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    Quality Assurance Plan: For Manufacture of Ductile Iron Pipes, Inspection and Testing Plan

    Uploaded by

    Naveen Nagisetti
    This quality assurance plan outlines the inspection and testing procedures for the manufacture of ductile iron pipes. It details 9 key characteristics that will be checked for raw materials, the manufacturing process, and final product inspection and testing. For each characteristic, it specifies the type of check, frequency of checking, applicable standards and acceptance norms, and how records will be maintained. The goal is to ensure quality at each stage of production according to international and national standards.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Quality Assurance Plan: For Manufacture of Ductile Iron Pipes, Inspection and Testing Plan

    Uploaded by

    Naveen Nagisetti
    237 views2 pages
    This quality assurance plan outlines the inspection and testing procedures for the manufacture of ductile iron pipes. It details 9 key characteristics that will be checked for raw materials, the manufacturing process, and final product inspection and testing. For each characteristic, it specifies the type of check, frequency of checking, applicable standards and acceptance norms, and how records will be maintained. The goal is to ensure quality at each stage of production according to international and national standards.

    Original Description:

    QAP

    Original Title

    QAPDIAPRD

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    This quality assurance plan outlines the inspection and testing procedures for the manufacture of ductile iron pipes. It details 9 key characteristics that will be checked for raw materials, the manufacturing process, and final product inspection and testing. For each characteristic, it specifies the type of check, frequency of checking, applicable standards and acceptance norms, and how records will be maintained. The goal is to ensure quality at each stage of production according to international and national standards.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    237 views2 pages

    Quality Assurance Plan: For Manufacture of Ductile Iron Pipes, Inspection and Testing Plan

    Uploaded by

    Naveen Nagisetti
    This quality assurance plan outlines the inspection and testing procedures for the manufacture of ductile iron pipes. It details 9 key characteristics that will be checked for raw materials, the manufacturing process, and final product inspection and testing. For each characteristic, it specifies the type of check, frequency of checking, applicable standards and acceptance norms, and how records will be maintained. The goal is to ensure quality at each stage of production according to international and national standards.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    QUALITY ASSURANCE PLAN

    FOR MANUFACTURE OF DUCTILE IRON PIPES, INSPECTION AND TESTING PLAN

    Component / Characteristics Quantum of Reference Acceptance Format of


    SL NO. Category Type of Check Agency Remarks
    Material Check Check Documents Norms Record

    I Raw Material M TPI B

    As per As per
    BF Liquid Metal %C, %SI, %MN, One Per Lot or
    1 Major Chemical Manufacturers Manufacturers MTC W R R
    or Pig Iron %S, %P Batch
    standard standard
    As per As per
    One Per Lot or
    2 Ferro Silicon %SI, %AL Major Chemical Manufacturers Manufacturers MTC W R R
    Batch
    standard standard
    Silica Sand / Sieve Analysis One Per Lot or As per IS 8329 As per IS 8329
    3 Major Chemical MTC W R R
    River Sand Compaction Batch -2000/IS 383 -2000
    One Per Lot or As per IS 8329 As per IS 8329
    4 Magnesium Purity of Mg Major Chemical MTC W R R
    Batch -2000 -2000
    As per As per
    One Per Lot or
    5 Zinc Purity of Zn Major Chemical Manufacturers Manufacturers MTC W R R
    Batch
    standard standard
    Material Physical and One Per Lot or As per IS 8112/
    6 Cement Major As per IS 8112 MTC W R R
    Conformation Chemical Batch IS 12330
    As per As per
    One Per Lot or
    7 Bitumen Paint Specific Gravity Major Specific Gravity Manufacturers Manufacturers MTC W R R
    Batch
    standard standard
    II Process Control
    Temperature As per As per
    Heat Treatment
    1 Heat Treatment Recording Time Major - 100% Manufacturers Manufacturers W R R
    Chart
    Cycle standard standard
    Manufacturers
    2 Zinc Coating Deposit of Zn Major - One Per Batch IS 8329 - 2000 IS 8329 - 2000 W R R
    internal Record

    III Inspection & Testing M TPI B

    As per IS - 8329 - As per IS 8329- As per IS 8329- Manufacturer


    1 Visual Major Visual 100% W W R
    2000 2000 2000 Report

    1of 2 Sheet5 D:\user\TA-3\434959737.xls.xls\D


    Component / Characteristics Quantum of Reference Acceptance Format of
    SL NO. Category Type of Check Agency Remarks
    Material Check Check Documents Norms Record
    As per IS - 8329 - As per IS 8329- As per IS 8329- Manufacturer
    2 Dimensional Major Measurement 100% W W R
    2000 2000 2000 Report
    As per IS - 8329 - One test per lot As per IS 8329- As per IS 8329- Manufacturer
    3 Mechanical test Major Physical W W R
    2000 or batch 2000/ IS 11606 2000 Report
    As per IS - 8329 - As per IS 8329- As per IS 8329- Manufacturer
    5 Hydrostatic test Major Physical 100% W W R
    2000 2000 / IS 11606 2000 Report
    As per IS - 8329 - As per IS 8329- As per IS 8329- Manufacturer
    6 Lining Thickness Major Physical Random Check W W R
    2000 2000 / IS 11606 2000 Report

    Bitumen Coating As per IS - 8329 - As per IS 8329- As per IS 8329- Manufacturer


    7 Major Physical Random Check W W R
    Thickness 2000 2000 / IS 11606 2000 Report

    Compression test As per IS - 8329 - One test per lot As per IS 8329- As per IS 8329- Manufacturer
    8 Major Physical W R R One per Lot
    of Cubes 2000 or batch 2000 / IS 11606 2000 Report
    Gasket Fitment
    As per IS - 8329 - One Per Lot or As per IS 8329- As per IS 8329- Manufacturer
    9 and leak Major Physical W R R
    2000 Batch 2000 / IS 11606 2000 Report
    tightness test
    Marking on As per IS - 8329 - As per IS 8329- As per IS 8329- Manufacturer
    10 Major Physical Random Check W W R
    Pipes 2000 2000 / IS 11606 2000 Report

    Note:
    1. Manufacturer shall carryout 100% inspection on final product
    2. All measuring instruments should be calibrated.
    3. Cement used for lining shall conform to IS 8112 or IS 12330 depending on the usage of pipeline
    4. The rubber gasket shall conform to IS 5382 / 1985
    5. Legend : M: Manufacturer, B: KUWS & DB , TPI: Third Party Inspection, R: Review, W: Witness

    Reviewed items may be randamly witnessed by the concerned if necessary. All measuring instruments and testing equipments shall be calibrated periodically
    and put up for verification to Third Party Inspection agency.

    2of 2 Sheet5 D:\user\TA-3\434959737.xls.xls\D

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