Fuel Pro Installation Instructions FH230 Series Filter / Separator / Warmer
Fuel Pro Installation Instructions FH230 Series Filter / Separator / Warmer
Fuel Pro Installation Instructions FH230 Series Filter / Separator / Warmer
CAP
information)
VENT
Step 5 - Route the fuel supply line from the fuel tank WIF Probe
to the Fuel Pro inlet (Figure 1). Route a fuel line from
the Fuel Pro outlet to the fuel pump inlet.
Figure 2 - WIF Probe Installation
Step 3 - Drill 1/2" (12.70 mm) hole in the dash or
control panel where the WIF LED (3946670 S) is to
Fuel Return Fuel Pro Fuel Supply to
Through Heater Engine Fuel be located.
Transfer Pump Pump
a. Installation must have 1.5" (38.10 mm) of
clearance behind dash or control panel.
b. Use caution not to damage nearby components
when drilling.
Optional Heat
With Coolant Step 4 - Install WIF LED by pressing firmly into the
drilled hole.
Step 5 - Connect the 4" (101.60 mm) black ground
Fuel Tank wire on WIF LED to a ground source. Attach
additional black wire as needed.
Figure 1 - Fuel Pro Connections
Step 6 - Connect the 12" (304.8 mm) black ground
Step 6 - To minimize restrictions, observe the lead with a 3/8" (9.53 mm) diameter loop end on the
following guidelines when plumbing the system. WIF wiring harness to ground source near Fuel
a. Keep the fuel line routing as smooth as Processor (if applicable).
possible with no low hanging loops which can Step 7 - Connect 72" (1828.80 mm) green signal
trap water. wire on WIF wiring harness to 4" (101.60 mm) green
b. Use 90° elbows only when necessary. signal wire on WIF LED. Use additional green wire
as needed.
c. If the fuel hoses are made up to length on the
job, be sure that the inner liner of the fuel hose Step 8 - Locate 12 VDC or 24 VDC power source.
is not cut by the fitting, creating potential check Run red wire from power source to 4" (101.60 mm)
valve effects. Also make sure hoses are clean red wire on WIF LED. Add a 10 A in-line fuse (not
and free of debris before installing. included).
CAUTION: To avoid damaging the aluminum fuel
processor body, do not overtighten fuel lines or
WIF Light
fuel line fittings. WIF (LED)
(Water-In-Fuel)
Installing a WIF (Water In Fuel) Probe Sensor
WIF
Step 2 - Install the WIF wiring harness (3945151 S) Harness
on WIF Probe. The harness has the following
connections: 12" (304.8 mm) black ground lead with Figure 3 - WIF Wiring
a 3/8" (9.53 mm) diameter loop end and a 72"
(1828.80 mm) green WIF wire.
F1298
page 4
Note: Use appropriate connectors to attach the Step 1 - If the Heater and Thermo-Switch (2) are not
wires. To test the WIF indicator, pour water into already installed, remove the 1/2" NPT plugs from
the body of the fuel processor until it covers the the bottom plate of the Fuel Pro and install the
WIF probe. The WIF LED should illuminate. For Heater and Thermo-Switch. Torque to 15-30 ft-lbs
unheated fluid, the volume of fluid necessary to (20.3-40.7 N·m).
turn the WIF indicator on is 6.15 oz ± .07 oz
Step 2 - Connect the Heater and Thermo-Switch with
(182 mL ± 2 mL), for heated fluid the volume
the Fuel Processor Harness (3).
necessary is 3.08 oz ± .07 oz (91 mL ± 2 mL).
Step 3 - Connect the Chassis-Ground Harness (4) to
Fuel Heating Options the Fuel Processor Harness.
Fuel Processor
Harness
3
B A 8 Power
Heater Base Ground Lead (–) Lead (+)
Fuel or Engine Coolant w/ Loop B A 9
Connection Ports
F1298
page 5
Connector
30/51
85 BA 120 V Male 120 V Male
Plug
87
Wall Plug Wall Plug
30/51
86
85
Temp. 221 °F 221° F
Key Controlled Rating (105 °C) (105 °C)
Circuit
Straight Leg –
Figure 6 - Fuse and Relay Connections Cordset 72" 84" (213.3 cm)
Two types of cordsets are available for the 120 V Length (182.9 cm) Long Leg –
120" (304.8 cm)
heater. See Table 3 and Figure 7 for cordset
information.
Single Cordset
Table 2 - 12 V & 24 V Heater / Thermo-Switch Units
72" (182.9 cm)
Heater 3944450 S 3945136 S
1 Description 12 VDC 24 VDC
Product Fuel Pro Fuel Pro 120 V, 15 A
Part number Plug
3945126 S
2 Thermo-Switch 3946703 S 3946673 S
removing the collar. Discard the o-ring from the base Note: The clear filter cover will not fill completely
of the cover. (A new o-ring seal is supplied with the during engine operation. It will gradually fill over
new filter.) For Biodiesel applications use gasket time as the filter becomes clogged. The filter
pack 3950445 S. Gasket color is green and MUST element does not need to be changed until the
be changed with every filter change. Remove the fuel level has risen to the top of the filter
filter element from the Fuel Pro by pulling upward element.
and twisting slightly. Be sure the sealing grommet is
removed from the center stud. Priming the System
COLLAR
FUEL PRO
Step 1 - Check to make sure the drain valve at the
base of the Fuel Pro is closed.
Step 2 - Remove the vent cap from the top of the
VENT
CAP
Dimensions
Front Right Side Back
16.00
(406.4)
5.91 3.46
(150.0) (88.00)
Bottom
6.58
(167.1)
Fleetguard Fuel Pro® 230 Series Specifications FH230 Series Restriction vs Flow
Height Overall 16.13" (409.7 mm) 10
Depth Overall 7.25" (184.15 mm) 1.4
Restriction (psi)
Mount Bracket Centers 5.91" (150.11 mm) 1.0
6
Weight (Dry) 7.25 - 9.75 lbs (3.9 - 4.42 kg) FS19763 0.8
Fuel Connection (Inlet) 1/2"-14 NPTF (M22 x 1.5) 4 0.6
Fuel Connection (Outlet) 1/2"-14 NPTF (M22 x 1.5) 0.4
2
Fluid Heat Connection (Inlet) 1/2" NPTF (M22 x 1.5) 0.2
Fluid Heat Connection (Outlet) 1/2" NPTF (M22 x 1.5) 0 0.0
Fuel Capacity (w/ filter) 64.2 oz (1.9 L) 0 2 4 6 8 10 12
Flow (L/min)
Operation Fuel Flow Rate 180 gph (681 lph)
Recommended Application Heavy Duty Engines
Water Trap Capacity 33.8 fl oz (1.0 L) Filter Restriction vs Capacity
Filter Replacement FS19763*
30 4.5
Filter Service Clearance Min. 3.5" (88.9 mm) 4.0
25
Restriction (kPa)
Restriction (psi)
LT32582 – Rev. 8
F1298
©2006 Cummins Filtration For more information, please visit us at www.cumminsfiltration.com
Printed in the U.S.A. or contact Customer Assistance at 1-800-22-FILTER (1-800-223-4583)