FLEX I/O Digital Input Modules: Installation Instructions
FLEX I/O Digital Input Modules: Installation Instructions
FLEX I/O Digital Input Modules: Installation Instructions
Table of Contents
Topic Page
Important User Information 2
Specifications 17
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the
many variables and requirements associated with any particular installation, Rockwell Automation, Inc.
cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
SHOCK HAZARD: Labels may be on or inside the equipment (for example, drive or
motor) to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment (for example, drive or
motor) to alert people that surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of
the product.
WARNING: When you insert or remove the module while backplane power is
on, an electric arc can occur. This could cause an explosion in hazardous
location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Repeated electric arcing causes excessive wear to contacts on both the module
and its mating connector. Worn contacts may create electrical resistance that
can affect module operation.
The following information applies when Informations sur l’utilisation de cet équipement
operating this equipment in hazardous en environnements dangereux:
locations:
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent
for use in Class I Division 2 Groups A, B, C, D, Hazardous qu'à une utilisation en environnements de Classe I Division 2
Locations and nonhazardous locations only. Each product Groupes A, B, C, D dangereux et non dangereux. Chaque produit
is supplied with markings on the rating nameplate est livré avec des marquages sur sa plaque d'identification qui
indicating the hazardous location temperature code. indiquent le code de température pour les environnements
When combining products within a system, the most dangereux. Lorsque plusieurs produits sont combinés dans un
adverse temperature code (lowest "T" number) may be système, le code de température le plus défavorable (code de
used to help determine the overall temperature code of température le plus faible) peut être utilisé pour déterminer le
the system. Combinations of equipment in your system code de température global du système. Les combinaisons
are subject to investigation by the local Authority Having d'équipements dans le système sont sujettes à inspection par
Jurisdiction at the time of installation. les autorités locales qualifiées au moment de l'installation.
ATTENTION: This product is grounded through the DIN rail to chassis ground.
Use zinc plated chromate-passivated steel DIN rail to assure proper grounding.
The use of other DIN rail materials (for example, aluminum or plastic) that can
corrode, oxidize, or are poor conductors, can result in improper or intermittent
grounding. Secure DIN rail to mounting surface approximately every 200 mm
(7.8 in.) and use end-anchors appropriately. Be sure to ground the DIN rail
properly. Refer to Industrial Automation Wiring and Grounding Guidelines,
Rockwell Automation publication 1770-4.1, for more information.
Compatibility
The following communication adapters are required to ensure compatibility with
the 1794-IB32:
Remote I/O 1794-ASB series E or later
1794-ASB2 series D or later
ControlNet 1794-ACN15 series C, firmware revision 4.1 or later
1794-ACNR15 series C, firmware revision 4.1 or later
DeviceNet 1794-ADN Series B, firmware revision 2.4 or greater for
out-of-box compatibility
Ethernet 1794-AENT series A, firmware revision 2.4 or later
PROFIBUS 1794-APB series A, version 1.1 of the GSD file
(You can download the GSD file at www.ab.com/networks/gsd.)
ControlLogix® Family RSLogix 5000® programming software, version 11 or later
4
5
7
6
45284
Description Description
1 FlexBus connectors 5 Groove
3 Keyswitch
7 Module
4 Terminal base
ATTENTION: During mounting of all devices, be sure that all debris (metal
chips, wire strands, etc.) is kept from falling into the module. Debris that falls
into the module could cause damage on power up.
1. Rotate the keyswitch (3) on the terminal base (4) clockwise to position 2 as
required for this type of module.
2. Make sure the FlexBus connector (1) is pushed all the way to the left to connect
with the neighboring terminal base/adapter. You cannot install the module
unless the connector is fully extended.
3. Make sure the pins on the bottom of the module are straight so they will align
properly with the connector in the terminal base.
WARNING: If you insert or remove the module while backplane power is on, an
electrical arc can occur. This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is nonhazardous before
proceeding.
4. Position the module (7) with its alignment bar (6) aligned with the groove (5) on
the terminal base.
5. Press firmly and evenly to seat the module in the terminal base unit. The module
is seated when the latching mechanism (2) is locked into the module.
1. Connect individual input wiring to numbered terminals on the 0…15 row (A) as
indicated in the Wiring Connections for 1794-IB8 and 1794-IB16 table.
2. Connect the associated +V DC power lead of the input device to the
corresponding terminal on the 34…51 row (C) for each input as indicated in the
Wiring Connections for 1794-IB8 and 1794-IB16 table. (The +V power
terminals of row (C) are internally connected together.)
3. Connect the associated input common (3-wire devices only) to the
corresponding terminal on the 16…33 row (B) for each input as indicated in the
Wiring Connections for 1794-IB8 and 1794-IB16 table. (Commons are
internally connected together.)
+V DC C-34...C-51
Common B-16...B-33
(1)
1794-IB8: Inputs 0…7; 1794-IB16: Inputs 0…15.
(2) 3-wire devices use signal, supply and common. 2-wire devices use signal and supply
1794-TB3 and 1794-TB3S Terminal Base Wiring for 1794-IB8 and 1794-IB16
Inputs
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
B
-V Commons -V
Common Common
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
C
Voltage Voltage
Voltage
In +V Out +V
0…15 A
16…33 B
34…51 C
A = Sink input
B = Common 2-Wire Device 3-Wire Device
(Sourcing Output) (Sourcing Output)
C = +V DC
IN 1 A-1 IN 17 B-18
IN 2 A-2 IN 18 B-19
IN 3 A-3 IN 19 B-20
IN 4 A-4 IN 20 B-21
IN 5 A-5 IN 21 B-22
IN 6 A-6 IN 22 B-23
IN 7 A-7 IN 23 B-24
IN 8 A-8 IN 24 B-25
IN 9 A-9 IN 25 B-26
IN 10 A-10 IN 26 B-27
IN 11 A-11 IN 27 B-28
IN 12 A-12 IN 28 B-29
IN 13 A-13 IN 29 B-30
IN 14 A-14 IN 30 B-31
IN 15 A-15 IN 31 B-32
+V1 DC power Power terminals 35, 37, 39, and 41 for IN0…IN15.
(inputs IN0…IN15) +V1 connected to terminals 35, 37, 39, and 41.
COM1 DC Return Common terminals 36, 38, 40, and 42 for IN0…IN15.
(inputs IN0…IN15) V1 Return connected to terminals 36, 38, 40, and 42.
+V2 DC power Power terminals 43, 45, 47, and 49 for IN16…IN31.
(inputs IN16…IN31) +V2 connected to terminals 43, 45, 47, and 49.
COM2 DC Return Common terminals 44, 46, 48, and 50 for IN16…IN31.
(inputs IN16…IN31) V2 Return connected to terminals 44, 46, 48, and 50.
(1)
3-wire devices use signal, return and supply. 2-wire devices use signal and supply
Inputs
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Inputs
NC NC
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
NC +V1 COM1 +V1 COM1 +V1 COM1 +V1 COM1 +V2 COM2 +V2 COM2 +V2 COM2 +V2 COM2 NC
Dec 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Oct 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0
Read 1 Not used I7 I6 I5 I4 I3 I2 I1 I0
Where I = Input
Dec 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Oct 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0
Read 1 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0
Dec 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Oct 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0
Read 2 C = Counter Input value of input 15
Where I = Input
C = Counter value for input 15
CF = Counter fast – where 1 = fast input (raw data), 0 standard input filtered data
CR = Counter reset
Note: C, CR, and CF not available when used with any series 1794-ASB or 1794-ASB2 remote I/O adapter modules.
Dec 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Oct 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0
Read 1 I15 I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1 I0
Read 2 I31 I30 I29 I28 I27 I26 I25 I24 I23 I22 I21 I20 I19 I18 I17 I16
To set the input filter time, set the associated bits in the output image table
(complementary word) for the module.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Dec.
17
15 16 13
14 15 14
12 13 10
11 12 911 810 7 6 5 4 3 2 1 0 Oct.
O:010
1794-IB16
For example, to increase the off-to-on filter time to 4 ms for all inputs at address rack 1,
module group 0, (using 1794-IB32 as an example), set bits and program as shown below.
Write filter time on system startup.
FLL
Write FT to complement
I:000 of input module.
Fill File
Source
Destination #O:010
00 1
Length
7 6 5 4 3 2 1 0
1794-IB8 = 4 Octal or 4 Decimal
1 0 0
7 6 5 4 3 2 1 0
= 44 Octal or 36 Decimal
1794-IB16 11 0 00 1 0 0
15 14 13 12 11 10 09 08
= 4 Octal or 4 Decimal
1794-IB32 1 0 0 1 0 0
Refer to the Input Filter Time table for other bit settings.
Input Filter Time
0 1 0 Filter Time 2 1 ms
0 1 1 Filter Time 3 2 ms
1 0 1 Filter Time 4 4 ms
1 0 1 Filter Time 5 8 ms
1 1 0 Filter Time 6 16 ms
1 1 1 Filter Time 7 32 ms
Specifications
Specifications – 1794-IB8
Attribute Value
Number of inputs 8, current, sinking
Recommended terminal base unit 1794-TB3, 1794-TB3S, 1794-TB3K, 1794-TB3SK, 1794-TBKD,
1794-TB37DS
On-state voltage, min 10V DC
On-state voltage, nom 24V DC
On-state voltage, max 31.2V DC
On-state current, min 2.0 mA
On-state current, nom 8.0 mA
On-state current, max 12.0 mA
Off-state voltage, max 5.0V DC
Off-state current, max 1.5 mA
Nominal input impedance 4.6 kΩ
Isolation voltage 50V (continuous), Basic Insulation Type
Type tested @ 850V DC for 60 s, between field side and system
No isolation between individual channels
FlexBus current 20 mA @ 5V DC
Power dissipation, max 3.5 W @ 31.2V DC
Thermal dissipation, max 11.9 BTU/hr @ 31.2V DC
Specifications – 1794-IB16
Attribute Value
Number of inputs 16, current, sinking
Recommended terminal base unit 1794-TB3, 1794-TB3S, 1794-TB3K, 1794-TB3SK, 1794-TBKD,
1794-TB37DS
On-state voltage, min 10V DC
On-state voltage, nom 24V DC
On-state voltage, max 31.2V DC
On-state current, min 2.0 mA
On-state current, nom 8.0 mA
Specifications – 1794-IB16
Attribute Value
On-state current, max 12.0 mA
Off-state voltage, max 5.0V DC
Off-state current, max 1.5 mA
Nominal input impedance 4.6 kΩ
Isolation voltage 50V (continuous), Basic Insulation Type
Type tested @ 707V DC for 60 s, between field side and system
No isolation between individual channels
FlexBus current 30 mA @ 5V DC
Power dissipation, max 6.1 W @ 31.2V DC
Thermal dissipation, max 20.8 BTU/hr @ 31.2V DC
Specifications – 1794-IB32
Attribute Value
Number of inputs 32, current, sinking
Recommended terminal base unit 1794-TB32, 1794-TB32S, 1794-TB62DS, 1794-TB62EXD4X15
On-state voltage, min 19.2V DC
On-state voltage, nom 24V DC
On-state voltage, max 31.2V DC
On-state current, min 2.0 mA
On-state current, nom 4.1 mA @ 24V DC
On-state current, max 6.0 mA
Off-state voltage, max 5.0V DC
Off-state current, max 1.5 mA
Nominal input impedance 22.2 kΩ
Isolation voltage 50V (continuous), Basic Insulation Type
Type tested @ 2121V DC for 2 s, between field side and system
No isolation between individual channels
FlexBus current 25 mA @ 5V DC
Power dissipation, max 6.0 W @ 31.2V DC
Thermal dissipation, max 20.47 BTU/hr @ 31.2V DC
General Specifications
Attribute Value
Input filter time Refer to Input Filter Time table
Terminal base screw torque Determined by installed terminal base
Dimensions, approx. (H x W x D) 94 x 94 x 69 mm (3.7 x 3.7 x 2.7 in.)
Weight, approx. 71 g (2.50 oz.) – 1794-IB8
74 g (2.61 oz.) – 1794-IB16
79 g (2.79 oz.) – 1794-IB32
Indicators (field side indication) 8 yellow status indicators – 1794-IB8
16 yellow status indicators – 1794-IB16
32 yellow status indicators – 1794-IB32
External DC power supply voltage, nom 24V DC
External DC power voltage range 10...31.2V DC (includes 5% AC ripple) – 1794-IB8, 1794-IB16
19.2...31.2V DC (includes 5% AC ripple) – 1794-IB32
North American temperature code T3C – 1794-IB8, 1794-IB32
T4A – 1794-IB16
IEC temperature code T3 – 1794-IB8 only
T4 – 1794-IB16 only
Keyswitch position 2
Enclosure type rating None (open-style)
Wire size Determined by installed terminal base
Wiring category(1) (2) 2 – on signal ports
(1)
Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and
Grounding Guidelines, publication 1770-4.1.
(2) Use this Conductor Category information for planning conductor routing as described in the appropriate System Level
Installation Manual.
At the end of its life, this equipment should be collected separately from any
unsorted municipal waste.
Environmental Specifications
Attribute Value
Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20…55 °C (-4…131 °C) – 1794-IB8, 1794-IB16
0…55 °C (32…131 °F) – 1794-IB32
Temperature, surrounding air, 55 °C (131 °F)
max.
Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),
IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40…85 °C (-40…185 °F)
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5…95% non-condensing
Vibration IEC60068-2-6 (Test Fc, Operating):
5 g @ 10...500 Hz
Shock, operating IEC60068-2-27 (Test Ea, Unpackaged shock):
30 g
Shock, nonoperating IEC60068-2-27 (Test Ea, Unpackaged shock):
50 g
Emissions IEC 61000-6-4
ESD immunity IEC 61000-4-2:
6 kV contact discharges
8 kV air discharges
Radiated RF immunity IEC 61000-4-3:
(1794-IB8, 1794-IB16)
10V/m with 1 kHz sine-wave 80% AM from 80...2000 MHz
10V/m with 200 Hz 50% Pulse 100% AM @ 900 MHz
10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz
3V/m with 1 kHz sine-wave 80% AM from 2000…2700 MHz
(1794-IB32)
10V/m with 1 kHz sine-wave 80% AM from 80...1000 MHz
EFT/B immunity IEC 61000-4-4:
±2 kV @ 5 kHz on power ports
±2 kV @ 5 kHz on signal ports
Surge transient immunity IEC 61000-4-5:
±1 kV line-line(DM) and ±2 kV line-earth(CM) on signal ports
Conducted RF immunity IEC 61000-4-6:
10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz
Certifications
Certifications (when Value
product is marked)(1)
c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada.
See UL File E322657.
(1794-IB16)
European Union 2014/34/EU ATEX Directive, compliant with:
EN 60079-0; General Requirements
EN 60079-15; Potentially Explosive Atmospheres, Protection “n”
DEMKO 14ATEX1342501X
EN 60079-0:2012+A11:2013
IECEx UL 14.0066X
IEC 60079-0, 6th Edition
IEC 60079-15, 4th Edition
II 3 G Ex nA IIC T4 Gc
Certifications
Certifications (when Value
product is marked)(1)
TÜV (1794-IB16 only)
TÜV Certified for Functional Safety: up to and including SIL 2
KC Korean Registration of Broadcasting and Communications Equipment,
compliant with: Article 58-2 of Radio Waves Act, Clause 3
EAC Russian Customs Union TR CU 020/2011 EMC Technical Regulation
25
V in
On-State
Voltage
(V DC) 20
15
10
0 10 20 30 32 37 40 50 55 60
AmbientTemperature oC
The area within the curve represents the safe operating range for the module under
various conditions of user supplied 24V DC supply voltages and ambient temperature.
= Normal mounting safe operating range, (includes ).
= Other mounting positions (including inverted horizontal) safe operating range
Normal Mounting – Horizontal
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offer TechConnect support programs. For more information, contact your local distributor or Rockwell
Automation representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's
contained in this manual. You can also contact a special Customer Support number for initial help in getting
your product up and running.
United States Contact your distributor. You must provide a Customer Support case number
(call the phone number above to obtain one) to your distributor to complete
the return process.
Outside United States Please contact your local Rockwell Automation representative for the return
procedure.
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