HH +241 mm (+9.5”)
H +191 mm (+7.5”) H +191 mm (+7.5”)
NWL -686 mm (-27”) NWL +64 mm (+2.5”)
L -711 mm (-28”) L -38 mm (-1.5”)
LL -737 mm (-29”) LL -737 mm (-29”)
LLL -787 mm (-31”) LL -787 mm (-31”)
• Levels are referenced to drum centerline.
• Dimensions are in inches and millimeters.
• Drum level setpoints will be determined based on drum pressure. An HP Drum
Pressure (PIT-260 and PIT-261) < 1.72 barg (2.74 bara) will utilize Cold Startup
Setpoints. An HP Drum Pressure (PIT-260 and PIT-261) between 1.72 barg (2.74
bara) and 60.00 barg (61.01 bara) will utilize a linear function for determining the
setpoints. An HP Drum Pressure (PIT-260 and PIT-261) > 60.00 barg (61.01 bara)
will utilize Normal Operating Setpoints.
• Field tuning of startup setpoints is permissible.

Copyright 2005 04/02/05
Table 8 – IP Drum Level Setpoints

Drum Level Setpoints for 1372 mm (54 inch) ID IP Drum
HHH +229 mm (+9”) HHH +229 mm (+9”)
HH +178 mm (+7”) HH +178 mm (+7”)
H +127 mm (+5”) H +127 mm (+5”)
NWL -457 mm (-18”) NWL 0 mm (0”)
L -483 mm (-19”) L -102 mm (-4”)
LL -508 mm (-20”) LL -508 mm (-20”)
LLL -559 mm (-22”) LLL -559 mm (-22”)
• Drum level setpoints will be determined based on drum pressure. An IP Drum
Setpoints. An IP Drum Pressure (PIT-560 and PIT-561) between 1.72 barg (2.74
bara) and 14.00 barg (15.01 bara) will utilize a linear function for determining the
setpoints. An IP Drum Pressure (PIT-560 and PIT-561) > 14.00 barg (15.01 bara)
will utilize Normal Operating Setpoints.
Table 9 – LP Drum Level Setpoints

Drum Level Setpoints for 1524 mm (60 inch) ID LP Drum
HHH +229 mm (+9”) HHH +229 mm (+9”)
HH +178 mm (+7”) HH +178 mm (+7”)
H +127 mm (+5”) H +127 mm (+5 ”)
NWL -533 mm (-21”) NWL 0 mm (0“)
L -559 mm (-22”) L -102 mm (-4”)
LL -584 mm (-23”) LL -584 mm (-23”)
LLL -635 mm (-25”) LLL -635 mm (-25”)
• Drum level setpoints will be determined based on drum pressure. An LP Drum
Setpoints. An LP Drum Pressure (PIT-890 and PIT-891) between 1.72 barg
(2.74 bara) and 3.50 barg (4.51 bara) will utilize a linear function for determining
the setpoints. An LP Drum Pressure (PIT-890 and PIT-891) > 3.50 barg (4.51
bara) will utilize Normal Operating Setpoints.

Copyright 2005 04/02/05
Table 10 – Deaerator Storage Tank Level Setpoints

Drum Level Setpoints for 3658 mm (144”) OD DA Storage Tank
HHH +1372 mm (+54”) HHH +1372 mm (+54”)
HH + 1295 mm (+51”) HH +1295 mm (+51”)
H +1219 mm (+48”) H +1219 mm (+48”)
NWL +566 mm (+22.3”) NWL +566 mm (+22.3”)
L -1524 mm (-60”) L -1524 mm (-60”)
LL -1600 mm (-63”) LL -1600 mm (-63”)
LLL -1676 mm (-66”) LLL -1676 mm (-66”)

Copyright 2005 04/02/05
REVISION LOG
Rev. Rev. By Checked Change Remarks
No. Date By Code
00 6/08/04 ALBrown FJS/VQT Initial Issue
01 02/07/05 ALBrown RGK C2 Revised per the latest changes to Item 19.11-
04
02 05/16/05 ALBrown RGK C1/C2 Revised based on Customer comments and
latest changes to Item 19.11-05.

Copyright 2005 04/02/05
SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY

LEARNING OBJECTIVES
• List the criteria used in determining proper boiler feedwater treatment and boiler chemistry
with respect to feedwater quality, treatment, water conditioning and steam purity.
TABLE OF CONTENTS
TITLE PAGE NO.
INTRODUCTION ................................................................................................................................6-3
STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS ..........6-4
1. Demineralized Water (at Demineralizer Water Plant Outlet) .................................................6-4
2. Condensate (at Condensate Pump Discharge) ......................................................................6-4
3. Feedwater (at Boiler Inlet) ........................................................................................................6-5
4. Boiler Water (HP, IP and LP) ....................................................................................................6-5
5. Live Steam and Reheat Steam (at Boiler Outlet)....................................................................6-6
6. General remarks........................................................................................................................6-6
APPENDIX I........................................................................................................................................6-7
Feedwater Quality and Steam Purity...........................................................................................6-7
Boilerwater Quality .......................................................................................................................6-8
Figure 1. Steam cation conductivity at cold start .....................................................................6-9
Figure 2. Phosphate treatment zones:.....................................................................................6-10
Criteria for Maintaining Boiler Water Conditions.....................................................................6-10
APPENDIX II.....................................................................................................................................6-11
Flow Accelerated Corrosion (FAC) ...........................................................................................6-11
APPENDIX III....................................................................................................................................6-14
Superheated Steam Purity Requirements For Normal Operation and Transients................6-14

Copyright 2005 04/02/05
THIS PAGE INTENTIONALLY LEFT BLANK

Copyright 2005 04/02/05
1. INTRODUCTION
The main objectives of water chemistry control are to insure the
long term integrity of the materials of construction and the
successful operation of the boiler-turbine power cycle. The
particular types of chemical treatment may very depending on
many factors such as the variety of materials, operating
conditions, system design, etc.
The treatment of the feedwater and boiler water is beyond the

control of this company. This company does not assume the
responsibility for water treatment and control. This is in
accordance with practices established by the American Boiler and
Affiliated Industries Standards Committee. The company does
however, provide water chemistry guidelines that reflect good
industry practices.
These guidelines are generally in accordance with published

guidelines from EPRI, VGB, ASME, as well as ABMA (American
Boiler Manufacturers Association). One notable exception is that
the feedwater and boilerwater qualities reflect the steam purity
requirements specified by the steam turbine and gas turbine (if
steam or water injected) supplier as opposed to those provided in
the ABMA guidelines.
Feedwater chemistry control is based on the following general

considerations:
a. Ammonia is used to control pH.

b. An oxygen scavenger is not needed if the oxygen
concentration is below 10 ppb. If the use of an oxygen
scavenger becomes necessary, hydrazine is preferable if
allowed by local safety regulations.
c. To minimize the risk of flow assisted corrosion in the low-
pressure systems (see Appendix II), the pH range has a
relatively high limit and the use of organic treatment
chemicals is not recommended.
Boiler water chemistry control is based on the following

considerations:
a. General and specific corrosion protection of the pressure parts

surfaces in the event of contamination ingress.
b. Achieving the required steam purity.
There are several accepted methods for controlling boiler water

chemistry. The majority of drum type boilers, however, still use
some form of phosphate treatment (see appendix I). The
particular phosphate treatment (phosphate concentration and
corresponding pH) should be selected based on the following
main cycle considerations:

Copyright 2005 04/02/05
1. Condenser cooling water chemistry

2. Presence of condensate polishing system
3. Phosphate hideout history or potential
4. Sodium limit in the steam
It is understood that these are general guidelines and may need to

be modified to meet plant specific requirements. Additional
operational information, highlights, and criteria for selecting
particular chemical controls are provided in Appendix I and III. A
brief discussion on flow accelerated corrosion (FAC) is presented
in Appendix II.
2. STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS

(Water Chemistry Requirements for Normal Operation)
A. Demineralized Water
(at Demineralizer Water Plant Outlet)
Parameter Unit N
Specific conductivity µS/cm < 0.20

Silica as SiO2 ppb < 20
Sodium + Potassium as Na+K ppb < 10
Iron as Fe ppb < 20
Copper as Cu ppb < 3
TOC ppb < 300
B. Condensate
(at Condensate Pump Discharge)
Parameter Unit N N
copper alloy stainless steel or
tubed titanium tubed
condenser condenser
Specific conductivity µS/cm 2-6 3 - 11
Conductivity after cation exch. µS/cm < 0.20 < 0.20
pH-value - 8.8 - 9.3 9.0 - 9.6
Silica as SiO2 ppb < 20 < 20
Iron as Fe ppb < 20 < 20
Copper as Cu ppb < 3 < 3

Copyright 2005 04/02/05
C. Feedwater (at Boiler Inlet)*
Parameter Unit N N
condenser condenser
Conductivity after cation exch.** µS/cm < 0.20 < 0.20
pH-value - 8.8 - 9.3 9.0 - 9.6
Oxygen ppb < 10 < 10
* Normal feedwater quality should be achieved after 30% unit load.

* * For cation conductivity transient conditions, see criteria discussion.
D. Boiler Water (HP, IP and LP)

The tables below give the prime choice for HRSG drum boiler water
treatment. In deviation to this specification, the following standards
can also be adopted:
- VGB guidelines R450L / 1988
- EPRI guidelines TR110051
- specifications of boiler suppliers approved by Alstom
Note: These guidelines do not apply to the Low Pressure (LP)
drum if used as a feedwater tank. In such a case, the feedwater
guidelines are applicable to the LP boilerwater.
Parameter Unit N
Specific conductivity µS/cm < 40 *

pH 9.1 - 9.6
Phosphate as PO4 ppm 2 – 6**
Silica as SiO2 ppm ***
* estimated value, must be compatible with steam purity

** low phosphate concentration range applicable for all
pressures
*** see Table below
Drum pressure (bar) Carry-Over (%) SiO2 (ppm)

≤ 60 ≤ 0.1 ≤ 7.5
70 ≤ 0.1 ≤ 4.8
80 ≤ 0.1 ≤ 3.4
90 ≤ 0.1 ≤ 2.5
100 ≤ 0.1 ≤ 2.0
110 ≤ 0.1 ≤ 1.6
120 ≤ 0.1 ≤1.2
130 ≤ 0.2 ≤ 0.9
140 ≤ 0.2 ≤ 0.6
150 ≤ 0.2 ≤ 0.4
Boiler design criteria:
- mechanical carry-over see Table above.
- blowdown intermittent up to 5%, continuous 0.5...1%

Copyright 2005 04/02/05
E. Live Steam and Reheat Steam (at Boiler Outlet)
Parameter Unit N N
condenser condenser
Conductivity after cation exch. µS/cm < 0.20 < 0.20
pH-value - 8.8 - 9.3 9.0 - 9.6
Sodium + Potassium as Na+K ppb <10 <10
F. General Remarks
All conductivity’s and pH are referred to 77°F (25°C). Possible

contributions from carbon dioxide may be excluded.
Operation is desirable at the lowest achievable impurity levels, with

the shortest and least frequent excursions.
The specification is related to the following conditions:

• Make-up water demand is < 1 % under normal conditions, up to
5 % maximum and intermittent.
• Feedwater pH conditioning shall be done with ammonia.
Oxygen scavengers such as hydrazine are not required (if
copper alloys present in the condensate system, the use of
hydrazine can be evaluated).
• Organic based treatment chemicals are not recommended
and should not be required in a combined cycle power plant
generating electricity in which there is no process steam
exported from the cycle.
Note: This is a general specification valid for the plant type

mentioned only. The criteria should be reviewed for a specific
application and at commissioning.
N Normal value. Values are consistent with long-term system

reliability. A safety margin has been provided to avoid
concentration of contaminants at surfaces.

Copyright 2005 04/02/05
APPENDIX I
A. Feedwater Quality and Steam Purity.
Dissolved Solids and Oxides. The guidelines address the

influence of both dissolved and suspended (i.e. oxides) solids.
Since the feedwater is used for desuperheating (steam
temperature control), its level of dissolved solids must be limited in
order to prevent fouling of steam touched surfaces as well as
achieve steam purity requirements. It should also be recognized
that metallic oxides transported to the boiler (or superheater /
reheater/turbine) by feedwater can foul these surfaces such that
damage and/or efficiency losses may occur.
Oxygen. It is indicated in the feedwater guidelines that the oxygen

concentration should be limited to 10 ppb. At the same time, the
use of oxygen scavengers such as hydrazine or hydrazine
substitutes have been omitted. This is based on the experience
from plants on Oxygenated Treatment (OT) where less reducing
conditions in low cation conductivity waters (less than 0.2 µS/cm)
help to form a more adherent / less soluble oxide film. This further
minimizes the potential for flow assisted corrosion (FAC) as
discussed in a later section.
Cation Conductivity. Cation conductivity values do not include the

influence of carbon dioxide. During normal operating conditions,
levels of 0.06-0.2 µS/cm can be achieved. Higher values are
observed during startup. Carbon dioxide, having entered the
system with air during shutdown, is dissolved in the water. It
requires some time until it is purged from the system. The removal
rate depends on the efficiency of the deaeration devices
(deaerator, condenser), as well as on cycle water pH. At cold
start, normal specification values are usually obtained within a few
hours for base loaded plants. Cyclic units with frequent cold starts
require a significant proportion of the operating time to reach
normal values. Therefore, the question is whether it is worthwhile
to extend heat-up and bypass operation to achieve a low cation
conductivity when solely influenced by carbon dioxide.
We have investigated startup cation conductivity in several plants

with an ion-chromatograph. One example is given in Figure 1. It is
seen that cation conductivity started well above 1µS/cm, but with
exclusion of carbon dioxide, it was never larger than 0.3 µS/cm
when the turbine was on line.
Such analytical techniques are normally not available in a power

plant. Even if the plant would have such equipment installed, it is
doubtful if it could be brought to full operating conditions by the
beginning of a cold start. The same applies to degassed cation
conductivity measurements. We therefore looked at substitute
parameters for evaluating steam chemistry.

Copyright 2005 04/02/05
The boiler water is a good indicator for the ingress of any

impurities, and its relation to steam chemistry is fairly well
understood. We have therefore formulated our requirement for
steam cation conductivity at startup as follows: "The steam turbine
can be kept in operation with boiler water purity within the
specification and the conductivity of HP steam showing a large
decrease in conductivity within one hour from the beginning of
turbine operation."
B. Boilerwater Quality
The boilerwater quality and respective treatment is designed to

produce steam with a sodium content not to exceed 10 ppb.
Therefore, a low level sodium phosphate treatment has been
selected. Figure 2 is a plot of phosphate vs. pH. This type of
strong alkaline treatment provides good buffering capabilities in
the event of impurity ingress. In those plants where phosphate
treatment can be used in the LP boilers, it will also prevent the risk
of Flow Accelerated Corrosion (FAC).
The listed phosphate range is 2 to 6 ppm. This is limited by the

sodium steam purity requirements and the steam drum
mechanical or moisture carryover performance. It should be
realized that the American Boiler Manufacturers Association
(ABMA) guidelines allow a higher dissolved solids level (or sodium
level) in the boilerwater. Consequently, for these high operating
pressure ranges, the resulting sodium level in the steam will be
higher than that allowed by turbine suppliers. Therefore, the
turbine steam purity requirements as specified by the turbine
suppliers’ control the level of phosphates and other dissolved
solids in the boilerwater.
All Volatile Treatment (AVT) and Equilibrium Phosphate

Treatment (EPT) can be applied in specific cases should
phosphate hideout occur. Each boiler is normally controlled and
treated independently although the guidelines list the same level
of treatment chemicals and conductivity. With demineralized
feedwater, there really is no need to allow higher dissolved solids
in lower pressure boilers just because it can handle it without
adversely affecting steam purity.
The use of Sodium Hydroxide is considered to be risky for low-

staffed power plants, as it requires much more attention and
control to be safely applied.
In a typical combined cycle, the condensate or feedwater is

relatively free of iron oxide during stable operation. Therefore,
there is no need to use organic dispersants in the boilerwater.
These organic substances can decompose to carbon dioxide as
well as produce organic acids. These acids can then circulate
throughout the cycle. As a consequence, they could destabilize (if
only treated with ammonia) the magnetite layer on the LP boiler
Copyright 2005 04/02/05
surfaces which can increase the potential for flow accelerated

corrosion.
The table titled “Criteria for Maintaining Boilerwater Conditions”

provides some guidelines in the event of contamination ingress as
measured by cation conductivity.
Figure 1. Steam cation conductivity at cold start
Stea m HP-boiler 2
2 200
1.8 180
1.6 160
1.4 140
Conductivity (microS/cm)
measured
calculated all anions
1.2 120
calculated anions without CO2
MW
MW
1 100
0.8 80
0.6 60
0.4 40
0.2 20
0 0
04:15 05:15 06:15 07:15 08:15 09:15 10:15 11:15 12:15
Tim e

Copyright 2005 04/02/05
Figure 2. Phosphate treatment zones:
A – Coordinated phosphate-pH control with good buffering capabilities. B – Congruent

phosphate-pH control used to buffer caustic contaminants. C – Phosphate-Caustic control used
to buffer acidic contaminants. D – Equilibrium Phosphate control used where phosphate hideout
might otherwise occur/buffering capacity is however limited.
Criteria for Maintaining Boiler Water Conditions

Boiler Water Chemistry Control
Feedwater
Operational Limits
Conditions Phosphate Volatile Alternatives
Cation TDS <15 ppm TDS <2 ppm See Figure 2 None.
Conductivity pH* 9.1-9.6 pH 8.6-9.0
<0.2 µS/cm PO4 2-6 ppm
Cation TDS <15 ppm Not Suitable See Figure 2 Monitor steam purity. Increase
Conductivity pH 9.1-9.6 blowdown if required.
0.2-0.5 µS/cm PO4 2-6 ppm
Cation TDS < 25ppm Not Suitable See Figure 2 Limited operation. Refer to turbine
Conductivity PO4 2-10 steam purity guidelines for
> 0.5 µS/cm pH 9.1-10.1 abnormal conditions. Load will
need to be reduced as well as the
*Boiler water pH under use of desuperheating spray water.
phosphate control If feedwater cation conductivity
should be higher (by a increases above 1.0 µS/cm,
minimum of 0.2 units) prepare for orderly shutdown.
than the feedwater pH

Copyright 2005 04/02/05
APPENDIX II
A. Flow Accelerated Corrosion (FAC)
Major parameters, which influence FAC, are: pH, turbulence (flow

geometry and velocity), steam moisture in two-phase flow,
temperature, oxygen concentration, and material composition.
In the steam/water system, FAC is mainly observed in the

temperature range between 175-450°F (80-230°C), with a
maximum in the temperature range around 300-350°F (150-
180°C). Regions of concern are:
• Economizer tubes at HP and IP inlet headers

• LP-evaporator surfaces at bends
• LP-drum internals
• LP horizontal evaporative tube bends
To date, economizer, low pressure evaporative tubes (at bends),

and drum internals have experienced FAC in several heat
recovery steam generators in combined and co-generation cycle
plants. Economizer inlet tubes have experienced FAC due to low
pH conditions (in 3 plants, steam purity requirements did not allow
the use of feedwater pH control chemicals, thus the pH was in the
range of 6.5 to 7). Evaporative tubes and other LP components
such as drum internals with few exceptions have normally not
experienced this type of attack with either AVT treatment (pH in
the range of 9.2 –9.6) and certainly not with strong alkaline
chemical additives (such as phosphates). The exceptions (3
cases) involved FAC of drum internals in LP boilers where an
organic water chemistry program (organic dispersants, organic
amines, and organic oxygen scavengers) was used. In summary,
a fluid environment needs to be provided that can promote oxide
stability and at the same time meet plant requirements. In other
words, high feedwater pH controlled with ammonia and no oxygen
scavengers is recommended as long as the normal oxygen
content is less than 10 ppb (the need to use organic amines for
feedwater and condensate pH control in co-generation facilities
should be evaluated for each specific site).
Flow assisted corrosion of carbon steel is defined as the

acceleration or increase in the rate of corrosion caused by the
relative movement between a corrosive fluid (either single phase-
water or two phases-water and steam mixture) and the metal
surface. The main influence of fluid velocity and/or turbulence is
the localized removal of protective surface films (magnetite) which
then leads to accelerated corrosion of the base metal. The
dissolution of the magnetite film is enhanced by the mass
transport of soluble iron species (Fe II) away from the surface. If
the rate of mass transfer of these species to the bulk of the fluid is

Copyright 2005 04/02/05
accelerated by flow/turbulence, it will increase metal loss as iron

oxidizes to replace the dissolved film.
The 1988 American Power Conference paper by Henzel, et al

"Erosion Corrosion in Power Plants under Single - and Two -
Phase Flow Conditions - Updated Experience and Proven
Counteractions" provides a useful summary of some of the
research on FAC. Major parameters which influence erosion
corrosion or FAC are 1) velocity, 2) temperature, 3) pH, and 4)-
oxygen concentration.
Velocity: The effect of velocity or turbulence is to increase the

mass transfer of chemical species to and away from the metal
surface. This is not a case of "mechanical" abrasion or erosion.
Normally, the erosion corrosion studies cover high velocity ranges
compared to what we might expect for mean velocity in boiler
tubes or feed pipes, however, as we know from field experiences,
even at "normal velocity", erosion corrosion can occur depending
on the severity of the fluid properties. Under these conditions,
FAC problems typically occur in turbulent areas (tubes in inlet
headers, bends, tees, valves, etc.) where the local velocity vectors
may be much higher than the mean.
Temperature: The effect of temperature on metal loss parallels

the effect of temperature on solubility of iron oxide (magnetite) in
water. At low temperatures, the oxide that is formed is iron
hydroxide; this shifts to magnetite at high temperatures. These
two materials have different solubility characteristics, accounting
for a temperature peak around 300 - 350 F (150-177C). Minimum
and maximum temperature limits have been reported for the most
part in the range of 170F (77C) and 450F (232C), respectively.
Oxygen: Oxygen would normally be thought to cause additional

corrosion and in the presence of dissolved solids, it does increase
corrosion. In an environment of high purity water, oxygen acts to
stabilize the protective coating and actually reduces the rate of
metal loss. This is the same principle being exploited for
Oxygenated Treatment in once-through units.
pH: The pH and the oxidation–reduction potential (ORP) of the

fluid in a typical system are the more influential of these
parameters since it directly affects the solubility of iron
oxide/hydroxide. Either of these conditions such as low pH or a
high negative ORP (reducing conditions) can cause this corrosion.
Maintaining the pH as high as practical will minimize the
dissolution of iron oxide. When the pH is reduced below 8.5, the
potential for FAC is increased substantially. The maximum metal
loss occurs from pH 7 and below into the acidic range. Although
ORP is not usually a standard measurement, chemistry conditions
that promote a reduced environment must be avoided. This topic
is discussed in greater detail in a following section on iron oxide
solubility.
Copyright 2005 04/02/05
Iron Oxide Solubility
Iron oxide or magnetite dissolution is typically represented by the

Sweeton and Baes equilibrium reaction:
1/3Fe3O4 + (2-b)H+ + 1/3H2 = Fe(OH)b (2-b)+ + (4/3-b)H2O
Ferrous hydroxide on the right side of the equation is the soluble

product. As indicated by this equation, the dissolution of
magnetite is influenced by the oxidation-reduction potential (ORP)
of the solution as represented by hydrogen (H2). It is also
influenced by the pH as represented by the hydrogen ion.
Therefore, the dissolution increases as the ORP becomes more
reducing (negative potential) and the pH decreases.
The reaction is also a diffusion-gradient driven process, which

involves the mass transfer of the ferrous ions from the oxide layer
to the bulk fluid. Therefore, the dissolution rate is dependent on
the local flow conditions. Turbulent flow increases the dissolution
rate. Areas of turbulence in HRSG components which have been
known to experience FAC are tube bends/elbows, inlet header
tubes (simulates a “T” connection) and steam drum
perforated/centrifugal separators.
Other chemical substances such as organic compounds can affect

the solubility of iron oxide. For example, organic contaminants
can thermally degrade at higher temperatures to form compounds
such as acetates or acetic acid. These can affect the solubility of
magnetite and at the same time form a soluble iron acetate
compound. Ammonia, which is used for feedwater pH control, has
a lower dissociation rate at higher temperatures so that the local
high temperature pH can be substantially lower than measured at
ambient temperature. This is normal behavior and taken into
account in cycle water chemistry. However, organic substances
could enter the cycle, become acidic at higher temperatures and
significantly affect the pH even with ammonia present.
Ammonia also volatilizes at higher temperatures. This will also

have a lowering effect on pH. Unlike ammonia, strong alkaline
substances such as trisodium phosphate used in the boilerwater
provide a high pH unaffected by temperature and can form
stable/non-volatile compounds. The potential for FAC in boiler or
evaporator tubes is negligible if the boilerwater is properly treated
with phosphate chemistry.

Copyright 2005 04/02/05
APPENDIX III
A. Superheated Steam Purity Requirements For Normal Operation and Transients
Note: This table is similar to Table 5 from the guidelines with the
addition of transient values which could also be used as a guide
during start-up operations.
Type of
Parameter Unit N A1 A2 S
analysis
Cation
µS/cm ≤ 0.2 0.2-0.5 0.5-1 ≥1 C
Conductivity1
Sodium (Na) ppb ≤ 10 10-20 20-40 ≥ 40 C orM2
Silica (SiO2) ppb ≤ 20 > 203 - (> 100) C or M2
Iron (Fe) ppb ≤ 20 (> 100) M
pH - 9.0-9.64 M5
(C = online monitoring, M = grab sample)
1) = Possible contributions from carbon dioxide may be excluded

2) = Preferably online
3) = Time permitted above 20 ppb SiO2: [hours]x[ppb]<105
4) = Preferably in the high range (9.4-9.6) in all ferrous systems
5) = Condensate pH may be used as indication of steam pH
N Normal value.
A1 Action Level 1. Potential for the accumulation of contaminants
and corrosion attack. Return to normal values within one week.
Maximum exposure is 336 cumulative hours per year, excluding
start up conditions.
A2 Action Level 2. Accumulation of impurities and corrosion
attack will occur. Return to normal levels within 24 hours.
Maximum exposure is 24 hours per year, excluding start up
conditions.
S Immediate shutdown. Immediate shutdown of the concerned
system is required to avoid damage.

Copyright 2005 04/02/05
Project: NUBARIA POWER STATION I & II APPENDIX
SECTION 7: INSPECTION and MAINTENANCE
Identify areas to inspect, possible inspection findings, and approaches for repair to major
pressure parts.
7.2 HRSG INSPECTION RECOMMENDATIONS
HRSG General Inspections should be carried out approximately once every twelve months.
These inspections should be coordinated with the scheduled plant outages of other major
combined cycle plant equipment and inspection requirements of the Authorized Inspector.
In addition, detailed Inspections should be carried out every 5 - 10 years depending on plant
operating history. This detailed inspection is primarily a visual inspection of all accessible
pressure parts. The visual inspection will identify any areas of concern that require subsequent
Non-Destructive Examination (NDE).
Descriptions of the General Inspections and Detailed Pressure Part Inspections follow.
General Inspection (Annual)
Inlet Duct and Boiler Casing
The following items are noted during the inspection.
• External Casing is inspected externally to identify any areas of significant overheating or

cracking.
• Internal Liners are inspected for severe warpage, excessive loss of stud/washer
attachments, liner cracking and loss of insulation.
• Gas Baffles are inspected for mechanical integrity.
• Flow Straighteners are inspected for overall mechanical and weld integrity.
• Duct Burners are inspected for mechanical/weld integrity, burner component overheating,
fouling and wear. Detailed inspection of burner elements, ignitors and scanners should be
made pursuant to manufacturer’s recommendations.
• Expansion Joints are inspected internally and externally.
Pressure Parts
All readily accessible pressure part components are visually inspected. Tubing within the gas
path is inspected for severe or progressive bowing, fin/tube weld integrity and evidence of
fouling, deposits or corrosion. Particular attention to the cold end sections is recommended.
Internal inspection of the drums and deaerator should be carried out. All headers and
connecting piping within the upper and lower vestibules should be visually inspected. All
external piping and valves should be inspected noting hanger condition and valve condition. All
pressure part casing penetrations should be inspected for evidence of cracking.

Copyright 2005 04/02/05
Stack
External and internal inspection of the stack should note mechanical integrity and evidence of
internal corrosion. Stack Dampers should be inspected to verify full open and full closed
capability and evidence of vibration and wear. Stack silencers should be inspected for
mechanical integrity, warpage and integrity of fiber packing.
SCR and CO Catalyst (If Applicable)
SCR and CO Catalyst should be inspected for mechanical integrity of supports,

erosion/corrosion of the catalyst elements and evidence of fouling or deposits within the catalyst
elements. Ammonia injection grids should be inspected for integrity of the mechanical supports
and condition of the injection nozzles. The ammonia supply system should be inspected
pursuant to the manufacturer recommendations.
Detailed Inspection (Every 5 - 10 Years)
Visual Inspection
This inspection usually includes the following:

• Steam Drums and Steam/Water Separator
• Upper and lower evaporator headers adjacent to access areas
• Upper and lower economizer headers adjacent to access areas
• Upper and lower superheater and reheater headers adjacent to access areas
• Downcomers, risers, connecting lines
• Superheat and reheat piping
• Feedwater piping
• Boiler water circulating pumps
• RH and SH desuperheaters
• Deaerator
• Orifices
• Strainers
This visual inspection is a more detailed inspection that that required annually. This may require
removal of insulation and lagging in order to access drum and external piping.

Copyright 2005 04/02/05
The following is noted during the inspection:

• The external surfaces, internal surfaces and associated equipment of all drums or
steam/water separator should be visually examined for indications of cracks, erosion,
corrosion, loose or broken hangers/supports, loose or missing internals that might be
indicative of a variety of failure mechanisms and their condition documented.
• Condition of full penetration welds and their heat affected zones, (including longitudinal
seams for those headers fabricated from plate, girth welds, welds at tees or formed
openings and end closures).
• Condition of selected socket welds and their heat affected zones (including connecting
pipes, vent and drain piping).
• Selected bore-holes.
• Machined corners of manway seating surfaces.

• The steam drum liner or baffling should be visually examined, preferably by means of wet
test, for indications of cracks.
• The circulating pumps, suction and discharge valves should be checked for fatigue
cracking. One of the pumps and one of the suction valves should be internally inspected.
• The external surfaces of a header are visually examined for indications of cracks, corrosion,
erosion, swelling, exfoliation, discoloration, bowing, loose or broken hangers/supports that
might be indicative of a variety of failure mechanisms and their condition documented.
• The internal surfaces of a header and bore-holes of terminal tubes may be examined
visually for indications of cracks and for abnormalities such as excessive deposits or
corrosion.
• Desuperheater liners should be inspected for erosion and cracking utilizing a standard
boroscope.
Nondestructive Examination (NDE)

Following Visual Inspection additional NDE tests should be carried out in any areas of concern.
The following techniques may be used.
• Radiograph
• Weld Seam Etching
• Diameter and Circumference Measurements
• Borehole Examination

Copyright 2005 04/02/05
One examination routinely performed during a header condition assessment is the examination
of header bore-holes. This examination detects the presence of borehole cracking through the
use of an oxide cleaning method, fluorescent dye-penetrant examination and visual/dimensional
inspection.
• Magnetic Particle Examination

Magnetic particle examination or testing (MT) and/or wet fluorescent magnetic particle
examination (WFMT) should be used at selective locations to determine the existence of
mIcrocracks that may not be apparent. Surface discontinuities and shallow subsurface
discontinuities can be detected by using this method. Check circumferential seams and a
number of socket welds and their heat affected zones (including supply tubes, terminal tubes,
vent and drain nozzles).
• Liquid-Penetrant Examination
Liquid-penetrant examination or testing (PT) is a highly sensitive non-destructive method for
detecting discontinuities (flaws) such as cracks, pores and porosity which are open to the
surface of solid and essentially nonporous materials.
The fluorescent-penetrant inspection (FPT) uses penetrants that fluoresce brilliantly under
ultraviolet light. The sensitivity of the fluorescent penetrant (solvent removable) technique is
considered to be very high and recommended for areas where minute defects may be present.
• Ultrasonic Shearwave Examination

Ultrasonic examination, utilizing O° longitudinal sound waves and 45° and 60° refracted shear
waves, is extremely useful in detecting the presence of surface and internal discontinuities or
non-homogenous areas in materials. This technique provides useful information on whether or
not the crack(s) can or should be weld repaired.
• Ultrasonic Thickness Measurements
Wall thickness readings shall be taken at the dimensional test locations, on selected elbows and
bends, and where recordable indications are found. Readings should be taken around the
whole circumference of the pipe (0°, 90°, 1800 and 270°) and on the outer wall in the arc of
the bend on selected elbows and bends.

Copyright 2005 04/02/05
7.3 TUBE CIRCUITS

The purpose of the internal inspection is to take a close look at the inside components and
areas which are not accessible when the unit is in service in order to find potential problem
areas and to repair these areas at a convenient time. Refer to Pressure Part General
Arrangement Drawings behind Tab 10.
• The inspection begins only after the unit is down, has been cooled, cleaned, and
secured.
• Make all safety checks and obtain all necessary clearances before opening any of
the access doors.
• Enter the HRSG through access doors.
• A safer and more efficient way of inspecting the interior is with the use of scaffolding,
a method that will save time and money in the long run. With an arrangement of
scaffolding, a more complete and thorough inspection can be performed,
maintenance and repair personnel have easy access to the unit, and continuous
access is provided to the entire HRSG.
• During the internal inspection, check historic problem areas based on OEM Service
Engineering reports.
• Use visual observations, comparisons, measurements, and non-destructive
examination techniques as methods for the inspection.
Recommended Inspection General Areas

The tube circuits are arranged in both horizontal and vertical assemblies with the
water/steam flow countercurrent to gas flow.
• Inspect each of the tube banks for alignment and possible signs of overheating
using an outside micrometer.
• Check clearance between tube assemblies and casing sidewalls.
• Examine all supports.
• Examine all baffles and partition plates.
• Examine all header assemblies. Inspect welds around tube nipples and headers
for cracks and erosion.

Copyright 2005 04/02/05
7.4 DRUMS AND HEADERS
Steam Drum
The material used to make up the drum and internals is primarily high strength carbon steel.
The nozzles in the drum heads are provided for attachment of water level gauges and
indicators, vent valves, and safety valves.
Prior to an outage, take steam samples individually from the sampling nozzles installed in
the steam outlet tubes along the drum. These samples will detect the presence of localized
carryover

Copyright 2005 04/02/05
CHEMICAL FEED
FEED LINE INLET
CONTINUOUS BLOWDOWN LINE
Figure 7-1: HRSG Steam Drum, Typical
WARNING:
Before entering the drum, ensure that the drum has been purged and that the environment is
safe.
WARNING:
If the unit has been laid up with nitrogen, make sure that the steam drum is vented completely
before any inspection is performed.
Place an air mover in the end of the drum not being inspected; this will provide adequate
ventilation. A second person should remain outside the drum as a safety precaution.

Copyright 2005 04/02/05
As previously stated, the steam drum serves several functions:
• Provides a point for separating the steam and water

• Houses the equipment used for purifying the steam after separation
• Houses the header used to distribute the incoming feedwater. Examine the steam/water
separating equipment. Inspect the separators, both the primary and secondary stages.
Look for corrosion, deposits, erosion, missing parts, etc. Examine the condition of the
corrugated plate dryers and the return piping.
Drum Inspection Reminders:
• Check the condition of the seal around the manway door.

• Check the area around the inside of the manway door.
• Check the interior of the drum for corrosion and deposits.
• Check the condition and mounting of the blowdown pipe and the feedwater
distribution header.
• Check the downcomer nozzles, screens, and vortex eliminators.
• Check all drum internals for wear and fit.
• Pay particular attention to the areas behind the primary and secondary separators.
• Thoroughly examine the drum internals for cracks. Missing fasteners or separation of
the plates will allow boiler water to bypass the steam separation equipment and allow
the carryover of boiler water into the superheater.
Headers
Headers are located throughout the water and steam circuits of the boiler. They collect water or
steam from a group of tubes and are not physically accessible for entrance. However, they may
have handhole inspection ports which allow for a visual internal inspection. During an
inspection, thoroughly inspect the headers inside and out.
Header Internal Inspection
To perform an internal inspection, remove the handhole inspection ports on the header.
Examine the interior for corrosion, deposits, or any other foreign material. Check the area
around the handhole for any signs of cracking. Check the handhole seal.

Copyright 2005 04/02/05
ALSTOM Power
D4006-Bu042
Figure 7-2: Typical Header Connections
Header External Inspection
During an external inspection, visually check the entire header for corrosion, erosion, etc.
Visually check the header nipple welds for signs of cracking. If any cracking is found, determine
the depth and location, and consult the manufacturer for recommended repairs. Inspect the area
around each header for signs of potential problems.
7.5 DESUPERHEATERS
To assist in controlling the final temperature of the steam going to the turbine, a superheater
desuperheater is located at the superheater outlet. (Figure 7-3)
A desuperheater is also located in the reheat outlet line to provide final reheat steam
temperature control during transient conditions.
A spray type desuperheater employs spraywater as a cooling medium to the superheated

steam. Water is sprayed directly into the steam flow thus adjusting the steam temperature.

Copyright 2005 04/02/05
FROM
SPRAY WATER SOURCE
(BOILER FEED PUMP)
Figure 7-3: Desuperheater Schematic
A replaceable liner is installed for protection against erosion and thermal shocking of the
desuperheater heavy wall-connecting link by the cooler spraywater. Spraywater desuperheaters
must utilize feedwater quality water because of the location of the desuperheater in the steam
circuitry. By design, there is sufficient time for evaporation of the spray water over the control
range of the unit before the steam reaches the turbine for either the superheater or the reheater.

Copyright 2005 04/02/05
Monitor condition of spray water control and block valves to insure valves maintain tight seals
when spray is not required.
Inspection
The purpose of the desuperheater is to control steam temperature through the use of cool
tempering water. Desuperheaters are installed in both the superheater and reheater circuits.
The typical in-line desuperheater, shown in Figure 7-4, consists of a shell, liner, and spray
nozzle assembly. The shell acts as housing. The spray nozzle assembly introduces the
tempering water. The liner protects the shell from thermal shock when the relatively cold
tempering water is injected into the steam system.

Copyright 2005 04/02/05
Figure 7-4: Typical Desuperheater Details
Superheater and desuperheater liner inspections should be conducted every three to five years.
This inspection is accomplished with a boroscope. The boroscope is inserted through the spray
water nozzle opening after removing the spray water control valve or via a hand hole plate.
Examine the liner for any gross deformations. Examine the spray nozzles for any enlargement
of the nozzle holes. If extensive wastage is found, replace the spray nozzle.
7.6 TUBE FAILURE ANALYSIS (Short Term Overheating)
For a specific tube material, there is a maximum allowable stress at a particular temperature. If
the tube metal temperature increases beyond this point, creep will occur and the tube will
eventually fail by stress rupture.
Superheaters and reheaters can experience interruptions and/or reductions in steam flow that
can increase tube metal temperatures that lead to stress rupture failures.
With ferritic steel, a "fish mouth" or longitudinal rupture, with a thin edge fracture is most likely.
With other tube materials, still other appearances are possible. The causes for this type of
failure are the following:
• Abnormal coolant flow from a blockage in the tube
• Blockage due to debris in the tube
• Blockage due to scale in the tube
• Blockage due to condensate in the tube following an incomplete boilout
• Excessive combustion gas temperatures
• High temperatures from over-firing during start-up

Copyright 2005 04/02/05
Figure 7-5: Short Term Overheating Appearance

Copyright 2005 04/02/05
High Temperature Creep
A small fracture may be associated with a blister, while a large fracture could have a thick
edged, “fish mouth”, longitudinal crack. The area around the fracture may have an alligator hide
appearance, with significant oxide scale penetration. The root causes for high temperature,
longer term failure such as these are the following:
• High heat flux into a section of the boiler that could have used a higher grade of steel
• Excessive hot gas flow through an area that is plugged
• Excessive heat absorption from an adjacent lug, or other welded attachment
• Partial pluggage from blockage or internal scale
Figure 7-6: High Temperature Creep

Copyright 2005 04/02/05
Dissimilar Metal Welds
The weld failures will normally have one side of the weld that responds to a magnet, while the
other does not. The weld crack will be circumferential at the weld; over on the side that
responds to the magnet; the ferritic side. The cause of failure relate the stress of the two metals
expanding differently plus:
• Stress from internal steam pressure
• Stress from the vertical weight on the weld
• Stress from the constraints of how the tube is supported or attached
• Internal thermal gradients, which add up to the total stress. The higher the value, the
sooner the weld fails.
Figure 7-7: Dissimilar Metal Welds

Copyright 2005 04/02/05
Appearance Welding Defects
If the defect is most notable on the inside, it can become a failure from an internal scale build-
up, and resultant corrosion, or corrosion fatigue failure. If the defect is with the integrity of the
weld itself, the failures often appear as a brittle failure, where stress is concentrated in a small
area. Causes again relate to quality control:
• The procedure.
• Weld material used.
• Preparation of the tube ends before the first pass.
Pitting - Localized Corrosion (Water-Side Corrosion)
Water containing dissolved oxygen is highly corrosive to many metals; therefore everything
must be done to minimize the introduction of oxygenated water into the boiler and pre-boiler
systems. Oxygen corrosion can dramatically affect various components in operating and non-
operating boilers. Much of the suspended crud that enters an operating boiler is the direct result
of oxygen attack of components in the pre-boiler system.
Localized pitting is found where oxygen is allowed to come in contact with the inside of the
tubes, which is just about anywhere. It appears as a steep edged crater with red iron oxide
surrounding the pit. The tube surface near the pit may show little or no attack. Sometimes there
is a series of smaller pits. The typical cause starts with:
• High levels of oxygen in the feedwater, i.e., poor deaeration at start-up
• Filling of condensate in low point, such as bends, when the steam cools
• Outages where air gets inside the assembly from adjacent repairs, or vents being left open
as the steam condenses

Copyright 2005 04/02/05
Figure 7-8: Localized Pitting Appearance
Stress Corrosion Cracking (Water-Side Corrosion)
These thick-edged fractures can be either circumferential or longitudinal, depending on how the
stress is oriented. Typically the chemical attack is on the inside of the tube and works its way
out through the growing crack. Far less commonly, the chemical attack exists on the outside
(gas side) and works its way inward. The root cause is the coupling of more than one factor
working on the same location:
From the chemistry side are the contaminants of chlorides, sulfates, or hydroxides on either the
inside (common) or outside (less common)
• Contaminants can come from boiler steam drum carry over

• Contaminants can come from contamination in the desuperheater spray
• External contaminants come from acidic components to the fuel
• Additionally there must be a stress possibly from a bend in the tube
• Weld attachments from initial assembly
• Or possibly from cyclic unit operation

Copyright 2005 04/02/05
Figure 7-9: Stress Corrosion Appearance
Low Temperature Corrosion (Gas Side)
External surfaces of economizer tubes that are exposed to a moist environment containing flue
gases can experience acid corrosion. Certain acidic salts (ferrous sulfate for example) can
hydrolyze in moist environments to produce low pH conditions that will attack carbon steel.
Sulfur trioxide (SO3), present in the cooler flue gas areas, and can react with water vapor to
produce sulfuric acid. If the temperature is below the dew point, sulfuric acid condenses along
metal surfaces and corrodes the metal. Water washing can also produce acid attack.
A gouged exterior and a thin ductile failure characterize this form of failure. When the pressure
becomes too great, the pressure inside blows out a hole. The root cause for low temperature
failures are:
• The presence of sulfur in the oil, which has an opportunity to condense on the last rows of
economizer tubes.
• The condensing of sulfur and ash when the exit gas temperature is low.

Copyright 2005 04/02/05
Figure 7-10: Low Temperature Corrosion Appearance

Copyright 2005 04/02/05
Vibration Fatigue
In locations where boiler tubes are welded to support lugs, a thick edge failure can form at the
toe of the weld. This fracture is circumferential, running at right angles to the weld.
The root cause is:
• The vibration of the tube, caused by the steady flow of exhaust gases.
• Along with a lug location that induces a rigid point that will concentrate the force into a short
distance.
Figure 7-11: Vibration Fatigue Appearance

Copyright 2005 04/02/05
Corrosion Fatigue
Like the previous fatigue mechanism, cyclic stresses produce a series of parallel surface cracks,
however this time the corrosive environment adds to the deterioration by forcing the oxide
wedge into the cracks, further leveraging the fracture. The thick edge fracture will be coated with
an oxide layer. Pits can often be found on the inside surface of the cracks. The causes have two
key ingredients which are Corrosion and Stress. There is either induced stress from the way the
tube connects to another pressure part or there is induced stress from the way the tube is tied to
a structural support.
• There is residual stress left over from fabrication.
• Internal pits from dissolved oxygen or acidic corrosion from the pre-boiler circuit
aggravate the cracking process in the water cooled tubes.
• External corrosion in steam cooled units aggravates the cyclic flexing where the tube
enters the header.
Figure 7-12: Corrosion Fatigue Appearance

Copyright 2005 04/02/05

Copyright 2005 04/02/05
SECTION 8: HRSG START UP CURVES
Understand HRSG operational phenomena under various conditions
8.2 DESCRIPTION OF CURVES
Analysis Method
Startup curves for the triple pressure, reheat HRSGs have been developed to describe
the dynamic response of the HRSG under Cold Start, Warm Start and Hot Start
conditions.
HRSG process conditions (pressure, temperature, and flow) for the HP, IP, and LP
sections have been predicted based on field experience with other triple pressure reheat
HRSGs. In addition, response profiles have also been estimated by reference to
detailed computational models developed for dynamic analysis prediction of dual
pressure HRSGs.
Basis for Predictions:
Startup Curves (9 total) have been prepared for the following conditions. Pressure
Decay curves (3 total) have also been prepared to show pressure response to the
system during shutdown.
1. HP Cold Start (> 72 hours)

2. IP Cold Start (> 72 hours)
3. LP Cold Start (> 72 hours)
4. HP Warm Start (> 8 hours < 48)
5. IP Warm Start (> 8 hours < 48)
6. LP Warm Start (> 8 hours < 48)
7. HP Hot Start (< 8 hours)
8. IP Hot Start (< 8 hours)
9. LP Hot Start (< 8 hours)
10. Pressure Decay- HP
11. Pressure Decay- IP
12. Pressure Decay- LP
These self-explanatory curves describe the change in boiler process conditions

(pressure, temperature and flow) versus time in response to the Gas Turbine operating
conditions summarized above.
Notes:
1. 100% Speed = 3600 rpm.

Copyright 2005 04/02/05

Copyright 2005 04/02/05
HRSG Performance Curve Selection
Sheet Summary List
No. of Description Comments
Pages
1 HRSG Start-up - HP Cold Start

1 HRSG Start-up - HRH/IP Cold Start
1 HRSG Start-up - LP Cold Start
1 HRSG Start-up - HP Warm Start
1 HRSG Start-up - HRH/IP Warm Start
1 HRSG Start-up - LP Warm Start
1 HRSG Start-up - HP Hot Start Hot Start Curves Revised to Account for Operation of MHI Ventilator Valve from ST speed
of 0 rpm to speed of 100% and load of 10%
1 HRSG Start-up - HRH/IP Hot Start
1 HRSG Start-up - LP Hot Start
1 HRSG Start-up - HP 1x1x1 to 2x2x1 Start Added curves at request of customer.
1 HRSG Start-up - HRH/IP 1x1x1 to 2x2x1
Start
1 HRSG Start-up - LP 1x1x1 to 2x2x1 Start
1 HRSG Shut Down - HP Pressure Decay
1 HRSG Shut Down - IP Pressure Decay
1 HRSG Shut Down - LP Pressure Decay
Notes:
Cold Start is startup after 72 hour shutdown or longer.
Warm Start is startup after 48 hour shutdown.
Hot Start is startup after 8 hour shutdown.
References:
1. Start up and Load diagram for a Diverter Downstream of a Gas Turbine, Nubaria Power Station I & II, V94.3A date 02/07/03.
2. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Cold)).
3. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Warm)).
4. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Hot)).

Copyright 2005 04/02/05
8.3 START-UP PERFORMANCE CURVES
Full Range Valves SIEMENS-V94.3A HRSG Start-up

GT1 Exhaust Temp = 598.4 deg C HP Predicted Performance - Cold Start
HP Steam Temp (GT1) = 567.7 deg C
GT2 Exhaust Temp = 598.4 deg C
(ST load start at 270 min)
600.0 GT1 Exhaust Flow = 630.90 kg/s 120
HP Steam Flow (GT1) = 71.19 kg/s
HP Steam Press (GT1) = 129.2 bara
500.0 HP Steam Press (GT2) = 129.2 bara 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
0.00
20.00
40.00
60.00
80.00
100.00
120.00
140.00
160.00
180.00
200.00
220.00
240.00
260.00
280.00
300.00
320.00
340.00
360.00
380.00
400.00
420.00
440.00
460.00
480.00
500.00
Time (minutes) FOR INFORMATION ONLY
Copyright 2005 04/02/05
Full Range Valves

SIEMENS-V94.3A HRSG Start-up
HRH Steam Temp (GT1) = 566.5 deg C HRH/IP Predicted Performance - Cold Start
HRH Steam Temp (GT2) = 566.5 deg C (ST load start at 270 min)
GT1 Exhaust Flow = 630.90 kg/s
HRH Steam Flow (GT1) = 81.53 kg/s
600.0 HRH Steam Press (GT1) = 23.4 bara 120
Total IP Steam Flow (GT1) = 11.50 kg/s
IP Steam Flow to CRH (GT1) = 11.50 kg/s
HRH Steam Press (GT2) = 23.4 bara
500.0 Total IP Steam Flow (GT2) = 11.50 kg/s 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
100.00
120.00
140.00
160.00
180.00
200.00
220.00
240.00
260.00
280.00
300.00
320.00
340.00
360.00
380.00
400.00
420.00
440.00
460.00
480.00
500.00
20.00
40.00
60.00
80.00
0.00

Copyright 2005 04/02/05
Full Range Valves

GT1 Exhaust Temp = 598.4 deg C SIEMENS-V94.3A HRSG Start-up
LP Steam Temp (GT1) = 290.0 deg C
GT2 Exhaust Temp = 598.4 deg C LP Predicted Performance - Cold Start
GT1 Exhaust Temp = 598.4 deg C (ST load start at 270 min)
Total LP Steam Flow (GT1) = 8.84 kg/s
LP Steam Flow to ST (GT1) = 8.47 kg/s
LP Steam Press (GT1) = 5.2 bara
Total LP Steam Flow (GT2) =8.84 kg/s
LP Steam Flow to ST (GT2) = 8 47 kg/s
500.0 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
100.00
120.00
140.00
160.00
180.00
200.00
220.00
240.00
260.00
280.00
300.00
320.00
340.00
360.00
380.00
400.00
420.00
440.00
460.00
480.00
500.00
20.00
40.00
60.00
80.00
0.00

Copyright 2005 04/02/05
Full Range Values SIEMENS-V94.3A HRSG Start-up

GT1 Exhaust Temp = 598.4 deg C HP Predicted Performance - Warm Start
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
100.00
120.00
140.00
160.00
180.00
200.00
220.00
240.00
260.00
280.00
300.00
320.00
20.00
40.00
60.00
80.00
0.00
Time (minutes)
FOR INFORMATION ONLY

Copyright 2005 04/02/05
Full Range Values

HRH Steam Temp (GT1) = 566.5 deg C HRH/IP Predicted Performance - Warm Start
HRH Steam Temp (GT2) = 566.5 deg C (ST load start at 75 min)
600.0 HRH Steam Press (GT1) = 23.4 bara 120
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
100.00
120.00
140.00
160.00
180.00
200.00
220.00
240.00
260.00
280.00
300.00
320.00
20.00
40.00
60.00
80.00
0.00

Copyright 2005 04/02/05
Full Range Values

LP Steam Temp (GT1) = 290.0 deg C LP Predicted Performance - Warm Start
LP Steam Temp (GT2) = 296.0 deg C (ST load start at 75 min)
600.0 LP Steam Flow to ST (GT1) = 8.47 kg/s 120
550.0 Total LP Steam Flow (GT2) =8.84 kg/s 110
500.0 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
0.00
20.00
40.00
60.00
80.00
100.00
120.00
140.00
160.00
180.00
200.00
220.00
240.00
260.00
280.00
300.00
320.00

Copyright 2005 04/02/05

HP Predicted Performance - Hot Start
600.0 120
550.0 110
500.0 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
Full Range Values

250.0 GT1 Exhaust Temp = 598.4 deg C 50
200.0 GT2 Exhaust Temp = 598.4 deg C 40
100.0 20
0.0 0
100.00
110.00
120.00
130.00
140.00
150.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
0.00

Copyright 2005 04/02/05

HRH/IP Predicted Performance - Hot Start
600.0 120
550.0 110
500.0 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
Full Range Values
250.0 HRH Steam Temp (GT1) = 566.5 deg C 50
HRH Steam Temp (GT2) = 566.5 deg C
150.0 30
0.0 0
100.00
110.00
120.00
130.00
140.00
150.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
0.00

Copyright 2005 04/02/05
Full Range Values

LP Steam Temp (GT1) = 290.0 deg C LP Predicted Performance - Hot Start
LP Steam Temp (GT2) = 296.0 deg C (ST load start at 45 min)
600.0 LP Steam Press (GT1) = 5.2 bara 120
Total LP Steam Flow (GT2) =8.84 kg/s
550.0 LP Steam Flow to ST (GT2) = 8.47 kg/s 110
500.0 100
450.0 90
400.0 80
Pressure, Flow (%)

350.0 70
Temp (°C)
300.0 60
250.0 50
200.0 40
150.0 30
100.0 20
50.0 10
0.0 0
100.00
110.00
120.00
130.00
140.00
150.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
0.00

Copyright 2005 04/02/05

HP Predicted Performance - 1x1x1 to 2x2x1 Transition
600.0 120.0
550.0 110.0
500.0 100.0
450.0 90.0
400.0 80.0
Pressure, Flow (%)

350.0 70.0
300.0 60.0
250.0 Full Range Values 50.0

200.0 HP Steam Temp (GT1) = 567.7 deg C 40.0
150.0 HP Steam Temp (GT2) = 567.7 deg C 30.0
100.0 20.0
50.0 HP Steam Flow (GT2) = 71.19 kg/s 10.0
0.0 0.0
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
65.00
70.00
75.00
80.00
0.00
5.00

Copyright 2005 04/02/05

HRH/IP Predicted Performance - 1x1x1 to 2x2x1 Transition
600.0 120.0
550.0 110.0
500.0 100.0
450.0 90.0
400.0 80.0
Pressure, Flow (%)

350.0 70.0
300.0 60.0
250.0 Full Range Valves 50.0

200.0 GT2 Exhaust Temp = 598.4 deg C 40.0
150.0 HRH Steam Flow (GT1) = 81.53 kg/s 30.0
100.0 IP Steam Flow to CRH (GT1) = 11.50 kg/s 20.0
50.0 HRH Steam Press (GT2) = 23.4 bara 10.0
0.0 0.0
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
65.00
70.00
75.00
80.00
0.00
5.00

Copyright 2005 04/02/05

LP Predicted Performance - 1x1x1 to 2x2x1 Transition
600.0 120.0
550.0 110.0
500.0 100.0
450.0 90.0
400.0 80.0
Pressure, Flow (%)

350.0 70.0
Temp (°C)
300.0 60.0
250.0 50.0
Full Range Valves

200.0 GT1 Exhaust Temp = 598.4 deg C 40.0
150.0 LP Steam Temp (GT2) = 296.0 deg C 30.0
100.0 LP Steam Flow to ST (GT1) = 8.47 kg/s 20.0
50.0 Total LP Steam Flow (GT2) =8.84 kg/s 10.0
0.0 0.0
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
65.00
70.00
75.00
80.00
0.00
5.00
Time (minutes)

Copyright 2005 04/02/05
HRSG Shut Down

Pressure Decay - HP
100
90
80
70
Percent of Full Range
60
Stack Damper Closed
50
40
30
Stack Damper Open
20
10
0
0 5 10 15 20 25 30 35 40
Time, Hours

Copyright 2005 04/02/05
HRSG Shut Down

Pressure Decay - IP
100
90
80
70
60
Stack Damper Closed
50
40
30
Stack Damper Open
20
10
0
0 5 10 15 20 25 30 35 40
Time, Hours

Copyright 2005 04/02/05
HRSG Shut Down

Pressure Decay - LP
100
90
80
70
60
Stack Damper Closed
50
40
30
Stack Damper Open
20
10
0
0 5 10 15 20 25 30 35 40
Time, Hours

Copyright 2005 04/02/05
SECTION 9
VALVE AND INSTRUMENT
LISTS

Copyright 2005 04/02/05

Copyright 2005 04/02/05
ALSTOM POWER Inc. VALVE LIST Item No.: 10.01
Project Name: Nubaria Power Station I & II Rev. No.:10
Contract No.: 66008003 Date: 07/29/05
Doc. Type: E
Owner Alstom Nom

System System Qty Downstr Valve Design
Locator Locator Total for Upstr Pipe Upstr Upstr Pipe Pipe NPS Downstr Downstr Size Temp Valve End Catalog( Valve Body Notes/SV Set
Rev Category Description Code Code Tag Number Qty contract NPS (mm) SCH/MWT Matl (mm) SCH/MWT Pipe Matl (mm) Design Pressure (barg) (°C) Valve Type Conn Y/N) Vendor/Manuf Manuf Drawing Model Number ANSI Class Matl Pressure (barg) Datasheet/Ref Number P&ID Drawing WBS REMARKS
01 SAFETY AND SAFETY RELIEF VALVES

HP Drum SV 1 AA AA V-264 1 4 N/A N/A N/A N/A N/A N/A 3M6 150 343 SV FLG/FLG N Crosby U81232-2,3 100-1151 3 M 6 HE-86 2500X300 SA216-WCC 150 08003-10.03 08003-1D0012 19447000
HP Drum SV 2 AA AA V-265 1 4 N/A N/A N/A N/A N/A N/A 3M6 150 343 SV FLG/FLG N Crosby U81232-2,3 100-1151 3 M 6 HE-86 2500X300 SA216-WCC 154.5 08003-10.03 08003-1D0012 19447000
HP Stm Outlet SV AA AA V-355 1 4 N/A N/A N/A N/A N/A N/A 2.5 K2 6 150 579 SV BW/FLG N Crosby U81232-4 101-1572B 2.5 K2 6 HCI-99W BWX300 SA217-WC9 138.5 08003-10.03 08003-1D0012 19447000
IP Drum SV 1 AA AA V-564 1 4 N/A N/A N/A N/A N/A N/A 2.5 K 4 31.5 238 SV FLG/FLG N Crosby U81232-8 115-1316 2.5 K 4 HSJ-36 300X150 SA216-WCB 31.5 08003-10.03 08003-1D0013 19447000
IP Drum SV 2 AA AA V-565 1 4 N/A N/A N/A N/A N/A N/A 3L4 31.5 238 SV FLG/FLG N Crosby U81232-9 115-1331 3 L 4 HSJ-36 300X150 SA216-WCB 32.5 08003-10.03 08003-1D0013 19447000
IP Econ SRV AA AA V-432 1 4 N/A N/A N/A N/A N/A N/A 1.5 G 2.5 88.9 238 SV FLG/FLG N Crosby U81232-16 104-1050 1.5 G 2.5 HSJ-66-E 1500X300 SA216-WCB 88.9 08003-10.03 08003-1D0013 19447000
IP FW Pilot Operated RV AA AA V-440 1 4 N/A N/A N/A N/A N/A N/A 1.5 FB 2 88.9 238 SV FLG/FLG N Crosby U81232-18 11-1928 1.5 FB 2 506614-152/S1 900X300 SA216-WCB 87.5 08003-10.03 08003-1D0013 19447000
IP Stm Outlet SV AA AA V-602 1 4 N/A N/A N/A N/A N/A N/A 2J4 31.5 341 SV FLG/FLG N Crosby U81232-10 115-1274 2 J 4 HSJ-36 300X150 SA216-WCB 29.7 08003-10.03 08003-1D0013 19447000
RH Stm Inlet SV 1 AA AA V-751 1 4 N/A N/A N/A N/A N/A N/A 6R8 31.5 374 SV FLG/FLG N Crosby U81232-5,6 101-1396B 6 R 8 HCI-36 300X300 SA216-WCC 31.5 08003-10.03 08003-1D0013 19447000
RH Stm Inlet SV 2 AA AA V-752 1 4 N/A N/A N/A N/A N/A N/A 6R8 31.5 374 SV FLG/FLG N Crosby U81232-5,6 101-1396B 6 R 8 HCI-36 300X300 SA216-WCC 32.5 08003-10.03 08003-1D0013 19447000
RH Stm Outlet SV AA AA V-780 1 4 N/A N/A N/A N/A N/A N/A 4 P2 6 31.5 578 SV FLG/FLG N Crosby U81232-7 101-1457B 4 P2 6 HCI-69 1500X300 SA217-WC9 27.6 08003-10.03 08003-1D0013 19447000
LP Drum SV 1 AA AA V-889 1 4 N/A N/A N/A N/A N/A N/A 4P6 8.5 178 SV FLG/FLG N Crosby U81232-11,12 115-1123A 4 P 6 HSJ-16 150X150 SA216-WCB 8.5 08003-10.03 08003-1D0014 19447000
LP Drum SV 2 AA AA V-890 1 4 N/A N/A N/A N/A N/A N/A 4P6 8.5 178 SV FLG/FLG N Crosby U81232-11,12 115-1144 4 P 6 HSJ-16 150X150 SA216-WCB 8.7 08003-10.03 08003-1D0014 19447000
LP Stm Outlet SV AA AA V-917 1 4 N/A N/A N/A N/A N/A N/A 3L4 8.5 314 SV FLG/FLG N Crosby U81232-15 115-1276 3 L 4 HSJ-16 150X150 SA216-WCB 7.6 08003-10.03 08003-1D0014 19447000
Cond PRHTR SRV AA AA V-028 1 4 N/A N/A N/A N/A N/A N/A 6Q8 26 178 SV FLG/FLG N Crosby U81232-13 104-777 6 Q 8 HSJ-36-E 300X150 SA216-WCB 26 08003-10.03 08003-1D0016 19447000
Cond PRHTR Pilot Operated RV AA AA V-030 1 4 N/A N/A N/A N/A N/A N/A 3K4 26 178 SV FLG/FLG N Crosby U81232-19 11-1928 3 K 4 506605K34/SI 150X150 SA216-WCB 24.6 08003-10.03 08003-1D0016 19447000
Deaearatoring FW Heater Storage Tank SV -1 AA AA V-018D 1* 2 N/A N/A N/A N/A N/A N/A 4P6 8.5 178 SV FLG/FLG N Crosby U81232-17 106-2259 4 P 6 JBS-16-D 150X150 SA216-WCB 8.5 08003-10.03 08003-1D0016 19447000
Deaearatoring FW Heater Storage Tank SV -2 AA AA V-062D 1* 2 N/A N/A N/A N/A N/A N/A 6Q8 8.5 178 SV FLG/FLG N Crosby U81232-14 106-2263 6 Q 8 JBS-15-D 150X150 SA216-WCB 8.9 08003-10.03 08003-1D0016 19447000
02 NON-RETURN VALVES
HP Stm Outlet NRV w/bypass AA AA V-356 1 4 350 160/31.25 335-P91 350 160/31.25 335-P91 300 150 579 Stop-Check BW N HP Valves S04+0264+01 H13.2.2.49.1.3.1 2500 SA217-C12A N/A 08003-10.06 08003-1D0012 19443000
IP Stm Outlet NRV w/bypass AA AA V-607 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 31.5 374 Stop-Check BW N HP Valves S04+0264+02 251.1/2.XU 300 A216WCB N/A 08003-10.06 08003-1D0013 19443000
LP Stm Outlet NRV w/bypass AA AA V-920 1 4 400 40/11.12 SA-106C 400 40/11.12 SA-106C 400 8.5 314 Stop-Check BW N HP Valves S04+0264+03 243.1/2.XU 150 A216WCB N/A 08003-10.06 08003-1D0014 19443000
IP Pegging NRV w/bypass AA AA V-623 1 4 150 40/6.22 SA-106C 200 40/6.22 SA-106C 200 31.5 341 Stop-Check BW N HP Valves S04+0264+04 251.1/2.XU-S 300 A216WCB N/A 08003-10.06 08003-1D0013 19443000
03 MOTOR OPERATED VALVES
HP Drum Con't Blowdown BM AA HV-181 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 152.4 343 Globe SW N HP Valves S04+0263+06 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0012 19445002
HP Evap Intermittent Blow off BM AA HV-180 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-160C 40 168 343 Angle/Y-Globe SW N HP Valves S04+0263+07 H02.3.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0012 19446002
HP FW Stop AE AA HV-102 1 4 200 160/20.14 SA-106C 200 160/20.14 SA-106C 200 225 343 Gate BW N HP Valves S04+0263+08 797.1/2.UF 1500 A216-WCB N/A 08003-10.07 08003-1D0012 19441002
HP Stm Outlet Stop (w/MOV bypass)-Tandem AB AA HV-001 1 4 350 140/27.78 335-P91 350 140/27.78 335-P91 350 150 579 Gate BW N HP Valves S04+0263+01 779.1/2.UF 1690SP A217-C12A N/A 08003-10.07 08003-1D0012 19441002 note 1
HP Stm Outlet Stop MOV bypass-Tandem AB AA HV-001A 1 4 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 579 Y-Globe SW N HP Valves S04+0263+01BP H02.1.2.49.1.3.2 2500 SA182-F91 N/A 08003-10.07 08003-1D0012 19441002 integrated bypass
HP Stm Start up Vent Stop AA AA HV-342 1 4 50 160/7.65 335-P91 80 160/9.74 335-P91 50x80 150 579 Globe SW N HP Valves S04+0263+02 H02.1.2.49.1.3.2 2500 SA182-F91 N/A 08003-10.07 08003-1D0012 19449002
HPSH1 Drain Isolation AA AA HV-284 1 4 50 160/7.65 335-P91 50 160/7.65 335-P91 50 150 533 Globe SW N HP Valves S04+0263+03 H02.1.2.49.1.3.2 2500 SA182-F91 N/A 08003-10.07 08003-1D0012 19449002
HPSH2 Drain Isolation AA AA HV-282 1 4 50 160/7.65 335-P91 50 160/7.65 335-P91 50 150 543 Globe SW N HP Valves S04+0263+04 H02.1.2.49.1.3.2 2500 SA182-F91 N/A 08003-10.07 08003-1D0012 19449002
HPSH3 Drain Isolation AA AA HV-280 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 150 343 Globe SW N HP Valves S04+0263+05 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0012 19449002
IP Drum Con't Blowdown BM AA HV-482 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 33.9 238 Globe SW N HP Valves S04+0263+12 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0013 19445002
IP Evap Intermittent Blow off BM AA HV-480 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 41.8 238 Angle/Y-Globe SW N HP Valves S04+0263+13 H02.3.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0013 19446002
IP FW Stop AE AA HV-400 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 88.9 238 Gate BW N HP Valves S04+0263+14 793.1/2.UF 900 A216-WCB N/A 08003-10.07 08003-1D0013 19441002
IP Stm Outlet Stop (w/MOV bypass) AA AA HV-604 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 31.5 374 Gate BW N HP Valves S04+0263+09 43.1/2.XUF 300 A216-WCB N/A 08003-10.07 08003-1D0013 19441002
IP Stm Outlet Stop MOV bypass AA AA HV-604A 1 4 25 80/3.99 SA-106C 25 80/4.0 SA-106C 25 31.5 374 Gate SW N HP Valves S04+0263+09BP H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0013 19441002
IP Stm Start up Vent Stop AA AA HV-600 1 4 50 80/4.85 SA-106C 80 80/6.67 SA-106C 50x80 31.5 341 Globe SW N HP Valves S04+0263+10 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0013 19449002
IPSH Drain Isolation AA AA HV-580 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 31.5 238 Globe SW N HP Valves S04+0263+11 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0013 19449002
RHTR1 Drain Isolation AA AA HV-765 1 4 50 80/4.85 335-P22 50 80/4.85 335-P22 50 31.5 497 Globe SW N HP Valves S04+0263+15 H02.1.2.22.1.3.2 2500 SA182-F22 N/A 08003-10.07 08003-1D0013 19449002
RHTR2 Drain Isolation AA AA HV-760 1 4 50 80/4.85 335-P22 50 80/4.85 335-P22 50 31.5 497 Globe SW N HP Valves S04+0263+16 H02.1.2.22.1.3.2 2500 SA182-F22 N/A 08003-10.07 08003-1D0013 19449002
LP Drum Con't Blowdown BM AA HV-827 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 10.9 178 Globe SW N HP Valves S04+0263+18 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0014 19445002
LP Evap Intermittent Blow off BM AA HV-825 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 13 178 Angle/Y-Globe SW N HP Valves S04+0263+19 H02.3.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0014 19446002
LP FW Stop AE AA HV-800 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 40 178 Gate BW N HP Valves S04+0263+20 43.1/2.XUF 300 A216-WCB N/A 08003-10.07 08003-1D0014 19441002
LP Stm Outlet Stop (w/MOV bypass) AA AA HV-919 1 4 400 40/11.12 SA-106C 400 40/11.12 SA-106C 400 8.5 314 Gate BW N HP Valves S04+0263+17 57.1/2.XUF 150 A216-WCB N/A 08003-10.07 08003-1D0014 19441002
LP Stm Outlet Stop MOV bypass AA AA HV-919A 1 4 25 80/3.99 SA-106C 25 80/4.0 SA-106C 25 8.5 314 Y-Globe SW N HP Valves S04+0263+17BP H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0014 19441002
LP Stm Outlet Drain Isolation AA AA HV-948, HV-949 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW N HP Valves S04+0263+23 H02.1.2.01.1.3.2 2500 SA105N N/A 08003-10.07 08003-1D0013 19449002
Cond PRHTR Bypass Stop AD AA HV-003 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 150 26 178 Gate BW N HP Valves S04+0263+21 43.1/2.XUF 300 A216-WCB N/A 08003-10.07 08003-1D0016 19441002
Cond PRHTR FW Stop AD AA HV-002 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 26 178 Gate BW N HP Valves S04+0263+22 43.1/2.XUF 300 A216-WCB N/A 08003-10.07 08003-1D0016 19441002
LP Stm to DA Drain NG Cases (Before Check) AA AA HV-072D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW N HP Valves S04+0263+23 21A01A3CBA06J 2700 SA105N N/A 08003-10.07 08003-1D0016 19441002
10 LP Stm to DA Drain Oil Cases (After CV) AA AA HV-004D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW N HP Valves S04+0263+23 21A01A3CBA06J 2700 SA105N N/A 08003-10.07 08003-1D0016 19441002
IP Pegging Stm Drain (Before CV) AA AA HV-008D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW N HP Valves S04+0263+23 21A01A3CBA06J 2700 SA105N N/A 08003-10.07 08003-1D0016 19441002
10 IP Pegging Stm Drain (After CV) AA AA HV-010D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW N HP Valves S04+0263+23 21A01A3CBA06J 2700 SA105N N/A 08003-10.07 08003-1D0016 19441002
10 LP Stm to DA Drain NG Cases (After CV) AA AA HV-013D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW N HP Valves S04+0263+23 21A01A3CBA06J 2700 SA105N N/A 08003-10.07 08003-1D0016 19441002
04 CONTROL VALVES (Pneumatic actuators) w/Position Transmitter

HP FW AE AA LV-100 1 4 200 160/20.14 SA-106C 200 160/20.14 SA-106C 150 225 180 Globe BW N Copes-Vulcan SK-B-10-100362-A SD6 2500 A-216 WCB N/A 08003-10.09 08003-1D0012 19444004 FC
HP DSH AE AA TV-301 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Globe SW N Copes-Vulcan SK-A-10-100653-A SD2 2500 A-216 WCB N/A 08003-10.09 08003-1D0012 19444004 FC
IP FW AE AA LV-430 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 88.9 238 Globe BW N Copes-Vulcan SK-C-10-100362-A GS3 600 A-217 WC6 N/A 08003-10.09 08003-1D0013 19444004 FC
IP Stm Outlet PCV AA AA PV-601 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 31.5 374 Globe BW N Copes-Vulcan SK-D-10-100362-A GS8 300 A-216 WCB N/A 08003-10.09 08003-1D0013 19444004 FO
RH DSH Spray AE AA TV-701 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Globe SW N Copes-Vulcan SK-B-10-100653-A GS2 600 A-216 WCB N/A 08003-10.09 08003-1D0013 19444004 FC
RH Stm Outlet Sky Vent AA AA FV-780 1 4 300 80/13.20 335-P22 350 80/16.66 335-P22 300 31.5 578 Globe BW N Copes-Vulcan SK-C-10-100362-A SD12 939 interm. A-217 WC9 N/A 08003-10.09 08003-1D0013 19030170 FC
LP FW AE AA LV-801 1 4 80 80/6.67 SA-106C 80 80/6.67 SA-106C 80 40 180 Globe BW N Copes-Vulcan SK-E-10-100362-A GS3 300 A-216 WCB N/A 08003-10.09 08003-1D0014 19444004 FC
LP Stm Outlet Sky Vent AA AA FV-915 1 4 250 40/8.10 SA-106C 350 40/9.73 SA-106C 250 8.5 314 Globe BW N Copes-Vulcan SK-L-10-100362-A SD10 150 A-216 WCB N/A 08003-10.09 08003-1D0014 19030170 FC
IP Pegging Stm to DA AB AA PV-003D 1* 2 200 40/7.16 SA-106C 350 40/9.73 SA-106C 150 31.5 341 Globe BW N Copes-Vulcan SK-J-10-100362-A GS6 300 A-216 WCB N/A 08003-10.09 08003-1D0016 19444004 FC
LP Pegging Stm to DA - Low Range NG cases AB AA PV-002D 1* 2 200 40/7.15 SA-106C 250 40/8.11 SA-106C 200 8.5 314 Globe BW N Copes-Vulcan SK-H-10-100362-A GS8 150 A-216 WCB N/A 08003-10.09 08003-1D0016 19444004 FC
LP Pegging Stm to DA - High Range Oil cases AB AA PV-001D 1* 2 500 40/13.21 SA-106C 500 40/13.21 SA-106C 500 8.5 314 Globe BW N Copes-Vulcan SK-I-10-100362-A Dezzurick 300 A-216 WCB N/A 08003-10.09 08003-1D0016 19444004 FC
Cond PRHTR Outlet AD AA LV-064 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 150 26 178 Globe BW N Copes-Vulcan SK-F-10-100362-A GS6 300 A-216 WCB N/A 08003-10.09 08003-1D0016 19444004 FC
Recirc Pump Discharge AD AA TV-040 1 4 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 33.5 178 Globe BW N Copes-Vulcan SK-G-10-100362-A GS4 300 A-216 WCB N/A 08003-10.09 08003-1D0016 19444004 FO
Blowdown Tank Cooling Water BM BM TV-001B 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 3.5 150 Globe SW N Sterling Jordan Valves Mark 801/802 300 A-216 WCB N/A 08003-10.09 08003-1D0017 19444004 FC
06 BLOWDOWN VALVES
HP Drum Con't. Blowdown Metering Valve AA AA HV-182 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 152.4 343 MV Angle SW N HP Valves 04-90756-01 D35225-3 1925 A105 N/A 08003-10.11 08003-1D0012 19445000
IP Drum Con't. Blowdown Metering Valve AA AA HV-484 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 33.9 238 MV Angle SW N HP Valves 04-90756-01 D35225-3 1925 A105 N/A 08003-10.11 08003-1D0013 19445000
LP Drum Con't. Blowdown Metering Valve AA AA HV-829 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 10.9 178 MV Angle SW N HP Valves 04-90756-01 D35225-3 1925 A105 N/A 08003-10.11 08003-1D0014 19445000
07 MANUAL BLOW-OFF VALVES
HP Evap Intermittent Blow off AA AA V-180 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-160C 40 168 343 Angle SW N HP Valves S04+0262+01 H02.3.0.01.1.3.2 2500 SA105N N/A 08003-10.12 08003-1D0012 19446000
IP Evap Intermittent Blow off AA AA V-480 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 41.8 238 Angle SW N HP Valves S04+0262+02 H02.3.0.01.1.3.2 2500 SA105N N/A 08003-10.12 08003-1D0013 19446000
LP Intermittent Blow off AA AA V-825 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 13 178 Angle SW N HP Valves S04+0262+03 H02.3.0.01.1.3.2 2500 SA105N N/A 08003-10.12 08003-1D0014 19446000
08 BLOCK VALVES
HP FW CV Bypass Isolation AA AA V-108 1 4 150 106/15.98 SA-106C 150 106/15.98 SA-106C 150 225 180 Y-Globe BW N HP Valves S04+0261+02 790.1/2.UF 2500 A216-WCB N/A 08003-10.13 08003-1D0012 19441000
HP FW CV Isolation AA AA V-105, V-109 2 8 200 160/20.14 SA-106C 200 160/20.14 SA-106C 200 225 180 Gate BW N HP Valves S04+0261+01 797.1/2.UF 1500 A216-WCB N/A 08003-10.13 08003-1D0012 19441000
HP Stm Start up Vent Isolation AA AA V-354 1 4 50 160/7.65 335-P91 50 160/7.65 335-P91 50 150 579 Gate SW N HP Valves S04+0261+03 H06.6.0.49.1.3.2 2500 SA182-F91 N/A 08003-10.13 08003-1D0012 19030170
HP Evap Drain ISV AA AA V-181, V-182 2 8 80 160/9.74 SA-106C 80 160/9.74 SA-106C 80 165.5 343 Globe SW Y HP Valves S04+0261+30 F02.2.2.01.1.3.1 1500 SA105N N/A 08003-10.13 08003-1D0012 19449000
IP FW Globe AA AA V-426 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 88.9 180 Globe BW N HP Valves S04+0261+36 271.1/2.XU-Y 600 A216 WCB N/A 08003-10.13 08003-1D0013 19441000
IP FW CV Bypass Isolation AA AA V-438 1 4 65 80/6.15 SA-106C 80 80/6.15 SA-106C 80 88.9 238 Y-Globe BW N HP Valves S04+0261+05 E02.2.0.01.1.3.1 900 SA105N N/A 08003-10.13 08003-1D0013 19441000
IP FW CV Isolation AA AA V-435, V-439 2 8 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 88.9 238 Gate BW N HP Valves S04+0261+04 793.1/2.UF 900 A216-WCB N/A 08003-10.13 08003-1D0013 19441000
IP Pegging Stm Extraction to DA AA AA V-624 1 4 150 40/6.22 SA-106C 150 40/6.22 SA-106C 150 31.5 341 Gate BW N HP Valves S04+0261+07 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0013 19441000
IP Stm Start up Vent Isolation AA AA V-603 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 31.5 341 Gate SW N HP Valves S04+0261+06 H06.6.0.01.1.3.2 2500 SA105N N/A 08003-10.13 08003-1D0013 19030170
IP Steam outlet CV Isolation AA AA V-644 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 31.5 374 Gate SW N HP Valves S04+0261+39 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0013 19030170
IP Evap Drain ISV AA AA V-481, V-482 2 8 80 80/6.67 SA-106C 80 80/6.67 SA-106C 80 33.9 238 Globe SW Y HP Valves S04+0261+31 251.1/2.XU 300 A216-WCB N/A 08003-10.13 08003-1D0013 19449000
LP FW CV Bypass Isolation AA AA V-819 1 4 65 80/6.15 SA-106C 65 80/6.15 SA-106C 65 40 180 Y-Globe SW N HP Valves S04+0261+10 B02.2.0.01.1.3.1 300 SA105N N/A 08003-10.13 08003-1D0014 19441000
LP FW CV Isolation AA AA V-816, V-820 2 8 80 80/6.67 SA-106C 80 80/6.67 SA-106C 80 40 180 Gate BW N HP Valves S04+0261+09 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0014 19441000
LP Pegging Stm Extraction to DA AA AA V-001D 1* 2 500 40/13.21 SA-106C 500 40/13.21 SA-106C 500 8.5 314 Gate BW N HP Valves S04+0261+19 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
LP Stm Sky Vent Isolation AA AA V-918 1 4 250 40/8.10 SA-106C 250 40/8.10 SA-106C 250 8.5 314 Globe BW N HP Valves S04+0261+09 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0014 19030170
LP Evap Drain ISV AA AA V-826, V-827 2 8 80 80/6.67 SA-106C 80 80/6.67 SA-106C 80 10.9 178 Globe SW Y HP Valves S04+0261+32 243.1/2.XU 150 A216-WCB N/A 08003-10.13 08003-1D0014 19449000
RH Stm Sky Vent Isolation AA AA V-783 1 4 250 80/13.20 335-P22 250 80/13.20 335-P22 250 31.5 578 Gate BW N HP Valves S04+0261+08 797.1/2.UF 1500 A216-WC6 N/A 08003-10.13 08003-1D0013 19030170
Cond PRHTR Outlet CV Bypass Isolation AA AA V-078 1 4 150 40/6.22 SA-106C 150 40/6.22 SA-106C 150 26 178 Y-Globe BW N HP Valves S04+0261+18 251.1/2.XU 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Outlet CV Inlet Isolation AA AA V-075, V-079 2 8 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 26 178 Gate BW N HP Valves S04+0261+17 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Outlet Stop AA AA V-029 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 26 178 Gate BW N HP Valves S04+0261+16 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Recirc Line CV Bypass Isolation AA AA V-060 1 4 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 33.5 178 Y-Globe BW N HP Valves S04+0261+15 251.1/2.XU 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Recirc Line CV Inlet Isolation AA AA V-057 1 4 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 33.5 178 Gate BW N HP Valves S04+0261+14 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Recirc Line CV Outlet Isolation AA AA V-061 1 4 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 33.5 178 Gate BW N HP Valves S04+0261+14 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Recirc Pump Discharge Isol (w/lock) AA AA V-053 1 4 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 33.5 178 Gate BW N HP Valves S04+0261+13 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Cond PRHTR Recirc Pump Suction Isol (w/lock) AA AA V-049 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 150 26 178 Gate BW N HP Valves S04+0261+12 43.1/2.XUF 300 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
LP Pegging steam low range isol AA AA V-005D 1 2 250 40/8.11 SA-106C 250 40/8.11 SA-106C 250 8.5 314 Gate BW N HP Valves S04+0261+27 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
LP Pegging steam high range isol AA AA V-006D 1 2 500 40/13.21 SA-106C 500 40/13.21 SA-106C 500 8.5 314 Gate BW N HP Valves S04+0261+28 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
IP Pegging steam isol AA AA V-014D 1 2 350 40/9.74 SA-106C 350 40/9.74 SA-106C 300 31.5 341 Gate BW N HP Valves S04+0261+29 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
HP/IP BFP Min Recirc Isolation AA AA V-031D, V-032D, V-033D 3* 6 100 160/11.80 SA-106C 100 160/11.80 SA-106C 100 225 178 Gate BW N HP Valves S04+0261+23 799.1/2.UF 2500 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
HP/IP Feed Pump Suction AA AA PV-056 1* 2 450 STD/8.34 SA-106C 450 STD/8.34 SA-106C 450 8.5 178 Gate BW N HP Valves S04+0261+21 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0016 19441000 note 1
LP BFP Suction Isolation AA AA V-034D 1* 2 150 40/6.22 SA-106C 150 40/6.22 SA-106C 150 8.5 178 Gate BW N HP Valves S04+0261+22 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0016 19441000
Blowdown Tank Drain BM BM V-006B 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 3.5 150 Gate BW N HP Valves S04+0261+24 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0017 19441000
Blowdown Tank Cooling Water CV isolation BM BM V-014B, V-015B 2 8 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 3.5 150 Gate SW Y HP Valves S04+0261+37 57.1/2.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0017 19441000
Blowdown Tank Cooling Water CV bypass BM BM V-007B 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 80 3.5 150 Gate SW Y HP Valves S04+0261+38 B02.2.0.01.1.3.1 300 SA105N N/A 08003-10.13 08003-1D0017 19441000
Instrument Air Conn for Air Tools AA AA V-008B 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 10 50 Globe BW N HP Valves S04+0261+25 B.A.1.8.1 800 SA105 N/A 08003-10.13 08003-1D0017 19441000
Stack Drain (SS) BA BA V-007G 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 20"" WG (50 mbar) 177 Gate FLG N HP Valves S04+0261+26 57.XUF 150 A216-WCB N/A 08003-10.13 08003-1D0015 19441000
File Name: 08003-10.01-10.xls By: FJS Chk'd: RGK Page 1 of 4

Contract No.: 66008003 Date: 07/29/05
Doc. Type: E
Owner Alstom Nom

09 CHECK VALVES
HP DSH Spray Check AA AA V-318 1 4 50 160/7.65 335-P22 50 160/7.65 335-P22 50 150 543 Check SW N HP VALVES S04+0315+05 J04.1.0.22.4.0.2 2700 SA182-F22 N/A 08003-10.15 08003-1D0012 19442000
HP FW Check AA AA V-112 1 4 200 160/20.14 SA-106C 200 160/20.14 SA-106C 200 225 343 Check BW N HP VALVES S04+0315+01 700.1/2.U 2500 A216-WCB N/A 08003-10.15 08003-1D0012 19442000
IP FW Check AA AA V-416 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 88.9 238 Check BW N HP VALVES S04+0315+02 275.1/2.XU 600 A216-WCB N/A 08003-10.15 08003-1D0013 19442000
RH DSH Spray Check AA AA V-718 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 31.5 497 Check SW N HP VALVES S04+0315+06 H04.1.0.22.4.0.2 2500 SA182-F22 N/A 08003-10.15 08003-1D0013 19442000
LP FW Check AA AA V-821 1 4 80 80/6.68 SA-106C 80 80/6.68 SA-106C 80 40 180 Check BW N HP VALVES S04+0315+03 259.1/2.XU 300 A216-WCB N/A 08003-10.15 08003-1D0014 19442000
LP Pegging Stm to DA - Low Range, NG cases AA AA V-011D 1* 2 150 40/6.22 SA-106C 200 40/7.15 SA-106C 150x200 8.5 314 Check BW N HP VALVES S04+0315+08 247.1/2.XU-TD 150 A216-WCB N/A 08003-10.15 08003-1D0016 19442000
LP Pegging Stm to DA - High Range, Oil cases AA AA V-002D 1* 2 500 40/13.21 SA-106C 500 40/13.21 SA-106C 500 8.5 314 Check BW N HP VALVES S04+0315+09 247.1/2.XU 150 A216-WCB N/A 08003-10.15 08003-1D0016 19442000
Cond PRHTR FW Check AA AA V-019 1 4 200 40/7.16 SA-106C 200 40/7.16 SA-106C 200 26 178 Check BW N HP VALVES S04+0315+04 259.1/2.XU 300 A216-WCB N/A 08003-10.15 08003-1D0016 19442000
Recirc Pump Discharge AA AA V-063 1 4 100 40/5.27 SA-106C 100 40/5.27 SA-106C 100 33.5 178 Check BW N HP VALVES S04+0315+07 259.1/2.XU 300 A216-WCB N/A 08003-10.15 08003-1D0016 19442000
11 ERV
HP Stm Outlet ERV AA AA HV-340 1 4 65 160/8.34 335-P91 100 160/11.8 335-P91 65X100 150 579 Ball BW/FLG N ValveTechnologies 040737-1 E09114N7BWRA8E1 2500X1500 A182-F91 134.6 08003-10.04 08003-1D0012 19447204 FC
HP Stm Outlet ERV Isolation AA AA V-351 1 4 65 160/8.34 335-P91 65 160/8.34 335-P91 65 150 579 Ball BW/BW N ValveTechnologies 040737-1-ISO B091-14-ISO-BW 3100 A182-F91 N/A 08003-10.04 08003-1D0012 19447200
IP Stm Outlet ERV AA AA HV-602 1 4 25 40/2.96 SA-106C 40 40/3.22 SA-106C 25X40 31.5 341 Ball BW/FLG N ValveTechnologies 040737-2 E5C411N3BWR55E1 300 A216-WCB 28.4 08003-10.04 08003-1D0013 19447204 FC
IP Stm Outlet ERV Isolation AA AA V-606 1 4 25 40/2.96 SA-106C 25 40/2.96 SA-106C 25 31.5 341 Ball BW/BW N ValveTechnologies 040737-2-ISO B5C4-11-ISO-BW 300 A216-WCB N/A 08003-10.04 08003-1D0013 19447100
RH Stm Outlet ERV AA AA HV-782 1 4 100 80/7.49 335-P22 200 80/11.12 335-P22 100X200 31.5 578 Ball BW/FLG N ValveTechnologies 040737-3 E8L130NABWRD6E1 1500X600 A182-F22 25.7 08003-10.04 08003-1D0013 19447204 FC
RH Stm Outlet ERV Isolation AA AA V-784 1 4 100 80/7.49 335-P22 100 80/7.49 335-P22 100 31.5 578 Ball BW/BW N ValveTechnologies 040737-3-ISO B8L1-30-ISO-BW 1500 A182-F22 N/A 08003-10.04 08003-1D0013 19447200
LP Stm Outlet ERV AA AA HV-917 1 4 50 40/3.43 SA-106C 80 40/4.80 SA-106C 50X80 8.5 314 Ball BW/FLG N ValveTechnologies 040737-4 E3C621N6BWR83E1 150 A216-WCB 6.2 08003-10.04 08003-1D0014 19447204 FC
LP Stm Outlet ERV Isolation AA AA V-919 1 4 50 40/3.43 SA-106C 50 40/3.43 SA-106C 50 8.5 314 Ball BW/BW N ValveTechnologies 040737-4-ISO B3C6-21-ISO-BW 150 A216-WCB N/A 08003-10.04 08003-1D0014 19447200
12 TRIM VALVES (2 NPS & SMALLER)
HP Drum CB Sample ISV AA AA V-183, V-184 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 152.4 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum Chem Feed Check (SS trim) AA AA V-260 1 4 25 160/5.56 TP304H 25 160/5.56 TP304H 25 152.4 343 Check SW Y HP VALVES S04+0592+04 46A31C0CAA06J 2700 F316L N/A M40A00E.pdf 08003-1D0012 19449000
HP Drum Chem Feed ISV (SS trim) AA AA V-261, V-273 2 8 25 160/5.56 TP304H 25 160/5.56 TP304H 25 152.4 343 Gate SW Y HP VALVES S04+0592+31 66A16C3CBA06J 2700 F316L N/A M66A04E.pdf 08003-1D0012 19449000
HP Drum Level Gauge Drain AA AA V-219, V-220, V-241, V-242 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
V-206, V-207, V-221, V-222, V-228, V-229, V-243, V-
HP Drum LT upper AA AA 244 8 32 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 150 343 Gate SW Y HP VALVES S03+0811+23 66A01A3CBA08J 900/2700 A105N N/A M66A08E.pdf 08003-1D0012 19449000
V-208, V-209, V-223, V-224, V-230, V-231, V-245, V-
HP Drum LT lower AA AA 246 8 32 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 150 343 Gate SW Y HP VALVES S03+0811+23 66A01A3CBA08J 900/2700 A105N N/A M66A08E.pdf 08003-1D0012 19449000
V-211, V-212, V-226, V-227, V-233, V-234, V-248, V-
HP Drum LT Vent AA AA 249 8 32 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum Nitrogen Feed Check AA AA V-262 1 4 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 152.4 343 Check SW Y HP VALVES S03+0811+04 41A01S0CAA06J 900/2700 A105N N/A M40A00E.pdf 08003-1D0012 19449000
10 HP Drum Nitrogen Feed AA AA V-263, V-276 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 152.4 343 Gate SW Y HP VALVES S03+0811+22 66A01A3CBA06J 900/2700 A105N N/A M66A04E.pdf 08003-1D0012 19449000
HP Sat Steam Sample (SS trim) AA AA V-282, V-283 2 8 20 80/3.43 TP304H 20 80/3.43 TP304H 20 150 343 Globe SW Y HP VALVES S04+0592+16 J01.6.0.16.2.3.2 900/2700 F316L N/A M10A00E.pdf 08003-1D0012 19449000 SS Trim
HP Drum Outlet Vent AA AA V-280, V-281 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum Press Gauge Isol AA AA V-269, V-278 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum Press gauge isol (w/lock) AA AA V-268, V-277 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 343 Globe SW Y HP VALVES S03+0811+13 11D01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum Press Port isol AA AA V-266, V-267 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum Press Transmitter isol AA AA V-271, V-272, V-274, V-275 4 16 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum RWLI Drain AA AA V-204, V-205 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 150 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Drum RWLI (w/lock) AA AA V-200, V-201, V-202, V-203 4 16 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 150 343 Gate SW Y HP VALVES S03+0811+23 66D01A3CBA08J 900/2700 A105N N/A M66A08E.pdf 08003-1D0012 19449000
V-213, V-214, V-215, V-216, V-235, V-236, V-237, V-
HP Drum TB (w/lock) AA AA 238 8 32 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 150 343 Gate SW Y HP VALVES S03+0811+23 66D01A3CBA08J 900/2700 A105N N/A M66A08E.pdf 08003-1D0012 19449000
HP DSH CV Bypass AA AA V-314 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 225 180 Y-Globe SW Y HP VALVES S04+0592+38 12A01A3CBA08J 2700 A105N N/A HP Valves 08003-1D0012 19441000
HP DSH CV Isolation AA AA V-313, V-317 2 8 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Gate SW Y HP VALVES S03+0811+23 66A01A3CBA10J 900/2700 A105N N/A M66A08E.pdf 08003-1D0012 19449000
HP DSH Spray CV Drain AA AA V-315, V-316 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray Drain AA AA V-311, V-312 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray Strainer AA AA V-319, V-320, V-321, V-322 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray Strainer Drain AA AA V-324, V-325 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray FIT AA AA V-300, V-301, V-303, V-304 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray PIT AA AA V-305, V-306 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray Drain after check valve AA AA V-326, V-327 2 8 25 160/5.56 335-P22 25 160/5.56 335-P22 25 150 543 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray Drain before check valve AA AA V-328, V-329 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP DSH Spray PI AA AA V-330, V-331 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 150 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
V-140, V-145, V-146, V-154, V-155, V-157, V-158, V-
HP Econ Drain AA AA 159 8 32 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ Drain Combined AA AA V-147, V-156, V-160 3 12 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 156.9 343 Globe SW Y HP VALVES S03+0811+14 11A01A3CBA10J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ Outlet Press Port isol AA AA V-169, V-170 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ Outlet Vent AA AA V-167, V-168 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ 4 Vent AA AA V-141, V-142, V-143, V-144 4 16 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ 3 Vent AA AA V-148, V-149, V-150, V-151 4 16 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ 2 Vent AA AA V-152, V-153 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Econ 1 Vent AA AA V-161, V-162, V-163, V-164, V-165, V-166 6 24 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 156.9 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW CV Drain AA AA V-106, V-107 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW CV Bypass Drain AA AA V-133, V-134 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW Drain (dwnstm of check vlv) AA AA V-124, V-125 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 165.5 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW Drain (upstrm of check vlv) AA AA V-110, V-111 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW FIT AA AA V-128, V-129, V-130, V-131 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW FIT AA AA V-100, V-101, V-102, V-103 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW PI AA AA V-115, V-116 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 165.5 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW PP AA AA V-113, V-114 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 165.5 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW PIT AA AA V-118, V-119 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 225 180 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW PIT AA AA V-121, V-122 2 8 25 160/5.56 SA-106C 25 160/5.56 SA-106C 25 165.5 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA06J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP FW Sample AA AA V-126, V-127 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 165.5 343 Globe SW Y HP VALVES S03+0811+13 11A01A3CBA05J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
HP Stm Outlet Free-Blow Drain AA AA V-357, V-358 2 8 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 579 Globe SW Y HP VALVES S03+0811+17a 12A49A3CBA06J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
V-359, V-360, V-361, V-362, V-364, V-365, V-366, V-
HP Stm Outlet FIT AA AA 367 8 32 20 160/4.88 335-P91 20 160/4.88 335-P91 20 150 579 Gate SW Y HP VALVES S03+0811+32 66A49A3CBA05J 900/2700 F91 N/A M66A04E.pdf 08003-1D0012 19449000
HP Stm Outlet PI AA AA V-348, V-349 2 8 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 579 Globe SW Y HP VALVES S03+0811+17 11A49A3CBA06J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HP Stm Outlet PP AA AA V-352, V-353 2 8 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 579 Globe SW Y HP VALVES S03+0811+17 11A49A3CBA06J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HP Stm Outlet PIT AA AA V-342, V-343, V-345, V-346 4 16 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 579 Globe SW Y HP VALVES S03+0811+17 11A49A3CBA06J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HP Stm Outlet PIT AA AA V-370, V-371 2 8 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 579 Globe SW Y HP VALVES S03+0811+17a 12A49A3CBA06J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HP Stm Outlet Press Sensing Line Isolation AA AA V-338, V-339 2 8 20 80/3.43 335-P22 20 80/3.43 335-P22 20 150 579 Globe SW Y HP VALVES S03+0811+17 11A49A3CBA05J 2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HPSH Vent AA AA V-285, V-286 2 8 25 160/5.56 335-P22 25 160/5.56 335-P22 25 150 440 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0012 19449000
HP Desup Outlet Vent AA AA V-289, V-290 2 8 25 160/5.56 335-P91 25 160/5.56 335-P91 25 150 440 Globe SW Y HP VALVES S03+0811+17a 12A49A3CBA06J 2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HPSH1 Drain AA AA V-288 1 4 50 160/7.65 335-P91 50 160/7.65 335-P91 50 150 533 Globe SW Y HP VALVES S03+0811+18 11A49A3CBA10J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HPSH2 Drain AA AA V-287 1 4 50 160/7.65 335-P91 50 160/7.65 335-P91 50 150 543 Globe SW Y HP VALVES S03+0811+18 11A49A3CBA10J 900/2700 F91 N/A M10A00E.pdf 08003-1D0012 19449000
HPSH3 Drain AA AA V-284 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 150 343 Globe SW Y HP VALVES S03+0811+14 11A01A3CBA10J 900/2700 A105N N/A M10A00E.pdf 08003-1D0012 19449000
IP Drum CB Sample AA AA V-483, V-484 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 33.9 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum Chem Feed Check (SS trim) AA AA V-560 1 4 25 80/3.99 TP304H 25 80/3.99 TP304H 25 33.9 238 Check SW Y HP VALVES S04+0592+02 47I31C0CD/06C 800 F316L N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum Chem Feed (SS tRIM) AA AA V-561 1 4 25 80/3.99 TP304H 25 80/3.99 TP304H 25 33.9 238 Gate SW Y HP VALVES S04+0592+29 67I31C3CD/06C 800 F316L N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum LI Drain AA AA V-519, V-520, V-541, V-542 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
V-506, V-507, V-521, V-522, V-528, V-529, V-543, V-
IP Drum LT upper AA AA 544 8 32 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 31.5 238 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
V-508, V-509, V-523, V-524, V-530, V-531, V-545, V-
IP Drum LT lower AA AA 546 8 32 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 31.5 238 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
V-511, V-512, V-526, V-527, V-533, V-534, V-548, V-
IP Drum LT Vent AA AA 549 8 32 20 80/3.42 SA-106C 20 80/3.42 SA-106C 20 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum Nitrogen Check AA AA V-562 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 33.9 238 Check SW Y HP VALVES S03+0811+03 47I01U0CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum Nitrogen Isolation AA AA V-563 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 33.9 238 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum Outlet Sample (SS) AA AA V-582, V-583 2 8 20 80/3.43 TP304H 20 80/3.43 TP304H 20 31.5 238 Globe SW Y HP VALVES S03+0811+12 17I31C3CD/05C 800 F316L N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum Outlet Vent AA AA V-580, V-581 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum PI AA AA V-569, V-578 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum PI (w/lock) AA AA V-568, V-577 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 238 Globe SW Y HP VALVES S03+0811+10 17D01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum PP AA AA V-566, V-567 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum PIT AA AA V-571, V-572, V-574, V-575 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum RWLI Drain AA AA V-504, V-505 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Drum RWLI (w/lock) AA AA V-500, V-501, V-502, V-503 4 16 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 31.5 238 Gate SW Y HP VALVES S03+0811+21 67D01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
V-513, V-514, V-515, V-516, V-535, V-536, V-537, V-
IP Drum TB (w/lock) AA AA 538 8 32 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 31.5 238 Gate SW Y HP VALVES S03+0811+21 67D01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Econ Outlet PP AA AA V-430, V-431 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 39.4 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Econ Outlet Vent AA AA V-433, V-434 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 39.4 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW CV Drain AA AA V-436, V-437 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW Drain AA AA V-419, V-420 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW FIT AA AA V-411, V-412, V-414, V-415 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW FIT AA AA V-421, V-422, V-424, V-425 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW PI AA AA V-400, V-401 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW PP AA AA V-409, V-410 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW PIT AA AA V-403, V-404 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW PIT AA AA V-406, V-407 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP FW Sample AA AA V-417, V-418 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 88.9 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000

Contract No.: 66008003 Date: 07/29/05
Doc. Type: E
Owner Alstom Nom

IP Pegging Stm Drain AA AA V-639, V-640 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
IP Pegging Stm Vent AA AA V-641, V-642 2* 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
IP Stm Outlet Drain (Before NRV) AA AA V-604, V-605 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Stm Outlet Drain (After NRV) AA AA V-635, V-636 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Stm Outlet Free-Blow Drain AA AA V-608, V-609 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
V-625, V-626, V-628, V-629, V-630, V-631, V-633, V-
IP Stm Outlet FIT AA AA 634 8 32 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 31.5 374 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Stm Outlet PI AA AA V-618, V-619 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Stm Outlet PP AA AA V-610, V-611 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449001
IP Stm Outlet PIT AA AA V-612, V-613, V-615, V-616 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Stm Outlet Vent AA AA V-637, V-638 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IPSH Drain AA AA V-584 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
IP Stm Outlet ERV Press sensing isolation valves AA AA V-600, V-601 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 31.5 238 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
LP Drum CB Sample AA AA V-828, V-829 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10.9 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum Chem Feed Check (SS) AA AA V-885 1 4 25 80/3.99 TP304H 25 80/3.99 TP304H 25 10.9 178 Check SW Y HP VALVES S04+0592+02 47I31C0CD/06C 800 F316L N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum Chem Feed (SS) AA AA V-886 1 4 25 80/3.99 TP304H 25 80/3.99 TP304H 25 10.9 178 Gate SW Y HP VALVES S04+0592+29 67I31C3CD/06C 800 F316L N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum LI Drain AA AA V-854, V-855, V-876, V-877 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
V-841, V-842, V-856, V-857, V-863, V-864, V-878, V-
LP Drum LT upper AA AA 879 8 32 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
V-843, V-844, V-858, V-859, V-865, V-866, V-880, V-
LP Drum LT lower AA AA 881 8 32 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
V-846, V-847, V-861, V-862, V-868, V-869, V-883, V-
LP Drum LT Vent AA AA 884 8 32 20 80/3.42 SA-106C 20 80/3.42 SA-106C 20 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum Nitrogen Check AA AA V-887 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 10.9 178 Check SW Y HP VALVES S03+0811+03 47I01U0CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum Nitrogen AA AA V-888 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 10.9 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Sat Steam Sample (SS) AA AA V-908, V-909 2 8 20 80/3.43 TP304H 20 80/3.43 TP304H 20 8.5 178 Globe SW Y HP VALVES S03+0811+12 17I31C3CD/05C 800 F316L N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum Outlet Vent AA AA V-906, V-907 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum PI AA AA V-894, V-911 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum PI (w/lock) AA AA V-893, V-910 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17D01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum PP AA AA V-891, V-892 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum PIT AA AA V-896, V-897, V-899, V-900 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum RWLI Drain AA AA V-839, V-840 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Drum RWLI (w/lock) AA AA V-835, V-836, V-837, V-838 4 16 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67D01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
V-848, V-849, V-850, V-851, V-870, V-871, V-872, V-
LP Drum TB (w/lock) AA AA 873 8 32 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67D01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW Inlet Vent AA AA V-901, V-902 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 10.9 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW Inlet Drain AA AA V-903, V-904 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW Sample AA AA V-822, V-823 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW CV Drain AA AA V-817, V-818 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW FIT AA AA V-811, V-812, V-814, V-815 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW FIT AA AA V-830, V-831, V-833, V-834 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW PI AA AA V-800, V-801 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW PP AA AA V-809, V-810 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP FW PIT AA AA V-803, V-804, V-806, V-807 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 40 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Stm Outlet Free-Blow Drain AA AA V-921, V-922 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Stm Outlet Drain AA AA V-948, V-949 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
V-936, V-937, V-939, V-940, V-941, V-942, V-944, V-
LP Stm Outlet FIT AA AA 945 8 32 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 314 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Stm Outlet PI AA AA V-925, V-926 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Stm Outlet PP AA AA V-923, V-924 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Stm Outlet PIT AA AA V-928, V-929, V-931, V-932, V-951, V-952 6 24 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
LP Stm Outlet Press Sensing Line Isolation AA AA V-915, V-916 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0014 19449000
RH DSH Spray CV Drain AA AA V-715, V-716 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
RH DSH Spray Drain AA AA V-711, V-712 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
RH DSH Spray FIT Isolation AA AA V-700, V-701, V-703, V-704 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
RH DSH Spray Strainer ISV AA AA V-719, V-720, V-722, V-723 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
RH DSH Spray PIT ISV AA AA V-705, V-706 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
RH DSH Spray PI ISV AA AA V-708, V-709 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449000
RH DSH CV Bypass AA AA V-714 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19441000
RH DSH CV Isolation AA AA V-713, V-717 2 8 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19441000
RH DSH Strainer Drain AA AA V-724, V-725 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 88.9 180 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19441000
RH DSH Drain downstream of check valve AA AA V-726, V-727 2 8 25 80/3.99 335-P22 25 80/3.99 335-P22 25 31.5 497 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19441000
RH Stm Inlet PI AA AA V-742, V-743 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449001
RH Stm Inlet PP AA AA V-740, V-741 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449001
RH Stm Inlet PIT AA AA V-745, V-746, V-748, V-749 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 374 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0013 19449001
RH Desup Outlet Vent AA AA V-766, V-767 2 8 25 80/3.99 335-P22 25 80/3.99 335-P22 25 31.5 497 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19449000
RH Stm Outlet PI AA AA V-793, V-794 2 8 25 160/5.56 335-P22 25 160/5.56 335-P22 25 31.5 578 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19449000
RH Stm Outlet PP AA AA V-785, V-786 2 8 25 160/5.56 335-P22 25 160/5.56 335-P22 25 31.5 578 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19449001
RH Stm Outlet PIT AA AA V-787, V-788, V-790, V-791 4 16 25 160/5.56 335-P22 25 160/5.56 335-P22 25 31.5 578 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA06J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19449000
RHTR1 Drain AA AA V-765 1 4 50 80/4.85 335-P22 50 80/4.85 335-P22 50 31.5 497 Globe SW Y HP VALVES S03+0811+16 11A22A3CBA10J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19449000
RHTR2 Drain AA AA V-760 1 4 50 80/4.85 335-P22 50 80/4.85 335-P22 50 31.5 497 Globe SW Y HP VALVES S03+0811+16 11A22A3CBA10J 900/2700 F22 N/A M10A00E.pdf 08003-1D0013 19449002
RH Stm Outlet Press Sensing Line Isolation AA AA V-781, V-782 2 8 20 160/4.88 335-P22 20 160/4.88 335-P22 20 31.5 578 Globe SW Y HP VALVES S03+0811+15 11A22A3CBA05J 2700 F22 N/A M10A00E.pdf 08003-1D0013 19449000
10 IP Pegging Stm Drain (After CV) AA AA V-009D, V-010D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
IP Pegging Stm Drain (Before CV) AA AA V-007D, V-008D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 31.5 341 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
10 LP Stm to DA Drain NG Cases (After CV) AA AA V-012D, V-013D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
LP Stm to DA Drain NG Cases (Before Check) AA AA V-071D, V-072D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
10 LP Stm to DA Drain Oil Cases (After CV) AA AA V-003D, V-004D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 314 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FW PI AA AA V-010, V-011 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 55 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FW PP AA AA V-008, V-009 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 55 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Drain AA AA V-024, V-025 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FIT AA AA V-001, V-002, V-004, V-005 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 26 55 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FIT AA AA V-031, V-032, V-034, V-035 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 26 55 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FW Drain (Before Check) AA AA V-006, V-007 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 55 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FW Drain (After Check) AA AA V-020, V-021 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FW PIT AA AA V-013, V-014, V-016, V-017 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 55 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR FW Sample AA AA V-022, V-023 2 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Outlet CV Drain AA AA V-076, V-077 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Outlet PI AA AA V-066, V-067 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Outlet PP AA AA V-064, V-065 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Outlet PIT AA AA V-069, V-070, V-072, V-073 4 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Outlet Vent AA AA V-082, V-083 2* 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Outlet Drain AA AA V-084, V-085 2* 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Line CV Drain AA AA V-058, V-059 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 33.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Line Drain AA AA V-047, V-048 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Line DPI AA AA V-042, V-043, V-045, V-046 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Line PP AA AA V-040, V-041 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Min Flow Line (w/lock) AA AA V-062 1 4 50 40/3.43 SA-106C 50 40/3.43 SA-106C 50 33.5 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19441000
Cond PRHTR Recirc Pump Discharge PI AA AA V-054, V-055 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 33.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Pump Suction PIT AA AA V-050, V-051 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Recirc Pump Strainer Drain AA AA V-088, V-089 2 8 25 40/2.96 SA-106C 25 40/2.96 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Cond PRHTR Vent AA AA V-026, V-027 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 26 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator FW Heater Storage Tank Vent AA AA V-016D, V-017D (Provided by DA Supplier) 2* 4 50 80/3.99 SA-106C 50 80/3.99 SA-106C 100 8.5 178 Gate SW Y HP VALVES B-5729-1 N/A 150 # RF A105 N/A N/A 08003-1D0016 19449000
Deaerator Storage Tank Nitrogen Feed Isolation AA AA V-063D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Storage Tank Nitrogen Feed Check Valve AA AA V-064D 1* 2 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Check SW Y HP VALVES S03+0811+03 47I01U0CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Storage Tank PI AA AA V-025D, V-026D 2* 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator PIT AA AA V-019D, V-020D, V-022D, V-023D 4* 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Inlet Water Sample AA AA V-073D, V-074D 2* 4 20 80/3.42 SA-106C 20 80/3.42 SA-106C 20 10 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Storage Tank Drain Valve AA AA V-035D, V-036D 2* 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 8.5 178 Y-Globe SW Y HP VALVES S04+0592+39 12I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Storage Tank Sample AA AA V-038D, V-039D 2* 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 178 Globe SW T HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Tank LI Drain AA AA V-047D, V-048D 2* 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000

Contract No.: 66008003 Date: 07/29/05
Doc. Type: E
Owner Alstom Nom

Deaerator Tank LP BFP Min Recirc AA AA V-028D, V-029D, V-030D 3* 6 50 40/3.43 SA-106C 50 40/3.43 SA-106C 50 40 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19441000
V-040D, V-041D, V-042D, V-043D, V-055D, V-056D,
Deaerator Tank LT AA AA V-057D, V-058D 8* 16 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator Tank LT Vent AA AA V-045D, V-046D, V-060D, V-061D 4* 8 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Deaerator TB (w/lock) AA AA V-051D, V-052D, V-053D, V-054D 4* 8 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67D01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
V-049D, V-050D, V-065D, V-066D, V-067D, V-068D,
Deaerator Level Switch AA AA V-069D, V-070D 8* 16 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 8.5 178 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
V-075D, V-076D, V-077D, V-078D, V-079D, V-080D,
Deaerator Level Switch Vents AA AA V-081D, V-082D 8* 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
V-083D, V-084D, V-085D, V-086D, V-087D, V-088D,
Deaerator Level Switch Drains AA AA V-089D, V-090D 8* 16 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 8.5 178 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0016 19449000
Blowdown Tank LI Drain BM BM V-005B 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 3.5 150 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
Blowdown Tank DPIS Isolation BM BM V-010B, V-011B, V-012B, V-013B 4 16 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 3.5 150 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/05C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
Blowdown Tank Strainer Drain BM BM V-016B, V-017B 2 8 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 3.5 150 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
Blowdown Tank LT BM BM V-001B, V-002B 2 8 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 3.5 150 Gate SW Y HP VALVES S03+0811+21 67I01G3CB/08C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
Blowdown Tank LT Vent BM BM V-003B 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 3.5 150 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
Inlet Duct PIT BA BA V-008G, V-009G, V-010G, V-011G, V-012G, V-013G 6 24 15 1.651 mwt 316SS 15 1.651 mwt 316SS 15 20 ""WG (50 mbar) 649 Globe SW Y HP VALVES S03+0811+19 16A63A3CBA04J 900/2700 F316H N/A M10A00E.pdf 08003-1D0015 19449000
Inlet Duct PIT Isolation BA BA V-020G, V-021G, V-022G 3 12 15 1.651 mwt 316SS 15 1.651 mwt 316SS 15 20 ""WG (50 mbar) 649 Globe SW Y HP VALVES S03+0811+19 16A63A3CBA04J 900/2700 F316H N/A M10A00E.pdf 08003-1D0015 19449000
Transition Duct PIT BA BA V-014G, V-015G, V-016G, V-017G, V-018G, V-019G 6 24 15 80/3.26 SA-106C 15 80/3.26 SA-106C 15 20 ""WG (50 mbar) 177 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/04C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0015 19449000
Transition Duct PIT Isolation BA BA V-023G, V-024G, V-025G 3 12 15 1.651 mwt SA-106C 15 1.651 mwt SA-106C 15 20 ""WG (50 mbar) 177 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/04C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0015 19449000
Instrument Air Common Manifold Drain BM BM V-002S 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 10 40 Globe SW Y HP VALVES S03+0811+10 17I01G3CB/06C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
Inst. Air Connection Isolation - FV-915 BM BM V-003S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - HV-917 BM BM V-004S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - TV-301 BM BM V-006S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - LV-100 BM BM V-008S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - TV-001B BM BM V-013S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - PV-601 BM BM V-014S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - FV-780 BM BM V-021S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Inst. Air Connection Isolation - FV-003D BM BM V-022S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball SW N HP Valves / Kitz S04+0592+36 HB 800 A105 N/A N/A 08003-1D0017 19449000
Instrument Air Manifold Stop valve BM BM V-001S 1 4 50 80/4.84 SA-106C 50 80/4.84 SA-106C 50 10 40 Ball FLG N HP Valves / Audco S04+0592+37 XR116RL 150 A216-WCB N/A N/A 08003-1D0017 19449000
CLEANING CONNECTION VALVES (1 SET FOR 4 HRSGs)
10 HP FW Cleaning Connection Isolation AA AA V-374, V-375 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 HP EVAP Cleaning Connection Isolation AA AA V-376, V-377 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 HP Steam Outlet Cleaning Connection Isolation AA AA V-378, V-379 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 IP FW Cleaning Connection Isolation AA AA V-645, V-646 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 IP EVAP Cleaning Connection Isolation AA AA V-647, V-648 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 IP Steam Outlet Cleaning Connection Isolation AA AA V-649, V-650 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 LP FW Cleaning Connection Isolation AA AA V-953, V-954 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 LP EVAP Cleaning Connection Isolation AA AA V-955, V-956 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 LP Steam Outlet Cleaning Connection Isolation AA AA V-957, V-958 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
10 Condensate Feed Cleaning Connection Isolation AA AA V-091, V-092 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate SW N HP VALVES/LLSHIN S03+0811+21 67I01G3CB/10C 800 A105 N/A Ilshin-maintanance.pdf 08003-1D0017 19449000
STEAM SAMPLING NOZZLE ISOLATION VALVES (supplied by nozzle vendor)
HP Stm Outlet Sample ISV AA AA V-340, V-341 2 8 20 160/4.88 316 SS 20 160/4.88 316 SS 20 150 579 Globe SW N JONAS JA/ALS/04-02A SS-3NRSW4T-G-W20 2500 316SS N/A N/A 08003-1D0012 19449000
IP Stm Outlet Sample ISV AA AA V-621, V-622 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 31.5 374 Globe SW N JONAS JA/ALS/04-02C 8W-UI2LR-G-SS-HT 900 316SS N/A N/A 08003-1D0013 19449000
RH Stm Outlet Sample ISV AA AA V-796, V-797 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 31.5 578 Globe SW N JONAS JA/ALS/04-02B 8W-UI22LR-G-SS-HT 2500 316SS N/A N/A 08003-1D0013 19449000
LP Stm Outlet Sample ISV AA AA V-946, V-947 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 8.5 314 Globe SW N JONAS JA/ALS/04-02D SS-S63-PSWI2T 300 316SS N/A N/A 08003-1D0014 19449000
13 AIR OPERATED BALL VALVES
HP DSH CV Bypass AOV AE AA HV-302 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 225 180 Ball SW N SST 15V011500A105B150 N/A 1500 A105 N/A 08003-10.10 08003-1D0012 19449004
HP DSH Spray PBV AE AA HV-300 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Ball SW N SST 20V021500A105B175 N/A 1500 A105 N/A 08003-10.08 08003-1D0012 19448004
RH DSH CV Bypass AOV AE AA HV-702 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 88.9 180 Ball SW N SST 15V01900A105B125 N/A 900 A105 N/A 08003-10.10 08003-1D0013 19449004
RH DSH Spray PBV AE AA HV-700 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Ball SW N SST 20V02900A105B150 N/A 900 A105 N/A 08003-10.08 08003-1D0013 19448004
14 STRAINERS
BD Tank Cooling System Strainer BM BM STR-001B (Supplied by BD Tank vendor) 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 100 3.5 150 Y Strainer BW N SSI SSI Series 150Y 150YBWSB 150 304SS N/A N/A 08003-1D0017 19581000
Cond PRHTR Recirc Line Strainer AA AA STR-040 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 150 26 178 Y Strainer BW N SSI SSI Series 300Y 300YBWSB 300 CS N/A 08003-10.77 08003-1D0016 19581000
HP DSH Spray Strainer AA AA STR-300 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Y Strainer SW N SSI SSI Series 1500Y 1500YSWSB 1500 CS N/A 08003-10.77 08003-1D0012 19581000
RH DSH Spray Strainer AA AA STR-700 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Y Strainer SW N SSI SSI Series 600Y 600YTST 600 CS N/A 08003-10.77 08003-1D0013 19581000
Notes:
1. These valves will be shipped loose by AP to install customer piping. They will installed by customer.
2. Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only.
For the complete tagging, prefix the tag number with the following:
For Four (4) units.: For Two (2) units with "*":
Unit 1 1A-System Locator Code Unit 1 1X-System Locator Code
Unit 2 1B-System Locator Code Unit 2 2X-System Locator Code
Unit 3 2A-System Locator Code
Unit 4 2B-System Locator Code
Tagging example as follows for Four (4) units.: Tagging example with "*" as follows for Two (2) units.:
Unit 1 1A-AA-V-001 Unit 1 1X-AA-V-001D
Unit 2 1B-AA-V-001 Unit 2 2X-AA-V-001D
Unit 3 2A-AA-V-001
Unit 4 2B-AA-V-001
3. Upstream and downstream piping information are available at document # 9.72 - Pipe List and 9.78 - Trim Pipe List.
Rev. Date Rev Log
0 01/15/04 Initial Release of Valve List
1 C1 02/27/04 Revised per AP trim line standards and per new pegging steam configuration.
Moved RH Desup Check valve from trim valve list to check valves.
Added 4 isolation valves for HP FW FT redundant.
Added 4 isolation valves for HP desup DPI.
2 C1 3/18/2004 Revised per customer tagging system (no four digit tags)
Added V-830, 831 and V-822,823.
Revised design pressure and temperature.
Corrected line sizes.
3 C1 5/6/04 Revised per customer comments. Added vendor information. Revised instrument air valves.
4 C2 8/13/2004 Revised per customer comments. Added vendor information. Added valves. Revised design temp and press per customer request.
5 C2/C1 9/3/2004 Revised per customer comments. Added vendor information. Revised flow/pressure transmitters to flow/pressure indicating transmitters.
6 C2 11/03/04 Revised some safety valves manuf dwg numbers and set pressures. Changed V-356 valve size to 300mm. Added control valve manuf dwg numbers. Revised some block valves manuf dwg numbers.
Relocated ERV press sensing isolation valves to trim valve section.
Revised some trim valves manuf dwg numbers. Added Inlet Duct PIT Isolation and transition Duct PIT Isolation valves.
7 C2 12/21/04 Added HP and RH Desup Outlet vents
Changed the total quantity for V-080, V-081 from 8 to 4.
Removed HP, IP and LP Evap chem cleaning connection isolation valves.
Corrected model numbers for some trim valves and instrument isolation valves.
Changed the line size to DN20 for DA Cond pot vent.
8 C2 2/18/2005 Revised some of the trim valve model numbers.
Added LP stm PIT isolation valves. Added Owner system locator code.
9 C1 6/08/05 Added HP Nitrogen and Chemical feed isolation valves.
Added cleaning connection isolation valves.
10 C2 7/29/2005 Revised valve tag No. V-010D & V-013D to motor operated valves tag No.: HV-010D & HV-013D.
Revised Valve tag no. from V-272 to V-276 for HP Nitrogen Feed Isolation Valve
Revised Design pressure from 150 barg to 10 barg for cleaning connection valves
Changed Description for HV-004D valve

ALSTOM POWER Inc. INSTRUMENT LIST Item No.: 11.01
Project Name: Nubaria Power Station I & II Rev. No.: 11
Contract No.: 66008003 Date: 06/29/05
Doc. Type: E
Cat OwnerS AlstomS Process Electrical

Rev e Desc ystem ystem Tag Number Qty Qty DesignT DesignP Conn Process Instrument Instrument Service Instrument Type Vendor/Manuf Manuf Drawing Model Number Local/ Calibrated Range Calibrated Range Process Range Process Range Range Datasheet/Ref Number P&ID Drawing
gor Locator Locator Total for English Units
y Code Code contract (°C) (barg) (mm) End Conn Conn (mm) End Conn Description Remote SI (See Note 2) (See Note 2) SI English Units
01 FLOW ELEMENTS
Cond PRHTR FW FE AA AA FE-001 1 4 55 26 200 FLG 20 NPT Water Orifice Fluidic Techniques V-2499R1-4 8" 300# Series 300 Local 0-5080 mm wg 0-200" wg 0-97.62 kg/s 0-774774 lb/hr N/A 08003-11.16 08003-1D0016
CPH Recirc pump min recirc RO AA AA RO-042 1 4 178 33.5 50 FLG 20 NPT Water Orifice Fluidic Techniques P-22217-1 2" 300# Local 21.43 mm 54/64 inch dia N/A N/A N/A 08003-11.19 08003-1D0016
HP DSH FE AA AA FE-300 1 4 180 225 50 FLG 20 NPT Water Orifice Fluidic Techniques V-2499R1-5 2" 2500# Series 300 Local 0-5080 mm wg 0-200" wg 0-4.20 kg/s 0-33334 lb/hr N/A 08003-11.16 08003-1D0012
HP FW FE AA AA FE-100 1 4 180 225 200 FLG 20 NPT Water Orifice Fluidic Techniques V-2499-1 8" 2500# Series 300 Local 0-6350 mm wg 0-250" wg 0-90.0 kg/s 0-714297 lb/hr N/A 08003-11.16 08003-1D0012
HP Stm Outlet FE AA AA FE-340 1 4 579 150 350 FLG 20 NPT Steam Flow Nozzle Fluidic Techniques V-2499R1-1 14"-Model V-200 Local 0-12700 mm wg 0-500" wg 0-90.0 kg/s 0-714297 lb/hr N/A 08003-11.16 08003-1D0012
IP FW FE AA AA FE-400 1 4 180 88.9 80 FLG 20 NPT Water Orifice Fluidic Techniques V-2499-2 3" 600# Series 300 Local 0-6350 mm wg 0-250" wg 0-14.32 kg/s 0-113653 lb/hr N/A 08003-11.16 08003-1D0013
IP Stm Outlet FE AA AA FE-600 1 4 374 31.5 200 FLG 20 NPT Steam Flow Nozzle Fluidic Techniques V-2499R1-2 8" Model V-200 Local 0-5080 mm wg 0-200" wg 0-12.86 kg/s 0-102065 lb/hr N/A 08003-11.16 08003-1D0013
LP FW FE AA AA FE-800 1 4 180 40 80 FLG 20 NPT Water Orifice Fluidic Techniques V-2499-3 3" 300# Series 300 Local 0-3810 mm wg 0-150" wg 0-11.99 kg/s 0-95160 lb/hr N/A 08003-11.16 08003-1D0014
LP Stm Outlet FE AA AA FE-915 1 4 314 8.5 400 FLG 20 NPT Steam Flow Nozzle Fluidic Techniques V-2499R1-3 16" Model V-200 Local 0-1270 mm wg 0-50" wg 0-9.02 kg/s 0-71588 lb/hr N/A 08003-11.16 08003-1D0014
RH DSH FE AA AA FE-700 1 4 180 88.9 50 FLG 20 NPT Water Orifice Fluidic Techniques V-2499R1-6 2" 900# Series 300 Local 0-5080 mm wg 0-200" wg 0-4.52 kg/s 0-35874 lb/hr N/A 08003-11.16 08003-1D0013
02 FLOW INDICATING TRANSMITTERS
Cond PRHTR FW FIT AD AA FIT-001A, FIT-001B 2 8 55 26 N/A N/A 15 NPT Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-5080 mm wg 0-200" wg 0-97.62 kg/s 0-774774 lb/hr 4-20mA 08003-11.06 08003-1D0016
HP DSH Spray FIT AE AA FIT-300 1 4 180 225 N/A N/A 15 NPT Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 3 A 5 2 A 1 A M5 Q4 Remote 0-5080 mm wg 0-200" wg 0-4.20 kg/s 0-33334 lb/hr 4-20mA 08003-11.06 08003-1D0012
HP FW FIT AE AA FIT-100A, FIT-100B 2 8 180 225 N/A N/A 15 NPT Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 3 A 5 2 A 1 A M5 Q4 Remote 0-6350 mm wg 0-250" wg 0-90.0 kg/s 0-714297 lb/hr 4-20mA 08003-11.06 08003-1D0012
HP Stm Outlet FIT AA AA FIT-340A, FIT-340B 2 8 579 150 N/A N/A 15 NPT Steam Diff. Press. Transmitter Rosemount 03031-1011 3051CD 3 A 5 2 A 1 A M5 Q4 Remote 0-12700 mm wg 0-500" wg 0-90.0 kg/s 0-714297 lb/hr 4-20mA 08003-11.06 08003-1D0012
IP FW FIT AE AA FIT-400A, FIT-400B 2 8 180 88.9 N/A N/A 15 NPT Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 3 A 5 2 A 1 A M5 Q4 Remote 0-6350 mm wg 0-250" wg 0-14.32 kg/s 0-113653 lb/hr 4-20mA 08003-11.06 08003-1D0013
IP Stm Outlet FIT AA AA FIT-600A, FIT-600B 2 8 374 31.5 N/A N/A 15 NPT Steam Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-5080 mm wg 0-200" wg 0-12.86 kg/s 0-102065 lb/hr 4-20mA 08003-11.06 08003-1D0013
LP FW FIT AE AA FIT-800A, FIT-800B 2 8 180 40 N/A N/A 15 NPT Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-3810 mm wg 0-150" wg 0-11.99 kg/s 0-95160 lb/hr 4-20mA 08003-11.06 08003-1D0014
LP Stm Outlet FIT AA AA FIT-915A, FIT-915B 2 8 314 8.5 N/A N/A 15 NPT Steam Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-1270 mm wg 0-50" wg 0-9.02 kg/s 0-71588 lb/hr 4-20mA 08003-11.06 08003-1D0014
RH DSH Spray FIT AE AA FIT-700 1 4 180 88.9 N/A N/A 15 NPT Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 3 A 5 2 A 1 A M5 Q4 Remote 0-5080 mm wg 0-200" wg 0-4.52 kg/s 0-35874 lb/hr 4-20mA 08003-11.06 08003-1D0013
03 PRESSURE INDICATING TRANSMITTERS
Cond PRHTR FW PIT AD AA PIT-001A, PIT-001B 2 8 55 26 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-26 bar 0-377 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0016
Cond PRHTR Outlet PIT AD AA PIT-064A, PIT-064B 2 8 178 26 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-26 bar 0-377 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0016
Cond PRHTR Recirc Line Suction PIT AD AA PIT-040 1 4 178 26 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-26 bar 0-377 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0016
Deaerator Storage Tank PIT AD AA PIT-001D, PIT-002D 2* 4 178 8.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-10 bar 0-145 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0016
HP Drum PIT AE AA PIT-260, PIT-261 2 8 343 150 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-165 bar 0-2393 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0012
HP DSH PIT AE AA PIT-300 1 4 180 225 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-225 bar 0-3263 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0012
HP FW PIT AE AA PIT-100A 1 4 180 225 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-225 bar 0-3263 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0012
HP FW PIT AE AA PIT-100B 1 4 343 165.5 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-225 bar 0-3263 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0012
HP Stm Outlet PIT AA AA PIT-340A, PIT-340B 2 8 579 150 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-150 bar 0-2176 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0012
HP Stm Outlet PIT AA AA PIT-342 1 4 579 150 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-150 bar 0-2176 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0012
IP Drum PIT AE AA PIT-560, PIT-561 2 8 238 31.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-35 bar 0-508 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0013
IP FW PIT AE AA PIT-400A 1 4 180 88.9 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-88.9 bar 0-1289 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0013
IP FW PIT AE AA PIT-400B 1 4 238 88.9 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-88.9 bar 0-1289 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0013
IP Stm Outlet PIT AA AA PIT-600A, PIT-600B 2 8 374 31.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-31.5 bar 0-457 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0013
LP Drum PIT AE AA PIT-890, PIT-891 2 8 178 8.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-10 bar 0-145 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0014
LP FW PIT AE AA PIT-800A, PIT-800B 2 8 180 40 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-40 bar 0-580 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0014
LP Stm Outlet PIT AA AA PIT-915A, PIT-915B, PIT-915 3 12 314 8.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-8.5 bar 0-123 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0014
RH DSH PIT AE AA PIT-700 1 4 180 88.9 N/A N/A 15 NPT Water Pressure Transmitter Rosemount 03031-2097 3051T G 4 A 2B 2 1 A B4 M5 Q4 Remote 0-88.9 bar 0-1289 psig 0-276 bar -14.7-4000 psig 4-20mA 08003-11.03 08003-1D0013
RH Stm Inlet PIT AA AA PIT-740A, PIT-740B 2 8 374 31.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-35 bar 0-508 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0013
RH Stm Outlet PIT AA AA PIT-780A, PIT-780B 2 8 578 31.5 N/A N/A 15 NPT Steam Pressure Transmitter Rosemount 03031-2097 3051T G 3 A 2B 2 1 A B4 M5 Q4 Remote 0-31.5 bar 0-457 psig 0-55.2 bar -14.7-800 psig 4-20mA 08003-11.03 08003-1D0013
Inlet Duct PIT BA BA PIT-001G, PIT-002G, PIT-003G 3 12 649 20 ""WG (50 mbar) N/A N/A 15 NPT Flue gas Pressure Transmitter Rosemount 03031-1011 3051CG 1 A 5 2 A 1 A B4 L4 M5 Q4 Remote 0-508 mm wg 0-20" wg 0-635 mm wg 0-25" wg 4-20mA 08003-11.03 08003-1D0015
Transition Duct PIT BA BA PIT-004G, PIT-005G, PIT-006G 3 12 177 20 ""WG (50 mbar) N/A N/A 15 NPT Flue gas Pressure Transmitter Rosemount 03031-1011 3051CG 1 A 5 2 A 1 A B4 L4 M5 Q4 Remote 0-508 mm wg 0-20" wg 0-635 mm wg 0-25"wg 4-20mA 08003-11.03 08003-1D0015
04 LEVEL TRANSMITTERS
Blowdown Tank LT BM BM LT-001B 1 4 148 3.5 N/A N/A 15 NPT Steam/Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-1150 mm wg 0 TO -45.28" wg -6350-6350 mm wg -250 to 250" wc/2.5"wc 4-20mA 08003-11.05 08003-1D0017
11 Deaerator Tank LT AD AA LT-001D, LT-002D 2* 4 178 8.5 N/A N/A 15 NPT Steam/Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-4040 mm wg 0 TO -159.1" wg -6350-6350 mm wg -250 to 250" wc/2.5"wc 4-20mA 08003-11.05 08003-1D0016
HP Drum LT AE AA LT-200, LT-201, LT-202, LT-203 4 16 343 150 N/A N/A 15 NPT Steam/Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-1896 mm wg 0 TO -74.6" wg -6350-6350 mm wg -250 to 250" wc/2.5"wc 4-20mA 08003-11.05 08003-1D0012
IP Drum LT AE AA LT-500, LT-501, LT-502, LT-503 4 16 238 31.5 N/A N/A 15 NPT Steam/Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-1409 mm wg 0 TO -55.5" wg -6350-6350 mm wg -250 to 250" wc/2.5"wc 4-20mA 08003-11.05 08003-1D0013
LP Drum LT AE AA LT-835, LT-836, LT-837, LT-838 4 16 178 8.5 N/A N/A 15 NPT Steam/Water Diff. Press. Transmitter Rosemount 03031-1011 3051CD 2 A 5 2 A 1 A M5 Q4 Remote 0-1471 mm wg 0 TO -57.9" wg -6350-6350 mm wg -250 to 250" wc/2.5"wc 4-20mA 08003-11.05 08003-1D0014
06 THERMOWELLS
Cond PRHTR FW TW AA AA TW-001, TW-002, TW-003 3 12 178 26 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0016
Cond PRHTR FW TW (After Bypass) AA AA TW-004, TW-005, TW-006 3 12 178 26 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0016
Cond PRHTR Outlet TW AA AA TW-064, TW-065, TW-066, TW-067 4 16 178 26 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0016
Deaerator/Storage Tank TW AA AA TW-001D, TW-002D 2* 4 178 8.5 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0016
HP DSH Inlet TW AA AA TW-320, TW-321 2 8 543 150 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-5 Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP DSH Outlet TW AA AA TW-330, TW-331, TW-332 3 12 533 150 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-5 Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP Econ Outlet TW AA AA TW-161, TW-162, TW-163 3 12 343 156.9 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP FW TW AA AA TW-100 1 4 180 225 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP FW TW AA AA TW-101, TW-102, TW-103 3 12 343 165.5 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP Stm Outlet TW AA AA TW-113, TW-114, TW-115, TW-116 4 16 579 150 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-5 Local N/A N/A N/A N/A N/A N/A 08003-1D0012
IP Econ Outlet TW AA AA TW-430, TW-431, TW-432 3 12 238 39.4 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
IP FW TW AA AA TW-401 1 4 180 88.9 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
IP FW TW AA AA TW-400, TW-402, TW-403 3 12 238 88.9 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
IP Stm Outlet TW AA AA TW-600, TW-601, TW-602, TW-603 4 16 374 31.5 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
LP FW TW AA AA TW-800, TW-801, TW-802, TW-803 4 16 180 40 40 Welded 15 FNPT Water Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0014
LP Stm Outlet TW AA AA TW-915, TW-916, TW-917, TW-918 4 16 314 8.5 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0014
RH DSH Inlet TW AA AA TW-760, TW-761 2 8 497 31.5 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-3 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
RH DSH Outlet TW AA AA TW-765, TW-766, TW-767 3 12 497 31.5 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-3 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
RH Stm Inlet TW AA AA TW-740, TW-741, TW-742, TW-743 4 16 374 31.5 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-1 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
RH Stm Outlet TW AA AA TW-780, TW-781, TW-782, TW-783 4 16 578 31.5 40 Welded 15 FNPT Steam Thermowell Alstom E-HRSG-1569 IND-3 Local N/A N/A N/A N/A N/A N/A 08003-1D0013
Module 2 TW BA BA TW-004G, TW-005G, TW-006G 3 12 475 20 ""WG (50 mbar) 50 150# RF 15 FNPT Flue Gas Thermowell Temp-pro 92 92 Local N/A N/A N/A N/A N/A N/A 08003-1D0015
Inlet Duct TW BA BA TW-001G, TW-002G, TW-003G 3 12 649 20 ""WG (50 mbar) 50 150# RF 15 FNPT Flue gas Thermowell Temp-pro 92 92 Local N/A N/A N/A N/A N/A N/A 08003-1D0015
Stack TW BA BA TW-016G, TW-017G, TW-018G 3 12 177 20 ""WG (50 mbar) 50 150# RF 15 FNPT Flue gas Thermowell Temp-pro 92 92 Local N/A N/A N/A N/A N/A N/A 08003-1D0015
Transition Duct TW BA BA TW-013G, TW-014G, TW-015G 3 12 177 20 ""WG (50 mbar) 50 150# RF 15 FNPT Flue gas Thermowell Temp-pro 92 92 Local N/A N/A N/A N/A N/A N/A 08003-1D0015
Blowdown Tank Outlet TW BM BM TW-001B, TW-003B (By Sterling) 2 8 150 3.5 20 Welded 15 FNPT Steam Thermowell Sterling N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0017
07 PRESSURE TEST PORTS
Cond PRHTR FW PP AA AA PP-001 1 4 55 26 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0016
Cond PRHTR Outlet PP AA AA PP-064 1 4 178 26 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0016
Cond PRHTR Recirc Line PP AA AA PP-040 1 4 178 26 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0016
HP Drum PP AA AA PP-260 1 4 343 150 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP Econ Outlet PP AA AA PP-160 1 4 343 156.9 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP FW PP AA AA PP-100 1 4 343 165.5 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0012
HP Stm Outlet PP AA AA PP-340 1 4 579 150 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0012
IP Drum PP AA AA PP-560 1 4 238 31.5 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0013
IP Econ Outlet PP AA AA PP-430 1 4 238 39.4 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0013
IP FW PP AA AA PP-400 1 4 238 88.9 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0013
IP Stm Outlet PP AA AA PP-600 1 4 374 31.5 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0013
LP Drum PP AA AA PP-890 1 4 178 8.5 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0014
LP FW PP AA AA PP-800 1 4 180 40 N/A N/A 15 NPT Water Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0014
LP Stm Outlet PP AA AA PP-915 1 4 314 8.5 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0014
RH Stm Inlet PP AA AA PP-740 1 4 374 31.5 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0013
RH Stm Outlet PP AA AA PP-780 1 4 578 31.5 N/A N/A 15 NPT Steam Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0013
08 TEMPERATURE INDICATORS
Cond PRHTR FW TI AA AA TI-001 1 4 178 26 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B33-S-TAG Local N/A N/A 0 - 200°C 0 - 392°F N/A 08003-11.07 08003-1D0016
Cond PRHTR FW TI (After Bypass) AA AA TI-004 1 4 178 26 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B33-S-TAG Local N/A N/A 0 - 200°C 0 - 392°F N/A 08003-11.07 08003-1D0016
Cond PRHTR Outlet TI AA AA TI-065 1 4 178 26 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B33-S-TAG Local N/A N/A 0 - 200°C 0 - 392°F N/A 08003-11.07 08003-1D0016
HP Econ Outlet TI AA AA TI-162 1 4 343 156.9 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B35-S-TAG Local N/A N/A 0 - 450°C 0 - 842°F N/A 08003-11.07 08003-1D0012
HP FW TI AA AA TI-100 1 4 343 165.5 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B35-S-TAG Local N/A N/A 0 - 450°C 0 - 842°F N/A 08003-11.07 08003-1D0012
HP Stm Outlet TI AA AA TI-116 1 4 579 150 N/A N/A 15 NPT Steam Temperature Indicator Winters F-Gas Therm R24452002S-C-TAG Local N/A N/A 100 - 650°C 212 - 1202°F N/A 08003-11.07 08003-1D0012
IP Econ Outlet TI AA AA TI-432 1 4 238 39.4 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B34-S-TAG Local N/A N/A 0 - 300°C 0 - 572°F N/A 08003-11.07 08003-1D0013
IP FW TI AA AA TI-403 1 4 238 88.9 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B34-S-TAG Local N/A N/A 0 - 300°C 0 - 572°F N/A 08003-11.07 08003-1D0013
IP Stm Outlet TI AA AA TI-603 1 4 374 31.5 N/A N/A 15 NPT Steam Temperature Indicator Winters G-Bimet T52120B35-S-TAG Local N/A N/A 0 - 450°C 0 - 842°F N/A 08003-11.07 08003-1D0013
LP FW TI AA AA TI-800 1 4 180 40 N/A N/A 15 NPT Water Temperature Indicator Winters G-Bimet T52120B33-S-TAG Local N/A N/A 0 - 200°C 0 - 392°F N/A 08003-11.07 08003-1D0014
LP Stm Outlet TI AA AA TI-918 1 4 314 8.5 N/A N/A 15 NPT Steam Temperature Indicator Winters G-Bimet T52120B35-S-TAG Local N/A N/A 0 - 450°C 0 - 842°F N/A 08003-11.07 08003-1D0014
RH Stm Inlet TI AA AA TI-741 1 4 374 31.5 N/A N/A 15 NPT Steam Temperature Indicator Winters G-Bimet T52120B35-S-TAG Local N/A N/A 0 - 450°C 0 - 842°F N/A 08003-11.07 08003-1D0013
RH Stm Outlet TI AA AA TI-783 1 4 578 31.5 N/A N/A 15 NPT Steam Temperature Indicator Winters F-Gas Therm R24452002S-C-TAG Local N/A N/A 100 - 650°C 212 - 1202°F N/A 08003-11.07 08003-1D0013
Blowdown Tank Outlet TI BM BM TI-003B (By Sterling) 1 4 150 3.5 N/A N/A 15 NPT Water Temperature Indicator ASHCROFT N/A 50EI60R060 Local 0° - 150° C 0° - 302° F 10 - 150°C 50 - 302°F N/A N/A 08003-1D0017
Deaerator Storage Tank TI AA AA TI-001D, TI-002D (By Sterling) 2* 4 178 8.5 N/A N/A 15 NPT Water Temperature Indicator ASHCROFT N/A 50EI60R090 Local 0° - 300° C 0° - 572° F 0° - 300° C 0° - 572° F N/A N/A 08003-1D0016

Contract No.: 66008003 Date: 06/29/05
Doc. Type: E

09 PRESSURE INDICATORS
Cond PRHTR Inlet PI AA AA PI-001 1 4 55 26 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 70 Bar Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0016
Cond PRHTR Outlet PI AA AA PI-064 1 4 178 26 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 70 Bar + 50 1098SD Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0016
45 1279SSL 04L XNHSG 70 Bar + 50 1098SD + 50
Cond PRHTR Recirc Line Discharge PI AA AA PI-040 1 4 178 33.5 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 1106S Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0016
Deaerator Storage Tank PI AA AA PI-001D 1* 2 178 8.5 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 14 Bar +501098S Local 0-14 bar N/A 0-14 bar N/A N/A 08003-11.03 08003-1D0016
HP FW PI AA AA PI-100 1 4 343 165.5 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 250 Bar Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0012
HP DSH PI AA AA PI-300 1 4 180 150 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 250 Bar Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0012
HP Stm Outlet PI AA AA PI-340 1 4 579 150 N/A N/A 15 NPT Steam Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 250 Bar +501098ND Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0012
IP FW PI AA AA PI-400 1 4 238 88.9 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 250 Bar Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0013
RH DSH PI AA AA PI-700 1 4 180 31.5 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 250 Bar Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0013
IP Stm Outlet PI AA AA PI-600 1 4 374 31.5 N/A N/A 15 NPT Steam Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 70 Bar +501098ND Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0013
LP FW PI AA AA PI-800 1 4 180 40 N/A N/A 15 NPT Water Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 70 Bar Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0014
LP Stm Outlet PI AA AA PI-915 1 4 314 8.5 N/A N/A 15 NPT Steam Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 14 Bar +501098S Local 0-14 bar N/A 0-14 bar N/A N/A 08003-11.03 08003-1D0014
RH Stm Inlet PI AA AA PI-740 1 4 374 31.5 N/A N/A 15 NPT Steam Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 70 Bar +501098ND Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0013
RH Stm Outlet PI AA AA PI-780 1 4 578 31.5 N/A N/A 15 NPT Steam Pressure Indicator ASHCROFT 70A917 45 1279SSL 04L XNHSG 70 Bar +501098ND Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0013
09 DRUM PRESSURE INDICATORS
HP Drum PI at drum AA AA PI-260 1 4 343 150 N/A N/A 15 NPT Steam Pressure Indicator WINTERS Winters Dwg. # M, C025 P6520-1-R11-SG-SFC-SM-TAG-SYS Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0012
HP Drum PI at grade AA AA PI-261 1 4 343 150 N/A N/A 15 NPT Steam Pressure Indicator WINTERS Winters Dwg. # M, C025 P6520-1-R11-SG-SFC-SM-TAG-SYS Local 0-250 bar N/A 0-250 bar N/A N/A 08003-11.03 08003-1D0012
IP Drum PI at drum AA AA PI-560 1 4 238 31.5 N/A N/A 15 NPT Steam Pressure Indicator WINTERS Winters Dwg. # L, C025 P6517-SG-R11-SFC-SM-TAG-SYS Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0013
IP Drum PI at grade AA AA PI-561 1 4 238 31.5 N/A N/A 15 NPT Steam Pressure Indicator WINTERS Winters Dwg. # L, C025 P6517-SG-R11-SFC-SM-TAG-SYS Local 0-70 bar N/A 0-70 bar N/A N/A 08003-11.03 08003-1D0013
LP Drum PI at drum AA AA PI-890 1 4 178 8.5 N/A N/A 15 NPT Steam Pressure Indicator WINTERS Winters Dwg. # K, C025 P6513-SG-R11-SFC-SM-TAG-SYS Local 0-14 bar N/A 0-14 bar N/A N/A 08003-11.03 08003-1D0014
LP Drum PI at grade AA AA PI-891 1 4 178 8.5 N/A N/A 15 NPT Steam Pressure Indicator WINTERS Winters Dwg. # K, C025 P6513-SG-R11-SFC-SM-TAG-SYS Local 0-14 bar N/A 0-14 bar N/A N/A 08003-11.03 08003-1D0014
09 DIFFERENTIAL PRESSURE INDICATING SWITCHES
Cond PRHTR Recirc Line DPIS AD AA DPIS-040 1 4 178 26 N/A N/A 15 NPT Water Diff. Pressure Indicator ROSEMOUNT TBD PCS45S4BB.7B7P-TAG Local 0 - 0.7 bar N/A 0 - 0.7 bar N/A N/A 08003-11.03 08003-1D0016
HP DSH Spray DPIS AE AA DPIS-300 1 4 180 225 N/A N/A 15 NPT Steam Diff. Pressure Indicator ROSEMOUNT TBD PCS45S4BB.7B7P-TAG Local 0 - 0.7 bar N/A 0 - 0.7 bar N/A N/A 08003-11.03 08003-1D0012
RH DSH Spray DPIS AE AA DPIS-700 1 4 180 88.9 N/A N/A 15 NPT Water Diff. Pressure Indicator ROSEMOUNT TBD PCS45S4BB1B7P-TAG Local 0 - 1 bar N/A 0 - 1 bar N/A N/A 08003-11.03 08003-1D0013
BD Tank After Cooling System DPIS BM BM DPIS-001B 1 4 150 3.5 N/A N/A 15 NPT Water Diff. Pressure Indicator ROSEMOUNT TBD PCS45S4BB.7B7P-TAG Local 0 - 0.7 bar N/A 0 - 0.7 bar N/A N/A 08003-11.03 08003-1D0017
10 TUBE METAL THERMOCOUPLES
TE-335, TE-336, TE-337, TE-338, TE-339, TE-
HPSH1 TMT AA AA 340 6 24 579 150 N/A N/A 15 NPT Steam Thermocouple Temp-Pro ST-855-1 ST-855-1 Remote 0° - 579° C 0° - 1074° F N/A N/A 4-20mA 08003-11.08 08003-1D0012
TE-341, TE-342, TE-343, TE-344, TE-345, TE-
HPSH2 TMT AA AA 346 6 24 543 150 N/A N/A 15 NPT Steam Thermocouple Temp-Pro ST-855-1 ST-855-1 Remote 0° - 543° C 0° - 1009° F N/A N/A 4-20mA 08003-11.08 08003-1D0012
TE-767, TE-768, TE-769, TE-770, TE-771, TE-
RHTR TMT AA AA 772 6 24 578 31.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro ST-855-1 ST-855-1 Remote 0° - 578° C 0° - 1072° F N/A N/A 4-20mA 08003-11.08 08003-1D0013
10 THERMOCOUPLES (Steam/Water Side)
Cond PRHTR FW TE AD AA TE-002 1 4 178 26 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 178° C 0° - 352° F N/A N/A 4-20mA 08003-11.09 08003-1D0016
Cond PRHTR FW TE AD AA TE-005A, TE-005B 2 8 178 26 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 178° C 0° - 352° F N/A N/A 4-20mA 08003-11.09 08003-1D0016
Cond PRHTR Outlet TE AD AA TE-066A, TE-066B 2 8 178 26 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 178° C 0° - 352° F N/A N/A 4-20mA 08003-11.09 08003-1D0016
HP DSH Inlet TE AA AA TE-320 1 4 543 150 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 543° C 0° - 1010° F N/A N/A 4-20mA 08003-11.09 08003-1D0012
HP DSH Outlet TE AA AA TE-331A, TE-331B 2 8 533 150 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 575° C 0° - 992° F N/A N/A 4-20mA 08003-11.09 08003-1D0012
HP Econ Outlet TE AA AA TE-161 1 4 343 156.9 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 343° C 0° - 650° F N/A N/A 4-20mA 08003-11.09 08003-1D0012
HP FW TE AE AA TE-101A 1 4 180 225 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 145° C 0° - 356° F N/A N/A 4-20mA 08003-11.09 08003-1D0012
HP FW TE AE AA TE-101B 1 4 343 165.5 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 343° C 0° - 650° F N/A N/A 4-20mA 08003-11.09 08003-1D0012
HP Stm Outlet TE AA AA TE-114A, TE-114B 2 8 579 150 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 600° C 0° - 1074° F N/A N/A 4-20mA 08003-11.09 08003-1D0012
IP Econ Outlet TE AA AA TE-431 1 4 238 39.4 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 238° C 0° - 460° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
IP FW TE AE AA TE-401A 1 4 180 88.9 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 180° C 0° - 356° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
IP FW TE AE AA TE-401B 1 4 238 88.9 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 238° C 0° - 460° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
IP Stm Outlet TE AA AA TE-601A, TE-601B 2 8 374 31.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 374° C 0° - 705° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
LP FW TE AE AA TE-801A, TE-801B 2 8 180 40 N/A N/A 15 NPT Water Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 180° C 0° - 356° F N/A N/A 4-20mA 08003-11.09 08003-1D0014
LP Stm Outlet TE AA AA TE-916A, TE-916B, TE-915 3 12 314 8.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 314° C 0° - 597° F N/A N/A 4-20mA 08003-11.09 08003-1D0014
RH DSH Inlet TE AA AA TE-760 1 4 497 31.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 497° C 0° - 927° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
RH DSH Outlet TE AA AA TE-766A, TE-766B 2 8 497 31.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 497° C 0° - 927° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
RH Stm Inlet TE AA AA TE-742A, TE-742B 2 8 374 31.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 374° C 0° - 705° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
RH Stm Outlet TE AA AA TE-781A, TE-781B 2 8 578 31.5 N/A N/A 15 NPT Steam Thermocouple Temp-Pro 91 91-1-1-1-2-2-1-2-1-3 Remote 0° - 578° C 0° - 1072° F N/A N/A 4-20mA 08003-11.09 08003-1D0013
Blowdown Tank Outlet TE BM BM TE-001BA (By Sterling) 1 4 150 3.5 N/A N/A 15 NPT Water Thermocouple Probe Jordan Valves N/A Mark 801/802 - Self Regulating Control Valve Local 0° - 150° C 0° - 302° F N/A N/A N/A N/A 08003-1D0017
10 THERMOCOUPLES (Gas Side)
Inlet Duct TE BA BA TE-001G, TE-002G, TE-003G 3 12 649 20 ""WG (50 mbar) N/A N/A 15 NPT Flue gas Thermocouple Temp-Pro 92 92-1-1-1-1-2-2-1-4-1-1-1-3 Remote 0° - 649° C 0° - 1200° F N/A N/A 4-20mA 08003-11.10 08003-1D0015
Module 1 TE BA BA TE-004G, TE-005G, TE-006G 3 12 475 20 ""WG (50 mbar) N/A N/A 15 NPT Flue gas Thermocouple Temp-Pro 92 92-1-1-1-1-2-2-1-4-1-1-1-3 Remote 0° - 475° C 0° - 887° F N/A N/A 4-20mA 08003-11.10 08003-1D0015
Stack TE BA BA TE-016G, TE-017G, TE-018G 3 12 177 20 ""WG (50 mbar) N/A N/A 15 NPT Flue gas Thermocouple Temp-Pro 92 92-1-1-1-1-2-2-1-2-1-1-1-3 Remote 0° - 177° C 0° - 351° F N/A N/A 4-20mA 08003-11.10 08003-1D0015
Transition Duct TE BA BA TE-013G, TE-014G, TE-015G 3 12 177 20 ""WG (50 mbar) N/A N/A 15 NPT Flue gas Thermocouple Temp-Pro 92 92-1-1-1-1-2-2-1-2-1-1-1-3 Remote 0° - 177° C 0° - 351° F N/A N/A 4-20mA 08003-11.10 08003-1D0015
11 CONDENSATE POTS
Blowdown Tank CP BM BM CP-001B 1 4 150 3.5 20 SW N/A N/A Steam/Water Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0017
Deaerator Tank CP AA AA CP-001D, CP-002D 2* 4 178 8.5 20 SW N/A N/A Steam/Water Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0016
HP Drum CP AA AA CP-200, CP-201, CP-202, CP-203 4 16 343 150 20 SW N/A N/A Steam/Water Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0012
IP Drum CP AA AA CP-500, CP-501, CP-502, CP-503 4 16 238 31.5 20 SW N/A N/A Steam/Water Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0013
LP Drum CP AA AA CP-835, CP-836, CP-837, CP-838 4 16 178 8.5 20 SW N/A N/A Steam/Water Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0014
HP Stm Outlet Flow Trans. CP AA AA CP-340A, CP-340B, CP-341A, CP-341B 4 16 579 150 20 SW N/A N/A Steam Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0012
IP Stm Outlet Flow Trans. CP AA AA CP-600A, CP-600B, CP-601A, CP-601B 4 16 374 31.5 20 SW N/A N/A Steam Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0013
LP Stm Outlet Flow Trans. CP AA AA CP-915A, CP-915B, CP-916A, CP-916B 4 16 314 8.5 20 SW N/A N/A Steam Condensate Pot Fluidic ALSTOM_STD 113xx Local N/A N/A N/A N/A N/A 08003-11.15 08003-1D0014
12 LEVEL INDICATORS
11 Blowdown Tank LI BM BM LI-001B 1 4 150 3.5 40 N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.11 C9 & 403RS Local N/A N/A N/A N/A N/A 08003-11.11 08003-1D0017
SIMPLIPORT P3119-ARR3-SG777LH-TB1.5-Outdoor
HP Drum Level Gauge Assembly AA AA LI-200, LI-201 2 8 343 150 40 N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.11 NEMA 4X-240VAC-PIW-TPS-PHOW-BOG Local N/A N/A N/A N/A N/A 08003-11.11 08003-1D0012
SIMPLIPORT P3014-SG854-TB1.5-Outdoor NEMA 4X -
IP Drum Level Gauge Assembly AA AA LI-500, LI-501 2 8 238 31.5 40 N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.11 240VAC-PIW-TPS-PHOW-BOG Local N/A N/A N/A N/A N/A 08003-11.11 08003-1D0013
SIMPLIPORT C888 - SG854 - TB 1.5 - Outdoor
LP Drum Level Gauge Assembly AA AA LI-835, LI-836 2 8 178 8.5 40 N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.11 NEMA4X - 240 VAC - BOG Local N/A N/A N/A N/A N/A 08003-11.11 08003-1D0014
11 Deaerator Tank Level Gauge Assembly AA AA LI-001D (By Sterling) 1* 2 178 8.5 40 N/A N/A N/A Steam/Water Level Indicator Sterling D-5729-12 Penberthy Magnetic - Flag Type w/ Duravalve #D20300D Local N/A N/A N/A N/A N/A 08003-11.11 08003-1D0016
13 REMOTE WATER LEVEL INDICATORS
HP Drum RD (Remote Display) AA AA RD-200, RD-201, RD-202 3 12 343 150 N/A N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.14 MTI-10 Remote N/A N/A N/A N/A N/A 08003-11.14 08003-1D0012
ELF3000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI-
HP Drum RWLI Assembly AA AA RWLI-200 1 4 343 150 N/A N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.14 10 Remote N/A N/A N/A N/A N/A 08003-11.14 08003-1D0012
HP Drum RWLI Electrode AA AA LE-200 1 4 343 150 N/A N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.14 EL3000-10 Local N/A N/A N/A N/A N/A 08003-11.14 08003-1D0012
HP Drum RWLI LCU AA AA CU-200 1 4 343 150 N/A N/A N/A N/A Steam/Water Level Indicator Clark Reliance 08003-11.14 ECIL-10R Local N/A N/A N/A N/A N/A 08003-11.14 08003-1D0012
IP Drum RD (Remote Display) AA AA RD-400, RD-401, RD-402 3 12 238 31.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 MTI-10 Remote N/A N/A N/A N/A N/A 08003-11.14 08003-1D0013
EL1000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI-
IP Drum RWLI AA AA RWLI-500 1 4 238 31.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 10 Remote N/A N/A N/A N/A N/A 08003-11.14 08003-1D0013
IP Drum RWLI Electrode AA AA LE-500 1 4 238 31.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 ELF1000-10 Local N/A N/A N/A N/A N/A 08003-11.14 08003-1D0013
IP Drum RWLI LCU AA AA CU-500 1 4 238 31.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 ECIL-10 Local N/A N/A N/A N/A N/A 08003-11.14 08003-1D0013
LP Drum RD (Remote Display) AA AA RD-835, RD-836, RD-837 2 8 178 8.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 MTI-12 Remote N/A N/A N/A N/A N/A 08003-11.14 08003-1D0014
LP Drum RWLI AA AA RWLI-835 1 4 178 8.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 EL450-12WP & ECIL-12R – MTI-12 & MTI-12 & MTI-12 Remote N/A N/A N/A N/A N/A 08003-11.14 08003-1D0014
LP Drum RWLI Electrode AA AA LE-835 1 4 178 8.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 ELF-450-12 Local N/A N/A N/A N/A N/A 08003-11.14 08003-1D0014
LP Drum RWLI LCU AA AA CU-835 1 4 178 8.5 N/A N/A N/A N/A Steam / Water Level Indicator Clark Reliance 08003-11.14 ECIL-12 Local N/A N/A N/A N/A N/A 08003-11.14 08003-1D0014
14 SAMPLE NOZZLES
HP Drum Outlet Sample Nozzle AA AA SNOZ-280 1 4 343 150 200 Welded 20 NPT Steam Sample Nozzle Alstom D-902-5918 N/A Local N/A N/A N/A N/A N/A 08003-09.05 08003-1D0012
HP Stm Outlet Sample Nozzle AA AA SNOZ-340 1 4 579 150 350 FLG 20 NPT Steam Sample Nozzle Jonas JA/ALS/04-02A N/A Local N/A N/A N/A N/A N/A 08003-09.06 08003-1D0012
IP Drum Outlet Sample Nozzle AA AA SNOZ-580 1 4 238 31.5 150 Welded 20 NPT Steam Sample Nozzle Alstom D-902-5918 N/A Local N/A N/A N/A N/A N/A 08003-09.05 08003-1D0013
IP Stm Outlet Sample Nozzle AA AA SNOZ-600 1 4 374 31.5 200 FLG 20 NPT Steam Sample Nozzle Jonas JA/ALS/04-02C N/A Local N/A N/A N/A N/A N/A 08003-09.06 08003-1D0013
LP Drum Outlet Sample Nozzle AA AA SNOZ-907 1 4 178 8.5 250 Welded 20 NPT Steam Sample Nozzle Alstom D-902-5918 N/A Local N/A N/A N/A N/A N/A 08003-09.05 08003-1D0014
LP Stm Outlet Sample Nozzle AA AA SNOZ-915 1 4 314 8.5 400 FLG 20 NPT Steam Sample Nozzle Jonas JA/ALS/04-02D N/A Local N/A N/A N/A N/A N/A 08003-09.06 08003-1D0014
RH Stm Outlet Sample Nozzle AA AA SNOZ-700 1 4 578 31.5 600 FLG 20 NPT Steam Sample Nozzle Jonas JA/ALS/04-02B N/A Local N/A N/A N/A N/A N/A 08003-09.06 08003-1D0013
15 SILENCERS
Blowdown Tank Silencer BM BM MS-001B 1 4 150 3.5 400 N/A N/A N/A N/A Silencer Glaunach 244A11060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0017
Deaerator Silencer AA AA MS-001D 1* 2 178 8.5 200/250 N/A N/A N/A N/A Silencer Glaunach 244A10060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0016
HP Drum Silencer AA AA MS-260 1 4 343 150 250/250 N/A N/A N/A N/A Silencer Glaunach 244A02060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0012
HP Stm Outlet Silencer AA AA MS-340 1 4 579 150 300/100/80 N/A N/A N/A N/A Silencer Glaunach 244A01060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0012
IP Drum Silencer AA AA MS-560 1 4 238 31.5 150/150 N/A N/A N/A N/A Silencer Glaunach 244A04060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0013
IP Stm Outlet Silencer AA AA MS-600 1 4 341 31.5 150/40/80 N/A N/A N/A N/A Silencer Glaunach 244A03060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0013
LP Drum Silencer AA AA MS-890 1 4 178 8.5 200/200 N/A N/A N/A N/A Silencer Glaunach 244A06060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0014
LP Stm Outlet Silencer AA AA MS-701 1 4 314 8.5 200/80/350 N/A N/A N/A N/A Silencer Glaunach 244A05060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0014
RH Stm Inlet Silencer AA AA MS-740 1 4 366 31.5 300/300 N/A N/A N/A N/A Silencer Glaunach 244A07060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0013
RH Stm Outlet Silencer AA AA MS-780 1 4 578 31.5 250/200 N/A N/A N/A N/A Silencer Glaunach 244A08060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0013
RH Stm Outlet Sky Vent Silencer AA AA MS-781 1 4 578 31.5 350 N/A N/A N/A N/A Silencer Glaunach 244A09060 N/A Local N/A N/A N/A N/A N/A 08003-17.01 08003-1D0013

Contract No.: 66008003 Date: 06/29/05
Doc. Type: E

16 INSTRUMENT MANIFOLDS
Blowdown Tank LT Manifold BM BM V-004B 1 4 150 3.5 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0017
Blowdown Tank After Cooling System DPIS BM BM V-014B 1 4 150 3.5 15 NPT 15 NPT Water 3-Valve Manifold Anderson Greenwood M1 3-Valve Manifold M1VIS-4 Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0017
Cond PRHTR FIT Manifold AA AA V-003, V-033 2 8 55 26 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Cond PRHTR FW PI Manifold AA AA V-012 1 4 55 26 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Cond PRHTR FW PIT Manifold AA AA V-015, V-018 2 8 55 26 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Cond PRHTR Outlet PI Manifold AA AA V-068 1 4 178 26 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Cond PRHTR Outlet PIT Manifold AA AA V-071, V-074 2 8 178 26 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Cond PRHTR Recirc Line DPIS Manifold AA AA V-044 1 4 178 26 15 NPT 15 NPT Water 3-Valve Manifold Anderson Greenwood M1 3-Valve Manifold M1VIS-4 Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Deaerator Storage Tank PI Manifold AA AA V-027D 1* 2 178 8.5 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Deaerator Storage Tank PIT Manifold AA AA V-024D, V-021D 2* 4 178 8.5 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Deaerator Tank LT Manifold AA AA V-044D, V-059D 2* 4 178 8.5 15 NPT 15 NPT Steam/Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
HP Drum LT Manifold AA AA V-210, V-225, V-232, V-247 4 16 343 150 15 NPT 15 NPT Steam/Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP Drum PI Manifold AA AA V-270, V-279 2 8 343 150 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP Drum PIT Manifold AA AA V-273, V-276 2 8 343 150 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP DSH FIT Manifold AA AA V-302 2 8 180 225 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP DSH DPIS Manifold AA AA V-323 1 4 180 225 15 NPT 15 NPT Water 3-Valve Manifold Anderson Greenwood M1 3-Valve Manifold M1VIS-4 Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP DSH PIT Manifold AA AA V-307 1 4 180 225 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP DSH PI Manifold AA AA V-332 1 4 180 225 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP FW FIT Manifold AA AA V-104, V-132 2 8 180 225 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP FW PI Manifold AA AA V-117 1 4 343 165.5 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP FW PIT Manifold AA AA V-120 1 4 180 225 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP FW PIT Manifold AA AA V-123 1 4 343 165.5 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP Stm Outlet FIT Manifold AA AA V-363, V-368 2 8 579 150 15 NPT 15 NPT Steam 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP Stm Outlet PI Manifold AA AA V-350 1 4 579 150 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
HP Stm Outlet PIT Manifold AA AA V-344, V-347, V-369 3 12 579 150 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0012
IP Drum LT Manifold AA AA V-510, V-532, V-547, V-V-525 4 16 238 31.5 15 NPT 15 NPT Steam/Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP Drum PI Manifold AA AA V-570, V-579 2 8 238 31.5 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP Drum PIT Manifold AA AA V-573, V-576 2 8 238 31.5 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP FW FIT Manifold AA AA V-413, V-423 2 8 180 88.9 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP FW PI Manifold AA AA V-402 1 4 180 88.9 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP FW PIT Manifold AA AA V-405 1 4 180 88.9 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP FW PIT Manifold AA AA V-408 1 4 238 88.9 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP Stm Outlet FIT Manifold AA AA V-627, V-632 2 8 374 31.5 15 NPT 15 NPT Steam 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP Stm Outlet PI Manifold AA AA V-620 1 4 374 31.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
IP Stm Outlet PIT Manifold AA AA V-614, V-617 2 8 374 31.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
Cond Recirc Pump Discharge PI Manifold AA AA V-056 1 4 178 33.5 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
Cond. Recirc Pump Suction PIT Manifold AA AA V-052 1 4 178 26 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0016
LP Drum LT Manifold AA AA V-845, V-860, V-867, V-882 4 16 178 8.5 15 NPT 15 NPT Steam/Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP Drum PI Manifold AA AA V-895, V-912 2 8 178 8.5 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP Drum PIT Manifold AA AA V-898, V-901 2 8 178 8.5 15 NPT 15 NPT Steam/Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP FW FIT Manifold AA AA V-813, V-832 2 8 180 40 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP FW PI Manifold AA AA V-802 1 4 180 40 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP FW PIT Manifold AA AA V-805, V-808 2 8 180 40 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP Stm Outlet FIT Manifold AA AA V-938, V-943 2 8 314 8.5 15 NPT 15 NPT Steam 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP Stm Outlet PI Manifold AA AA V-927 1 4 314 8.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
LP Stm Outlet PIT Manifold AA AA V-930, V-933, V-950 3 12 314 8.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0014
RH DSH Spray FIT Manifold AA AA V-702, V-734 2 8 180 88.9 15 NPT 15 NPT Water 5-Valve Manifold Anderson Greenwood MC 5-Valve Manifold MC5PHPS-4-XP-AM-R3V Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH DSH Spray DPIS Manifold AA AA V-721 1 4 180 88.9 15 NPT 15 NPT Water 3-Valve Manifold Anderson Greenwood M1 3-Valve Manifold M1VIS-4 Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH DSH Spray PIT Manifold AA AA V-707 1 4 180 88.9 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH DSH Spray PIT Manifold AA AA V-710 1 4 180 31.5 15 NPT 15 NPT Water 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH Stm Inlet PI Manifold AA AA V-744 1 4 374 31.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH Stm Inlet PIT Manifold AA AA V-747, V-750 2 8 374 31.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH Stm Outlet PI Manifold AA AA V-795 1 4 578 31.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
RH Stm Outlet PIT Manifold AA AA V-789, V-792 2 8 578 31.5 15 NPT 15 NPT Steam 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0013
Inlet Duct PIT Manifold BA BA V-001G, V-002G, V-003G 3 12 649 20 ""WG (50 mbar) 15 NPT 15 NPT Flue gas 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0015
Transition Duct PIT Manifold BA BA V-004G, V-005G, V-006G 3 12 177 20 ""WG (50 mbar) 15 NPT 15 NPT Flue gas 2-Valve Manifold Anderson Greenwood M25 Block & Bleed M25HPS-44F-XP Local N/A N/A N/A N/A N/A 08003-11.04 08003-1D0015
17 GAS TEST PORTS
CEMS TP BA BA TP-047G, TP-048G, TP-049G, TP-050G 4 16 177 20 ""WG (50 mbar) 100 FLG N/A N/A Flue gas Test Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
EPA TP BA BA TP-051G, TP-052G, TP-053G, TP-054G 4 16 177 20 ""WG (50 mbar) 150 FLG N/A N/A Flue gas Test Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
TP-001G, TP-002G, TP-003G, TP-004G, TP-
Inlet Duct Flow Measuring TP BA BA 005G 5 20 649 20 ""WG (50 mbar) 50 FLG N/A N/A Flue gas Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
Inlet Duct Flow Measuring/NOx & O2 Monitoring TP-006G, TP-007G, TP-008G, TP-009G, TP-
TP BA BA 010G 5 20 649 20 ""WG (50 mbar) 50 FLG N/A N/A Flue gas Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
TP-011G, TP-012G, TP-013G, TP-014G, TP-
Inlet Duct PT Conn BA BA 015G, TP-016G 6 24 649 20 ""WG (50 mbar) 25 NPT N/A N/A Flue gas Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
TP-017G, TP-018G, TP-019G, TP-020G, TP-
Module 2 TP BA BA 021G, TP-022G 6 24 475 20 ""WG (50 mbar) 50 FLG N/A N/A Flue gas Test Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
TP-023G, TP-024G, TP-025G, TP-026G, TP-
TP-029G, TP-030G, TP-031G, TP-032G, TP-
TP-041G, TP-042G, TP-043G, TP-044G, TP-
Transition Duct PT Conn BA BA 045G, TP-046G 6 24 177 20 ""WG (50 mbar) 25 NPT N/A N/A Flue gas Pressure Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
TP-035G, TP-036G, TP-037G, TP-038G, TP-
Transition Duct TP BA BA 039G, TP-040G 6 24 177 20 ""WG (50 mbar) 50 FLG N/A N/A Flue gas Test Port Alstom N/A N/A Local N/A N/A N/A N/A N/A N/A 08003-1D0015
18 PUMPS
Cond PRHTR Recirc Line Pump AA AA PMP-040 1 4 178 26 / 33.5 150x80 FLG N/A N/A Water Pump ITT DG04021 3700 3x6-9 SX Remote N/A N/A 33.23 barg 481.8 psig N/A 08003-11.17 08003-1D0016
11 19 DEAERATOR STORAGE TANK LEVEL SWITCHES
DA Storage Tank High, High, High Level Switch AA AA LS-001, LS-002, LS-003, LS-004(By Sterling) 4* 8 178 8.5 15 NPT N/A N/A Water Level Switch Dwyer 5729-BOM F7-HSS Remote N/A N/A N/A N/A N/A N/A 08003-1D0016
DA Storage Tank High, High Level Switch AA AA LS-005, LS-006, LS-007, LS-008 (By Sterling) 4* 8 178 8.5 15 NPT N/A N/A Water Level Switch Dwyer 5729-BOM F7-HSS Remote N/A N/A N/A N/A N/A N/A 08003-1D0016
Notes:
1 Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only.
For the complete tagging, prefix the tag number with the following:
For Four (4) units.: For Two For Two (2) units with "*":
Unit 1A-System Locator Code Unit 1 Unit 1 1X-System Locator Code
Unit 1B-System Locator Code Unit 2 Unit 2 2X-System Locator Code
Unit 2A-System Locator Code
Unit 2B-System Locator Code
Tagging example as follows for Four (4) units.: Tagging Tagging example with "*" as follows for Two (2) units.:
Unit 1A-AA-PI-001 Unit 1 Unit 1 1X-AA-PI-001D
Unit 1B-AA-PI-001 Unit 2 Unit 2 2X-AA-PI-001D
Unit 2A-AA-PI-001
Unit 2B-AA-PI-001
2 Calibrated ranges with "Metric Units" shall be used.
3 All pressure indicators in steam service shall be provided with siphons.
4 All dimensions are referenced to drum and blow down tank centerline.

Contract No.: 66008003 Date: 06/29/05
Doc. Type: E

Rev. Date Rev Log
0 01/15/04 Initial Release of Valve List
1 C1 02/27/04 Revised per new pegging steam line configuration
2 C1 3/18/2004 Revised per customer tagging system (no four digit tags)
Removed FT-040, added FT-002, FT-101, FT-401 and FT-801.
Revised design pressure and design temperature.
Added PI-001, DPI-300, SNOZ-700, MS-781 and V-323.
3 C2 4/27/2004 Added PT, LT, FT, Silencer, cond pot, FE, PI, LI, RWLI, and TE information.
4 C2 5/3/2004 Added note 1 and column for total quantities.
5 C1 5/7/2004 Added additional instrument information colums per customer comments
6 C2 6/18/04 Revised per customer comments, revised instrument tagging.
7 C2 6/30/2004 Revised Thermocouple model numbers for the gas side and Level Transmitter calibration ranges.
8 C2 9/3/2004 Added TMTs for HPSH2. Added PI for each drum. Added desup outlet thermocouples. Revised design pressures per information from customer.
Added SH & RH 2nd D/SH TE, corrected Condensate TE labels and location. Revised vendor information.
Revised PT/FT labels to PIT/FIT. Pressure/Flow transmitter descriptions were also modified to incorporate "indicating".
9 C2 10/25/04 Changed "CPH Recirc pump min recirc RO" tag number to RO-042.
Revised manuf drawing numbers for FT, PT, PI, LTs and drum sampling nozzles. Added vendor information for Drum PIs.
Added V-369.
Revised calibrated ranges and process ranges for BD tank LT and Fes.
Revised set points for LI, LTs and RWLIs.
Added silencer process connection sizes.
10 C2 02/18/05 Revised HP Level transmitter calibrated range. Revised test port connection sizes for inlet duct and transition duct.
Revised 5-valve manifold for diff press gages.Added manufacturing information on diff press gages.
Added LP stm PIT and TE. Added Owner system locator code.
11 C2 6/29/2005 Added DA Storage Tank Level Switches.

SECTION 10: CONTRACT DRAWINGS
DRAWING LIST (ABRIDGED)
1. 08003-1E0012, Piping and Instrumentation diagram - High Pressure

2. 08003-1E0013, Piping and Instrumentation diagram - Intermediate Pressure
3. 08003-1E0014, Piping and Instrumentation diagram - Low Pressure
4. 08003-1E0015, Piping and Instrumentation diagram - Gas Side
5. 08003-1E0016, Piping and Instrumentation diagram – Deaerator System
6. 08003-1E0017, Piping and Instrumentation diagram – Blowdown Tank
7. 08003-1E0001, HRSG General Arrangement Right Side Elevation
8. 08003-1E0002, Upper Plan View
9. 08003-1E0003, Lower Plan View
10. 08003-1E0004, HRSG General Arrangement Left Side Elevation
11. 08003-1E0100, PPA, Side Elevation
12. 08003-1E0101, PPA, Section ‘AA’
13. 08003-1E0102, PPA, Section ‘BB’
14. 08003-1E0103, PPA, Section ‘CC’
15. 08003-1E0104, PPA, Section ‘DD’
16. 08003-1E0105, PPA, Section ‘EE’
17. 08003-1E0106, PPA, Section ‘GG’
18. 08003-1E1401, Steam Drum Internals 1829 mm (72") HP Drum
19. 08003-1E1411, Steam Drum Internals 1372 mm (54") HP Drum
20. 08003-1E1421, Steam Drum Internals 1524mm (60") HP Drum

Copyright 2005 04/02/05

Copyright 2005 04/02/05
$ $ $ $ $ $ $ $ $ $ ?? # $
! !! " !! ! $ ! ' ! ' ! ' ! ' ! ! , 0
, 0 , 0 , 0 , 0 $
! 43
@+ 48 /
5/
$
$
$ B= " $"
! !F 4946) 5= $ "
!
"$A 54;529 +.5 !! A C 4H+5= 43
@+ ;4)
. /.H)
82;45)
/.
!!
!! A
"!
!!
$"
$ $
$ $ .5+;.43
3
</G )3
+.6+;
$ B= " ;4)
. ;4).
! A
! A
"$
!! A ;)
9$4.
! ;4)
.
$"
43
@+ />= 48 2-<+;
;4)
.
$" )
*+# ,-- ./- 0 .123
45)
/.#--
67 #--
45+;)
43
+1)
8.$;+11# 4;8 +1)
8. +-9#:
$ =>;/1545)
6$;+112;+# 4;8
$ $ '$
$ DE
$ " DE
$ " !!
A !
! "$
"$A !! A
!! A $ $ #
$ C
# I
$ $ # I
$ # I
# I
$ $ $
" C ' ' ' " " "!! ' ' ' " " "!! $
!! " $' $(
$" CC A
" !! $% ,! !! " !! 0
"$
!! !
DE
$$
DE $
$
$ $
$ $
( " ! $ $% ! !! " !!
$ $
" ! $
$ $
$ $
C $
$" A
$ """""""""""""""""""""""""""""""" !!
"""""""""""""""""""""" !
$ $ $% ""! !! " !!
, $ 0 $ $% """"""""""""""""""! !! " !!
$% """""""""""""""""""""""""""! !! " !!
$% """""""""""""""""""""""! !! " !!
$% """"""""""""""! !! " !!
$
, $ 0
C
$ $ $ $ $
$ $ $ $ $ $ $
$
!!
$ $ $
!
$ $ $
"$A $ '$
!!
$ !!
$
$
$ "
$ !! ! $ "
! ! !! !
$$ $ "! ! !
$ "
$ " !! !
!! $ "! ! !
! ! $" ! ! "!
$"
"$A A $ $ ! !
!! $ ! !
! A
"!
! !
" "
$
$
$
$ '$
!
A" ! " $ "!!! !
$ "$ !! !! # # #
!
!
"!
! !
$ $ "
$ $
$ $ $ $ ' '!
$ $
$ ( ' '!
!!!!
$% & !! !!
$ $
! !! !!
$
$ " +@+3.>) 645/; +@+3.>) 645/; +@+3.>)645/;
! ! /643<= +-/5+) . 4) . /643<=)
.5+;-)55+.5
!
"!
! ! $$
6/.5;/3@43
@+ /.5;/3 //- <3
/G>/G.@43 @+
! !! " !! !
10 - 03
$ $ $ $ $ $ $ $ $
$ $ ??
" "" # "" " $ " ' " ' " ' " ' " $
" , 0
, 0 , 0 , 0 , 0
$# $#
$#
$ # E
" "
"
$# #"
$ $
$ $
$#
'$
"
48 2-<+;
)
*+! ,-- ./- 0 .123
45)
/.!--
$ $#
$ 67 !--
45+;)
43
+1)
8.$;+11! 4;8 +1)
8. +-9!:
$#
$ #
'$ =>;/1545)
6$;+112;+! 4;8
" "
" $ $
A= # BC
""
#" $ $ BC
$ A= # $ #
" " A= # "
" " "
#$ " " @
"
" " #"
#"
'$ #$
"D $
" $ #
" " 4H+5= 43
F+ ;4)
. /.H)
82;45)
/.
$ " '$
#"
A= # # @ "
" # @
" ""
"" $ $ !
" @
#$ "
#$ .5+;.43 $ E
#$
3
</G )3
+.6+; ! I
;4)
. ;4). ! I
"D 4946) 5= ! I
% 54;529 +.5 # "" ;)
9$4.
! I
# $' $(
$ $ BC ;4)
. $% ," "" # "" 0
$ ( #" BC $
( # #" $ $ $$
"
" $%
# #"
$ $ $ @ $
$ $ $ $
43
F+ />=
;4)
. $% " "" # ""
10 - 04
$ E
$$ # $#
" "
"
#"
, $ 0
################################ ""
###################### "
$ $% ################" "" # ""
$ $% #################" "" # ""
$% ###########################" "" # ""
$% #######################" "" # ""
$% ##############" "" # ""
$ #
"
"
$ #"
$ $ @
$ # $
"" "" $ $
" "
#$ #$ $ #
@ @ $ "
"
$ #"
$$ $#
@ "
#
"" $
$
$
"
#$
@
$ #
"
"
#"
$# @
# #
$
$
$ '$
$ "
$
"
"
@
#"
"
@# " # $ #"""
"" "" ! ! !
$
$ $ $
$ $ $ $
$ $
#
" " $
" ' '"
#"
@ " ( ' '"
$$ "
""""
@
$% & "" ""
" "" ""
+F+3.>)645/; +F+3.>) 645/; +F+3.>)645/;

/643<=
F43
F+
6/.5;/3 +-/5+) . 4)
/.5;/3 //-
. /643<=)
<3
.5+;-)
/G>/G.F43
55+.5
F+
" "" # "" "
10 - 04
$ $ $ $ $ $ $ $ $ $ $
" "" # "" " $ " ' " ' " ' " ' " $ $ " , 0
, 0 , 0 , 0 , 0 $
4F+5= 43
D+ ;4)
. /.F)
82;45)
/.
$
.5+;.43
$# $ # G 3
</E )3
+.6+;
" "
" ;4)
. ;4).
#"
# ;)
9$4.
$ $ ;4)
.
$ $
43
D+ />=
;4)
.
48 2-<+;
)
*+! ,-- ./- 0 .123
45)
/.!--
67 !--
45+;)
43
+1)
8.$;+11! 4;8 +1)
8. +-9!:
'$ =>;/1545)
6$;+112;+! 4;8
BC
$
$ $
BC $ $ $
"
#"
" "
"
$ $ # $#
"
$ # "
" #"
" " $ #
#" "
"@ "
"
#"
" " $#
'$ "
"
# "" $
BC
BC
$#
$# @
$ $ !
$ G
! H
! H
! H
! H
# $' $(
$# " $% ," "" # "" 0
$$
$
$ ?= # ""A
" @ $
" @ $ ?= #
#" " @
" " $% " "" # ""
'$ #"
@
################################ ""
###################### "
$ $% ################" "" # ""
$ $% ##" "" # ""
$ # $ # $ $% ###########################" "" # ""
" " " " " $
" " $ $% #######################" "" # ""
#" #" $ $% ##############" "" # ""
$
( #@
#@
$
#@ @
$#
$#
# #
@
@# " # $ #"""
"" "" ! ! !
' '"
( ' '"
""""
$% & "" ""
" "" ""
+D+3.>) 645/; +D+3.>) 645/; +D+3.>) 645/;

/643<=
6/.5;/3D43
D+
+-/5+) . 4)
/.5;/3 //-
.
)
/643<=
.5+;-)
55+.5 " "" # "" "
<3
/E>/E.D43 D+
10 - 05
8 7 6 5 4 3 2 1
D C UPDATED AS D C UPDATED AS CLOUDED PER UPDATED AS CLOUDED PER UPDATED AS CLOUDED PER D C UPDATED AS CLOUDED PER D C
08003-1D0015 REVISIONS 01 W
G
H
K
CLOUDED PER 02 W
G
H
K
CUSTOMER COMMENTS/ 03 CUSTOMER COMMENTS/ 04 CUSTOMER COMMENTS/ 05 W H CUSTOMER COMMENTS/ 06 WG H
K
ADDED ISOLATION
VALVES FOR PIT
INTERNAL REVIEW INTERNAL REVIEW (C1) INTERNAL REVIEW (C1) G K INTERNAL REVIEW (C2)
INTERNAL REVIEW (C2)
TUNED MASS DAMPER
D
AIRCRAFT
PROTECTION
D
LIGHTING PLATFORM
F.A.A. LIGHTING
EPA PLATFORM
STACK SILENCER
C
C
FROM LP FEED
ACCESS
DOOR
H.P. STEAM
DRUM I.P. STEAM L.P. STEAM
DRUM DRUM
STACK DAMPER M
CONDENSATE
PREHEATER BYPASS
TEST PORTS
TP-001G - TO-005G ARE 4"
FLOW MEASUREMENT
FOUR (4) CEMS PORTS ON EAST SIDE OF
PORT ON HRSG
BYPASS STACK
(BY OTHERS)
GAS
FLOW
B B
TEST PORTS
ACCESS RECIRC. ACCESS
TP-006G - TP-010G ARE 4"
DOOR ACCESS PUMP CONDENSATE DOOR
FLOW MEASUREMENT & NOx/ 2" CAPPED CASING ACCESS ACCESS FEED GROUNDING
O2 ON WEST SIDE OF HRSG DOOR HP
DRAIN CONN. DOOR DOOR LUGS
(TYP.) FEED WATER
LP
HP
STEAM OUTLET
SPRAY WATER
IP
FEED WATER
RH
SPRAY WATER
9-V05-MBPR-00013
CONTRACT NO. : 66008003 UNIT NO. : 1A,1B,2A,2B
PIPING & INSTRUMENTATION DIAGRAM - GAS SIDE

NOTES:
1. ALL TEST PORTS (TP) ARE 2" WITH
NUBARIA POWER STATION I & II
THREADED CAP UNLESS OTHERWISE NOTED. A
A 2. TEST PORTS WITH SUFFIXES A-C ARE TO REF. DRAWINGS/DOCUMENTS:
BE LOCATED ON THE EAST SIDE OF THE 1. VALVE LIST --------------------------------- ITEM NO.10.01
HRSG WHILE TPs WITH SUFFIXES D-F ARE TO 2. INSTRUMENT LIST ----------------------- ITEM NO.11.01
BE LOCATED ON THE WEST SIDE OF THE 3. HIGH PRESSURE P&ID ----------------- 08003-1D0012
HRSG. UNLESS OTHERWISE SHOWN OR 4. INTERMEDIATE PRESSURE P&ID -- 08003-1D0013 THIS DRAWING IS THE PROPERTY OF SCALE: NONE
NOTED. 5. LOW PRESSURE P&ID------------------- 08003-1D0014 DRAWN BY: C.W.T DATE: 12/23/03
3. FOR COMPLETE TAG NUMBER OF ANY 6. EXTERNAL DEAERATOR---------------- 08003-1D0016 CHECKED BY: F.J.S DATE: 12/23/03
COMPONENT PREFIX TAG NUMBERS WITH 7. BLOWDOWN TANK------------------------- 08003-1D0017 WBS CODE: 55880000
THE FOLLOWING: WINDSOR, CONNECTICUT 06095 DIRECTORY: P&ID\66008003
MODULE 1, UNIT 1 = 1A BA
MODULE 1, UNIT 2 = 1B BA FILENAME: 08003D0015.VSD
MODULE 2, UNIT 1 = 2A BA THIS DOCUMENT CONTAINS
MODULE 2, UNIT 2 = 2B BA PROPRIETARY DATA AND MAY NOT DRAWING NO. : REV.
4. SEE HIGH PRESSURE P&ID (08003-1D0012) BE REPRODUCED OR DISCLOSED
FOR LEGEND. WITHOUT PERMISSION OF
ALSTOM POWER, Inc.
08003-1D0015 06 E
8 7 6 5 4 3 2 1
10 - 06
$ $ $ $ $
$ $ $ $ $ $
" "" # "" " ' , 0
" ' , 0 " ' " , 0
' " " "
, 0 , 0 , 0 , 0
$
"
"
#"
?
%
#
""
"
#"
"
" '$
"
$
"
$#
$
$$ # $$ # $$ #
" "" " ?
" " "
#" #" #"
'$
$ ;)
- " "" 48 2-<+;
)
*+! ,-- ./- 0 .123
45)
/.!--
$$ #
67 !--
45+;)
43
% +1)
8.$;+11! 4;8 +1)
8. +-9!:
#
=>;/1545)
6 $;+112;+! 4;8
$$ #
# "" ? $$ #
" "" ?
#" "
#"
,<= D+.>/;0
$ $ !
'$
$ $ @
"" $ ;)
- ?
! % A @#
! % A @#
@# # #""" $$ # $'$ $ ' ' ' # #$ #"
@# # #""" $$ # # $' $(
$$ # "" ? $#
" ? " $% ," "" # "" 0
" ?" #"
# #"
$$
'$
"" $$
$$
# $$
"
++ ++ )87 ) 87 ) 87 " $$
$ $ # )
82;+ )
82;+ +D+3 E) 567+1 #"
" " #"" ! #"" ! $% " "" # ""
#"" ! #"" ?
"
#" ++ ++ )
87 ) 87 +D+3
" )
82;+ )
82;+ E)567+1 ################################ ""
' #"" ! #"" ! $
#"" ! #""
###################### "
$ $
$# "# BC BC $ $% ################" "" # ""
$ $ $% ##" "" # ""
$# "#
$# "# $% ###########################" "" # ""
$ $ $% #######################" "" # ""
$# $% ##############" "" # ""
$# @
"--!167 "
, % 0 , % 0
@
@# # #""" '$
$# #
@# # #"""
$# #
$# #
,<= D+.>/;0
BC
$'$ $ BC
$ $
$ $ $
$ #" ! # # ++92-9>E8
?? $ $
"" #" ! #" ! #"" ! #""
" " % #""
#"
" --!167 "
--!167 "
$ #"
#" $
$
$#
$#
@
"
#
"" $#
"
$# $# #" $#?
"
$
$# $
$ B $$
). #
"
C "
""
"
#" # #"
# ""
# " $$
" ?
#"
)
.
#
""
"
#"
'$
?
""
#"
= D+.>/;
"" "" ! ! !
48.+5)
6 +D+3
428+E) 57 /33
/E+;
,<= D+.>/;0
#"
= D+.>/;
' '"
( ' '"
""""
$% & "" ""
" "" ""
?# " # $ #"""
" "" # "" "
10 - 07
+,+-+. #"" !/012,,
034 1356+27
$ $ $ $ $ $
" "" # "" " ' ) *
" ' ) * " ' ) *
" ) * " 0--0/8+.-5 #"" +927+.-8+.302: " ) *
/5::+/-25:71+3-8+,0-+7-275;+-32
/7 ) *
'$
) *
$
$ ) *
) * $
'$
<
'$ $
) * $
$ $
$
$ < "
'$
'$ ) *
) * < "
$ $
$ ) *
$
"
'$
$
) *
$
$
# ""
'$ ) *
$ B B
$ $
) * ) *
";; $
B 0:. B B 0:. B
$ $ $ $
) * ) *
B B
$ $
) * ) *
B B
$
) * ) *
B 0:. B
! 0:. -302
:+3
$
$ $
) *
$$ $$ ";; A ";;
$ $ B
'$ $#
? "" $
> ) *
#
""
# $ $$ "
" ' #"
" " "
#"
"
27=53
#""
012,
,034
$$ $$ ) $$ * $$ $
$ $ $ =-5=
$ # # # # # # # # # # #
" " " " " " " "" "" ""
";;!7/8 "
)+0/8* $ $ ! <# " # $ #"""
$ ?
;;!7/8 " $$ ;;!7/8 " ! % @ ?#
$$
! % @ ?#
$$ ";;!7/8 "
$
$ $% )" "" # "" * "" "" ! ! !
";;
# # # # # # # # # # # $$
< < "" " " "" "" " " "" "" $
$ $ >
";;!7/8 "
)+0/8* 7 A
;;!7/8 " ;;!7/8 "

) *
$#
' '"
$# "
$# ################################ "" ( ' '"
";;!7/8 " ###################### " """"
; 5;62
:+. 0:2
=5,
. $ $% ################" "" # ""
; $% & "" ""
$ $% ##" "" # ""
$ $% ##################" "" # "" " "" ""
$% ###########################" "" # ""
$% #######################" "" # ""
" "" # "" "
10 - 08
10 - 09
10 - 10
10 - 11
10 - 12
10 - 13
10 - 14
10 - 15
10 - 16
10 - 17
10 - 18
10 - 19
10 - 20
10 - 21
10 - 22

HRSG Operator Training Manual PDF

Uploaded by

Copyright:

Available Formats

HRSG Operator Training Manual PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HRSG Operator Training Manual PDF

Uploaded by

Copyright:

Available Formats

HRSG OPERATION AND MAINTENANCE

West Delta Electricity Production Co.

September 2005 Presented By

© COPYRIGHT, 2005 ALSTOM Power, INC.

All rights reserved.

ALSTOM Power Revision: 0 i

This page intentionally left blank.

ALSTOM Power Revision: 0 ii

SECTION 1: ENGINEERING FUNDAMENTALS ........................................................................................

SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION

SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT .............................................................................

SECTION 4: DRUM LEVEL and PROCESS CONTROL ..............................................................................

SECTION 5: OPERATION ........................................................................................................................

SECTION 6: FEEDWATER and BOILER WATER CHEMISTRY...................................................................

SECTION 7: INSPECTION and MAINTENANCE ......................................................................................

SECTION 8: START-UP PERFORMANCE CURVES .................................................................................

SECTION 9: VALVE and INSTRUMENT LISTS .........................................................................................

SECTION 10: CONTRACT DRAWINGS ....................................................................................................

ALSTOM Power Revision: 0 iii

SECTION 1: ENGINEERING FUNDAMENTALS ....................................................................1-1

SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION ........................................2-1

SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT ........................................................3-1

ALSTOM Power Revision: 0 iv

SECTION 4: DRUM LEVEL and PROCESS CONTROL ..............................................................4-1

SECTION 5: OPERATION ........................................................................................................5-1

SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY ...........................................6-1

SECTION 7: INSPECTION AND MAINTENANCE ...................................................................7-1

ALSTOM Power Revision: 0 v

SECTION 8: PERFORMANCE CURVES..................................................................................8-1

SECTION 9.0: VALVE and INSTRUMENT LISTS...................................................................9-1

SECTION 10.0: APPLICABLE DRAWINGS ...........................................................................10-1

ALSTOM Power Revision: 0 vi

SECTION 1: ENGINEERING FUNDAMENTALS

ALSTOM Power Revision: 0 1-1

3. STEAM GENERATION PROCESS

Latent Heat of Fusion

Figure 1: Latent Heat of Fusion

Latent Heat of Vaporization

Figure 2: Latent Heat of Vaporization/Condensation

ALSTOM Power Revision: 0 1-2

Latent Heat of Condensation

Figure 3: Sensible and Latent Heat

ALSTOM Power Revision: 0 1-3

Pressure and Temperature Relationship

ALSTOM Power Revision: 0 1-4

Figure 4. Pressure/Temperature Relation ship

The Critical Point

• It increases the efficiency of the turbine.

• It prevents damage to turbine blades from condensation.

• It is able to travel through long pipelines with little or no condensing.

Departure from Nucleate Boiling

ALSTOM Power Revision: 0 1-6

Figure 5: Nucleate Boiling and DNB

Results of DNB can include:

• Overheated tube failures

5. HEAT TRANSFER PRINCIPLES

6. HEAT TRANSFER MODES

ALSTOM Power Revision: 0 1-7

7. MAIN FACTORS AFFECTING HEAT TRANSFER