Design of Cooled Tubular Reactor Systems
Design of Cooled Tubular Reactor Systems
Design of Cooled Tubular Reactor Systems
Che191-1- B03
Design of Cooled Tubular Reactor Systems
William L. Luyben
November 3, 2001
The article entitled “Design of Cooled Tubular Reactor System” was published under
Industrial & Engineering Chemistry Research. The author is a professor in Mountaintop Campus
Lehigh University under Chemical and Biomolecular Engineering. His research interests include
design and control of coupled reactor-column processes and plant recycle stream management.
The study circulated about the design methodology for considering all complex tradeoffs in a
reactor. He also considers the economic aspect on how is to minimize the total annual cost of the
process considering the following: annual capital cost of the reactor, catalyst, compressor, heat
exchanger, and furnace; and the operating cost of the compressor and furnace. He also considered
the following criteria in optimizing the best parameters for a tubular reactor.
The study encircled about the assumption that tubular reactor use is a plug flow reactor,
which means there are no radial temperature or concentration gradients and considering the
following factors that contributes major effects in the process. Tubular reactors are diverse in the
industry particularly with exothermic gas-phase reactions that require a solid catalyst which is
operated and works adiabatically. This paper presents a design methodology for considering all
these complex tradeoffs in aa tubular reactors including the pressure drop, heat removal, tube
length and temperature peak. Pressure drop through the reactor is important because of
compression costs of the gas recycle and is reduced by using large diameter tubes because of the
smaller velocities. Heat removal is also important in cooled reactors. Since the cost is also
considered, economic value of the equipment is also analyzed in this paper like the following the
annual capital cost of the reactor, catalyst, compressor, heat exchanger, and furnace; and the
operating cost of the compressor and furnace. As a result, showing the optimum design for the
system are having larger tube diameter and small pressure drops. Since there are reactions involved
as the reaction rates increases reactor size and recycle flows decrease, which leads to optimum
designs with smaller tube diameters and larger reactor pressure drops.
As part of my analysis in a technical aspect, first thing is the figures or graphs provided by
the author as a reader it is not easy for me to read the graph and also, he should only provide the
most important graphs for results so it is more convenient to understand and analyze. Most tubular
reactors are designed from pilot-plant experiments that explore the impact of tube diameter on
reactor performance and it is one of the good things about his study that he tried his process into a
pilot scale which is more practical in a way that if this process is feasible or not. Other thing is that
the flow of the study is vogue and as a reader it is not easy to identify of he is identifying the
methodology or if it is a result already. All in all, in his study he provided a new understanding
In conclusion, the most important thing is knowing the most economical way in order to
help the industry to be more efficient especially in the process and in the cost. Since tubular
reactors are widely used in the industry considering all the factors that may optimize that process
is really a big help. The overall all process may use a reference for further studies. Lastly, the