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Meca Sheet: Remove & Install PNC-A01-002-001-01 Engine

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MeCA SHEET

KOMATSU HD785-7
REMOVE & INSTALL PNC-A01-002-001-01
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI

STRUCTURE & FUNCTION


I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3
TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 End Ply of Crank Shaft (without and with damper) 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
K 4 Engine - Power train alignment 0 1 2 3
N 5 SAA12V140E-3 0 1 2 3
6 Engine electronic control system 0 1 2 3
O 7 Engine hunting 0 1 2 3
W 8 4-cycle, water-cooled, V 12 cylinder, direct injection, 0 1 2 3
L 9 Piston displacement 0 1 2 3
10 Rated output 0 1 2 3
E 11 Max. torque 0 1 2 3
D 12 Fuel consumption (Min.) 0 1 2 3
G III
TOOLS
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
E 1 Common tool 0 1 2 3
2 Torq. Wrench 0 1 2 3
3 Lifting tools 0 1 2 3
4 Magnetic base 0 1 2 3
5 Dial indicator 0 1 2 3
6 Aligment tools 0 1 2 3
REMOVE
IV
Menjelaskan prosedure remove
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3
INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3
PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
K 1 Engine APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
N 3 Kode-kode pada P/Book 0 1 2 3
O 4 PSN 0 1 2 3
W VII
INSTALL
Menjelaskan prosedure install :
L 1 Universal - Joint 0 1 2 3
E 2 Engine 0 1 2 3
D 3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
G 5 Engine hood 0 1 2 3
E 6 Bottom guard / cover 0 1 2 3
TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
1 End Ply of Crank Shaft (without and with damper) 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
4 Engine - Power train alignment 0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3
MeCA SHEET
KOMATSU HD785-7
REMOVE & INSTALL PNC-A01-002-001-01
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI
TOOLS
I
Menggunakan alat ukur :
S 1 Common tool 0 1 2 3
K 2 Torq. Wrench 0 1 2 3
I
3 Lifting tools 0 1 2 3
L
4 Magnetic base 0 1 2 3
L
5 Dial indicator 0 1 2 3
6 Aligment tools 0 1 2 3
II REMOVE
Melakukan prosedure remove
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3

III INSPECTION (Visual check) - MEASUREMENT ( Dimension )


Melakukan prosedure inspection - measurement dan reusable parts:
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3

IV PARTS RECOMMENDATION
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
S 1 Engine APL R&I 0 1 2 3
K 2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
I 4 PSN 0 1 2 3
L
L V INSTALL
Melakukan prosedure install :
1 Universal - Joint 0 1 2 3
2 Engine 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Engine hood 0 1 2 3
6 Bottom guard / cover 0 1 2 3

VI TESTING, ADJUSTING
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 End Ply of Crank Shaft (without and with damper) 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
4 Engine - Power train alignment 0 1 2 3

VII TROUBLE SHOOTING


Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3

Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart & PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3

T
Hasil Akhir
Komentar : Start : Finish : Finish :
MEKANIK PENERA PENERA
MeCA SHEET
KOMATSU HD785-7
REMOVE & INSTALL PNC-A01-002-001-01
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI

Nama : Nama : Nama :

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