ControlNet PLC-5

Programmable
Controllers
Catalog Numbers 1785-L20C15,
-L40C15, -L46C15, -L80C15

Quick Start
Important User Information Because of the variety of uses for the products described in this
publication, those responsible for the application and use of these
products must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance
and safety requirements, including any applicable laws, regulations,
codes and standards. In no event will Allen-Bradley be responsible or
liable for indirect or consequential damage resulting from the use or
application of these products.
Any illustrations, charts, sample programs, and layout examples
shown in this publication are intended solely for purposes of
example. Since there are many variables and requirements associated
with any particular installation, Allen-Bradley does not assume
responsibility or liability (to include intellectual property liability) for
actual use based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole
or part, without written permission of Rockwell Automation, is
prohibited.
Throughout this publication, notes may be used to make you aware of
safety considerations. The following annotations and their
accompanying statements help you to identify a potential hazard,
avoid a potential hazard, and recognize the consequences of a
potential hazard:

WARNING Identifies information about practices or

circumstances that can cause an explosion in a

!
hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.

Identifies information about practices or

ATTENTION
circumstances that can lead to personal injury or
death, property damage, or economic loss.

!
IMPORTANT Identifies information that is critical for successful
application and understanding of the product.
 Environment and Enclosure
ATTENTION
This equipment is intended for use in a Pollution

!
Degree 2 industrial environment, in overvoltage
Category II applications (as defined in IEC
publication 60664-1), at altitudes up to 2000 meters
without derating.
This equipment is considered Group 1, Class A
industrial equipment according to IEC/CISPR
Publication 11. Without appropriate precautions,
there may be potential difficulties ensuring
electromagnetic compatibility in other
environments due to conducted as well as radiated
disturbance.
This equipment is supplied as "open type"
equipment. It must be mounted within an enclosure
that is suitably designed for those specific
environmental conditions that will be present and
appropriately designed to prevent personal injury
resulting from accessibility to live parts. The
interior of the enclosure must be accessible only by
the use of a tool. Subsequent sections of this
publication may contain additional information
regarding specific enclosure type ratings that are
required to comply with certain product safety
certifications.
See NEMA Standards publication 250 and IEC
publication 60529, as applicable, for explanations
of the degrees of protection provided by different
types of enclosure. Also, see the appropriate
sections in this publication, as well as the
Allen-Bradley publication 1770-4.1 ("Industrial
Automation Wiring and Grounding Guidelines"),
for additional installation requirements pertaining to
this equipment.

Ethernet is a registered trademark of Intel Corporation, Xerox Corporation, and Digital Equipment Corporation.
ControlNet is a trademark of ControlNet International.
Allen-Bradley, PLC, PLC-2, PLC-3 and PLC-5 are registered trademarks of Rockwell Automation, Inc.
Data Highway Plus, DH+, RSLinx, RSLogix, RSNetWorx, RSNetworx for ControlNet, FLEX I/O , PLC-5/11, -5/20,
-5/20C, -5/26, -5/30, -5/40, -5/46, -5/40L, -5/40C, -5/60, -5/60L, -5/80, -5/80C, -5/86, -5/20E, -5/40E, and -5/80E are
trademarks of Rockwell Automation, Inc.
Rockwell Automation Before you contact Rockwell Automation for technical assistance, we
suggest you please review the troubleshooting information contained
Support in this publication first.

If the problem persists, call your local Rockwell Automation

representative or contact Rockwell Automation in one of the following
ways:

Phone United 1.440.646.5800

States/Canada
Outside United You can access the phone number for your
States/Canada country via the Internet:
1. Go to http://www.ab.com
2. Click on Product Support
(http://support.automation.rockwell.com)
3. Under Support Centers, click on Contact
Information
Internet ⇒ 1. Go to http://www.ab.com
2. Click on Product Support
(http://support.automation.rockwell.com)

Your Questions or Comments on this Manual

If you find a problem with this manual, please notify us of it on the

enclosed How Are We Doing form.
 Preface

Preface
Read this preface to familiarize yourself with the rest of the manual.
This preface covers the following topics:
• who should use this manual
• the purpose of this manual
• conventions used in this manual
• Rockwell Automation support

Who Should Use this Manual To use this manual, you should understand programmable controllers
and be able to interpret the ladder logic instructions required to
control your application. For more information, see the documents
listed on the following page or contact your local Rockwell
Automation representative.

Purpose of this Manual This manual introduces you to installing and using a ControlNet
PLC-5 processor system. In addition, it shows you how to set up a
system using a typical configuration. Since this is a Quick Start
manual, we do not cover all of the ControlNet PLC-5 processor
features, but give you enough information to get you started.
This manual includes:
• basic information needed to start using the ControlNet PLC-5
processor quickly and effectively
• high-level procedures with cross-references to other manuals for
more details
Important: The recommended switch settings in this manual help
you set up a test system and get it working. Actual
switch settings depend upon your application.

How to Obtain a User Manual There is a user manual associated with this product that contains
detailed information about configuring, programming, and using a
PLC-5 processor. To obtain a copy of the ControlNet PLC-5
Programmable Controllers User Manual, publication number
1785-UM022, you can either:
• view or download an electronic version from the internet:
www.theautomationbookstore.com
• purchase a hardcopy from the internet:
www.theautomationbookstore.com
• contact your local distributor or Rockwell Automation
representative to place an order.
See the table on the next page for other related publications.

Publication 1785-QS006C-EN-P - April 2002

P-6 Preface

Related Documentation
The following documents contain additional information concerning
the products discussed in this manual.

For more information about: See this publication: Publication number:

ControlNet PLC-5 programmable ControlNet PLC-5 Programmable Controllers User Manual 1785-UM022
controllers (1785-L20C15, -L40C15,
-L46C15 and -L80C15) Enhanced and Ethernet PLC-5 Programmable Controllers User Manual 1785-6.5.12

1785 Enhanced PLC-5 Processor System Overview 1785-2.36

ControlNet System Overview CNET-SO001

1785 PLC-5 Programmable Controllers Quick Reference 1785-7.1

PLC-5 Programming Software Instruction Set Reference Manual 1785-6.1

Industrial Automation Wiring and Grounding Guidelines 1770-4.1

ControlNet media ControlNet Cable System Component List AG-2.2

ControlNet Cable System Planning and Installation Manual 1786-6.2.1

ControlNet Fiber Planning Installation Guide CNET-IN001

ControlNet Network Access Cable Installation Instructions 1786-2.6

Universal 1771 I/O chassis Universal I/O Chassis installation instructions 1771-2.210

power supplies Power Supply Modules (1771-P4S, -P6S, -P4S1, -P6S1) Installation Data 1771-2.135
Redundant Power Supply Modules (1771-P4R, -P64) Installation Instruction 1771-5.30
AC Power Supply (1771-P7) Installation Instructions 1771-IN056

handling lithium batteries Guidelines for Handling Lithium Batteries AG-5.4

DH+ network Enhanced and Ethernet Programmable Controllers User Manual 1785-6.5.12

Data Highway/Data Highway Plus/Data Highway II/Data Highway-485 Cable 1770-6.2.2

installation instructions

communication card (1784-KTCx15) ControlNet Communication Interface Card installation instructions 1784-5.20

communication interface ControlNet Communication Interface User Manual 1770-6.5.20

(1770-KFC15)

terms and definitions Industrial Automation Glossary AG-7.1

Publication 1785-QS006C-EN-P - April 2002

 Preface P-7

Conventions Used in This The following conventions are used throughout this manual:
Manual • Bulleted lists provide information, not procedural steps.
• Numbered lists provide sequential steps or hierarchical
information.
• Italic type is used for emphasis.
• Text in this font indicates words or phrases you should type.
• Key names match the names shown and appear in bold, capital
letters (for example, ENTER).

Tip: We use this convention to call attention to helpful information.

Publication 1785-QS006C-EN-P - April 2002

P-8 Preface

Notes

Publication 1785-QS006C-EN-P - April 2002

 Table of Contents

Before You Begin Chapter 1

What You Need to Do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Identify the Processor’s Front Panel Components. . . . . . . . . . . . . . . 1-2
Check Your Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Compliance to European Union Directives . . . . . . . . . . . . . . . . . . . . . . 1-4
EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Set Up the Hardware Chapter 2

Install the Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Configure the I/O Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Ground the I/O Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Install the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Install the PLC-5 Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Powerup the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Install the I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Connect the Personal Computer to the PLC-5 Processor . . . . . . . . . . . 2-6

Set Up the Software Chapter 3

Install the Software and
Set Up the Programming System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Start the Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Power Up the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Troubleshoot the Processor Chapter 4

System Use the General Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Use the ControlNet Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Use the DH+/RIO Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Monitor ControlNet Configuration and Status . . . . . . . . . . . . . . . . . . . 4-6

Specifications Appendix A
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

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toc–ii Table of Contents – Quick Start

Notes

Publication 1785-QS006C-EN-P - April 2002

 Chapter 1
Before You Begin
The ControlNet network is a high-speed link that lets PLC processors
and I/O devices (e.g., I/O racks, variable speed drives, Man-Machine
Interface (MMI), and other automation devices) exchange data. The
ControlNet PLC-5 processors have one logical ControlNet port
consisting of two BNC connectors and one network access port; these
processors let you connect to the ControlNet network.

What You Need to Do If you need more information, see the ControlNet PLC-5
Programmable Controllers User Manual, publication number
1785-UM022 (see page P-1 for information about how to obtain a
copy of this manual).
PC with
Example Configuration
Programming
Software
Set up the Hardware 1771-P4S
(Chapter 2) power supply
PC with
Programming
Set up the Software Software
(Chapter 3)
PLC-5/20 Internal
Processor Power Supply
Troubleshoot the 1786-CP
Processor System PLC-5/40C
(Chapter 4) processor
Data Highway
Plus

Publication 1785-QS006C-EN-P - April 2002

1-2 Before You Begin

Identify the Processor’s Front Panel Components

These pictures show the ControlNet PLC-5 processor front panel
components.

PLC-5/20C Processor PLC-5/40C and -5/80C Processors

Battery Status Indicator Battery Status Indicator

Keyswitch Keyswitch
Processor RUN/FAULT Processor RUN/FAULT
Status Indicator Status Indicator
ControlNet I/O Status Indicator Force Status Indicator ControlNet I/O Status Indicator Force Status Indicator
Channel 2 ControlNet Channel 2 ControlNet Channel 0 Communication
Channel 0 Communication ACTIVE/FAULT Status
Status Indicators Status Indicators
ACTIVE/FAULT Status Indicator
ControlNet Network Access Indicator ControlNet Network Access Port
Port 1
Channel 2 1 Channel 0
Channel 2
Memory Module Space

Channel 0 Channel 1 Status Indicators

DH+ Programming Terminal
Connection to Channel 1A
Memory Module Space
Channel 1 Status Indicators Channel 1A
Battery Compartment
DH+ Programming Terminal Channel 1B
Connection to Channel 1A
Channel 1B
Channel 1A
1ControlNet Redundant Media Ports - BNC; dedicated Battery Compartment

ATTENTION: Make sure you understand the anti-static environment.

! The processor is shipped in a static-shielded container to guard against

electrostatic damage. Electrostatic discharge can damage integrated
circuits or semiconductors in the processor module if you touch
backplane connector pins. It can also damage the module when you set
configuration plugs or switches inside the module. Avoid electrostatic
damage by observing the following precautions.
• Remain in contact with an approved ground point while handling the
module (by wearing a properly grounded wrist strap).
• Do not touch the backplane connector or connector pins.
• When not in use, keep the module in its static-shielded container.
Wrist strap

Publication 1785-QS006C-EN-P - April 2002

 Before You Begin 1-3

Check Your Components For this quick start, you need this hardware and software:

Product name: Catalog number:

Hardware

ControlNet PLC-5 processor 1785-L20C15, -L40C15, -L46C15,

-L80C15

ControlNet network access cable 1786-CP

1771 I/O chassis 1771-A1B

power supply 1771-P4S

personal computer

communication interface card 1784-KTCX15

Software

RSLogix5 programming software 1 • 9324-RL5300END (diskettes)

• or 9324-RL5300ENE (CDROM)

RSNetWorx network 9357-CNETL3

configuration software 1

RSLinx communication software 1 9355-WAB

1 You can order 9324-RWCNTENE to receive RSLogix 5, RSNetWorx, and RSLinx on a single CD.

Publication 1785-QS006C-EN-P - April 2002

1-4 Before You Begin

Notes

Publication 1785-QS006C-EN-P - April 2002

 Chapter 2
Set Up the Hardware

1 Install the hardware

(page 2-2)
PC with
Programming
Software

2 Connect the personal computer to

the PLC-5 processor
(page 2-6
PLC-5/20C Internal
ControlNet network Processor Power Supply
access cable
(1786-CP) or
serial cable
(1784-CP10)

For more information, see the ControlNet PLC-5 Programmable

Controllers User Manual, publication number 1785-UM022.
Prevent Electrostatic Discharge

This equipment is sensitive to electrostatic discharge

ATTENTION which can cause internal damage and affect normal

!
operation. Follow these guidelines when you handle
this equipment:
• touch a grounded object to discharge potential
static
• wear an approved grounding wrist strap
• do not touch connectors or pins on component
boards
• do not touch circuit components inside the
equipment
• if available, use a static-safe workstation
• when not in use, store the equipment in appropriate
static-safe packaging

The PLC-5 processor is a modular component of the 1771-I/O system

that requires a properly installed system chassis. Refer to publication
1771-IN075 for detailed information on compatible chassis and
proper installation and grounding requirements. Limit maximum
adjacent slot power dissipation to 10W maximum.

Publication 1785-QS006C-EN-P - April 2002

2-2 Set Up the Hardware

Install the Hardware Configure the I/O Chassis

1 SetSetthethebackplane switches.
backplane switches.

Pressed in
at top ON (closed)
Pressed in Switch
at bottom OFF (open) Last State
1
Outputs of this I/O chassis remain in their last state when
on
a hardware failure occurs. 1
Outputs of this I/O chassis are turned off when a
off
hardware failure occurs. 1
F
F
O
N
O1

Always
2

Off Switches
Addressing
3

4 5
4 5

off off 2 - slot

off on 1 - slot
6 7

on off 1/2 - slot

on on Not allowed
8

Switches
EEPROM Transfer
6 7
off off EEPROM memory transfer to processor memory at power-up. `2, 3´
EEPROM memory transfers to processor memory if processor memory
on on
not valid.
4
EEPROM memory does not transfer to processor memory. ˆ
on off

Switch
Processor Memory Protection
8
off Processor memory protection disabled.
5
Processor memory protection enabled. ˜
on

1 Regardless of this switch setting, outputs are turned off when any of the following occurs:
- processor detects a runtime error
- an I/O chassis backplane fault occurs
- you select program or test mode
- you set a status file bit to reset a local rack
2` If an EEPROM module is not installed and processor memory is valid, the processor's PROC LED indicator blinks,
and the processor sets S:11/9, bit 9 in the major fault status word. To clear this fault, change the processor from
program mode to run mode and back to program mode.
3´ If the processor's keyswitch is set in REMote, the processor enters remote RUN after it powers up and has its
memory updated by the EEPROM module.
4ˆ A processor fault (solid red PROC LED) occurs if processor memory is not valid.
5˜ You cannot clear processor memory when this switch is on.

Publication 1785-QS006C-EN-P - April 2002

 Set Up the Hardware 2-3

2 Set
Set the
the power
powersupply
supply
configuration jumper.
configuration jumper.
Are you using a power
supply module in
3 Install
Install the keying
keyingbands.
bands. the chassis?
PLC-5/20
Processor
Y N

2
4
6
8
10
12
14
16
Keying 18
20
22
Bands 24
26
28
30
32
YN 34
36
38
40
42
44
46
48

F
F
O
N
O 1
50
52

2
54

3
56

4
5
between
6
7
8
- 40 & 42
- 54 & 56

20609-M

For more information, see the Universal I/O Chassis installation

instructions, publication number 1771-2.10.

Ground the I/O Chassis

Enclosure
Grounding Electrode
Ground Conductor
Bus

To Grounding
Electrode System

Ground Lug

Nut and
Captive Washer

Star
Washer
Ground Lug
I/O Chassis Wall
20626-M

For more information, see the Allen-Bradley Programmable

Controller Wiring and Grounding Guidelines, publication number
1770-4.1.

Publication 1785-QS006C-EN-P - April 2002

2-4 Set Up the Hardware

Install the Power Supply

To install the power supply, refer to one of the publications listed
below:

To install one of these power supplies: See this publication: Publication number:

1771-P4S, -P6S, -P4S1, -P6S1 Power Supply Modules Installation Data 1771-2.135
1771-P4R, -P64 Redundant Power Supply Modules Installation Instructions 1771-5.30
1771-P7 AC Power Supply Installation Instructions 1771-IN056

Install the PLC-5 Processor

WARNING If you insert or remove the processor while

backplane power is on or connect or disconnect any

!
cables with power applied to the module or to the
device on the other end of the cable, an electrical arc
can occur. This could cause an explosion in
hazardous location installations. Be sure that power
is removed or the area is nonhazardous before
proceeding.

WARNING When used in a Class I, Division 2, hazardous

location, this equipment must be mounted in a

!
suitable enclosure with proper wiring method that
complies with the governing electrical codes.

Publication 1785-QS006C-EN-P - April 2002

 Set Up the Hardware 2-5

1 Define the DH+ Station Address of Channel 1A

by setting switch assembly SW-1 on the back of
the processor. (See the side of the processor if
you want to use another address.)
Locking Bar
side view of processor

Lift Ejector Tab

PLC-5/20
1 2 3 4 5 6 7
Processor
Battery Connector
side view
Battery Cover
down For series E and later processors:
57.6 Kbaud use this switch to select baud rate
For series D and earlier processors:
up this switch is always off
230 Kbaud

Card Guides
20610-M
2 Specify the digital interface of channel 0.
bottom view of PLC-5/20C processor
Battery
Front of
Processor

More For detailed information about handling and disposing of the battery
as well as other important guidelines, see publication AG-5.4.
1 2 3 4 5 6 7 8 9 10
For more information, see the ControlNet PLC-5 Programmable
More Controllers User Manual, publication number 1785-UM022. bottom view of PLC-5/40C and -5/80C processor
Front of
Processor
When you connect or disconnect the battery,
WARNING an electrical arc can occur. This could cause an
explosion in hazardous location installations. side view

! Be sure that power is removed or the area is

nonhazardous before proceeding. For safety
information on the handling of lithium batteries,
including handling and disposal of leaking batteries,
see Guidelines for Handling Lithium Batteries,
OFF
1 2 3 4 5 6 7 8 9 10

publication AG-5.4.
3 Set the ControlNet network addresses by
using the two 10-digit rotary switches on
top of the module.
ControlNet PLC-5 processor's NET address = 1
20 30 2 3
10 40 1 4
00 50 0 5
90 60 9 6
80 70 8 7

4 To install the battery, slide the battery-side

connector into the processor-side connector
until you hear them snap together, and attach
the battery cover.
5 Install the processor module.

Publication 1785-QS006C-EN-P - April 2002

2-6 Set Up the Hardware

Install the I/O Modules

Locking
Bar

Install each I/O module and connect

the wiring arm. Refer to the user
documentation you recieved with
the I/O module for more detailed
Card Guides
installation requirements.
20618-M

WARNING If you insert or remove the module while backplane

power is on, an electrical arc can occur. This could

!
cause an explosion in hazardous location
installations. Be sure that power is removed or the
area is nonhazardous before proceeding.

For more information, see the installation instructions or user manual

for the specific module you are installing.

Power Up the System

Power up the system. Check the LED display on the processor. If
your system is operating properly, the PROC LED should be steady
red. If the PROC LED is not red, check operation of power or power
supply.

Connect the Personal To connect the personal computer to the PLC-5 processor, refer to the
Computer to the following publications:
PLC-5 Processor • ControlNet PLC-5 Programmable Controllers User Manual,
publication number 1785-UM022
• Enhanced and Ethernet PLC-5 Programmable Controllers User
Manual, publication number 1785-6.5.12
• the documentation provided with your communication card
• Data Highway/Data Highway Plus/Data Highway II/Data
Highway 485 Cable Installation Manual, publication 1770-6.2.2

Publication 1785-QS006C-EN-P - April 2002

 Chapter 3
Set Up the Software

1 Install the software

2 Start the programming software

3 Powerup the system

Use the following software packages to configure your ControlNet

system.

Use: To:

RSNetWorx for the define ControlNet network parameters, such as:

ControlNet network • network update time
• media redundancy
• physical media configuration
• maximum scheduled nodes
• maximum unscheduled nodes

RSLogix5 • enter user program files

• create/delete/monitor data table files
• enter module configuration
• enter channel 0, 1A, 1B, and, 3 configuration
• administer passwords and privileges

For information about using these software packages, see the online
help systems for RSNetWorx for ControlNet and RSLogix5 software.

Install the Software and Before you install your programming software, make certain you
Set Up the Programming System meet the requirements for that software. Then, follow the procedures
outlined in the online help and documentation to install the software
and configure communication.

Publication 1785-QS006C-EN-P - April 2002

3-2 Set Up the Software

Start the Programming Start the programming software by following the procedures
Software described in your programming software documentation.
If you have difficulty, verify that the power supply is turned on.

Power Up the System Power up the system if you have not done so already. Check the LED
display on the processor. If your system is operating properly, the
PROC LED should be steady red and the message “Processor RAM
is faulted. Press <Enter> to clear memory” should appear on
the programming software display. See the following table to
proceed. If the PROC LED is not red, turn to chapter 4 for
troubleshooting information.

If your keyswitch
do this:
is in this position:

PROGRAM Clear memory. The PROC LED should turn off.

The software is in Program mode.

REMOTE Clear memory. The PROC LED should turn off.

The software is in Remote Program mode.

RUN You see the message “No access or

privilege violation” because you cannot
clear memory in Run mode. Change the keyswitch
position to Program or Remote and press <Enter> to
clear memory.

To monitor your system as you configure and run it, check the
processor LED display for the following indicators:

This LED: lights when:

COMM you establish serial communication (CH 0)

BATT no battery is installed or the battery voltage is low

REM I/O you establish Remote I/O communication

ADAPT the processor is in adapter mode

FORCE forces are present in your ladder program

Publication 1785-QS006C-EN-P - April 2002

 Chapter 4
Troubleshoot the Processor System

11 Use the general status indicators

Use the PLC-5 Processor BATT

2 Status Indicators
Use(page
the ControlNet
4-1) status indicators PROC

3 Use the DH+/RIO status indicators

FORCE

COMM

4 Monitor the ControlNet configuration

and status screens

Use the General Status Indicators The general status indicators inform you of the general operational
state of the processor.

Publication 1785-QS006C-EN-P - April 2002

4-2 Troubleshoot the Processor System

Indicator Color Description Probable Cause Recommended Action

BATT BATT Red Battery low Battery low Replace battery within 10 days

PROC Off Battery is good Normal operation No action required

PROC Green Processor is in run Normal operation No action required

FORCE (steady) mode and fully
operational
COMM
Green Processor memory is Normal operation No action required
(blinking) being transferred to
EEPROM

Red Major fault • RSLogix 5 During RSLogix 5 download, this is normal

(blinking) download in operation - wait for download to
progress complete.
• Run-time error If not during RSLogix 5 download:
• Check major fault bit in status file
(S:11) for error definition
• Clear fault, correct problem, and return
to run mode

Alternating Processor in Normal operation if No action required - allow flash update to

Red and FLASH-memory processor's FLASH complete
Green programming mode memory is being
reprogrammed

Red Power cycle with Battery is low, Properly replace or install battery (see
(steady) problem battery disconnected or not Chapter 1 for more information)
installed

Red Fault with memory loss • New processor • Use programming software to clear and
(steady) initialize memory
• Invalid ControlNet • Verify that ControlNet address switch is
network address not set to 0
• Processor has failed • Install battery (to preserve failure
internal diagnostics diagnostics), then power down, reseat
processor and power up; then reload
your program. If you are unable to
reload your program, replace the
processor. If you are able to reload your
program and fault persists, contact
Technical Support at 440.646.6800 to
diagnose the problem.

Off Processor is in program Check power supply and connections

load or test mode or is
not receiving power

FORCE Amber SFC and/or I/O forces Normal operation No action required
(steady) enabled

Amber SFC and/or I/O forces

(blinking) present but not enabled

Off SFC and/or I/O forces

not present

Publication 1785-QS006C-EN-P - April 2002

 Troubleshoot the Processor System 4-3

Use the ControlNet The ControlNet status indicators inform you of the operational state
Status Indicators of the ControlNet network.

Indicator Color Description Probable Cause Recommended Action

I/O Off ControlNet I/O not Normal operation if No action required

present or not Channel 2 not being
operating used
I/O
Steady Green All nodes configured Normal operation No action required
in the ControlNet map
table present and
operating properly

Flashing Green/Off At least one node Cable(s) or Repair or replace

A B configured for the connector(s) broken cable(s) or
ControlNet network or not connected connector(s), and
not present or not reconnect
operating properly
Destination Repair or replace
module(s) bad or module(s)
missing

Node(s) not on Connect node to

network network

Flashing Red/Off All nodes configured Cable(s) or Repair or replace

for ControlNet not connector(s) broken cable(s) or
present or not or not connected connector(s), and
operating properly reconnect

Nodes not on Connect nodes to

network network

Publication 1785-QS006C-EN-P - April 2002

4-4 Troubleshoot the Processor System

Indicator Color1 Probable Cause Recommended Action

Off Internal diagnostics failed 1. Turn power off, make sure ControlNet address is
not 00, reseat processor, then power up
and 2. Clear memory and reload your program
A B
3. Replace EEPROM with new program
4. If still an error, replace the processor

No power Check power supply

Steady Red Faulted unit Cycle power or reset unit

If fault persists, contact your Allen-Bradley Company,

Inc. representative or distributor

Flashing Normal operation if processor is in No action required

Green FLASH memory program mode

Flashing The processor’s ControlNet address Configure the ControlNet network so that UMAX is at
Red/Green is above UMAX least as high as the processor’s ControlNet address.

Set the processor’s ControlNet address at or below

UMAX.

Alternating Self-test No action required

Red/Green

Alternating Incorrect node configuration Check network address and other ControlNet
Red/Off configuration parameters

Off Channel disabled No action required

or Configure for ControlNet communication
A B
Steady Normal operation No action required
Green

Flashing Temporary errors No action required

Green/Off
Make sure that ControlNet is properly terminated

Flashing Media fault Check media for broken cables, loose connectors,
Red/Off missing terminators, etc.

No other nodes present on network Add other nodes to the network

Flashing Incorrect network configuration Cycle power or reset unit

Red/Green
If fault persists, contact your Allen-Bradley Company,
Inc. representative or distributor
1 Definition of terms:
• alternating – the two indicators alternate between the two defined states at the same time (applies to both indicators viewed
together); the two indicators are always in opposite states, out of phase
• flashing – the indicator alternates between the two defined states (applies to each indicator viewed independent of the other); if both
indicators are flashing; they flash together, in phase
• steady – indicator is on continuously in the defined state

Publication 1785-QS006C-EN-P - April 2002

 Troubleshoot the Processor System 4-5

Use the DH+/RIO

Status Indicators

Indicator Color Channel Mode Description Probable Cause Recommended Action

A or B Green Remote I/O Active Remote I/O link, all Normal No action required
(steady) Scanner adapter modules are operation
present and not faulted

Remote I/O Communicating with

Adapter scanner

DH+ Processor is transmitting

or receiving on DH+ link

Green Remote I/O At least one adapter is • Power off at • Restore power to the
(blinking Scanner faulted or has failed remote rack rack
rapidly or • Cable broken • Repair cable
slowly)
DH+ No other nodes on network

Red Remote I/O Hardware fault Hardware error • Turn power off, then
(steady) Scanner on.
Remote I/O • Check that the
Adapter software
DH+ configurations
match the hardware
set-up.
• Replace the
processor.

Red Remote I/O Faulted adapters detected • Cable not • Repair cable
(blinking Scanner connected or
rapidly or is broken
slowly) • Power off at • Restore power to
remote racks racks

DH+ Bad communication on Duplicate node Correct station address

DH+ detected

Off Remote I/O Channel offline Channel is not Place channel online if
Scanner being used needed
Remote I/O
Adapter
DH+

Publication 1785-QS006C-EN-P - April 2002

4-6 Troubleshoot the Processor System

Monitor ControlNet Configuration Use the following software packages to montior ControlNet
and Status configuration and status information.

Use: To:

RSNetWorx for ControlNet define ControlNet network parameters, such as:

• network update time
• media redundancy
• physical media configuration
• maximum scheduled nodes
• maximum unscheduled nodes
• monitor I/O map entry status

RSLogix5 • monitor ControlNet diagnostic file1

• enter user program files
• create/delete/monitor data table files
• enter module configuration
• enter channel 0, 1A, 1B, and, 3 configuration
• administer passwords and privileges

RSLinx to provide the ControlNet network interfaces to:

• poll the network for active devices
• monitor station diagnostics
1 It is highly recommended that you declare an extended ControlNet diagnostic file (63
words) using RSNetWorx. This file will allow you to monitor for noise (via ladder and HMI
query), to monitor the overall health of scheduled connections (words 40 and 41), and to
monitor ControlNet buffer usage.

For information about using these software packages, see the online
help systems for RSNetWorx for ControlNet and RSLogix5 software.

Publication 1785-QS006C-EN-P - April 2002

 Appendix A
Specifications
General This table lists general specifications.

Backplane Current 1785-L20C15: 2.7A @ 5Vdc

1785-L40C15, -L46C15, -L80C15: 3.3A @ 5Vdc
Heat Dissipation 1785-L20C15: 54 BTU/hour
1785-L40C15, -L46C15, -L80C15: 59 BTU/hour
Adjacent Slot Power 10W maximum
Dissipation
Operating Temperature IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
0-60oC (32–140oF)
Storage Temperature IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),
IEC 60068-2-2 (Test Bc, Un-packaged Non-operating Dry Heat),
IEC 60068-2-14 (Test Na, Un-packaged Non-operating Thermal Shock):
–40 to 85oC (–40 to 185oF)
Relative Humidity IEC 60068-2-30 (Test Db, Un-packaged Non-operating
Damp Heat):
5–95% non condensing
Vibration IEC60068-2-6 (Test Fc, Operating):
2g @10–500Hz
Shock IEC60068-2-27:1987, Test Ea (Unpackaged shock, ES#002)
Operating - 30g
Non-operating - 50g
Emissions CISPR 11:
Group 1, Class A (with appropriate enclosure)
ESD Immunity IEC 61000-4-2:
4kV contact discharges
Radiated RF Immunity IEC 61000-4-3:
10V/m, 3V/m Broadcast Bands, with 1kHz sine-wave 80% AM from 30MHz to 1000Mhz
EFT/B Immunity IEC 61000-4-4:
+2kV at 5kHz on communications ports
Surge Transient Immunity IEC 61000-4-5:
+2kV line-earth(CM) on signal ports
Conducted RF Immunity IEC 61000-4-6:
10Vrms with 1kHz sine-wave 80%AM from 150kHz
to 30MHz
Enclosure Type Rating None (open style)
Time-of-Day Maximum Variations at 60° C: ± 5 min per month
Clock/Calendar1 Typical Variations at 20° C: ± 20 s per month
Timing Accuracy: 1 program scan
Available Cartridges 1785-CHBM ControlNet Hot Backup Cartridge2
(required for each processor used in a hot backup system)
1785-RC Relay Cartridge
Battery Allen-Bradley 1770-XYC
1 The clock/calendar will update appropriately each year.
2
The 1785-CHBM cannot be used with the 1785-5/60C processor.
3 The 1785-ME16 cannot be used with ControlNet PLC-5 processors.
4
For more information, refer to publication 1770-4.1, Industrial Automation Wiring and Grounding Guidelines.
5 See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Specifications continued on next page

Publication 1785-QS006C - April 2002

A-2

Memory Modules3 • 1785-ME32

• 1785-ME64
• 1785-M100
Compatible I/O Modules Bulletin 1771 I/O, 1794 I/O, 1746 I/O, and 1791 I/O
including 8-, 16-, 32-pt, and intelligent modules
Hardware Addressing 2-slot
• Any mix of 8-pt modules
• 16-pt modules must be I/O pairs
• No 32-pt modules
1-slot
• Any mix of 8- or 16-pt modules
• 32-pt modules must be I/O pairs
1/2-slot—Any mix of 8-,16-, or 32-pt modules
Communication Types and • Serial - using serial port connector (25-pin D-sub with screw Wire Category 24
Connectors and Cables locks) and cable (Belden 8243 or equivalent)
• DH+ - using Phoenix contact connector (MSTB 2.5/3-ST) and
cable (1771-CD)
• DH using 1785-KA - using Phoenix Contact connector (MSTB
2.5/3-ST) and cable (1771-CD)
• Remote I/O - using Phoenix contact connector (MSTB 2.5/3-ST)
and cable (1771-CD)
• ControlNet - using ControlNet taps (1786-TPYS, 1786-TPS,
1786-TPR, 1786-TPYR)
• Programmng port - using Data Highway programming terminal
cable (1784-CP)
• Relay Cartridge Wire Category 14
Location 1771-A1B, -A2B, A3B, -A3B1, -A4B chassis; left-most slot
Weight PLC-5/20C15: 3 lbs, 3 oz (1.45 kg)
PLC-5/40C15: 3 lbs, 2 oz (1.42 kg)
PLC-5/46C15: 3 lbs, 2 oz (1.42 kg)
PLC-5/80C15: 3 lbs, 2 oz (1.42 kg)
Keying • Between 40 and 42
• Between 54 and 56
Certifications UL UL Listed Industrial Control Equipment
(when product is marked) CSA CSA Certified Process Control Equipment
CSA CSA Certified Process Control Equipment for Class I, Division 2 Group
A,B,C,D Hazardous Locations
CE5 European Union 89/336/EEC EMC Directive, compliant with:
EN 50081-2; Industrial Emissions
EN 50082-2; Industrial Immunity
European Union 73/23/EEC LVD Directive, compliant with:
EN 61131-2; Programmable Controllers
C-Tick5 Australian Radiocommunications Act, compliant with:
AS/NZS 2064; Industrial Emissions
1
The clock/calendar will update appropriately each year.
2
The 1785-CHBM cannot be used with the 1785-5/60C processor.
3 The 1785-ME16 cannot be used with ControlNet PLC-5 processors.
4
For more information, refer to publication 1770-4.1, Industrial Automation Wiring and Grounding Guidelines.
5 See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.

Publication 1785-QS006C - April 2002

 A-3

PLC-5/20C15 PLC-5/40C15 PLC-5/46C15 PLC-5/80C15

Maximum User Memory Words 16K 48K 1
48K 1
100K2
Maximum Total Any Mix 512 2048 2048 3072
I/O Complimentary 512 in and 512 2048 in and 2048 in and 3072 in and
out 2048 out 2048 out 3072 out
Program Scan Time 0.5 ms per K word (bit logic)
2 ms per K word (typical)
ControlNet I/O3 Transmission Rate 5M bit/s
Network Update Time (NUT) 2-100 ms (user selectable)
Number of ControlNet Ports 1 (redundant)
Maximum Number of Nodes per Link without a Repeater 48—with 250 m (approx. 820 ft) cable length
Maximum Number of Nodes per Link with Repeaters 99
Maximum Link Cable Length without a Repeater 1,000 m (approximately 3,280 ft)—with 2 nodes
500 m (approximately 1,640 ft)—with 32 nodes
250 m (approximately 820 ft)—with 48 nodes
Maximum Number of I/O Map Entries 64 96 96 128
Maximum DIF/DOF Size 2000 words 3000 words 3000 words 4000 words
Maximum Link Cable Length with Repeaters 6,000 m (approximately 19,680 ft)—with 2 nodes
3,000 m (approximately 9,840 ft)—typical
Remote I/O and Transmission Rate 57.6K bit/s
DH+ 115.2K bit/s
230.4K bit/s
I/O Scan Time (Typical) 10 ms per rack @ 57.6K bit/s
7 ms per rack @ 115.2K bit/s
3 ms per rack @ 230K bit/s
Maximum Number of Remote I/O Racks 3 15 15 23
Maximum Number of Remote I/O Devices 12 60 60 92
Number of Ports Configurable for DH+ or Remote I/O 1 2 2 2
(Adapter or Scanner)
Number of Dedicated DH+ Ports 1 0 0 0
Number of Serial Ports 1
Number of Coprocessor Ports 1
Maximum Number of MCPs 16
1
The PLC-5/40C15 and -5/46C15 processors have a limit of 32K words per data-table file.
2
The PLC-5/80C15 processor has a limit of 56K words per program file and 32 K words per data table file. The PLC-5/80C processor has 64K words of total data
table space.
3 For more information, see the ControlNet Cable System Planning and Installation Manual, publication 1786-6.2.1.

Publication 1785-QS006C - April 2002

A-4

The following information applies when operating this Informations sur l’utilisation de cet équipement en
equipment in hazardous locations: environnements dangereux :
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne
for use in Class I Division 2 Groups A, B, C, D, Hazardous conviennent qu’à une utilisation en environnements de
Locations and nonhazardous locations only. Each product is Classe I Division 2 Groupes A, B, C, D dangereux et non
supplied with markings on the rating nameplate indicating dangereux. Chaque produit est livré avec des marquages sur
the hazardous location temperature code. When combining sa plaque d’identification qui indiquent le code de
products within a system, the most adverse temperature code température pour les environnements dangereux. Lorsque
(lowest “T” number) may be used to help determine the plusieurs produits sont combinés dans un système, le code de
overall temperature code of the system. Combinations of température le plus défavorable (code de température le plus
equipment in your system are subject to investigation by the faible) peut être utilisé pour déterminer le code de
local Authority Having Jurisdiction at the time of température global du système. Les combinaisons
installation. d’équipements dans le système sont sujettes à inspection par
les autorités locales qualifiées au moment de l’installation.
EXPLOSION HAZARD RISQUE D’EXPLOSION
WARNING • Do not disconnect equipment AVERTISSMENT • Couper le courant ou s’assurer
unless power has been que l’environnement est classé

! •
removed or the area is known
to be nonhazardous.
Do not disconnect connec-
tions to this equipment unless
! •
non dangereux avant de
débrancher l'équipement.
Couper le courant ou s'assurer
que l’environnement est classé
power has been removed or non dangereux avant de
the area is known to be non- débrancher les connecteurs.
hazardous. Secure any external Fixer tous les connecteurs
connections that mate to this externes reliés à cet équipe-
equipment by using screws, ment à l'aide de vis, loquets
sliding latches, threaded con- coulissants, connecteurs filetés
nectors, or other means pro- ou autres moyens fournis avec
vided with this product. ce produit.
• Substitution of components • La substitution de composants
may impair suitability for peut rendre cet équipement
Class I, Division 2. inadapté à une utilisation en
environnement de Classe I,
• If this product contains batter- Division 2.
ies, they must only be changed
in an area known to be non- • S’assurer que l’environne-
hazardous. ment est classé non dangereux
avant de changer les piles.

Publication 1785-QS006C - April 2002

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Supersedes Publication 1785-10.6 - November 1998 Copyright © 2002 Rockwell Automation. All rights reserved. Printed in the U.S.A.