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Installation and Operation Manual: UG-8/UG-40 Governors

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Installation and Operation Manual

UG-8/UG-40 Governors

4–20 mA Speed Setting System for UG Governors

Manual 03047B
WARNING
Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment. Practice all
plant and safety instructions and precautions. Failure to follow instructions can
cause personal injury and/or property damage.

The engine, turbine, or other type of prime mover should be equipped with an
overspeed shutdown device to protect against runaway or damage to the prime
mover with possible personal injury, loss of life, or property damage.

The overspeed shutdown device must be totally independent of the prime mover
control system. An overtemperature or overpressure shutdown device may also be
needed for safety, as appropriate.

CAUTION
To prevent damage to a control system that uses an alternator or battery-charging
device, make sure the charging device is turned off before disconnecting the
battery from the system.

Electronic controls contain static-sensitive parts. Observe the following


precautions to prevent damage to these parts.
• Discharge body static before handling the control (with power to the control
turned off, contact a grounded surface and maintain contact while handling the
control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around
printed circuit boards.
• Do not touch the components or conductors on a printed circuit board with
your hands or with conductive devices.

IMPORTANT DEFINITIONS
WARNING—indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION—indicates a potentially hazardous situation which, if not avoided, could


result in damage to equipment.

NOTE—provides other helpful information that does not fall under the warning or
caution categories.

Revisions—Text changes are indicated by a black line alongside the text.

Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is
assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 1993
All Rights Reserved
Manual 03047 UG 4–20 mA Speed Setting System

Contents

ELECTROSTATIC DISCHARGE AWARENESS .................................................. II


CHAPTER 1. GENERAL INFORMATION ........................................................... 1
Introduction.............................................................................................................1
Description..............................................................................................................1
Applications ............................................................................................................1
Reference Publications ..........................................................................................1
CHAPTER 2. INSTALLATION.......................................................................... 6
Introduction.............................................................................................................6
Unpacking...............................................................................................................6
Power Requirements ..............................................................................................6
Location Considerations.........................................................................................6
Electrical Connections............................................................................................7
Power Supply .........................................................................................................7
Milliamp Input Signal ..............................................................................................7
Stepper Motor.........................................................................................................8
Feedback Potentiometer ........................................................................................8
Minor Alarm Contact...............................................................................................8
CHAPTER 3. OPERATION AND ADJUSTMENT ................................................. 9
Normal Operation ...................................................................................................9
Initial Start-up .........................................................................................................9
Initial Setup ...........................................................................................................10
Control Adjustments .............................................................................................10
Starting Procedure................................................................................................12
CHAPTER 4. DESCRIPTION OF OPERATION ................................................. 13
CHAPTER 5. TROUBLESHOOTING ............................................................... 14
Indicated Faults ....................................................................................................14
Fault Chart............................................................................................................15
CHAPTER 6. SERVICE OPTIONS ................................................................. 16
Product Service Options.......................................................................................16
Returning Equipment for Repair...........................................................................17
Replacement Parts ...............................................................................................18
How to Contact Woodward...................................................................................18
Engineering Services ...........................................................................................19
Technical Assistance............................................................................................20
DECLARATIONS ......................................................................................... 23

Illustrations

Figure 1-1. Typical Outline Drawing of UG-8D MAS Governor..............................2


Figure 1-2. Typical Outline Drawing of UG-40D MAS Governor............................3
Figure 1-3. Outline Drawing of UG MAS Driver Box ..............................................4
Figure 1-4. Plant Wiring Diagram ...........................................................................5
Figure 4-1. Cover Assembly.................................................................................13

Woodward i
UG 4–20 mA Speed Setting System Manual 03047

Electrostatic Discharge Awareness


All electronic equipment is static-sensitive, some components more than others.
To protect these components from static damage, you must take special
precautions to minimize or eliminate electrostatic discharges.

Follow these precautions when working with or near the control.

1. Before doing maintenance on the electronic control, discharge the static


electricity on your body to ground by touching and holding a grounded metal
object (pipes, cabinets, equipment, etc.).

2. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam


cups, cup holders, cigarette packages, cellophane wrappers, vinyl books or
folders, plastic bottles, and plastic ash trays) away from the control, the
modules, and the work area as much as possible.

4. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:

• Do not touch any part of the PCB except the edges.

• Do not touch the electrical conductors, the connectors, or the


components with conductive devices or with your hands.

• When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

CAUTION
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.

ii Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Chapter 1.
General Information

Introduction
This manual contains information on installation, operation, adjustment, and
troubleshooting for the 4–20 mA speed setting system for UG-8/UG-40
governors. The manual does not describe the operation of the UG-8D/UG-40D
(dial) governors. For complete operation of the UG dial governors, see manual
03040.

Description
The speed setting system consists of an electronic control amplifier which
accepts the 4–20 mA signal and drives a stepper motor, which is mounted on the
cover of the UGD governor. This unit in turn rotates the speeder rod which sets
the speed of the UGD governor. Chapter 4 contains a detailed description of
operation. The control amplifier is housed in a small cast aluminum case (see
Figure 1-3). The stepper motor and the feedback potentiometer are mounted in
the aluminum cover which is part of the UGD governor (see Figures 1-1 and 1-2).

Applications
The speed setting system is designed around a UGD type of governor to enable
its speed to be set from a remote location using a 4–20 mA current loop.

Its principal aim is to meet the need for remote control of engine speed in marine
applications using milliamp signals instead of the more traditional pneumatic
pressure signal. It can, however, be used in other situations where a UGD
governor is applicable.

Some of the UG auxiliary functions (such as solenoid shutdown) can be


incorporated. Please consult Woodward about new applications.

Reference Publications
The following publications contain additional product and installation information
relating to this system.

Manual Title
03040 UG Dial Governor
03013 Shutdown Solenoid for UG Governors
25071 Oils for Hydraulic Controls
36052 Magnetic Speed Pickup for PG and UG Governors
36684 Booster Servomotor
56103 UG Dial Repair

Product
Spec. Title
03029 UG-8 Governor
03048 UG MAS Governor with Milliamp Speed Setting

Woodward 1
UG 4–20 mA Speed Setting System Manual 03047

Figure 1-1. Typical Outline Drawing of UG-8D MAS Governor

2 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Figure 1-2. Typical Outline Drawing of UG-40D MAS Governor

Woodward 3
UG 4–20 mA Speed Setting System Manual 03047

Figure 1-3. Outline Drawing of UG MAS Driver Box

4 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Figure 1-4. Plant Wiring Diagram

Woodward 5
UG 4–20 mA Speed Setting System Manual 03047

Chapter 2.
Installation

Introduction
The milliamp speed setting consists of two items: the electronic control and the
cover assembly. The electronic control is contained in a separate box from the
UG governor. The cover assembly mounts on top of the UG governor. This
chapter covers mounting, connecting, and power requirements for these items.

Unpacking
Before handling the electronic control, read the electrostatic discharge
awareness information on page ii. Check all items for damage or for loose or
broken parts. If any damage is found, notify the shipper immediately.

Power Requirements
The electronic control requires a voltage source of 18 to 40 Vdc for operating
power. If a battery is used for operating power, an alternator or other battery-
charging device is necessary to maintain a stable supply voltage.

CAUTION
To prevent damage to the control, make sure that the alternator or other
battery-charging device is turned off or disconnected before disconnecting
the battery from the control.

Location Considerations
Consider these requirements when selecting the mounting location for the
electronic control unit:
• Adequate ventilation for cooling
• Space for servicing and repair
• Protection from direct exposure to water or to a condensation-prone
environment
• Protection from high voltage or high current devices, or devices which
produce electromagnetic interference
• Avoidance of vibration
• Selection of a location that will provide an operating temperature range of
–40 to +85 °C (–40 to +185 °F).

The control must NOT be mounted on the engine, but as close to the UG
governor as possible. Try to avoid connections in excess of 10 m (33 ft).

6 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Electrical Connections
External wiring connections and shielding requirements for a typical control
installation are shown in the plant wiring diagram (Figure 1-4). These wiring
connections and shielding requirements are explained in the balance of this
section.

Shielded Wiring
All shielded cable must be twisted conductor pairs. Do not attempt to tin (solder)
the braided shield. All signal lines should be shielded to prevent picking up stray
signals from adjacent equipment. Connect the shields to the control terminals as
shown in Figures 1-3 and 1-4. Wire exposed beyond the shield should be as
short as possible, not exceeding 50 mm (2 inches). The other end of the shields
must be left open and insulated from any other conductor. Do not run shielded
signal wires with other wires carrying large currents.

Where shielded cable is required, cut the cable to the desired length and prepare
the cable as instructed below:

1. Strip outer insulation from BOTH ENDS, exposing the braided or spiral
wrapped shield. DO NOT CUT THE SHIELD.

2. Using a sharp, pointed tool, carefully spread the strands of the shield.

3. Pull inner conductor(s) out of the shield. If shield is the braided type, twist to
prevent fraying.

4. Remove 6 mm (¼ inch) of insulation from the inner conductor(s).

5. Connect wiring and shield to the terminals.

In installations with severe electromagnetic interference (EMI), additional


precautions may be required, such as shielded wire run in conduit, double
shielded wire, or other precautions. Contact Woodward for more information.

Power Supply
Connect the 24 volt power supply leads to terminals 1 and 2 of the control
amplifier, positive to terminal 1, as shown in Figure 1-4.

Milliamp Input Signal


The milliamp speed setting signal from the remote location should be connected
to terminals 9 and 10, positive to 9. This should be a twin screened cable, and
the screen should be connected to a secure ground. If the control is mounted on
a grounded metal chassis or fixture, the mounting screws of the control may be
used for this purpose. The screen should be grounded at one end only,
preferably at the control end.

Woodward 7
UG 4–20 mA Speed Setting System Manual 03047

Stepper Motor
A total of five wires are required between the control and the stepper motor.
Each wire should be 0.8 mm² (18 AWG) or larger. The cable can be a five-core
screened cable or separate one- or two-core screened cable. Shielding is
optional, but if used, all screens must be terminated at the control amplifier end
only. The connections between the amplifier and the governor pins are:
Pin Terminal
A to 7
B to 6
C to 4
D to 5
E to 3

The connections are shown in Figure 1-4.

Feedback Potentiometer
The feedback potentiometer must be wired to the amplifier using screened one-,
two-, or three-core cable. Each wire should be 0.3 mm² (22 AWG) or larger. All
screens must be terminated at the control amplifier end only. The connections
between the amplifier and the governor pins are:
Pin Terminal
F to 13
G to 12
H to 11

Minor Alarm Contact


If the minor alarm function is used, amplifier contact 8 must be wired to the alarm
device so that in case of a minor alarm (such as low oil pressure or high water
temperature), 24 volts is supplied to terminal 8. The supply 24 Vdc should be
used to feed terminal 8 (see Figure 1-4).

8 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Chapter 3.
Operation and Adjustment

Normal Operation
Once the milliamp speed setting system has been properly connected, the
engine may be started, stopped, and controlled according to the engine
operators instructions. The milliamp system is self starting on engine cranking,
provided the nominal 24 volt supply is switched on to the control amplifier.

In the event of a fault in the control amplifier or loss of its 24 volt supply, the
governor will continue to run at the last speed level. The speed can then be
changed by turning the manual speed setting knob on the front panel of the
governor.

When installing or first starting a milliamp speed setting system, follow the
procedures in this chapter.

Initial Start-up
The speed setting system (consisting of a UG governor and a driver amplifier)
should be adjusted on the engine to the required speed range and ramp speeds.

If the system is already adjusted and only needs to be checked for proper
operation, skip the Initial Setup and Control Adjustments sections and follow the
Starting Procedure section.

When the system is not yet adjusted or a replacement control amplifier has been
installed, skip the Initial Setup section and follow the Control Adjustments and
Starting Procedure sections.

Where replacement items have been fitted in the UG governor assembly (such
as new cover assembly, potentiometer, or stepper motor), begin with the Initial
Setup section and continue through the end of the chapter.

Woodward 9
UG 4–20 mA Speed Setting System Manual 03047

Initial Setup
Where replacement items have been fitted in the UG governor assembly (such
as new cover assembly, potentiometer, or stepper motor), follow this procedure
and the remaining sections of the chapter.

1. Disconnect the 24 Vdc supply power from the driver.

2. Take the complete cover off the governor.

3. Measure the resistance of the feedback potentiometer between points 12


and 13 on the driver or between pins G an F on the connector. Rotate the
shaft of the stepper motor until the measured value is 3.2 kΩ.

4. Run the engine at the middle of the required speed range by rotating the
manual speeds setting knob.

5. Mount the cover on the governor while keeping the shaft of the stepper
motor and the speed setting knob on the governor at the positions just
determined in steps 3 and 4.

6. Connect the driver to the governor as shown in the plant wiring diagram
(Figure 1-4).

7. Continue with the next section.

Control Adjustments
In order to achieve the best results, follow the order of adjustments as given in
this section.

If the required speed ranges cannot be achieved with the potentiometer ranges
of the control amplifier, try resistance values other than 3.2 kΩ.

Set the mechanical endstops out of the way by turning them about five turns
counterclockwise (see Figure 1-1 for the location of the mechanical endstops).

Idle Speed Adjustment


This pot modifies the speed setting for a given milliamp input signal. It is normally
adjusted at the low speed end of the range.

Set the input signal to 4 mA and adjust the IDLE SPEED pot for the desired
minimum controlled speed.

10 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Rated Speed Adjustment


This pot determines the speed change over the 4 to 20 mA input signal range. It
should be adjusted at the upper end of the speed range.

Set the input signal to 20 mA and adjust the RATED SPEED pot for the desired
maximum controlled speed.

Repeat the Idle Speed and Rated Speed Adjustments until no further adjustment
is necessary.

Mechanical Endstops
The mechanical endstops limit the speed range in case of failure of the milliamp
speed setting system in order to protect the engine from running at speeds either
too low or too high.

1. Run the engine at 25 rpm below the normal idle speed. Rotate the left
mechanical endstop clockwise until it hits the speed indicator gear. Lock the
screw with the lock nut.

2. Run the engine at 25 rpm above the normal rated speed. Rotate the right
mechanical endstop clockwise until it hits the speed indicator gear. Lock the
screw with the lock nut.

NOTE
If the motor and the coupling are connected incorrectly, the motor will not
stop, but the speed setting will not be changed.

Be sure that the stepper motor does not hit against the endstop under
normal operation within the 4 to 20 mA range.

Minor Alarm Adjustment


This pot permits the operator to limit the maximum speed of the governor in case
of problems such as low lube oil pressure or high cooling water temperature.

1. Run the engine at rated speed using the milliamp speed setting system.

2. Apply 24 Vdc to terminal 8.

3. Rotate the MINOR ALARM pot until the speed of the engine is at the
required level.

4. Remove the 24 Vdc from terminal 8.

The engine should now ramp up to the rated speed.

Woodward 11
UG 4–20 mA Speed Setting System Manual 03047

Ramp Rates
The UP RATE and DOWN RATE pots set the minimum time period in which the
engine can go from idle to rated and from rated to idle. Rotating the pot
counterclockwise will make the engine react more quickly, and rotating the pot
clockwise will make the engine react more slowly.

Starting Procedure
Before starting the engine, apply power to the control amplifier (terminals 1 and
2).

The following adjustments can only be made with the engine running under the
control of the UG governor as described below.

1. Study the instructions and safety precautions in the engine manufacturer's


manual and the Woodward UG Governor manual (number 03040).

2. Remove the 24 Vdc from the control amplifier.

WARNING
Be prepared to make an emergency shutdown when starting the engine,
turbine, or other type of prime mover, to protect against runaway or
overspeed with possible personal injury, loss of life, or property damage.

3. Start the engine. BE PREPARED TO SHUT DOWN IN CASE OF


OVERSPEED.

4. Verify that the engine speed is under control of the UG governor by raising
and lowering the mechanical speed setting knob on the UG governor. Set
the engine speed to the idle speed level.

5. Set the remote milliamp signal to 4 mA.

6. Restore the 24 Vdc supply to the control amplifier. The engine should now
run at the adjusted low speed level.

7. Set the remote signal to 20 mA. The engine should now run at the adjusted
high speed level.

If the above steps have been completed successfully, the engine is ready for
normal operation with the milliamp speed setting system.

If the milliamp levels do not correspond with the demanded speed levels, repeat
the procedures under the Control Adjustments section.

12 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Chapter 4.
Description of Operation

The system consists of a UG governor fitted with a special cover and a separate
driver (Figures 1-1 and 1-2).

The cover includes a stepper motor that is connected directly to the speeder
screw in the governor. On top of the stepper motor, the position of the motor
shaft is measured with a potentiometer connected with a worm and gear.

In operation, the driver compares the milliamp input signal with the voltage signal
derived from the potentiometer and runs the stepper motor to the position in
which the milliamp signal corresponds with the feedback signal. This results in a
speed setting proportional to the milliamp signal.

Figure 4-1. Cover Assembly

Woodward 13
UG 4–20 mA Speed Setting System Manual 03047

Chapter 5.
Troubleshooting

Indicated Faults
The following fault conditions will result in a system malfunction:
• dc power supply below 18 Vdc
• break in connection to the potentiometer
• failure of the potentiometer or loss of supply to the pot
• open circuit of the stepper motor or break in connection to the motor

If a problem or failure of the milliamp speed setting system is detected, stop the
engine and do the following tests:

1. Measure and record the supply voltage on terminals 1 and 2. If voltage is


absent or less than 18 Vdc, the supply is insufficient and should be
investigated.

2. If the supply voltage is good, remove the connection from terminals 11 and
13, and measure the voltage between these terminals. The voltage should
be 5.0 Vdc. If the voltage is wrong, replace the driver. Check the resistance
of the feedback pot (10 kΩ) connected to pins F, G, and H of the governor.

3. If no fault is found in steps 1 and 2, check the milliamp signal which is


supplied to the control on terminal 9 and 10. The signal must be between 4
and 20 mA.

4. If no fault has been found, measure the resistance over the following pins:
A–E, B–E, C–E, and D–E of the governor. These should all be between 1.3
and 1.7 Ω. If not, the stepper motor or the stepper motor wires are broken.

5. If no fault can be determined by the previous steps, return the control unit to
Woodward for further investigation/repair.

14 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Fault Chart
This table lists some of the possible fault symptoms and their causes and
remedies.

Symptom Possible Cause Remedy


Engine starts, but will not Loss of milliamp input Check for voltage across
run above idle speed. signal terminals 9 and 10 (0.6
Stepper motor makes Vdc for 4 mA). See the
sound. Control Adjustments
section of Chapter 3.
Broken pot or pot wire Repair wires or change
pot.
IDLE SPEED and RATED Follow the Control
SPEED pots are adjusted Adjustments procedure in
wrong Chapter 3 to adjust the
system.
Engine starts, but only No voltage supplied to the Check the voltage on
runs at idle speed. Stepper driver terminals 1 and 2.
motor makes no sound.
Engine runs well only until Voltage supplied to Remove voltage signal on
a certain speed lower than MINOR ALARM terminal 8 terminal 8.
the rated speed.
Stepper motor does not Motor roll pin is Contact Woodward.
stop, and the speed setting disconnected from the
cannot be changed by the coupling, or the roll pin is
motor. damaged

Woodward 15
UG 4–20 mA Speed Setting System Manual 03047

Chapter 6.
Service Options

Product Service Options


The following factory options are available for servicing Woodward equipment,
based on the standard Woodward Product and Service Warranty (5-01-1205)
that is in effect at the time the product is purchased from Woodward or the
service is performed:
• Replacement/Exchange (24-hour service)
• Flat Rate Repair
• Flat Rate Remanufacture

If you are experiencing problems with installation or unsatisfactory performance


of an installed system, the following options are available:
• Consult the troubleshooting guide in the manual.
• Contact Woodward technical assistance (see “How to Contact Woodward”
later in this chapter) and discuss your problem. In most cases, your problem
can be resolved over the phone. If not, you can select which course of
action you wish to pursue based on the available services listed in this
section.

Replacement/Exchange
Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new
replacement unit in minimum time (usually within 24 hours of the request),
providing a suitable unit is available at the time of the request, thereby
minimizing costly downtime. This is also a flat rate structured program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).

This option allows you to call in the event of an unexpected outage, or in


advance of a scheduled outage, to request a replacement control unit. If the unit
is available at the time of the call, it can usually be shipped out within 24 hours.
You replace your field control unit with the like-new replacement and return the
field unit to the Woodward facility as explained below (see “Returning Equipment
for Repair” later in this chapter).

Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned to Woodward within 60 days, Woodward will issue a credit for
the core charge. [The core charge is the average difference between the flat rate
replacement/exchange charge and the current list price of a new unit.]

Return Shipment Authorization Label. To ensure prompt receipt of the core,


and avoid additional charges, the package must be properly marked. A return
authorization label is included with every Replacement/Exchange unit that leaves
Woodward. The core should be repackaged and the return authorization label
affixed to the outside of the package. Without the authorization label, receipt of
the returned core could be delayed and cause additional charges to be applied.

16 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Flat Rate Repair


Flat Rate Repair is available for the majority of standard products in the field.
This program offers you repair service for your products with the advantage of
knowing in advance what the cost will be. All repair work carries the standard
Woodward service warranty (Woodward Product and Service Warranty
5-01-1205) on replaced parts and labor.

Flat Rate Remanufacture


Flat Rate Remanufacture is very similar to the Flat Rate Repair option with the
exception that the unit will be returned to you in “like-new” condition and carry
with it the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205). This option is applicable to mechanical products
only.

Returning Equipment for Repair


If a control (or any part of an electronic control) is to be returned to Woodward for
repair, please contact Woodward in advance to obtain a Return Authorization
Number. When shipping the item(s), attach a tag with the following information:
• name and location where the control is installed;
• name and phone number of contact person;
• complete Woodward part number(s) and serial number(s);
• description of the problem;
• instructions describing the desired type of repair.

CAUTION
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.

Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.

Woodward 17
UG 4–20 mA Speed Setting System Manual 03047

Return Authorization Number


When returning equipment to Woodward, please telephone and ask for the
Customer Service Department [1 (800) 523-2831 in North America or
+1 (970) 482-5811]. They will help expedite the processing of your order through
our distributors or local service facility. To expedite the repair process, contact
Woodward in advance to obtain a Return Authorization Number, and arrange for
issue of a purchase order for the item(s) to be repaired. No work can be started
until a purchase order is received.

NOTE
We highly recommend that you make arrangement in advance for return
shipments. Contact a Woodward customer service representative at
1 (800) 523-2831 in North America or +1 (970) 482-5811 for instructions and
for a Return Authorization Number.

Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.

How to Contact Woodward


In North America use the following address when shipping or corresponding:
Woodward Governor Company
PO Box 1519
1000 East Drake Rd
Fort Collins CO 80522-1519, USA

Telephone—+1 (970) 482-5811 (24 hours a day)


Toll-free Phone (in North America)—1 (800) 523-2831
Fax—+1 (970) 498-3058

For assistance outside North America, call one of the following international
Woodward facilities to obtain the address and phone number of the facility
nearest your location where you will be able to get information and service.

Facility Phone Number


Brazil +55 (19) 3708 4800
India +91 (129) 230 7111
Japan +81 (476) 93-4661
The Netherlands +31 (23) 5661111

You can also contact the Woodward Customer Service Department or consult
our worldwide directory on Woodward’s website (www.woodward.com) for the
name of your nearest Woodward distributor or service facility.

18 Woodward
Manual 03047 UG 4–20 mA Speed Setting System

Engineering Services
Woodward Industrial Controls Engineering Services offers the following after-
sales support for Woodward products. For these services, you can contact us by
telephone, by email, or through the Woodward website.

• Technical Support
• Product Training
• Field Service

Contact information:
Telephone—+1 (970) 482-5811
Toll-free Phone (in North America)—1 (800) 523-2831
Email—icinfo@woodward.com
Website—www.woodward.com

Technical Support is available through our many worldwide locations or our


authorized distributors, depending upon the product. This service can assist you
with technical questions or problem solving during normal business hours.
Emergency assistance is also available during non-business hours by phoning
our toll-free number and stating the urgency of your problem. For technical
support, please contact us via telephone, email us, or use our website and
reference Customer Services and then Technical Support.

Product Training is available at many of our worldwide locations (standard


classes). We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability. For information concerning training, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Product Training.

Field Service engineering on-site support is available, depending on the product


and location, from one of our many worldwide locations or from one of our
authorized distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface. For field service engineering assistance, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Technical Support.

Woodward 19
UG 4–20 mA Speed Setting System Manual 03047

Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:

General
Your Name
Site Location
Phone Number
Fax Number

Prime Mover Information


Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application

Control/Governor Information
Please list all Woodward governors, actuators, and electronic controls in your system:

Woodward Part Number and Revision Letter

Control Description or Governor Type

Serial Number

Woodward Part Number and Revision Letter

Control Description or Governor Type

Serial Number

Woodward Part Number and Revision Letter

Control Description or Governor Type

Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.

20 Woodward
Declarations
We appreciate your comments about the content of our publications.
Send comments to: icinfo@woodward.com
Please include the manual number from the front cover of this publication.

PO Box 1519, Fort Collins CO 80522-1519, USA


1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811 • Fax +1 (970) 498-3058
Email and Website—www.woodward.com

Woodward has company-owned plants, subsidiaries, and branches,


as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

05/3/F

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