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Clay Bricks Production Line of 100,000. Pcs/day (Tunnel Kiln and Dryer of 108 3.7 Meters)

This document provides specifications for a clay brick production line with an output of 100,000 pieces per day. It includes details on the plant area and equipment needed. The key components are a 108 meter long tunnel kiln and 3.7 meter wide dryer. The production process and estimated costs are also outlined. The total cost for all equipment is estimated at $1,338,876 delivered to Chittagong, Bangladesh. Installation, training and commissioning would cost an additional $61,500.

Uploaded by

Mohiminul Khan
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
47 views

Clay Bricks Production Line of 100,000. Pcs/day (Tunnel Kiln and Dryer of 108 3.7 Meters)

This document provides specifications for a clay brick production line with an output of 100,000 pieces per day. It includes details on the plant area and equipment needed. The key components are a 108 meter long tunnel kiln and 3.7 meter wide dryer. The production process and estimated costs are also outlined. The total cost for all equipment is estimated at $1,338,876 delivered to Chittagong, Bangladesh. Installation, training and commissioning would cost an additional $61,500.

Uploaded by

Mohiminul Khan
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Clay Bricks Production Line of 100,000.

Pcs/day

(Tunnel kiln and dryer of 108*3.7 meters)


Size of solid brick: 10x5x3 inches (254x127x76 mm)

A. Clay brick plan data:


1. Plant area: More than 13200 m2 (the length is more than 130 meters, and the width is more than 100
meters. We can made design based on your actual area);
2. Office area: 240 m2.
3. Construction area: 4300 m2;
4. Raw materials area: 1200 m2;
5. Finished bricks area: 4000 m2;
6. Raw materials consumption: 300 m3/day;
7. Workers needed: 20 workers per shift;

B. Tunnel kiln technical data:


1. Tunnel kiln length: 108 meters;
2. Tunnel kiln width: 3.7 meters;
3. Inside Height: 1.56 meters;
4. Kiln car size: 3.6×3.8×0.87 meter;
5. Bricks setting layers in the kiln car: 13 layers
6. Brick setting quantity in the kiln car: 5208 standard bricks (230*115*53 mm);
7. Kiln car quantity in the tunnel kiln: 30;
8. Bricks drying time: 20 hours;
9. Bricks firing time: 42 hours;
10. Firing temperature: 950-1100 ℃;
11. Moisture of green brick: 16-18%;
12. Moisture of bricks after drying: ≤6%;
13. Finished firing bricks ratio: ≥95%;
14. Working time per year: 300 days;

C. Clay bricks producing equipments:


No. Item Power, Price, USD Quantity Sub-total Note
KW FOB value
Qingdao
C01 Box feeder, 3.5 7.5 7960 1 7960
meter

China Bangla Engineers & Consultants Ltd.


Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230
C02 PG800×600 roller 37 15870 1 15870
crusher

C03 SJ3500×36 double 45 12870 1 12870


shaft mixer

C04 TDS 60 Conveyor 21 210 45 9450


meters

C05 JKY50 / 50-4.0 250 98700 1 98700


clay bricks
extruder
(including
vacuum pump and
air compressor)
C06 Cutter and logo 10 25800 1 25800
press

C07 Automatic bricks 22 129000 1 129000


setting machine
(can be deleted,
and operated by
manual)
C10 Control cabinet 1900 4 7600

C11 Waring parts for 11000


one year
Total value 318,250

China Bangla Engineers & Consultants Ltd.


Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230
D. Tunnel kiln (108*3.7 meters, one tunnel kiln and one dryer)
Item Name Quantity Unit price Sub-total Note
D1 Clay brick 0.7 million Supplied by the client
(10x5x3 inches,
(254x127x76
mm)
D2 Cement 420 MT Supplied by the client

D3 Sand 1300 m3 Supplied by the client

D4 Stone 70 m3 Supplied by the client

D5 Wood 4 m3 Supplied by the client

D6 Kiln Car 150 sets 2250 USD 337500


D7 Ferry car 3 12700 38100
D8 Pusher 2 9700 19400
D9 Ground vehicle 5 6500 32500
D10 Wind blower 1 29350 29350
(Y473-20D)
D11 Moisture 2 1800 3600
removing blower
D12 Hydraulic 1 11000 11000
stepping pusher
D13 Refractory bricks 260 MT 210 54600

D14 Refractory clay 60 MT 210 12600


D15 Steel I-beam 0.7 MT 920 644
(20#)
D16 U shape screw 1800 sets 7.0 12600
D17 Rail (18 KG) 23 MT 920 21160
D18 Other steel 8 MT 920 7360
D19 Cement slab for 440 pcs 35 15400
dryer

China Bangla Engineers & Consultants Ltd.


Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230
D20 Cement slab for 80 pcs 42 3360
tunnel kiln
D21 Cement slab for 460 meters 12 5520
gas flue
D22 Ceramic fiber 28 MT 1760 49280
blanket, High
alumina fiber
blanket
D23 Anchor 3660 pcs 4.5 16470
D24 U shape nails 2000 pcs 0.45 900
D25 Clip 2000 pcs 0.45 900
D26 High-strength 500 KG 4.5 2250
hardener
D27 High-strength 4480 KG 1.9 8512
sealing plate
D28 Steel I-beam 26.5 MT 920 24380
(12#), angle
steel, steel plate
D29 Steel rebar 480 pcs 12 5760
D30 Fire controller 130 sets 16 2080
D31 Air brake 30 sets 140 4200
D32 Air controller 40 sets 120 4800
D33 De-sulfur system 45700 45700 Can be deleted based on
clients’s choice.
D34 Tunnel kiln 41800 41800 Can be deleted, and operated by
control system manual
D35 Complete set of 16800 16800
air conducts

D36 Concrete floor 4680 m2 Including raw materials storage


and shed shad, 600 m2; Wet bricks storage
shad, 18*60=1080m2;
Producing equipments workshop
(15*40=600 m2); Tunnel kiln and
bricks unloading shad,
20*120=2400 m2.
Total value for 828526
tunnel kiln
Total value for 318250
clay bricks
producing
China Bangla Engineers & Consultants Ltd.
Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230
equipments
Design cost 65,600.
a Total FOB 1212376
Qingdao value
b Sea freight cost 65,000.
to Chittagong
c Total CFR value 1277376
(a+b)
d Instruction for 61,500. Completed the project
the installation, construction within 150 days, and
commissioning, make trial operation and workers
operators training for 30 days.
training and trial
operation cost
Total value 1338876 USD CFR Chittagong

Note:
1. The final equipments list can be make adjusted based on the client’s brick plant raw materials,
producing capacity, automatic degree, etc.
2. The buyer bear all the cost after goods reaching Chittagong, including customs clearing and
transportation to the buyer’s plant, etc.
3. The buyer bear the cost of related construction materials, including clay brick, sand, cement, stone,
wood, etc.

E. Clay bricks producing process:

China Bangla Engineers & Consultants Ltd.


Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230
F. Clay brick plant drawing with tunnel kiln and dryer

China Bangla Engineers & Consultants Ltd.


Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230
China Bangla Engineers & Consultants Ltd.
Phone: +8801716752370, email: cbecl.info@gmail.com Web: www.cbecl.info www.cbecl.com
Uttara, Dhaka 1230

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