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    Remove Oil Pump and Relief Valve

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    Anonymous cS9UMvhBq
    77

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    Remove Oil Pump and Relief Valve

    Uploaded by

    Anonymous cS9UMvhBq
    37 views5 pages
    77

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    77

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    77

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    37 views5 pages

    Remove Oil Pump and Relief Valve

    Uploaded by

    Anonymous cS9UMvhBq
    77

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE...

    Page 1 of 5

    Shutdown SIS

    Previous Screen

    Product: TRACK-TYPE TRACTOR


    Model: D3C TRACK-TYPE TRACTOR 1PJ00578
    Configuration: D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWERED BY 3204 ENGINE

    Disassembly and Assembly


    3204 VEHICULAR ENGINES
    Media Number -SENR3230-00 Publication Date -01/10/1985 Date Updated -30/11/2001

    Oil Pump And Relief Valve


    SMCS - 1304-011; 1304-012

    Remove Oil Pump And Relief Valve


    START BY:

    a. remove timing gear cover

    1. Remove the bolt and retainer (1) that hold guide (2) for the relief valve. Remove guide (2), the
    spring and the plunger from the timing gear cover.

    2. Remove bolts (3) and oil pump cover (4).

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
    D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 2 of 5

    3. Remove inner rotor (5) and outer rotor (6) from the timing gear cover.

    4. Remove bearing (7) and shaft (8) from the timing gear cover if a replacement is necessary.

    Install Oil Pump And Relief Valve

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
    D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 3 of 5

    1. Install shaft (2) in the timing gear cover until dimension (Y) is 21.84 ± 0.25 mm (.860 ± .010 in.).

    2. Use tooling (B) to install bearing (1) in the timing gear cover until dimension (X) is 8.74 ± 0.25
    mm (.344 ± .010 in.). Also, the bearing joint must be located 45° ± 30° from centerline (Z).

    3. After installation of the bearing in the timing gear cover, check the inside diameter. The inside
    diameter (W) of the bearing must be 71.22 ± 0.05 (2.804 ± .002 in.).

    NOTICE

    When the outer and inner rotors are replaced, they must be replaced
    as a set.

    4. Install outer rotor (4) and inner rotor (3) in the timing gear cover.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
    D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 4 of 5

    5. Check the clearance between the inner and outer rotors with feeler gauge (5) as shown. The
    clearance must be 0.05 to 0.20 mm (.002 to .008 in.). The maximum permissible clearance must not
    be more than 0.28 mm (.011 in.).

    6. Put cover (6) in position on the timing gear cover, and install the bolts that hold it in place.

    7. Check the oil pump end clearance with feeler gauge (5). The maximum permissible end clearance
    must not be more than 0.120 mm (.0047 in.). If the end clearance is more, replace the inner and outer
    rotors as a set.

    8. Install plunger (9), spring (8) and guide (7) in the timing gear cover. Use tooling (C) to tighten
    guide (7) to a torque of 41 ± 7 N·m (30 ± 5 lb.ft.).

    9. Install the retainer and bolt that holds the guide in the timing gear cover.

    END BY:

    a. install timing gear cover

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
    D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 5 of 5

    Copyright 1993 - 2019 Caterpillar Inc. Mon Sep 9 01:09:13 UTC+0700 2019
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019

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