E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Unit features Safety features

 Positive-guided relay outputs: The relay meets the following safety

Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:

neous  The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous  The safety function remains effec-
 Connection options for: tive in the case of a component fail-
– E-STOP pushbutton ure.
– Safety gate limit switch  The correct opening and closing of
– Reset button the safety function relays is tested
– Light barriers automatically in each on-off cycle.
 LED indicator for:
gang enGertebild

– Switch status channel 1/2

Safety relay for monitoring E-STOP – Supply voltage
][Bildunterschrift_NOT_Sch.tuer_Licht

pushbuttons, safety gates and light  Plug-in connection terminals (either

beam devices spring-loaded terminal or screw
terminal)
Approvals  See order reference for unit types

Unit description
PNOZ X2.8P
The safety relay meets the require-
Bestimmung/Gerätebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

ments of EN 60947-5-1, EN 60204-1

 and VDE 0113-1 and may be used in
applications with
 E-STOP pushbuttons
  Safety gates
 Light beam devices

Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

A1 A2 S11 S12 S21 S22 S52 S12 S34 13 23 33 41

~ Reset/
)*

Input Input Input Start

= K1
(

Power
K2

14 24 34 42

*only applicable for UB 24 - 240 VAC/DC

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Function description – short circuits in the input circuit  Automatic start: Unit is active once
][Funktionen_autoStart

and, with a monitored reset, in the input circuit has been closed.
 Single-channel operation: no re- the reset circuit too.  Manual reset: Unit is active once
][Funktionen_einkanalig ][Funktionen_manuStart

dundancy in the input circuit, earth  Dual-channel operation with detec- the input circuit is closed and then
][Funktionen_zweikanalig_mit_quer_manu

faults in the reset and input circuit tion of shorts across contacts: re- the reset circuit is closed.
are detected. dundant input circuit, detects  Increase in the number of available
][Funktionen_Kontaktvervielfachung

 Dual-channel operation without de- – earth faults in the reset and input instantaneous safety contacts by
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: circuit, connecting contact expansion

redundant input circuit, detects – short circuits and shorts be- modules or external contactors.
– earth faults in the reset and input tween contacts in the input cir-
circuit, cuit.

Timing diagram
x
n
o
u
_
rm
g
a
itd
e
][Z

1 2
a b

POWER

Reset/Start

Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2

Key
 Power: Supply voltage  Output aux: Auxiliary contacts 41-  b: Reset circuit closes before input
 Reset/start: Reset circuit S12-S34 42 circuit
 Input: Input circuits S11-S12, S21-  : Automatic reset  t1: Switch-on delay
S22, S52  : Manual reset  t2: Delay-on de-energisation
 Output safe: Safety contacts 13-14,  a: Input circuit closes before reset
23-24, 33-34, circuit

Wiring

Please note:  Sufficient fuse protection must be

][Verdrahtung_Si_unverz_1Hi_unverz

 Information given in the “Technical provided on all output contacts with

details” must be followed. capacitive and inductive loads.
 Outputs 13-14, 23-24, 33-34, are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
 To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
 Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-

ance (see technical details)
Rl /km = cable resistance/km
 Use copper wire that can withstand
60/75 °C.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Preparing for operation

Betriebsbereitschaft herstellen

 Supply voltage

Supply voltage 24 – 240 VAC/DC 24 VAC/DC

A1 L1 A1 L+

S21

A2 N A2 L-

 Input circuit

Input circuit Single-channel Dual-channel

E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
S52 S21
S22

Light beam device 24 V DC

S22
with detection of shorts across contacts
(not on units with a universal power supply) S21
A2 S12
S52
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

 Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)

Safety gate (single-channel) Safety gate (dual-channel)
Automatic reset
S12 S12

S34 S34

Manual reset S3 S3
S12 S12

S34 S34

 Feedback circuit

Feedback circuit Automatic reset Manual reset

Contacts from external contactors S3
S12 S12
K5 K6 K5 K6
S34 S34
13 (23,33) L1 13 (23, 33) L1
K5 N K5
14 (24,34) 14 (24 ,34) N
K6 K6

 Key

S1/S2 E-STOP/safety gate switch

S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Terminal configuration
u
g
b
n
m
le
K

A1 13 23 33
P1
S52 S34 41 42
P2

PNOZ X2.8P

POWER
CH.1
CH.2
13 23 33 41

14 24 34 42

18992
P2
S11 S12 S21 S22
P1
A2 14 24 34

Installation Dimensions

 The safety relay should be installed * with spring-loaded terminals

Montage_PNOZ_X Abmessungen

in a control cabinet with a protec-

tion type of at least IP54.
 Use the notch on the rear of the unit
to attach it to a DIN rail.
 Ensure the unit is mounted securely
121 (4.76")

on a vertical DIN rail (35 mm) by us-

ing a fixing element (e.g. retaining
bracket or an end angle).

22,5
94 (3.70") (0.88")
* 101 (3.98")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Notice

This data sheet is only intended for use

][Wichtig_PDB

during configuration. Please refer to

the operating manual for installation
and operation.

Service life graph

The service life graphs indicate the

Lebensdauerkurve_Relais_Text vor Kurve

number of cycles from which failures

due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
Lebensdauerkurve

UB 24 V AC/DC

Example To increase the service life, sufficient

Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

 Inductive load: 0,2 A spark suppression must be provided

 Utilisation category: AC15 on all output contacts. With capacitive
 Contact service life: 2,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 2,000,000 cycles, the PFH val- sion.
Lebensdauerkurve

ue (see technical details) can be used

in the calculation.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

UB 24 - 240 VAC/DC

Example To increase the service life, sufficient

Lebensdauerkurve_Relais_Text nach Kurve_SIS Bsp

 Inductive load: 0,2 A spark suppression must be provided

 Utilisation category: AC15 on all output contacts. With capacitive
 Contact service life: 1,000,000 cy- loads, any power surges that occur
cles must be noted. With contactors, use
Provided the application requires few- freewheel diodes for spark suppres-
er than 1,000,000 cycles, the PFH val- sion.
ue (see technical details) can be used
][Technische Daten PNOZ

in the calculation.

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 - 240 V, 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.5 VA No. 777302, 787302
5.5 VA No. 777301, 787301
Power consumption at UB DC 2.0 W No. 777302, 787302
2.5 W No. 777301, 787301
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 25.0 mA No. 777302, 787302
30.0 mA No. 777301, 787301
Reset circuit DC: 24.0 V 40.0 mA No. 777301, 787301
50.0 mA No. 777302, 787302
Feedback loop DC: 24.0 V 40.0 mA No. 777301, 787301
50.0 mA No. 777302, 787302
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Electrical data
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 3.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Auxiliary contacts: AC15 at 230 V Imax: 3.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 4.0 A No. 777302, 787302
5.0 A No. 777301, 787301
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A No. 777301, 787301
6 A No. 777302, 787302
Auxiliary contacts: 10 A No. 777301, 787301
6 A No. 777302, 787302
Blow-out fuse, slow
Safety contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Auxiliary contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Auxiliary contacts: 4 A No. 777302, 787302
6 A No. 777301, 787301
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm No. 777301, 787301
45 Ohm No. 777302, 787302
single-channel at UB AC 100 Ohm No. 777301, 787301
45 Ohm No. 777302, 787302
dual-channel without detect. of shorts across contacts at UB DC 50 Ohm No. 777301, 787301
80 Ohm No. 777302, 787302
dual-channel without detect. of shorts across contacts at UB AC 100 Ohm No. 777301, 787301
80 Ohm No. 777302, 787302
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm
Min. input resistance when switching on 209 Ohm No. 777302, 787302
88 Ohm No. 777301, 787301
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
TM [year] in accordance with EN ISO 13849-1: 2006 20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Times
Switch-on delay
with automatic reset typ. 250 ms No. 777301, 787301
340 ms No. 777302, 787302
with automatic reset max. 400 ms No. 777302, 787302
450 ms No. 777301, 787301
with automatic reset after power on typ. 250 ms No. 777301, 787301
600 ms No. 777302, 787302
with automatic reset after power on max. 450 ms No. 777301, 787301
800 ms No. 777302, 787302
with manual reset typ. 125 ms No. 777301, 787301
180 ms No. 777302, 787302
with manual reset max. 400 ms No. 777302, 787302
450 ms No. 777301, 787301
Delay-on de-energisation
with E-STOP typ. 10 ms No. 777302, 787302
15 ms No. 777301, 787301
with E-STOP max. 20 ms No. 777302, 787302
30 ms No. 777301, 787301
with power failure typ. 60 ms No. 777301, 787301
with power failure max. 100 ms No. 777301, 787301
with power failure typ. UB AC/DC: 24 V No. 777302, 787302 180 ms No. 777302, 787302
with power failure max. UB AC/DC: 24 V No. 777302, 787302 230 ms No. 777302, 787302
with power failure typ. UB AC : 240 V 1,100 ms No. 777302, 787302
with power failure max. UB AC : 240 V 1500 ms No. 777302, 787302
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 200 ms No. 777301, 787301
250 ms No. 777302, 787302
after power failure on universal power supply 1500 ms No. 777302, 787302
Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C No. 777302, 787302
-35 - 55 °C No. 777301, 787301
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 777301, 777302
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 777301, 777302
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 777301, 777302

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X2.8P

Mechanical data
Torque setting with screw terminals 0.50 Nm No. 777301, 777302
Cross section of external conductors with spring-loaded termi- 0.20 - 1.50 mm² , 24 - 16 AWG No. 787301, 787302
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 787301, 787302
Stripping length 8 mm No. 787301, 787302
Dimensions
Height 101.0 mm No. 787301, 787302
94.0 mm No. 777301, 777302
Width 22.5 mm
Depth 121.0 mm
Weight 190 g No. 777301, 787301
Technische Daten_Satz No.
210 g No. 777302, 787302

No. stands for order number.

It is essential to consider the relay's The PFH value depends on the switch- used irrespective of the switching fre-
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

service life graphs. The relay outputs' ing frequency and the load on the relay quency and the load, as the PFH value
safety-related characteristic data is output. already considers the relay's B10d val-
only valid if the values in the service life If the service life graphs are not acces- ue as well as the failure rates of the
graphs are met. sible, the stated PFH value can be other components.
Si_Kennzahlen_Erläuterung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

INFORMATION
Si_Kennzahlen_Erläuterung_2

A safety function's SIL/PL values are

not identical to the SIL/PL values of
the units that are used and may be dif-
ferent. We recommend that you use
the PAScal software tool to calculate
Technische Daten_Satz Normen

the safety function's SIL/PL values.

The standards current on 2010-07 apply.
][Dauerstrom_ACDC

Conventional thermal current while loading several contacts

Number of contacts Ith per contact at UB DC Ith at UB AC

1 6.00 A 6.00 A
2 6.00 A 4.00 A No. 777301, 787301
6.00 A No. 777302, 787302
3 4.50 A No. 777302, 787302 3.50 A No. 777301, 787301
5.00 A No. 777301, 787301 4.50 A No. 777302, 787302
Bestelldaten

Order reference

Type Features Terminals Order no.

PNOZ X2.8P C 24 VAC 24 VDC Spring-loaded terminals 787 301
PNOZ X2.8P 24 VAC 24 VDC Screw terminals 777 301
PNOZ X2.8P C 24 - 240 VAC 24 - 240 VDC Spring-loaded terminals 787 302
PNOZ X2.8P 24 - 240 VAC 24 - 240 VDC Screw terminals 777 302

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany 1002001-EN-07-2012-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

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