Ccs SW 6900 GZE

catalog mg 9/5/02 9:48 AM Page 1
CCS DUAL-SNAP ®
COMPOSITE CATALOG
PRESSURE AND TEMPERATURE SWITCHES
AN ADJUSTABLE STANDARD SWITCH FOR EVERY APPLICATION
ISO 9002 Certified Index Inside Cover

WHERE TO BUY
Custom Control Sensors, Inc.
21111 Plummer Street, Chatsworth, CA 91311
Tel: (818)341–4610 • Fax: (818)709–0426
e–mail: switchnet@ccsdualsnap.com • http://www.ccsdualsnap.com
HOW TO Office:
European Sales ORDER:Unit 13,Specify model
Shrivenham number,
Hundred Businessadd
Park desired “options” listing letter codes first followed by numbers:
See PageNr.
Watchfield, 23Swindon,
for detail data
United on available
Kingdom SN6 8TZCapillaries and Thermowells
Custom Control Sensors, Inc. • 21111 Plummer Street, Chatsworth, CA 91311 • Tel: (818)341-4610 • Fax: (818)709-0426
Tel: (+441 793) 783–545 • Fax: (+441 793) 783–532
e-mail: switchnet@ccsdualsnap.com • http://www.ccsdualsnap.com
e–mail: dualsnap@ccsdualsnap.co.uk • http://www.ccsdualsnap.co.uk
INDEX AND SELECTION GUIDE*

PRESSURE AND TEMPERATURE ADJUSTMENT SERIES PAGE
SWITCH RANGES AND DESIGN TYPE (MEANS)
COMPACT PRESSURE SWITCHES

• 1 psi to 6500 psi* Pressure External 6900 2
• 1 psi to 6500 psi* Pressure External 6900 3
• 1 psi to 2500 psi Pressure External 6900 4
• 1 psi to 2500 psi Flush Mount External 6900 5
• 0.4 psid to 75 psid Differential External 6900 6
• 28.5 ”HgV to 180 psi Vac.–Press Internal 611 7
• 1 psi to 180 psi Pressure Internal 611 8
STANDARD PRESSURE SWITCHES

• 1.5” H2O to 180 psi Pressure External 6800 9
• 28.5” HgV to 4700 psi* Vac.–Pres. External 604 10
• 0.3 psi to 5000 psi Pressure External 604 11
• 28.5” HgV to 4700 psi* Vac.–Pres. External 646 13
• 28.5” HgV to 5000 psi Vac.–Pres. External 646 14
• 30 H2OV to 30” H2O Vac.–Pres. Factory Set 675 16
• 0.2 H2O to 31” H2O Pres.–Diff. Internal 675 17
• 2 psid to 800 psid Differential External 672 18
• 2 psid to 60 psid Differential External 673 19
• 2 psid to 800 psid Differential Factory Set 674 20
• 2 psid to 800 psid Differential Factory Set 674 21
COMPACT TEMPERATURE SWITCHES

• +0° F to +650° F Temperature External 6900 25
• +0° F to +650° F Temperature External 6900 26
STANDARD TEMPERATURE SWITCHES

• –39° F to +630° F Temperature External 604 27
• –39° F to +630° F Temperature External 646 28
SUPPLEMENTARY INFORMATION
How a Wide Range Pressure Switch Works 1
How a Wide Range Temperature Switch Works 22
Detail Data on Capillaries and Thermowells 23
Detail Data on Options not covered elsewhere 28
Application and Technical Information 29–30
Glossary of Definitions and Terminology 31–32
*CAUTIONS FOR INSTALLATION AND USE OF CCS PRESSURE, TEMPERATURE, AND FLOW SENSORS:
WARNING: If this switch is used to protect equipment or personnel from unsafe pressure or to guard against the hazardous release of contained substances, it must be installed
and operated in accordance with applicable codes, regulations and standards. This switch must be used in conjunction with system design(s) or procedure(s) necessary to mitigate
any hazard resulting from its failure. Conform to installation instructions accompanying this switch. Individuals who ignore this warning may suffer serious or fatal injury and do so
at their own risk. Custom Control Sensors is not liable for any misuse, abuse, suitability or adequacy of user’s application of the switch.Service by qualified personnel only.
MEDIA: System media must be compatible with the specified wetted materials. Oxygen media cannot be utilized without special cleaning and packaging provided by the factory.
OPERATING CONDITIONS: The electrical load, ambient temperature ranges, and proof pressure specified must not be exceeded. Field adjustable units should be set no closer
than 1/2 turn from either end of their adjustment range.
UL/CSA/BASEEFA/CENELEC: Field repairs or modifications of “listed” units may void the listing of the repaired or modified unit.
HOW TO ORDER: Specify model number, add desired “options” listing letter codes first followed by numbers:
How a Wide Range DUAL–SNAP® Pressure Switch Works
1. The Heart of the design...
• It’s a convex disc spring with a center hole. • It snaps to concave under pressure.
And it snaps back when pressure is released.
2. Back up the disc 3. Add a limp diaphragm,

spring with a fully adjustment system and
adjustable helical a switch
spring.
By replacing the elastic creep deflection of conventional The diaphragm is not a sensing element. It simply
pressure switch sensors with the negative spring rate of a seals the media and transfers pressure to the disc
disc spring combination pressure switches have now spring, which responds instantaneously when
become binary like computers. This revolutionary design system pressure reaches the set points.
has been proven to be so reliable that on jet aircraft, for
instance, it has been the only design acceptable for many
decades.
4. Complete the system with components suitable for specific pressures,

fluids and environments...and you have a Wide Range DUAL–SNAP®
Pressure Switch with these advantages:
• Set points stay set – not sensitive to shock, vibration, • Maximum life expectancy with lifelong reliability and precise
temperature variations, or other ambient conditions. repeatability assured.
• No “tracing” of fluctuating pressures – no “teasing” of the • A wide range of set points available in each switch model
electrical element. The switch is either “on” or “off.” series.
• Reduces the adverse effects of pump ripple, contact chatter,
fatigue, premature wear, and other common switch problems.
WIDE RANGE
EXTERNAL ADJUSTMENT DIAPHRAGM PRESSURE
2 PISTON
INSTALLATION DRAWING
Press. 1 to 6500 psi
6900 6901
SERIES:
6900G
6900GZ
6900P
Standard Features:
• NEMA: 4, 13
• Weatherproof
• Model 6900
CSA
AMBIENT TEMP. RANGE
–30° to 160° F
6900G & 6900P
–34° to 71° C
SHIPPING WT.
APPROX. 13 OZ.
(368 GRAMS)
6900GZ
SHIPPING WT.
APPROX. 15 OZ.
(425 GRAMS)
OPERATING AND ORDERING DATA:

PRESSURE SWITCHES Aluminum Options Code:
1/4” ALUMINUM PRESSURE Wetted
MODEL 6900G • PORT & POLYIMIDE DIAPHRAGM Parts Polyimide “A” Viton O–ring
Buna N “F” Ethylene Propylene O–ring
Max Proof Adjustable Set–Point Range Approx. Free Leads
“7008” Gold Contacts
Sys. (Test) On Incr. On Decr. Dead–
MODEL MODEL “7038” SST Port and SST Piston
Press. Press. Press. Press. band
SPDT–Std. DPDT “M”
psi psi psi psi psi
Note:
500 750 3–20 1–18 2 6900G12 6900GM12
500 750 6–75 2–71 4 6900G14 6900GM14 Order 6901 Model for Terminal Strip
1500 2000 12–150 4–142 8 6900G16 6900GM16
1500 2000 30–375 10–355 20 6900G18 6900GM18
2000 3000 300–1000 250–950 50 6900G20 6900GM20
3000 4500 700–2500 600–2400 100 6900G22 6900GM22
PRESSURE SWITCHES 1/2” STAINLESS STEEL Wetted 316 SST
MODEL 6900GZ • PRESSURE PORT & DIAPHRAGM Parts Viton
500 750 3–20 1–18 2 6900GZ12 6900GZM12
500 750 9–75 3–69 6 6900GZ14 6900GZM14
1500 2000 18–150 6–138 12 6900GZ16 6900GZM16
1500 2000 45–375 15–345 30 6900GZ18 6900GZM18
2000 3000 300–1000 225–925 75 6900GZ20 6900GZM20
3000 4500 700–2500 520–2320 180 6900GZ22 6900GZM22
• FOR HIGH CYCLING – LONG LIFE – HYDRAULIC APPLICATIONS

PRESSURE SWITCHES
• PISTON PRESSURE SWITCH
MODEL 6900P 1/4” ALUMINUM PRESSURE PORT
Hyd. Hyd. Wetted Aluminum Buna N
psi psi Parts 400 SST Teflon
2000 3000 15–200 5–190 10 6900P32 6900PM32
3000 5000 150–1600 40–1490 110 6900P34 6900PM34
5000 7500 500–3200 330–3030 170 6900P36 6900PM36
10,000 13,000 2000–6500 1500–6000 500 6900P38 6900PM38
ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

RATING OF SWITCH ELEMENT SPDT–Standard DPDT “M” MODEL 6900 ONLY
AMPERES CSA Certified for enclosure (4)
VOLTS SPDT DPDT “M” non–hazardous locations
Res. Res. (File No. LR22665).
125 AC – 50/60 Hz 11 11
250 AC – 50/60 Hz 11 11
30 DC 5 5
125 DC .5 .5
WIDE RANGE
PISTON
3
6900GE
SERIES:
6900GE
6900PE
Standard Features:
• U.L./CSA
• Explosion Proof: Div. 1, 2
• NEMA: 4, 7, 9, 13
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
6900GE & 6900PE
SHIPPING WT.
APPROX. 16 OZ.
(467 GRAMS)

PRESSURE SWITCHES 1/4” ALUMINUM Aluminum Options Code:
Wetted
MODEL 6900GE • POLYIMIDE DIAPHRAGM
PRESSURE PORT AND Parts Polyimide “A” Viton O–ring
Buna N “F” Ethylene Propylene O–ring
Max Proof Adjustable Set–Point Range Approx. Model No.
MODEL MODEL “7038” 316 SST Port & Piston
SPDT–Std. DPDT “M” “7042” SST Body
psi psi psi psi psi
“7043” SST Body & Gold Contacts
500 750 3–20 1–18 2 6900GE12 6900GEM12
500 750 6–75 2–71 4 6900GE14 6900GEM14 “7076” Teflon Wire
1500 2000 12–150 4–142 8 6900GE16 6900GEM16
1500 2000 30–375 10–355 20 6900GE18 6900GEM18
2000 3000 300–1000 250–950 50 6900GE20 6900GEM20
3000 4500 700–2500 600–2400 100 6900GE22 6900GEM22

PRESSURE SWITCHES
MODEL 6900PE 1/4” ALUMINUM PRESSURE PORT
2000 3000 15–200 5–190 10 6900PE32 6900PEM32
3000 5000 150–1600 40–1490 110 6900PE34 6900PEM34
5000 7500 500–3200 330–3030 170 6900PE36 6900PEM36
10,000 13,000 2000–6500 1500–6000 500 6900PE38 6900PEM38

RATING OF SWITCH ELEMENT SPDT–Standard DPDT “M” Div. 1 explosion–proof and hermetically
AMPERES sealed electrical assembly Part No.
46–1058 (46–1061 for “M” model option),
VOLTS SPDT DPDT “M”
listed by both Underwriter’s Laboratories,
Res. Res. Inc. (File No. E32961) and CSA Testing
125 AC – 50/60 Hz 11 11 Laboratories (File No. 22921) for hazardous
250 AC – 50/60 Hz 11 11 locations, Class 1, Groups A, B, C, and D;
30 DC 5 5 Class 2 Groups E, F, and G.
125 DC .5 .5
WIDE RANGE
4 SS PORT
6900GZE
SERIES:
6900GZE
Standard Features:
• U.L./CSA
Explosion Proof:
Div. 1, 2
• NEMA: 4, 7, 9, 13
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
6900GZE
SHIPPING WT.
APPROX. 19 OZ.
(539 GRAMS)

PRESSURE SWITCHES 1/2” STAINLESS STEEL Options Code:
Wetted 316 SST
MODEL 6900GZE •
PRESSURE PORT AND Parts Viton “F” Ethylene Propylene O–ring
DIAPHRAGM “7008” Gold Contacts
“7042” SST Body
MODEL MODEL “7043” SST Body & Gold Contacts
SPDT–Std. DPDT “M” “7044” Monel Port & Diaphragm
psi psi psi psi psi
“7045” Hastelloy Port & Diaphragm
500 750 3–20 1–18 2 6900GZE12 6900GZEM12
500 750 9–75 3–69 6 6900GZE14 6900GZEM14 “7052” Exp. Proof w/3’ Leads
1500 2000 18–150 6–138 12 6900GZE16 6900GZEM16 “7054” Exp. Proof w/6’ Leads
1500 2000 45–375 15–345 30 6900GZE18 6900GZEM18 “7065” Exp. Teflon Wire & SST Diaphragm
2000 3000 300–1000 225–925 75 6900GZE20 6900GZEM20
3000 4500 700–2500 520–2320 180 6900GZE22 6900GZEM22

125 DC .5 .5
WIDE RANGE
FLUSH MOUNT
5
6900GZE–7066 FLUSH MOUNT SERIES:

6900GZE**–7066
Standard Features:
• Flush Mount Diaphragm
• U.L./CSA
Explosion Proof: Div. 1, 2
• NEMA: 4, 7, 9, 13
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
6900GZE–7066
SHIPPING WT.
APPROX. 26 OZ.
(737 GRAMS)

PRESSURE SWITCHES Options Code:
MODEL 6900GZE–7066
• 1” STAINLESS STEEL PRESSURE
PORT & WELDED DIAPHRAGM
Wetted
Parts
Stainless Steel
Port & Diaphragm “7074” Hastalloy “C” Port and
Welded Diaphragm
MODEL MODEL
psi psi psi psi psi
500 750 3–15 1–13 2 6900GZE12–7066 6900GZEM12–7066
500 750 12–75 6–69 6 6900GZE14–7066 6900GZEM14–7066
1500 2000 18–150 6–138 12 6900GZE16–7066 6900GZEM16–7066
1500 2000 45–375 15–345 30 6900GZE18–7066 6900GZEM18–7066
2000 3000 300–1000 225–925 75 6900GZE20–7066 6900GZEM20–7066
3000 4500 700–2500 520–2320 180 6900GZE22–7066 6900GZEM22–7066

listed by both Underwriter’s Laboratories, Inc.
Res. Res. (File No. E32961) and CSA Testing
125 DC .5 .5
LOW / MID RANGE

EXTERNAL ADJUSTMENT DIAPHRAGM DIFFERENTIAL
6 SST PORT
Diff. .4 to 75 psid
6900DZE
SERIES:
6900DZE
Standard Features:
• U.L./CSA
Explosion Proof:
Div. 1, 2
• NEMA: 4, 7, 9, 13
• Fire Resistant
Stainless Steel Body
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
6900DZE
SHIPPING WT.
APPROX. 49 OZ.
(1372 GRAMS)

DIFFERENTIAL SWITCHES 1/4” STAINLESS STEEL 300 SST Options Code:
Wetted
MODEL 6900DZE • PRESSURE PORTS & Parts Polyimide “7008” Gold Contacts
POLYIMIDE DIAPHRAGM Viton “7076” Teflon Wire
Max Proof
Sys. (Test) Adjustable Set–Point
Approx. Model Number
Press. Press. Range
Dead–
psi psi
band
High Low Both High Over Low On Incr. On Decr. psi
Ports Low Over High MODEL MODEL
Press. Press. Press. Press.
Simul–t SPDT–Std. DPDT “M”
Port Port aneous High Low psi psi
1.2 to 18 .4 to 17.2 1 6900DZE8 6900DZEM8
400 750 750 400 6 to 75 2 to 71 4 6900DZE10 6900DZEM10

125 DC .5 .5
LOW RANGE PRESSURE

INTERNAL ADJUSTMENT
DIAPHRAGM VACUUM 7
Press. .75 to 180 psi
Vac. 1.5 to 28.5” Hg.
611G 611GE
SERIES:
611G 611V
611GE 611VE
Standard Features:
• NEMA: 4, 13
• Weatherproof
• Model 611GE/611VE
U.L./CSA
611G & 611V NOTE:
SHIPPING WT. Unit can be set prior to installation.
NEMA: 4, 7, 9, 13
APPROX. 9 OZ. Insert 1/8” Allen wrench AMBIENT TEMP. RANGE
(255 GRAMS) into adjustment screw (located in
611GE & 611VE –30° to 160° F
pressure port) and turn clockwise
SHIPPING WT. to decrease setting. –34° to 71° C
APPROX. 12 OZ.
(346 GRAMS)

PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum, Polyimide, Options Code:
MODEL 611G • PORT & POLYIMIDE Parts Buna N, Cadmium Plated “A” Viton O–ring
DIAPHRAGM Steel, 300 SST “F” Ethylene Propylene O–ring
MODEL MODEL “7052” Exp. Proof w/3’ Leads
SPDT–Std. DPDT “M” “7054” Exp. Proof w/6’ Leads
psi psi psi psi psi
“7076” Teflon Wire
250 500 1.5–12.1 .75–11.35 .75 611G8001 611GM8001
500 1000 12.1–30 10.1–28 2.0 611G8003 611GM8003
500 1000 30.1–70 27.1–67 3.0 611G8005 611GM8005
500 1000 70.1–180 63.1–173 7.0 611G8007 611GM8007
PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum, Polyimide,
MODEL 611GE •
PORT & POLYIMIDE Parts Buna N, Cadmium Plated
DIAPHRAGM Steel, 300 SST
250 500 1.5–12.1 .75–11.35 .75 611GE8001 611GEM8001
500 1000 12.1–30 10.1–28 2.0 611GE8003 611GEM8003
500 1000 30.1–70 27.1–67 3.0 611GE8005 611GEM8005
500 1000 70.1–180 63.1–173 7.0 611GE8007 611GEM8007
VACUUM SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum, Polyimide,
MODEL 611V • PORT & POLYIMIDE Parts Buna N, Cadmium Plated
MODEL MODEL
Press. Press. Vacuum Vacuum band
psi psi In. Hg In. Hg In. Hg
150 250 4–28.5 1.5–26 2.5 611V8000 611VM8000
VACUUM SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum, Polyimide,
MODEL 611VE •
PORT & POLYIMIDE Parts Buna N, Cadmium Plated
150 250 4–28.5 1.5–26 2.5 611VE8000 611VEM8000

125 DC .5 .5
LOW RANGE
INTERNAL ADJUSTMENT DIAPHRAGM PRESSURE
8 SST CONSTRUCTION
Press. 1 to 180 psi
611GZE
SERIES:
611GZE
Standard Features:
• External Parts:
Stainless Steel
Construction
• U.L./CSA
Explosion Proof:
Div. 1, 2
• NEMA: 4, 7, 9, 13
NOTE: 611GZE
Unit can be set prior to installation. SHIPPING WT. • Low Range
Insert 1/8” Allen wrench APPROX. 22 OZ.
into adjustment screw (located in (623 GRAMS)
pressure port) and turn clockwise AMBIENT TEMP. RANGE
to decrease setting. –30° to 160° F
–34° to 71° C

PRESSURE SWITCHES Options Code:
1/4” STAINLESS STEEL PRESSURE
MODEL 611GZE •
Wetted 316 SST “7008” Gold Contacts
PORT & DIAPHRAGM Parts Inconel Viton
“7052” Exp. Proof w/3’ Leads
“7054” Exp. Proof w/6’ Leads
MODEL MODEL “7065” Teflon Wire
psi psi psi psi psi
250 500 3–12 1–10 2 611GZE8101 611GZEM8101

500 1000 12–30 9–27 3 611GZE8103 611GZEM8103
500 1000 30–70 25–65 5 611GZE8105 611GZEM8105
500 1000 70–180 60–170 10 611GZE8107 611GZEM8107

125 DC .5 .5
LOW RANGE
INSTRUMENTATION
9
Press. 1.5” H20 to 100 psi
SERIES:
6810G
6810G 6860G
6812G 6862G
6860GE
6860GE 6862GE
6860G Standard Features:
• Housed Models:
NEMA: 4, 13
Weatherproof
• Model 6860GE, 6862GE
Explosion Proof:
Designed to Meet
Div. 1, 2
AMBIENT TEMP. RANGE

–30° to 160° F
6810G & 6812G 6860G & 6862G 6860GE & 6862GE –34° to 71° C
SHIPPING WT. SHIPPING WT. SHIPPING WT.
APPROX. 25 OZ. APPROX. 43 OZ. APPROX. 7 LBS.
(709 GRAMS) (1219 GRAMS) (3.2 KGS.)
Options Code:

PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE PORT & POLYIMIDE DIAPHRAGM
MODEL 6810G • STRIPPED — SINGLE SETTING MODEL 6860G • HOUSED — SINGLE SETTING
MODEL 6812G • STRIPPED — DUAL SETTING MODEL 6862G • HOUSED — DUAL SETTING
Adjustable Set–Point Range Model Number and Wetted Parts
Proof Approx.
Stripped Model Housed Model
(Test) On Incr. On Decr. Dead– Wetted
Single Dual Single Dual
Press. Press. Press. band Parts
Setting Setting Setting Setting
50 psi 5 to 80” H20 1.5 to 76.5” H20 2.5” H20 6810G0 Not Avail. 6860G0 Not Avail. Aluminum
100 psi 1 to 27 psi .95 to 26.75 psi .1 to .2 psi 6810G1 6812G1 6860G1 6862G1 Polyimide
250 psi 3 to 100 psi 2.8 to 98.5 psi .2 to 1.0 psi 6810G3 6812G3 6860G3 6862G3 Buna N
PRESSURE SWITCHES EXPLOSION PROOF — HOUSED — 1/2” EXT. THREADS, 1/4” INT. THREADS
ALUMINUM PRESSURE PORT & POLYIMIDE DIAPHRAGM
MODEL 6860GE • SINGLE SETTING MODEL 6862GE • DUAL SETTING
Adjustable Set–Point Range Model Number and Wetted Parts
Proof Approx.
(Test) On Incr. On Decr. Dead– Single Dual Wetted
Press. Press. Press. band Setting Setting Parts
50 psi 5 to 80” H20 1.5 to 76.5” H20 2.5” H20 6860GE0 Not. Avail. Aluminum
100 psi 1 to 27 psi .95 to 26.75 psi .1 to .2 psi 6860GE1 6862GE1 Polyimide
250 psi 3 to 100 psi 2.8 to 98.5 psi .2 to 1.0 psi 6860GE3 6862GE3 Buna N

RATING OF SWITCH ELEMENT Single Switch Dual Switches MODELS 6860GE, 6862 GE ONLY
AMPERES Designed to meet the requirements of
Division 1 and 2 explosion proof for haz-
VOLTS SPDT
ardous locations, Class 1, Groups A, B, C, and
Res. D; Class 2 Groups E, F, and G.
125 AC – 50/60 Hz 15
250 AC – 50/60 Hz 15 Must be installed with an approved conduit
28 DC .5 seal and breather to meet the Division 1 and
2 requirements.
WIDE RANGE PRESSURE

EXTERNAL ADJUSTMENT DIAPHRAGM
10 PISTON VACUUM
604 Vac. 1.0 to 28.5” Hg
SERIES:
604G
604P*
604V
Standard Features:
• U.L. Listed
• NEMA: 4, 13
604G & 604V
SHIPPING WT.
• Weatherproof
APPROX. 39 OZ. • Internal Case Ground
(1092 GRAMS)
604P
SHIPPING WT.
* For High Cycling – Long Life –
Hydraulic Applications
APPROX. 35 OZ.
(992 GRAMS)
AMBIENT TEMP. RANGE
–30° to 160° F
OPERATING AND ORDERING DATA: –34° to 71° C
PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum
MODEL 604G • PORT & POLYIMIDE DIAPHRAGM Parts Polyimide
Options Code:
Buna N
Max Proof Adjustable Set–Point Range Approx. “A” Viton O–ring
Sys. (Test) On Incr. On Decr. Dead– “F” Ethylene Propylene O–ring
MODEL MODEL
Press. Press. Press. Press. band “J” CSA Approved
psi psi psi psi psi File No. LR22665
500 750 1–16 .3–15.3 .7 604G1 604GM1 “7008” Gold Contacts
3000 5000 8–75 3–70 5 604G2 604GM2 “7038” SST Port and SST Piston
3000 5000 20–150 8–138 12 604G11 604GM11
3000 5000 50–375 22–347 28 604G3 604GM3 (604P Models Only)
3000 5000 330–1000 265–935 65 604G5 604GM5
PRESSURE SWITCHES PISTON Wetted Aluminum Buna N
MODEL 604P * • 1/4” ALUMINUM PRESSURE PORT
PRESSURE SWITCH WITH Parts 400 SST Teflon
Hyd. Hyd. Piston switch dead bands shown are narrowest at bottom
psi psi and widest at top adjustable range.
2000 3000 20–200 10–188 10–12 604P12 604PM12
3000 5000 170–1400 90–1230 80–170 604P15 604PM15
5000 7500 300–3000 180–2780 120–220 604P21 604PM21
7500 10,000 2500–5000 2220–4520 280–480 604P31 604PM31
VACUUM SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum
MODEL 604V • PORT & POLYIMIDE DIAPHRAGM Parts Polyimide
Buna N
Max Proof Adjustable Set–Point Range Approx.
MODEL MODEL
150 250 3.5–28.5 1.0–26.0 2.5 604V1 604VM1

RATING OF SWITCH ELEMENT SPDT–Standard DPDT “M” All Models shown are Underwriter’s
AMPERES Laboratories, Inc. listed in the Recognized
Components Index, Guide NKPZ “Motor
Controllers, Float and Pressure Operated,”
Res. Res. File No. E72038.
125 AC – 50/60 Hz 15 5
250 AC – 50/60 Hz 15 5 Models 604GM1 & 604GX1 have an approx-
480 AC – 50/60 Hz 15 — imate dead band of .9 psi.
28 DC 6 5
125 DC .4 .5
WIDE RANGE
SST PORT
11
SERIES:
604GZ
604GZ 604GZ–7011
Standard Features:
• U.L. Listed
604GZ1 • NEMA: 4, 13
• Weatherproof
• Internal Case Ground
• Fire Resistant
Steel Body
604GZ & 604GZ–7011
SHIPPING WT.
APPROX. 52 OZ. AMBIENT TEMP. RANGE
(1474 GRAMS) –30° to 160° F
–34° to 71° C

PRESSURE SWITCHES 316 SST Options Code:
1/2” STAINLESS STEEL PRESSURE Wetted
MODEL 604GZ • PORT & POLYIMIDE DIAPHRAGM Parts Polyimide “F” Ethylene Propylene O–ring
Viton “J” CSA Approved
Max Proof Adjustable Set–Point Range Approx. File No. LR22665
MODEL MODEL “7008” Gold Contacts
SPDT–Std. DPDT “M” “7030” Gold Contacts w/SST Diaphragm
psi psi psi psi psi
“7044” Monel Port and Diaphragm
500 750 1.2–16 .4–15.2 .8 604GZ1 604GZM1
3000 5000 8–75 3–70 5 604GZ2 604GZM2 “7045” Hastelloy Port and Diaphragm
3000 5000 20–150 8–138 12 604GZ11 604GZM11
3000 5000 50–375 22–347 28 604GZ3 604GZM3
3000 5000 330–1000 265–935 65 604GZ5 604GZM5
3000 5000 950–2300 775–2125 175 604GZ7 604GZM7
MODEL 604GZ–7011 • POLYIMIDE DIAPHRAGM
PRESSURE PORT & Parts Viton
500 750 1.4–16 .4–15 1 604GZ1–7011 604GZM1–7011
3000 5000 10–75 3–68 7 604GZ2–7011 604GZM2–7011
3000 5000 20–150 6–136 14 604GZ11–7011 604GZM11–7011
3000 5000 50–375 16–347 34 604GZ3–7011 604GZM3–7011
3000 5000 330–1000 250–920 80 604GZ5–7011 604GZM5–7011
3000 5000 950–2300 750–2100 200 604GZ7–7011 604GZM7–7011
5000 7500 2100–3400 1820–3120 280 604GZ9–7011 604GZM9–7011
5000 7500 3200–5000 2720–4520 480 604GZ10–701 604GZM10–7011

125 AC – 50/60 Hz 15 5
250 AC – 50/60 Hz 15 5 Model 604GZM1 has an approximate dead
480 AC – 50/60 Hz 15 — band of .9 psi.
28 DC 6 5
125 DC .4 .5
LOW / MID RANGE

EXTERNAL ADJUSTMENT DIFFERENTIAL
12 DIAPHRAGM
Diff. .3 to 75 psid
604D
SERIES:
604D
Standard Features:
• U.L. Listed
• NEMA: 4, 13
• Weatherproof
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
604D
SHIPPING WT.
APPROX. 41 OZ.
(1162 GRAMS)

DIFFERENTIAL SWITCHES 1/4” ALUMINUM Options Code:
Wetted Aluminum 300 SST
MODEL 604D • PRESSURE PORTS & “F” Ethylene Propylene O–ring
POLYIMIDE DIAPHRAGM Parts Polyimide Viton
“J” CSA Approved
Max Proof File No. LR22665
Approx. Model Number “Z” Stainless Steel Port
Press. Press. Range
Dead– “7008” Gold Contacts
psi psi
band “7011” SST Port and SSt Diaphragm
Ports Low Over High MODEL MODEL (only on 604DZ)
Port Port aneous High Low psid psid “7030” SST Port and SST Diaphragm
1 to 18 .3 to 17.5 .6 604D1 604DM1
w/Gold Contacts
400 750 750 400 6 to 75 2 to 71 4 604D2 604DM2

125 AC – 50/60 Hz 15 5
250 AC – 50/60 Hz 15 5 Model 604DM1 has an approximate dead
480 AC – 50/60 Hz 15 — band of .9 psi.
28 DC 6 5
125 DC .4 .5
WIDE RANGE PRESSURE

PISTON VACUUM 13
Vac. 1.0 to 28.5” Hg
646
SERIES:
646GE
646PE
646VE
Standard Features:
• U.L. / CSA
• NEMA: 4, 7, 9, 13
646GE & 646VE
SHIPPING WT.
APPROX. 44 OZ.
(1247 GRAMS)
AMBIENT TEMP. RANGE
646PE –30° to 160° F
SHIPPING WT.
–34° to 71° C
APPROX. 39 OZ.
(1105 GRAMS)

PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum
MODEL 646GE • PORT & POLYIMIDE DIAPHRAGM Parts Polyimide Options Code:
Buna N
Max Proof Adjustable Set–Point Range Approx. Model Number “A” Viton O–ring
MODEL MODEL
Press. Press. Press. Press. band “Y” EECS Certified to EXsIIT5
psi psi psi psi psi “7008” Gold Contacts
500 750 1.2–16 .4–15.2 .8 646GE1 646GEM1 “7038” SST Port and SST Piston
3000 5000 8–75 3–70 5 646GE2 646GEM2 (PE Models Only)
3000 5000 20–150 8–138 12 646GE11 646GEM11 “7076” Teflon Wire
3000 5000 50–375 22–347 28 646GE3 646GEM3
3000 5000 330–1000 265–935 65 646GE5 646GEM5

PRESSURE SWITCHES
MODEL 646PE 1/4” ALUMINUM PRESSURE PORT
2000 3000 20–200 10–188 10–12 646PE12 646PEM12
3000 5000 170–1400 90–1230 80–170 646PE15 646PEM15
5000 7500 300–3000 180–2780 120–220 646PE21 646PEM21
7500 10,000 2500–5000 2220–4520 280–480 646PE31 646PEM31
Piston switch dead–bands shown are narrowest at bottom and widest at top of adjustable range.
VACUUM SWITCHES 1/4” ALUMINUM PRESSURE Wetted Aluminum
MODEL 646VE • PORT & POLYIMIDE DIAPHRAGM Parts Polyimide
Buna N
Max Proof Adjustable Set–Point Range Approx. Model Number
MODEL MODEL
150 250 3.5–28.5 1.0–26.0 2.5 646VE1 646VEM1

17–51 (17–73 for “M” model option), listed
by both Underwriter’s Laboratories, Inc. (File
Res. Res. No. E32961) and CSA Testing Laboratories
125 AC – 50/60 Hz 15 5 (File No. 22921) for hazardous locations,
250 AC – 50/60 Hz 15 5 Class 1, Groups A, B, C, and D; Class 2
480 AC – 50/60 Hz 15 — Groups E, F, and G.
125 DC .4 .5
WIDE RANGE PRESSURE

14 SST PORT VACUUM
Vac. 1.0 to 28.5” Hg
646GZE
SERIES:
646GZE
646GZE–7011
646GZE1
646VZE
Standard Features:
• U.L. / CSA
• NEMA: 4, 7, 9, 13
SHIPPING WT.
• Fire Resistant
APPROX. 56 OZ. Steel Body
(1587 GRAMS)
AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA: –30° to 160° F
–34° to 71° C
MODEL 646GZE •
PRESSURE PORT & Parts Polyimide
POLYIMIDE DIAPHRAGM Viton
Max Proof Adjustable Set–Point Range Approx. Options Code:
MODEL MODEL
Press. Press. Press. Press. band “Y” EECS Certified to EXsIIT5
psi psi psi psi psi “7008” Gold Contacts
500 750 1.2–16 .4–15.2 .8 646GZE1 646GZEM1 “7030” Gold Contacts
3000 5000 8–75 3–70 5 646GZE2 646GZEM2
5000 20–150 8–138 12 646GZE11 646GZEM11
w/SST Diaphragm
3000
3000 5000 50–375 22–347 28 646GZE3 646GZEM3 “7044” Monel Port and Diaphragm
3000 5000 330–1000 265–935 65 646GZE5 646GZEM5 “7045” Hastelloy Port and Diaphragm
3000 5000 950–2300 775–2125 175 646GZE7 646GZEM7
“7065” Teflon Wire w/SST Diaphragm
MODEL 646GZE–7011 • DIAPHRAGM
PRESSURE PORT & Parts Viton
500 750 1.4–16 .4–15 1 646GZE1–7011 646GZEM1–7011
3000 5000 10–75 3–68 7 646GZE2–7011 646GZEM2–7011
3000 5000 20–150 6–136 14 646GZE11–7011 646GZEM11–7011
3000 5000 50–375 16–347 34 646GZE3–7011 646GZEM3–7011
3000 5000 330–1000 250–920 80 646GZE5–7011 646GZEM5–7011
3000 5000 950–2300 750–2100 200 646GZE7–7011 646GZEM7–7011
5000 7500 2100–3400 1820–3120 280 646GZE9–7011 646GZEM9–7011
5000 7500 3200–5000 2720–4520 480 646GZE10–701 646GZEM10–701
VACUUM SWITCHES 1/2” STAINLESS STEEL Wetted 316 SST
MODEL 646VZE • POLYIMIDE DIAPHRAGM
PRESSURE PORT & Parts Polyimide
Viton
Max Proof Adjustable Set–Point Range Approx.
MODEL MODEL
150 250 3.5–28.5 1.0–26.0 2.5 646VZE1 646VZEM1

125 DC .4 .5
Model 646GZEM1 has an approximate dead
band of .9 psi.
LOW / MID RANGE

SST PORT
15
Diff. .4 to 75 psid
SERIES:
646DZE
646DZE Standard Features:
• U.L./CSA
• NEMA: 4, 7, 9, 13
• Fire Resistant
Steel Body
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
SHIPPING WT.
APPROX. 60 OZ.
(1700 GRAMS)

DIFFERENTIAL SWITCHES 1/4” STAINLESS STEEL Options Code:
Wetted 300 SST
MODEL 646DZE • PRESSURE PORTS & Parts Polyimide, Viton “F” Ethylene Propylene O–ring
POLYIMIDE DIAPHRAGM “Y” EECS Certified to EXsIIT5
Max Proof “7008” Gold Contacts
Approx. Model Number “7011” SST Diaphragm
Press. Press. Range
Dead– “7030” Gold Contacts w/SST Diaphragm
psi psi
band “7065” Teflon Wire w/SST Diaphragm
Port Port aneous High Low psid psid
1.2 to 18 .4 to 17.2 .8 646DZE1 646DZEM1
400 750 750 400 6 to 75 2 to 71 4 646DZE2 646DZEM2

125 DC .4 .5
Model 646DZEM1 has an approximate dead
band of .9 psi.
PRESSURE
VERY LOW PRESSURE
FACTORY SET DIFFERENTIAL
16 DIAPHRAGM
VACUUM
Press. .8” to 30” H2O

675GE
Diff. .8” to 30” H2O
Vac. .8” to 30” H2O
SERIES:
675GE
675DE
675VE
Standard Features:
• U.L./CSA
SHIPPING WT. Explosion Proof: Div. 1, 2
APPROX. 25 OZ.
(708 GRAMS) • NEMA: 4, 7, 9, 13
675DE
AMBIENT TEMP. RANGE
–30° to 160° F
OPERATING AND ORDERING DATA: –34° to 71° C
PRESSURE SWITCHES 1/4” ALUMINUM Wetted Aluminum, Polyimide
MODEL 675GE • PRESSURE PORT &

POLYIMIDE DIAPHRAGM Parts
Buna N,
300 SST
Setting Ranges — For Customer Specified Set Points
Max Proof Model Number Options Code:
Fixed Set Point Range Approx. Dead Band
Sys. (Test) “A” Viton O–ring
Press. Press. On Incr. On Decr. At Bottom At Top
MODEL MODEL “7008” Gold Contacts
psi psi Press. Press. of Range of Range
SPDT–Std. DPDT “M” “7076” Teflon Wire
In. H2O In. H2O In. H2O In. H2O
10 15 1.5–30 .8–27 .7 3.0 675GE1 675GEM1
Aluminum, Polyimide,
DIFFERENTIAL SWITCHES 1/4” ALUMINUM
Wetted Buna N, 300 SST, Tin Plated
MODEL 675DE • PRESSURE PORT & Steel, Silver Plated Beryllium
POLYIMIDE DIAPHRAGM Parts Copper and Brass
High Low High Low

On Incr. On Decr. At Bottom At Top
Press. Press. Press. Press. MODEL MODEL
Press. Press. of Range of Range
Port Port Port Port SPDT–Std. DPDT “M”
psi psi psi psi
10 10 15 15 1.5–30 .8–27 .7 3.0 675DE1 675DEM1
Aluminum, Polyimide,
VACUUM SWITCHES 1/4” ALUMINUM Wetted Buna N, 300 SST, Tin Plated
MODEL 675VE • PRESSURE PORT & Steel, Silver Plated Beryllium
POLYIMIDE DIAPHRAGM Parts Copper and Brass
Max Proof
On Incr. On Decr. At Bottom At Top
System (Test) MODEL MODEL
Vacuum Vacuum of Range of Range
Press. Press. SPDT–Std. DPDT “M”
psi psi
10 15 1.5–30 .8–27 .7 3.0 675VE1 675VEM1

SPDT DPDT “M” 17–52 (17–283 for “M” model option), listed
VOLTS
Res. Res.
No. E32961) and CSA Testing Laboratories
125 DC .4 .5
Models 675GEM1, 675DEM1, and 675VEM1
have an approximate dead band of 1.5 In.
H2O.
VERY LOW PRESSURE PRESSURE

INTERNAL ADJUSTMENT
DIAPHRAGM DIFFERENTIAL 17
INSTALLATION DRAWING SHIPPING WT.

APPROX. 25 OZ.
(708 GRAMS) Press. .2” to 31” H2O
675GE
Diff. .2” to 31” H2O
SERIES:
675GE800*
675DE800*
Standard Features:
675DE • U.L./CSA
• NEMA: 4, 7, 9, 13
NOTE: AMBIENT TEMP. RANGE

Unit can be set prior to installation. –30° to 160° F
Insert 1/8” Allen wrench
into adjustment screw (located in –34° to 71° C
pressure port) and turn clockwise
to decrease setting.

PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE
MODEL 675GE800* • PORT & POLYIMIDE DIAPHRAGM Options Code:
Adjustable Set–Point Range Model No. & Wetted Parts “7008” Gold Contacts
Max Proof Approx.
“7076” Teflon Wire
Press. Press. Press. Press. band MODEL Wetted Parts
psi psi In. H2O In. H2O In. H2O
1.5–6.9 0.2–5.6 1.3 675GE8001

7–12.9 5.5–11.4 1.5 675GE8002
13–18.9 11–16.9 2.0 675GE8003
19–24.9 16.5–22.4 2.5 675GE8004 Aluminum,
25–31 22.5–28 3.0 675GE8005 Polyimide
10 15
2–6.9 0.2–5.1 1.8 675GEM8001 Buna N,
7–12.9 5–10.9 2.0 675GEM8002 300 SST
13–18.9 10.8–16.7 2.2 675GEM8003
19–24.9 16.5–22.4 2.5 675GEM8004
25–31 22.5–28 3.0 675GEM8005
PRESSURE SWITCHES 1/4” ALUMINUM PRESSURE PORT

MODEL 675DE800* • TIN PLATED STEEL & POLYIMIDE DIAPHRAGM
Max Proof Adjustable Set–Point Range Approx. Model No. & Wetted Parts
Press. Press. Press. Press. band MODEL Wetted Parts
psi psi In. H2O In. H2O In. H2O
1.5–6.9 0.2–5.6 1.3 675DE8001

Aluminum,
7–12.9 5.5–11.4 1.5 675DE8002
Polyimide
13–18.9 11–16.9 2.0 675DE8003
Buna N,
19–24.9 16.5–22.4 2.5 675DE8004
300 SST,
25–31 22.5–28 3.0 675DE8005
10 15 Tin Plated Steel,
2–6.9 0.2–5.1 1.8 675DEM8001
Silver Plated
7–12.9 5–10.9 2.0 675DEM8002 Beryllium
13–18.9 10.8–16.7 2.2 675DEM8003 Copper and
19–24.9 16.5–22.4 2.5 675DEM8004 Brass
25–31 22.5–28 3.0 675DEM8005

125 DC .4 .5
LOW / HIGH RANGE

EXTERNAL ADJUSTMENT DIFFERENTIAL
18 DIAPHRAGM
Diff. 2 to 425 psi
672DE
SERIES:
672DE
Standard Features:
• U.L. / CSA — Listed
& Certified, Explosion
Proof: Div. 1, 2,
• BASEEFA & CENELEC
Certified & Approved,
• External Parts: 300 SST
SHIPPING WT.
• Meets requirement:
APPROX. 67 OZ. IP–67, NEMA: 4, 4x, 7,
(1876 GRAMS)
9, 13, NACE MR–0175
NOTE: and CE
To adjust setting, loosen screw
lift cap turn adj. screw clockwise • Fire Resistant 316 SST
to decrease setting
Body
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
DIFFERENTIAL SWITCHES 1/4” STAINLESS STEEL 316 Wetted 300 SST
MODEL 672DE • STAINLESS STEEL BODY & Parts Viton
DIAPHRAGM, VITON “O”–RING
Max Proof
Sys. (Test) Adjustable Set–Point Options Code:
Approx. Model Number
Press. Press. Range “F” Ethylene Propylene O–ring
Dead–
psi psi “7008” Gold Contacts
band
High Low Both High Over Low On Incr. On Decr. psi “7065” Teflon Wire w/SST Diaphragm
7 to 65 2 to 60 5 672DE1
3000 4500 2000 1000 9 to 65 3 to 59 6 672DEM1
60 to 150 40 to 130 20 672DE4 672DEM4

125 DC .5 .5
CENELEC and BASEEFA Certified Switches con-
form to the harmonized European Standard:
Electrical apparatus for potentially explosive
atmospheres Part 5. Flameproof enclosure
‘d’ BS5501: Part 5: 1977 EN50018. Cenelec
Code: EExdIICT6 BASEEFA Number:
Ex91C1184X.
LOW / MID RANGE

HIGH PROOF
19
Press. 2 to 60 psid
673DE
SERIES:
673DE
Standard Features:
• U.L./CSA
• NEMA: 4, 7, 9, 13
• Fire Resistant
Steel Body
NOTE: AMBIENT TEMP. RANGE

To adjust, loosen screw lift cap
turn adj. screw clockwise to
–30° to 160° F
decrease setting. –34° to 71° C
SHIPPING WT.
APPROX. 60 OZ.
(1700 GRAMS)

DIFFERENTIAL SWITCHES Options Code:
1/4” STAINLESS STEEL PRESSURE Wetted 300 SST
MODEL 673DE8011 • PORTS & DIAPHRAGM Parts Viton “F” Ethylene Propylene O–ring
“Y” EECS Certified to EXsIIT5
Max Proof “7008” Gold Contacts
Approx. Model Number “7065” Teflon Wire
Press. Press. Range
Dead–
psi psi
band
3000 4500 2000 1000 7 to 60 2 to 55 5 673DE8011 673DEM8011

125 DC .4 .5
Model 673DEM8011 has an approximate
dead band of 7 psi.
HIGH RANGE
20 DIAPHRAGM
Diff. 2 to 800 psid
674D
SERIES:
674D
Standard Features:
• NEMA: 4, 13
• Weatherproof
AMBIENT TEMP. RANGE

–30° to 160° F
SHIPPING WT. –34° to 71° C
APPROX. 45 OZ.
(1275 GRAMS)

Options Code:
DIFFERENTIAL SWITCHES 1/8” ALUMINUM Wetted Aluminum “F” Ethylene Propylene O–ring
MODEL 674D • PRESSURE PORTS & Parts Polyimide Viton,
POLYIMIDE DIAPHRAGM 300 SST
Proof Setting Ranges For Customer Specified Set Points
(Test)
Max Model Number
Press. Fixed Set–Point Range Approx. Dead Band
Sys.
psi
Press.
psi Both High Over Low On Incr. On Decr. At Bottom At Top
Ports Low Over High MODEL
Simul–t SPDT–Std.
aneous High Low psi psi psi psi
5 to 80 2 to 68 3 12 674D1
3000 4500 2500 2500 81 to 350 67 to 297 14 52 674D2
351 to 800 299 to 680 60 120 674D3
ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE:

RATING OF SWITCH ELEMENT SPDT–Standard
AMPERES
VOLTS SPDT
Res.
125 AC – 50/60 Hz 15
250 AC – 50/60 Hz 15
480 AC – 50/60 Hz 15
125 DC .4
HIGH RANGE
DIAPHRAGM 21
Diff. 2 to 800 psid
674DE
SERIES:
674DE
Standard Features:
• U.L./CSA
• NEMA: 4, 7, 9, 13
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
SHIPPING WT.
APPROX. 47 OZ.
(1332 GRAMS)

DIFFERENTIAL SWITCHES 1/8” ALUMINUM Options Code:
Wetted Aluminum Buna N,
MODEL 674DE • PRESSURE PORT &
POLYIMIDE DIAPHRAGM Parts Polyimide 300 SST “F” Ethylene Propylene O–ring
Proof (Test) Setting Ranges — For Customer Specified Set Points “7065” Exp. Proof w/Teflon Wire
Model Number
Press. Fixed Set Point Range Approx. Dead Band
Max Sys.
Press. psi Both High Over Low On Incr. On Decr. At Bottom At Top
aneous High Low psi psi psi psi
7 to 80 2 to 68 5 12 674DE1 674DEM1
3000 4500 2500 2500 81 to 350 66 to 297 14 52 674DE2 674DEM2
351 to 800 291 to 680 60 120 674DE3 674DEM3

125 DC .5 .5
22
How a Wide Range DUAL–SNAP® Temperature Switch Works
1. The Heart of the design...
• It’s a convex disc spring with a center hole. • It snaps to concave under pressure.
And it snaps back when pressure is released.
2. Back up the disc 3. Add a limp diaphragm,

spring with a fully adjustment system,
adjustable helical switch, and a probe
spring. partially filled with a
volatile liquid which is
vaporized when heated.
By replacing the elastic creep deflection of

conventional pressure switch sensors with the
negative spring rate of a disc spring combination
Pressure is exited through a diaphragm and spring
pressure switches have now become binary like
system to actuate an electrical switch at a
computers. This revolutionary design has been proven
predetermined set point. Pressure generated in the
to be so reliable that on jet aircraft, for instance, it has
sealed, stainless steel probe is directly proportional
been the only design acceptable for many decades.
to the temperature of the probe.
4. Now the system is packaged with components suitable for specific temperature
and environment...and you have a Wide Range DUAL–SNAP® Temperature
Switch with these advantages:
• Extremely fast response. • No “tracing” because of fluctuations in • Maximum life expectancy with lifelong
• Set points stay set – not sensitive to system temperature or pressure – no reliability and precise repeatability
shock, vibration, ambient temperature, “teasing” of the electrical element. assured.
or other environmental conditions. No
• Reduces the adverse effects of ripple, • Broad spectrum of temperature and sys-
drifting set points to cause trouble.
• Vapor type temperature sensing is more contact chatter, fatigue, premature tem pressure ranges in each switch
accurate than bimetallic types – simpler wear, and other common switch model series.
than thermocouples. problems.
23
DETAIL DATA
ON AVAILABLE CAPILLARIES AND THERMOWELLS
CAPILLARIES —OPTIONAL TUBE LENGTHS

Standard model 604TU, 646TUE and 6900TU series temperature
switches are furnished with a 5’ capillary. Optional 10’, 15’, and 25’
capillaries are available. Order as listed below:
10’ capillary: When ordering add –7001 to model number
HOW TO ORDER:
1. Specify standard model number of temperature switch desired.
2. Add the above number that specifies capillary length to end
of standard number.
EXAMPLE: To order 646TUE1 with 15’ capillary, specify 646TUE1–7002
THERMOWELLS
Readily available convenience items for use with Temperature Switch Models.
THERMOWELL NO. 113–35 • 3/4" NPT • Material: Series 316 Stainless Steel
THERMOWELL NO. 113–34 • 1" NPT • Material: Series 316 Stainless Steel
“U” Dim. Part Number Part Number

HOW TO ORDER: 4 1/2” 113–35–1 113–34–1
Specify thermowell part 7 1/2” 113–35–2 113–34–2
number as a separate item. 10 1/2” 113–35–3 113–34–3
13 1/2” 113–35–4 113–34–4
PROBE MODELS
EXTERNAL ADJUSTMENT TEMPERATURE
24 CAPILLARY TUBE MODELS
Temp. 0 to 650° F
6900T 6900TU
SERIES:
6900T
6900TU
6900T Models
with Probe
6900TU Models
with Capillary Tube
Standard Features:
• CSA
• Weatherproof
• NEMA: 4, 13
6900T 6900TU
SHIPPING WT. SHIPPING WT.
APPROX. 18 OZ. APPROX. 26 OZ.
(510 GRAMS) (737 GRAMS)
AMBIENT TEMP. RANGE
–30° to 160° F
–34° to 71° C

Options Code:
TEMPERATURE SWITCHES STAINLESS STEEL Wetted
MODEL 6900T • TEMPERATURE PROBE Parts 300 SST “7001” 10’ Capillary
“7002” 15’ Capillary
Maximum Adjustable Set Point Range Approx. Dead Band Model Number
Probe
Temperature On Incr. On Decr. At Bottom At Top
MODEL MODEL
Degrees F Temperature Temperature of Range of Range
Degrees F Degrees F Degrees F Degrees F
+200° +20° to +120° +0° to +113° 20° 5° 6900T12 6900TM12
+300° +80° to +205° +60° to +198° 20° 5° 6900T14 6900TM14
+400° +185° to +315° +165° to +308° 20° 5° 6900T16 6900TM16
+500° +280° to +405° +260° to +398° 20° 5° 6900T18 6900TM18
TEMPERATURE SWITCHES STAINLESS STEEL

Wetted 300 SST & Graphite
MODEL 6900TU • TEMPERATURE PROBE
WITH 5’ CAPILLARY TUBE Parts Lubricated Glass Fiber
+200° +20° to +120° +0° to +113° 20° 5° 6900TU12 6900TUM12

+300° +80° to +205° +60° to +198° 20° 5° 6900TU14 6900TUM14
+400° +185° to +315° +165° to +308° 20° 5° 6900TU16 6900TUM16
+500° +280° to +405° +260° to +398° 20° 5° 6900TU18 6900TUM18
+650° +385° to +565° +360° to +555° 25° 10° 6900TU20 6900TUM20
+700° +465° to +650° +440° to +640° 25° 10° 6900TU22 6900TUM22
EXTERNAL PROBE PRESSURE

System Pressure: 1250 psi
Proof Pressure: 1500 psi

RATING OF SWITCH ELEMENT SPDT–Standard DPDT “M” CSA Certified for enclosure (4)
AMPERES non–hazardous locations
(File No. LR22665)
Res. Res.
125 AC – 50/60 Hz 11 11
250 AC – 50/60 Hz 11 11
30 DC 5 5
125 DC .5 .5
PROBE MODELS
CAPILLARY TUBE MODELS 25
Temp. 0 to 650° F
6900TE 6900TUE
SERIES:
6900TE
6900TUE
6900TE Models
with Probe
6900TUE Models
with Capillary Tube
Standard Features:
• U.L./CSA
• NEMA: 4, 7, 9, 13
6900TE 6900TUE
AMBIENT TEMP. RANGE
–30° to 160° F
–34° to 71° C

Options Code:
MODEL 6900TE • TEMPERATURE PROBE Parts 300 SST “7001” 10’ Capillary
Probe
Temperature On Incr. On Decr. At Bottom At Top “7042” SST Body
MODEL MODEL
Degrees F Temperature Temperature of Range of Range “7043” SST Body & Gold Contacts
Degrees F Degrees F Degrees F Degrees F “7052” Exp. Proof w/3’ Leads
+200° +20° to +120° +0° to +113° 20° 5° 6900TE12 6900TEM12 “7054” Exp. Proof w/6’ Leads
+300° +80° to +205° +60° to +198° 20° 5° 6900TE14 6900TEM14 “7076” Teflon Wire
+400° +185° to +315° +165° to +308° 20° 5° 6900TE16 6900TEM16
+500° +280° to +405° +260° to +398° 20° 5° 6900TE18 6900TEM18

MODEL 6900TUE • TEMPERATURE PROBE
+200° +20° to +120° +0° to +113° 20° 5° 6900TUE12 6900TUEM12

+300° +80° to +205° +60° to +198° 20° 5° 6900TUE14 6900TUEM14
+400° +185° to +315° +165° to +308° 20° 5° 6900TUE16 6900TUEM16
+500° +280° to +405° +260° to +398° 20° 5° 6900TUE18 6900TUEM18
+650° +385° to +565° +360° to +555° 25° 10° 6900TUE20 6900TUEM20
+700° +465° to +650° +440° to +640° 25° 10° 6900TUE22 6900TUEM22


125 DC .5 .5
See Page 23 for detail data on available Capillaries and Thermowells
PROBE MODELS
26 CAPILLARY TUBE MODELS
Temp. –39 to +630° F
604TU SERIES:
604T
604T 604TU
Standard Features:
• U.L.
• NEMA: 4, 13
• Weatherproof
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
604T 604TU

Options Code:
300 SST, Nickel Plated Steel
MODEL 604T • TEMPERATURE PROBE Parts

Buna N (Ranges 1–3)
Silicone Rubber (Ranges 4, 5)
Probe
MODEL MODEL
+250° –30° to +55° –39° to +52° 9° 3° 604T1 604TM1
+300° +35° to +140° +21° to +135° 14° 5° 604T2 604TM2
+300° +90° to +210° +75° to +195° 15° 5° 604T3 604TM3
+500° +175° to +310° +159° to +305° 16° 5° 604T4 604TM4
+500° +275° to +420° +256° to +414° 19° 6° 604T5 604TM5

MODEL 604TU • TEMPERATURE PROBE
+200° –30° to +55° –39° to +52° 9° 3° 604TU1 604TUM1

+300° +35° to +140° +21° to +135° 14° 5° 604TU2 604TUM2
+300° +90° to +210° +75° to +195° 15° 5° 604TU3 604TUM3
+500° +175° to +310° +159° to +305° 16° 5° 604TU4 604TUM4
+500° +275° to +420° +256° to +414° 19° 6° 604TU5 604TUM5
+600° +380° to +525° +355° to +520° 25° 5° 604TU6 604TUM6
+650° +480° to +630° +456° to +624° 24° 6° 604TU7 604TUM7


125 AC – 50/60 Hz 15 5
250 AC – 50/60 Hz 15 5
480 AC – 50/60 Hz 15 —
28 DC 6 5
125 DC .4 .5
PROBE MODELS
CAPILLARY TUBE MODELS 27
Temp. –39 to +630° F
646TUE SERIES:
646TE
646TE
646TUE
Standard Features:
• U.L./CSA
• NEMA: 4, 7, 9, 13
AMBIENT TEMP. RANGE

–30° to 160° F
–34° to 71° C
646TE 646TUE

Options Code:
300 SST, Nickel Plated Steel
MODEL 646TE • TEMPERATURE PROBE Parts
Buna N (Ranges 1–3)
Silicone Rubber (Ranges 4, 5) “7002” 15’ Capillary
Maximum Adjustable Set Point Range Approx. Dead Band Model Number “7008” Gold Contacts
Probe “7076” Teflon Wire
MODEL MODEL
+250° –30° to +55° –39° to +52° 9° 3° 646TE1 646TEM1
+300° +35° to +140° +21° to +135° 14° 5° 646TE2 646TEM2
+300° +90° to +210° +75° to +195° 15° 5° 646TE3 646TEM3
+500° +175° to +310° +159° to +305° 16° 5° 646TE4 646TEM4
+500° +275° to +420° +256° to +414° 19° 6° 646TE5 646TEM5

Wetted
MODEL 646TUE • TEMPERATURE PROBE
WITH 5’ CAPILLARY TUBE Parts
300 SST & Graphite
Lubricated Glass Fiber
+200° –30° to +55° –39° to +52° 9° 3° 646TUE1 646TUEM1

+300° +35° to +140° +21° to +135° 14° 5° 646TUE2 646TUEM2
+300° +90° to +210° +75° to +195° 15° 5° 646TUE3 646TUEM3
+500° +175° to +310° +159° to +305° 16° 5° 646TUE4 646TUEM4
+500° +275° to +420° +256° to +414° 19° 6° 646TUE5 646TUEM5
+600° +380° to +525° +355° to +520° 25° 5° 646TUE6 646TUEM6
+650° +480° to +630° +456° to +624° 24° 6° 646TUE7 646TUEM7


125 DC .4 .5
28
DETAIL DATA
ON OPTIONS NOT COVERED ELSEWHERE
If more than one option shown here is needed on any single pressure switch, contact
factory for feasibility or special model number.
OPTIONAL FEATURE ORDERING NUMBER
GOLD CONTACTS SWITCH ELEMENT ......................................–7008

Available in SPDT and DPDT models.
NOTE:
The electrical rating is as follows:
1 amp max. at 125 V.A.C.
1 amp max. at 30 V.D.C.
HOW TO ORDER:
1. Specify standard model number of switch desired.
2. Add the above number that specifies option desired to
the end of standard number.
EXAMPLE: To order 604P21 with gold contacts,specify 604P21–7008
MISCELLANEOUS ITEMS
OPTIONAL FEATURE ORDERING NUMBER
VITON O–RING ............................................................................A

Check factory for availability and price on any specific
model where it is not shown as a standard option.
ETHYLENE PROPYLENE O–RINGS.....................................................F

Check factory for availability and price on any specific
model where it is not shown as a standard option.
TAGGING
If tagging is required,it must be specified on the face of order
by indicating whether it is Mylar or Stainless Steel.
HOW TO ORDER:
1. First specify the standard model number of the switch desired.
2. Specify optional features desired by inserting the letter designation of the o-ring optional feature
after the last letter in the model number and then followed by options numbers.
EXAMPLE: To order 604P21 with Viton O–Ring and Gold Contacts, specify 604PA21-7008
29
APPLICATION AND TECHNICAL INFORMATION

PRESSURE SWITCH Corrosive Fluids
Occasionally liquids or gases are encountered that are not
compatible with the “wetted parts ”as shown in the
Approximate Pressure Sensing catalog. When this occurs it is common practice to use a
Performance Characteristics chemical seal as an interface between the corrosive fluid
and the pressure switch.Custom Control Sensors does not
manufacture or accept orders for chemical seals. The
reason for this is to insure that the customer gets exactly
what he needs for his application.
We will drop ship switches to any manufacturer of

chemical seals that the customer may specify,or we can
recommend a suitable source of supply if asked (Note: The
customer can then place a purchase order with
appropriate instructions directly with his source of supply
so that the supplier can then coordinate the customer’s
wishes with the chemical seal that will be assembled,
filled,calibrated and tested to fit the needs outlined).
Typical and readily available CHEMICAL SEALS
Surge and Ripples

The Disc Spring design used in DUAL–SNAP® switches
makes them relatively impervious to surges or pump
ripples that may be expected in conventional hydraulic
systems.
Pressure Switch Installation
This resistance to sharp pressure changes in the media The pressure switches can be mounted in any position.
has been the prime reason for many customers changing When the electrical conduit is connected, it is
to DUAL–SNAP® pressure switches after experiencing recommended that the conduit line (if it is over 6 feet in
false shutdown and failure with other competitive design length)be clamped firmly close to the switch to keep
principles such as flat metal diaphragms, bourdon tubes thermal expansion from causing it to place a high stress
and bellows type.This makes DUAL–SNAP ® switches load onto the housing of the pressure switch.If moisture in
particularly suitable for rugged applications on off the the conduit line is a potential problem, it is recommended
road machinery, heavy presses,and systems using that a potting Y connection be placed between the switch
pulsating piston pumps and the conduit.This will eliminate drainage from the
electrical conduit into the pressure switch housing.
Pressure Switch Line mounting is possible and recommended for any of
Application Conditions our “Compact ”pressure switches.Installation must not
Ambient Temperature: The pressure switch should be impose loads on connections.
installed wherever possible in a location that has the most
constant ambient temperature available. Seismic Shock and Vibration
Due to their unique design principle, DUAL–
Steam Service: For steam or other high temperature SNAP® pressure and temperature switches will meet all
applications the pressure switch should be mounted with the conventional seismic shock and vibration
the pressure connection up and with three or four circular specifications now being applied to many projects such as
loops,or pigtails, in the pressure lines. The vertical power plants for ecological protection.These
mounting allows condensate to accumulate in the dead specifications by their severity eliminate the use of
ended pressure line and to be cooled in the pigtail which mercury filled switching elements and many vibration
acts as a temperature buffer between the sensing critical sensing elements found in most competitive
element and the steam. designs.
30
APPLICATION AND TECHNICAL INFORMATION

TEMPERATURE SWITCH
Fast Response FIGURE 3 — Dead Band Characteristics
Response characteristics of CCS temperature switches are Series 604T,646T,Only
the second key feature among a host of performance
benefits. DUAL–SNAP® Temperature Switches utilize
a vapor pressure system,an established, reliable princi-
ple, to sense temperature changes. With the vapor pres-
sure system, pressure is generated in a noncorrosive
stainless steel probe that is partially filled with a volatile
liquid and pre–selected according to temperature range
requirements.The pressure generated is directly
proportioned to the probe temperature according to
precise vapor–pressure law; switch actuation and Typical effect of set point on dead band.Dead band
deactuation can thus be predetermined at precise decreases as set point is increased.
temperatures.
Temperature Switch
All in all, CCS temperature switches exhibit response, Application Conditions
sensitivity and dead band characteristics that surpass
DUAL–SNAP® Temperature Switches may be utilized
competitive models in accuracy, repeatability and
virtually anywhere. These switches may be used in
long–life.
systems with proof pressures up to 1500 psi, with system
temperatures varying from –30 °F to +630 °F, and at
FIGURE 1 — Response Characteristics
any altitude above sea level. Typical applications
Series 604T,646T,Only
include use on water and steam lines, heat exchangers,
lube oil and gear box bearings. Capillary tube units per-
mit use in hazardous or hard–to–service situations.
Temperature Switch Installation

DUAL–SNAP® Temperature Switches can be mounted in
any position. However, when electrical conduit is
Typical Time Constant: To calculate thermal lag, (1)
connected, it is recommended that the conduit line (if it is
determine the time constant based on water velocity from
over 6 feet in length) be clamped firmly and close to the
Fig.1 (Note:most oils will increase the time constant by a
switch to prevent thermal expansion from creating a high
factor of approximately 4X); and (2) multiply the time
stress load onto the housing of the temperature switch. If
constant by the temperature rise rate in °F/sec.
moisture is a problem, it is recommended that a potting Y
L=Tc x R where L=Lag in °F; Tc=time constant in
connection be placed between the switch and the conduit.
seconds; and R=temperature rise rate in °F/sec.
This will eliminate drainage from the electrical conduit
into the temperature switch housing.
FIGURE 2 — Sensitivity Characteristics
Typical ambient temperature effect on temperature

settings.
31
GLOSSARY OF
TERMS AND DEFINITIONS
ACCURACY (REPEATABILITY) — Accuracy is the maximum DOUBLE POLE DOUBLE THROW (DPDT) SWITCHING
operational set point deviation of a single sensor (a ELEMENT — A DPDT switching element has six electrical
pressure, temperature, or flow switch) under one given set terminals. In simple terms, it is two SPD switches operat–
of environmental and operational conditions. ing at the same settings. This type of switch can handle
ACTUATION AND DEACTUATION POINT — The actuation two independent circuits without using a relay.
point (sometimes called the set point)is the exact point at DUAL SETTING — A dual setting pressure sensor has two
which the electrical circuit controlled by the switching independently adjustable electrical switches that are
element is opened (or closed) on increasing pressure or actuated by a shared pressure source. Equivalent to two
temperature.The deactuation point is the opposite, or the field adjustable pressure switches in one package.
point at which the electrical circuit is closed (or opened) on
decreasing pressure or temperature. FACTORY SET — Tamperproof sensor which can be set only
at the factory to customer ’s requirements.
ADJUSTABLE RANGE — The total range within which the
actuation point (set point) of a sensor may be adjusted. FIELD ADJUSTABLE — A pressure switch design that
provides for adjustment of set points in the field.
AMBIENT TEMPERATURE RANGE — The maximum and
FIELD SET (611G8000 series only) — A pressure switch design
minimum temperature that will surround the sensor during that provides for field adjustment of set points. Adjustment
use and/or test. is accomplished by turning an adjustment screw located
ANSI (American National Standards Institute) — A inside of pressure port prior to installation. After unit is
federation of trade associations,professional and scientific installed, set points can be adjusted by removing pressure
societies, and individual company members. ANSI approves fittings to access adjustment screw.
and serves as a clearinghouse for voluntary, FIRE RESISTANT — A pressure sensor that is designed with a
nongovernmental American national standards. high melting point barrier (steel) that will prevent full flow of
API (American Petroleum Institute) — The national trade sensed flammable fluid from feeding on externally caused
association that provides information in the form of fire.
standards, bulletins, and recommended practices for the
petroleum industry. FLUID — A liquid or gas that alters its shape in response to
any applied force and that tends to conform to the outline of
BASEEFA (British Approvals Service for Electrical Equipment its container.
in Flammable Atmospheres) — The British national testing
and certification authority for electrical equipment used in GOLD CONTACTS — Gold contact switching elements are
hazardous locations other than mines. characterized by high corrosion resistance and high
reliability in switching low voltage and amperage circuits.
CENELEC (European Committee for Electrotechnical They are recommended for intrinsically safe and computer
Standardization) — An organization comprised of the interface circuits.
national electrotechnical committees of Austria, Belgium,
Denmark, Finland, France, Germany, Ireland, Italy, HERMETIC SEAL — A method of sealing the electrical
Netherlands, Norway, Portugal, Spain, Sweden, switching element in a sensor so that it is unaffected by all
Switzerland, and the United Kingdom. CENELEC coordinates ambient external corrosive agents and explosive gases.
and approves European standards for electrical equipment. Sealing must be accomplished by soldering, brazing,
Upon approval, a European standard becomes a national welding, and glass to metal fusion.
standard in each of the participating countries. JIC (Joint Industrial Council) — A voluntary organization of
CHARGE — The fluid with which the temperature sensing industrial equipment producers and users that developed
probe is filled. standards for industrial equipment. This organization is
presently inactive and the standards are soon to be
CRITICAL SET POINT — The critical set point is the set point of superseded by new standards written by the National Fire
the unit which is held to the closest tolerance. It can be either Protection Association and the National Fluid Power
the actuation (increasing) or deactuation (decreasing) point. Association.
CSA (Canadian Standards Association) — A nonprofit LIMP DIAPHRAGM — An elastomer or plastic diaphragm
voluntary association engaged in standards development which is used in a pressure sensor. This type of diaphragm
and certification activities. A CSA certified electrical product conforms to the shape of the sensing pressure plate and has
conforms to applicable requirements of the Canadian no rigid structure itself. CCS uses polyimide or viton/dacron
Electrical Code.Representative prototypes are tested prior limp diaphragms.
to certification and CSA maintains a production surveillance
program to ensure continuing conformity. NACE (National Association of Corrosion Engineers) —
DOUBLE BREAK SWITCHING ELEMENT — A double break Nonprofit technical association that develops and maintains
switching element has two isolated circuits; one normally standards that deal exclusively with protection and
open and one normally closed, the four terminals facilitate performance of materials in corrosive environments. The
wiring. membership represents a cross–section of industry
concerned with corrosion prevention and control.
DEAD BAND (DIFFERENTIAL, ACTUATION VALUE) — The
difference between the actuation point and the deactuation NEC (National Electrical Code) — The American national
point of a sensor. For instance, if a pressure switch reaches standard that contains provisions considered necessary for
its actuation point and closes the snap action switch at 100 safeguarding persons and property from hazards arising
psi, it is in an actuated condition. If the pressure then drops from the use of electricity. Generally, the code covers
and the switch deactuates (returns to its normal condition) at electric conductors and equipment installed within or on
90 psi, it is said to have a dead band of 10 psi. public and private buildings or other structures.
32
GLOSSARY OF
TERMS AND DEFINITIONS
NEMA (National Electrical Manufacturers Association) — A PRESSURE SWITCH — A sensor that upon the increase or
voluntary organization that adopts standards for electrical decrease of a pressure or vacuum, opens or closes one or
equipment. NEMA standards are designed to eliminate more electrical switching elements at a predetermined set
misunderstandings between the manufacturer and the point.
purchaser and to assist the purchaser in selecting and
obtaining the proper product for a particular need. PROOF TEMPERATURE — The maximum temperature of the
media which the sensing portion of the switch can be
NFPA (National Fire Protection Association) — An subjected to without causing permanent damage.
organization that promotes the science and improves
methods of fire protection. NFPA codes, standards, and RESPONSE TIME OR TIME CONSTANT — The amount of time
recommended practices are intended to prescribe (in seconds) in which the sensor operates after being
reasonable measures for minimizing losses of life and subjected to a step temperature increase where the
property by fire.NFPA sponsors the National Electrical Code difference between the initial soak temperature and
under auspices of the American National Standards actuation temperature equals 63% of the step temperature.
Institute. The response time is expressed for a designated flow (feet
NFPA (National Fluid Power Association) — A nonprofit per second), media and system pressure (PSIG).
national trade association that coordinates and develops RISE RATE OR RAMP RATE — The number of degrees
voluntary standards for manufacturers of hydraulic and (Fahrenheit or Celsius) that the media will increase in a unit
pneumatic systems and components. of time (minute or second).
NORMALLY CLOSED SWITCHING ELEMENT — Is one in SEISMIC SHOCK AND VIBRATION — Low frequency, high
which the terminals are wired so that current can flow amplitude waves produced as a result of earth movement.
through the switching element until the plunger pin is CCS pressure sensors are generally unaffected by seismic
actuated to open the circuit. shock and vibration.
NORMALLY OPEN SWITCHING ELEMENT — Is one in which
the terminals are wired so that no current can flow through SINGLE POLE DOUBLE THROW (SPDT)SWITCHING ELEMENT
the switching element until the plunger pin is actuated to — A SPDT switching element has one normally open, one
close the circuit. normally closed and one common terminal. Three terminals
mean that the switch can be wired with the circuit either
POLYIMIDE — A polymeric film possessing a unique normally open (N/O) or normally closed (N/C).
combination of physical and mechanical properties which
include long life, excellent deformation/set resistance, high TEMPERATURE LAG — The number of degrees above the
resistance to temperature extremes, good tensile strength, actuation point that the media will be when the sensor
and outstanding resistance to organic compounds. operates. The log is expressed for a designated rise rate
Polyimide is not recommended for water service above (degrees per second), flow (feet per second), and system
140 °F (60 °C). pressure (PSIG). The log is determined by multiplying the
rise rate by the response time. Example:If a system with a
PRESET — A factory set pressure switch available from constant flow,pressure, and rise rate of 10 °F per second
stock, set to a predetermined set point. incorporated a sensor with a response time of 3 seconds, the
PRESSURE, ABSOLUTE — The difference between zero log would be 30 degrees.
pressure (a perfect vacuum) and some known pressure. It
may be arrived at by adding barometric pressure to gage TEMPERATURE SWITCH — A temperature switch is a sensor
pressure. that upon the increase or decrease of a temperature, opens
or closes one or more electrical switching elements at a
PRESSURE, AMBIENT — The pressure (usually,but not predetermined set point.
necessarily atmospheric) surrounding a pressure sensor.
THERMOWELL — A housing that can be provided with
PRESSURE, ATMOSPHERIC — The actual weight per unit area temperature switches to isolate the temperature probe from
of the earth’s atmosphere at a given locale and altitude. the media.
Atmospheric pressure at sea level is approximately 14.7 psi
or 30 inches of mercury or 408 inches of water. UL (Underwriters Laboratories) — A nonprofit corporation
engaged in developing standards and testing for safety.
PRESSURE, DIFFERENTIAL — The difference between a Products bearing UL labels have been tested for conformity
reference pressure and a variable pressure. to UL standards. UL maintains a product surveillance
PRESSURE, GAGE — Gage pressure uses atmospheric program to ensure continuing conformity to UL standards.
pressure as a reference, and therefore will vary according to
the barometric reading. UL LISTED PRODUCT — A product that has been tested and
complies to UL requirements for reasonably foreseeable
PRESSURE, PROOF — Proof pressure (normally 11⁄2 times hazards associated with the product and is subject to
system pressure) is the maximum pressure which may be continuing UL product surveillance. UL authorizes the
applied to any pressure sensor without causing permanent manufacturer to use the UL Listing mark.
damage.
UL RECOGNIZED COMPONENT — A part or subassembly
PRESSURE, SYSTEM — The nominal pressure level that a that has been tested and complies to UL requirements for
system will operate at including work load. components used in an end product which complies with UL
PRESSURE SENSING ELEMENT — That portion of the pressure requirements. The component is subject to continuing UL
switch that is in contact with and moves as a result of a surveillance. UL authorizes the manufacturer to use the UL
in pressure of the fluid. The most common type of Recognized mark.
sensing elements are diaphragms, accordion WETTED PARTS — Materials in a sensor that are directly
bourdon tubes, and pistons.
exposed to the media.
Custom Control Sensors, Inc.

21111 Plummer Street, Chatsworth, CA 91311
Tel: (818)341–4610 • Fax: (818)709–0426
e–mail: switchnet@ccsdualsnap.com • http://www.ccsdualsnap.com
European Sales Office: Unit 13, Shrivenham Hundred Business Park
Watchfield, Nr. Swindon, United Kingdom SN6 8TZ
Tel: (+441 793) 783–545 • Fax: (+441 793) 783–532
e–mail: dualsnap@ccsdualsnap.co.uk • http://www.ccsdualsnap.co.uk
FORM NO. 830F 10/M 06/02
e-mail: switchnet@ccsdualsnap.com • http://www.ccsdualsnap.com PRINTED IN U.S.A.

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catalog mg 9/5/02 9:48 AM Page 1

ISO 9002 Certified Index Inside Cover

INDEX AND SELECTION GUIDE*

COMPACT PRESSURE SWITCHES

STANDARD PRESSURE SWITCHES

COMPACT TEMPERATURE SWITCHES

STANDARD TEMPERATURE SWITCHES

How a Wide Range DUAL–SNAP® Pressure Switch Works

1. The Heart of the design...

2. Back up the disc 3. Add a limp diaphragm,

4. Complete the system with components suitable for specific pressures,

OPERATING AND ORDERING DATA:

• FOR HIGH CYCLING – LONG LIFE – HYDRAULIC APPLICATIONS

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

• FOR HIGH CYCLING – LONG LIFE – HYDRAULIC APPLICATIONS

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

6900GZE–7066 FLUSH MOUNT SERIES:

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

LOW / MID RANGE

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

LOW RANGE PRESSURE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

OPERATING AND ORDERING DATA:

250 500 3–12 1–10 2 611GZE8101 611GZEM8101

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

WIDE RANGE PRESSURE

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

LOW / MID RANGE

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

WIDE RANGE PRESSURE

OPERATING AND ORDERING DATA:

• FOR HIGH CYCLING – LONG LIFE – HYDRAULIC APPLICATIONS

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

WIDE RANGE PRESSURE

AMBIENT TEMP. RANGE

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

LOW / MID RANGE

AMBIENT TEMP. RANGE

OPERATING AND ORDERING DATA:

ELECTRICAL CHARACTERISTICS: SCHEMATIC AND WIRING CODE: ENCLOSURE/CERTIFICATIONS:

Press. .8” to 30” H2O