College Report

A summer training report on Ansys
Submitted in partial fulfillment for the award of the Degree

Bachelor of Technology(Mechanical Engineering)
Submitted By:- Under the Supervision of:-

Pawan Kumar Harish verma
16EBKME051 Aptron, Noida
Department of Mechanical Engineering

BK Birla Institute of Engineering & Technology, Pilani (Rajasthan)
(Under Rajasthan Technical University, Kota)
August 2019
CERTIFICATE
DECLARATION
I, Pawan kumar, student of ME-IV, enrollment number- 16EBKME026

studying at BK BIRLA INSTITUTE OF ENGINEERING &
TECHNOLOGY, Pilani, Jhunjhunu, Rajsthan hereby declare that the summer
training report on “ANSYS” submitted to in partial fulfillment of Degree of
Bachelors of Technology is the original work conducted by me.
Pawan Kumar
ME-IV
16EBKME051
ACKNOWLEDGEMENT
It gives me immense pleasure to express my deepest sense of gratitude and sincere thanks to my guide Harish
verma, Noida for his valuable guidance, encouragement and help for completing this work. I would like to express
my sincere thank to Stayam dixit for giving me this opportunity to undertake this project. I would also like to
thank
tyagi for whole hearted support. I am also grateful to my teachers Mr. Divesh Rohilla, Mr Himanshu Gupta sir
for their constant support and guidance.
At the end I would like to express my sincere thanks to all my friends and others who helped me directly or
indirectly during this project work.
Pawan kumar
16EBKME051
17/08/2019
ABSTRACT
This training includes the lessons of designing and

analyzing in Ansys which is an industrial level
software. I had made numerous numbers of design
and done different types of analysis on them such
as thermal analysis, stress analysis, CFD, vibration
analysis.
TABLE OF CONTENTS
 CERTIFICATE
 FORWARDING
 ABSTRACT
CHAPTER 1: About the Company

1.1-Different products by
company CHAPTER 2: Introduction To ANSYS
2.1- Introduction to Ansys Workbench
2.1(a)-Tool hosted by workbench 2.1(b)-Complete
analysis system 2.1(c)-Guided Workflow
2.1(d)-Workbench environment 2.1(e)- Meshing at
workbench
2.2-Introduction to Design Modeler 2.3-

Preprocessing Workflow
2.4-Intoduction to Ansys
APDL CHAPTER 3: ANSYS for
Mechanical CHAPTER 4: Snapshots of
solved Problems
CHAPTER 5: References
Chapter:-1
ABOUT THE
COMPANY:-
ANSYS, Inc. is an American engineering software developer

headquartered south of Pittsburgh in Cecil Township, Pennsylvania, and
United States. One of its most significant products is Ansys CFD, a
proprietary computational fluid dynamics (CFD) program.
ANSYS CFD allows engineers to test systems by simulating fluid

flows in a virtual environment — for example, the fluid dynamics of
ship hulls; gas turbine engines (including the compressors, combustion
chamber, turbines and afterburners); aircraft aerodynamics; pumps,
fans, HVAC systems, mixing vessels, hydro cyclones, vacuum
cleaners, etc.
CHAPTER :- 1.1
DIFFERENT PRODUCT BY COMPANY
ANSYS Workbench Applications–A

development framework upon which ANSYS applications are built. Applications
are available in the areas of structural mechanics, geometry, CFD, rigid dynamics,
electromagnetics, optimization and more.
Mechanical APDL–traditional ANSYS command driven interface.
ANSYS CFD–State‐ of‐ the‐ art CFD solvers, including CFX and FLUENT.
ANSYS ICEM CFD–Application containing CFD meshing tools with general

pre‐ and post‐ processing features.
ANSYS AUTODYN-Explicit dynamic solver for transient non‐

linear simulations involving large deformations and strains,
non‐ linear material behavior, non‐ linear buckling,
complex contact, fragmentation, and shock wave propagation.
ANSYS LS‐ DYNA–LSTC’s LS‐ DYNA explicit dynamic solver technology

with t he pre‐ /postprocessing power of ANSYS software. This powerful pairing
can be used to simulate crash tests, metal forging, stamping, and catastrophic
failures.
Chapter:-2
INTRODUCTION TO ANSYS:-
ANSYS is a general purpose finite element modeling package for
numerically solving a wide variety of mechanical problems. These problems
include: static/dynamic structural analysis (both linear and nonlinear), heat
transfer and fluid problems, as well as acoustic and electro-magnetic
problems.
In general, a finite element solution may be broken into the following three stages.
This is a general guideline that can be used for setting up any finite element
analysis.
1. Preprocessing: defining the problem; the major steps in preprocessing are

given below:
• Define Key-points/lines/areas/volumes
• Define element type and material/geometric properties
• Mesh lines/areas/volumes as required
The amount of detail required will depend on the dimensionality of the

analysis (i.e. 1D, 2D, axisymmetric, 3D).
2. Solution: assigning loads, constraints and solving; here we specify the

loads (point or pressure), constraints (translational and rotational) and finally
solve the resulting set of equations.
3. Post-processing: further processing and viewing of the results; in this stage

one may wish to see:
• Lists of nodal displacements
• Element forces and moments
• Deflection plots
• Stress contour diagrams

ANSYS is a general purpose software, used to simulate interactions of
all disciplines of physics, structural, vibration, fluid dynamics, heat
transfer and electromagnetic for engineers.
So ANSYS, which enables to simulate tests or working conditions,

enables to test in virtual environment before manufacturing prototypes
of products. Furthermore, determining and improving weak points,
computing life and foreseeing probable problems are possible by 3D
simulations in virtual environment.
ANSYS software with its modular structure as seen in the table below
gives an opportunity for taking only needed features. ANSYS can work
integrated with other used engineering software on desktop by adding
CAD and FEA connection modules.
ANSYS can import CAD data and also enables to build a geometry with
its "preprocessing" abilities. Similarly in the same preprocessor, finite
element model (a.k.a. mesh) which is required for computation is
generated. After defining loadings and carrying out analyses, results can
be viewed as numerical and graphical.
ANSYS can carry out advanced engineering analyses quickly, safely
and practically by its variety of contact algorithms, time based loading
features and nonlinear material models.
ANSYS Workbench is a platform which integrate simulation

technologies and parametric CAD systems with unique automation and
performance. The power of ANSYS Workbench comes from ANSYS
solver algorithms with years of experience. Furthermore, the object of
ANSYS Workbench is verification and improving of the product in
virtual environment.
ANSYS Workbench, which is written for high level compatibility with

especially PC, is more than an interface and anybody who has an
ANSYS license can work with ANSYS Workbench. As same as
ANSYS interface, capacities of ANSYS Workbench are limited due to
possessed license.
CHAPTER: - 2.1
INTRODUCTION TO ANSYS
WORKBENCH
What is Workbench?
Next Generation engineering simulation environment from ANSYS
 A platform that combines the strength of core solvers with product managem ent
tools for better project and data management –Integration framework
 Integrates existing ANSYS technologies/applications
 Allows for rapid integration of 3rdparty applications –

Application framework
 Develop new state of the art user interface applications UI toolkits.
 Develop new, state of the art user interface, applications, UI tool kits –
Common tools and services
 Native data management
 Parameter management and design points, units, expressions and journaling,

scripting and batch execution
CHAPTER: - 2.1 (a)
TOOLS HOSTED ON WORK BENCH

CHAPTER:- 2.1 (b)
Complete Analysis Systems

CHAPTER:-2.1 (c)
Guided Workflow
CHAPTER:- 2.1 (d)
Workbench Environment
CHAPTER:- 2.1(e)
Meshing at ANSYS Workbench
CHAPTER:- 2.2
INTRODUCTION TO DESIGN
MODELER
Feature/History based Modeling
CAD like approach to create new models with sketch‐ to‐ 3D operations
 OR
 Import models from CAD and perform various geometric operations to

prepare
– Supports native CAD parameters

– Drives changes by changing a few parameters in an automated way
 Feature tree
– Maintains history of all features
 Analysis focused
– Custom tools to repair, prepare and optimize

Direct Modeling
Import models from CAD and perform various geometric operations to prepare it
for meshing
 Locally parametric
 More flexibility to make unplanned and

local changes
– No features + no constraints = no regeneration failures
– Easy to edit “dumb” neutral files

– Easy to repair, prepare and optimize models for analysis
 Analysis focused
– Custom tools to repair, prepare and optimize models for analysis
 GAMBIT (legacy ANSYS product), ANSYS SCDM

CHAPTER:- 2.3
PREPROCESSING WORKFLOW
CHAPTER:- 2.4
Introduction To Ansys APDL
The ANSYS Environment for ANSYS contains 2 windows: the Main Window and
an Output Window. Note that this is somewhat different from the previous version
of ANSYS which made use of 6 different windows.
Chapter:-3 ANSYS For Mechanical:-

ANSYS Mechanical software is a comprehensive FEA analysis (finite
element) tool for structural analysis, including linear, nonlinear and dynamic
studies. The engineering simulation product provides a complete set of
elements behavior, material models and equation solvers for a wide range of
mechanical design problems. In addition, ANSYS Mechanical offers thermal
analysis and coupled- physics capabilities involving acoustic, piezoelectric,
thermal, structural and thermo-electric analysis.
ANSYS Mechanical allows efficient computation of large problems, such as this

detailed model of a complete combine.
Courtesy CLAAS.
Drogue parachute system analysis with inset submodel of the critical area using
nonlinear material properties.
Analysis types available in Workbench ‐ Mechanical:†
 Structural (static and transient): –Linear and nonlinear structural analyses.
 Dynamics: –
modal, harmonic, random vibration, flexible and rigid dynamics.
 Heat Transfer (steady state and transient):

-Solve for temperature field and heat flux. Temperature‐ dependent conductivity,
convection, radiation and materials allowed.
 Magnetostatic: –Perform various magnetic field analyses.
 Electrical: –Simulate electrical devices such as motors, solenoids, etc..

CHAPTER:-
4 PROJECTS
1. Sweep-Alphabets
2. Tapered- Key Model

3. Angle Bracket Model
4. Face Plate Model

5. Tyre-Model
6. Wheel Rim Model

7. Hook Model
8. 4 Bar Mechanism Model

9. Clamp, Nut & Bolt Assembly Model
10. Engine Thermal Analysis
11. Cylinder Head Thermal Analysis
12. Gear Stress Analysis

13. Axle Loading and Thermal- Analysis
14. Tuning- Fork Vibration Analysis
15. Clamp – Assembly Loading Analysis

16. 2-D Fluid- Flow Analysis
17. Flow over Cylinder Analysis

18.

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A summer training report on Ansys

Submitted in partial fulfillment for the award of the Degree

Submitted By:- Under the Supervision of:-

Department of Mechanical Engineering

I, Pawan kumar, student of ME-IV, enrollment number- 16EBKME026

This training includes the lessons of designing and

CHAPTER 1: About the Company

2.2-Introduction to Design Modeler 2.3-

ANSYS, Inc. is an American engineering software developer

ANSYS CFD allows engineers to test systems by simulating fluid

DIFFERENT PRODUCT BY COMPANY

ANSYS Workbench Applications–A

Mechanical APDL–traditional ANSYS command driven interface.

ANSYS ICEM CFD–Application containing CFD meshing tools with general

ANSYS AUTODYN-Explicit dynamic solver for transient non‐

ANSYS LS‐ DYNA–LSTC’s LS‐ DYNA explicit dynamic solver technology

1. Preprocessing: defining the problem; the major steps in preprocessing are

• Define element type and material/geometric properties

• Mesh lines/areas/volumes as required

The amount of detail required will depend on the dimensionality of the

2. Solution: assigning loads, constraints and solving; here we specify the

3. Post-processing: further processing and viewing of the results; in this stage

• Lists of nodal displacements

• Element forces and moments

• Stress contour diagrams

So ANSYS, which enables to simulate tests or working conditions,

ANSYS Workbench is a platform which integrate simulation

ANSYS Workbench, which is written for high level compatibility with

Next Generation engineering simulation environment from ANSYS

 Integrates existing ANSYS technologies/applications

 Allows for rapid integration of 3rdparty applications –

 Develop new state of the art user interface applications UI toolkits.

 Native data management

 Parameter management and design points, units, expressions and journaling,

TOOLS HOSTED ON WORK BENCH

Complete Analysis Systems

Feature/History based Modeling

 Import models from CAD and perform various geometric operations to

– Supports native CAD parameters

– Custom tools to repair, prepare and optimize

 More flexibility to make unplanned and

– Easy to edit “dumb” neutral files

 GAMBIT (legacy ANSYS product), ANSYS SCDM

Chapter:-3 ANSYS For Mechanical:-

ANSYS Mechanical allows efficient computation of large problems, such as this

Analysis types available in Workbench ‐ Mechanical:†

 Structural (static and transient): –Linear and nonlinear structural analyses.

 Heat Transfer (steady state and transient):

 Magnetostatic: –Perform various magnetic field analyses.

 Electrical: –Simulate electrical devices such as motors, solenoids, etc..

2. Tapered- Key Model

4. Face Plate Model

6. Wheel Rim Model

8. 4 Bar Mechanism Model

12. Gear Stress Analysis

15. Clamp – Assembly Loading Analysis

17. Flow over Cylinder Analysis

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