S.O.R. Bridge Works
S.O.R. Bridge Works
S.O.R. Bridge Works
2. This S.O.R. has been prepared on the basis of the "Standard Data Book for Analysis of
Rates" of Ministry of Road Transport & Highway, published by Indian Road Congress.
Few of items which do not find place in the Standard Data Book for analysis of rates
have been included in this S.O.R. as these are required and provided in the old S.O.R.
3. This Schedule of rates (S.O.R.) is brought into force from 01.04.2009 and shall be
applicable for construction of bridge for the entire Chhattisgarh P.W.D. This S.O.R. is
issued to facilitate easy preparation of estimates and their sanctions and executions.
4. Some items have been modified in their nomenclature as per requirements. The
description of the items is kept according to Ministry of Road Transport & Highways
(Road using), Government of India, " Specification of Road and Bridge works" (Fourth
Revision) published by the I.R.C.
5. Standard tables given in the specifications are annexed with the S.O.R. so as to facilitate
easy reference to the specifications during execution.
6. I would like to commend Er. K.K. Pipri, Chief Engineer, who has contributed
considerably towards bringing out this schedule of rates into effect. I would also like to
commend Er. V.K. Runijha (E.E.) & Er. Y.K. Sonkar (S.D.O.) and all Engineer who
have helped a lot directly or indirectly in bringing out this schedule of rates.
1) DEFINITIONS
a) Major Bridge : Having a total length of above 60 M. measured along the centre line
of the bridge between inner faces of the dirt walls.
b) Minor Bridge : Having a total length of upto 60 M measured along the centre line of
the bridge between inner faces of the dirt walls.
c) Culverts : Having a total length 6 M. or less between the inner faces of the dirt
walls or extreme vent way boundaries measured at rig ht angles
thereto.
2) SPECIFICATIONS
i) The specifications of works shall be carried out as per 4th revision of "Specifications for Road
and Bridge works" (Ministry of Road Transport & Highway) - subject to such changes as are
incorporated in the wording of the items and notes below. The work will be governed by the
design considerations and specifications contained in I.R.C. codes of practice for
Road/Bridges issued upto the date of receipt of tender.
ii) The materials of construction shall be governed as per relevant I.S. Codes.
iii) In the matters of interpretation in respect of any provision contained in the documents referred
in para (i) to (ii) the decision of the Engineer-in-Chief, P.W.D. shall be final.
3) FOUNDATION
i) All works below ground level or low water level, whichever is higher but not above soffit
level shall be termed as foundation work.
ii) Low water level shall be the average water level met with at the time of doing the foundation
work. The maximum and minimum water levels should be recorded by the Assistant
Engineer, just before starting the particular foundation and within a reasonable time at the
close of that foundation work, the average of these two levels will be the L.W.L. for that
foundation work. In case of major bridges such records will be taken by the Executive
Engineer.
4) SUB-STRUCTURE
: The part of the bridge structure below the a)Soffit level of the deck slab/beams and or
b)Springing level for arch spans, but above the ground level or L.W.L. which ever is higher,
shall be taken as sub structure of the bridge part. Complete RCC box section will also be
considered as sub-structure.
5) SUPER-STRUCTURE
The work above (a)Soffit level for deck slabs/beams and (b)Springing level for arch span,
including kerbs, railing, expansion joints, beams, slabs etc. shall be termed as super structure
of the bridge part.
6) CONCRETE
a) All concrete shall be invariably mixed in mechanical mixers. All concrete except the concrete
laid under water, shall be mechanically vibrated.
h) A mix leaner than M-15 may be used for non structural parts of the Bridge as specified in
Approved design/drawing.
i) The rates of concreting items include the cost of form work and centering.
j) Super plasticizer admixtures should be used for the concrete work to improve the workability
with reduced water cement ratio and shall be provided as per clause 1705 of specifications.
7) STEEL
i) Only such steel as is obtained from main producer of steel i.e. SAIL / TISCO or such steel
rolling mills as are having license from the B.I.S. to manufacture steel for reinforcement shall
be allowed to be used in the work. The grades of the bar other than S 240 and S 415 even
confirming to IS;432 and IS: 1786 shall not be permitted . No re-rolled steel shall be
incorporated in the work. The contractor shall have to produce test certificate in the proforma
prescribed / approved by B.I.S. from the manufacturer for every batch of steel brought to the
site of work.
ii) If the steel is brought by the contractor, the contractor shall be responsible for ensuring the
quality of steel and would be bound to conduct any or all tests at his cost for ensuring its
quality as per directions of the Engineer-in-Charge. The theoretical consumption of steel shall
be worked out at regular interval and shall be verified with actual steel brought to the site.
iii) Steel used as reinforcement and other structural steel or H.T. steel shall be measured as per the
actual quantity of steel placed in the finished structures including hooks, overlaps, spacer bars,
rivets, bolts etc. as required by design.
v) Mild Steel, round bars, and deformed bars (left over after use in work) more than 3.0 M. in
length will be accepted in return if the steel is supplied departmentally. For steel left over with
the contractor over and above theoretical consumption + 5% shall be treated as un-authorized
possession of steel and for this, the recovery should be made at issue rate plus 10% or
prevailing market rate, which ever is higher.
8) CEMENT
i) If the cement is brought by the contractor, the contractor shall be responsible for ensuring the
quality of cement and would be bound to conduct all tests at his cost for ensuring its quality as
per directions of the Engineer-in-Charge. The theoretical consumption of cement shall be
worked out at regular interval and shall be verified with actual cement brought to the site
ii) The cement, if supplied by department at issue rate to the contractor shall not be more than the
theoretical consumption plus 2%. If cement more than this is issued, recovery for the extra
quantities shall be made at issue rate plus 10% or prevailing market rate which ever is higher.
iii) The theoretical consumption of cement should be worked out after including all contingent
works i.e., cement godowns, casting plat forms, bed blocks etc. which are necessary for the
work in the opinion of Engineer-in-Charge and have actually been constructed, but shall not
include items, which are executed for setting right the imperfections in work. This shall be
applicable if cement is supplied by the department.
9) MASONRY WORK
i) All the stone masonry work shall be strictly as per detailed specifications given in
"Specification for Road & Bridge works" of MORT&H (4th Revision).
ii) In case stone headers are not available, precast headers of M-15 concrete shall be used. Cast-
in situ headers are not permitted. Concrete headers may be permitted with the following
conditions:
a) If the cement is supplied departmentally and the cost of cement is recoverable from the
contractor due allowance for the actual quantity of cement consumed in the use of cement
concrete headers shall be permitted in cement consumption statement but no extra payment for
providing cement concrete, headers shall be payable.
b) If cement is brought by the contractor no extra payment shall be made for providing concrete
headers in place of stone headers.
iii) Generally for all stone masonry subjected to exposure of water flow (e.g. piers, abutments,
returns etc.) C.R. Masonry first sort shall be used unless otherwise provided in the approved
drawing.
10) Cost of Transportation of all materials from the place of delivery up to site of work:
15) The rate includes the element of hire & operational charges of all types of plants, machinery
and equipment required to complete the work unless specified otherwise.
16) Rates include provisions of necessary precautionary devices and other arrangements etc. for
traffic control, e.g. provision of caution boards, red lights, watchmen flags and flagmen but do
not include construction of temporary diversion.
17) The rates do not include the work of trial pits, which are to be measured and paid separately.
18) The contractor is bound to install at the site of work a test laboratory capable of conducting all
specified field tests as per direction of Engineer-in-Charge and the specified tests of material
would be conducted in the presence of department's supervisory staff.
19) Detailed measurements for steel and concrete for items of R.C.C. approach slab, R.C.C.
Railing and R.C.C. wearing coat shall also be recorded in M.B. However the payment shall
be regulated as per the item and rates given in the S.O.R.
20) The specifications mentioned under section 2900 shall also be applicable to items of Hume
Pipe Culverts in addition to those given in the items.
21) The measurements of rock excavation are to be done as per clause specified in the Book
"Specification of Road and Bridge works" of MORT&H. All serviceable rock excavated shall
be issued to the contractor at the rate of Rs.100/- per Cum.
CHAPTER –I
SITE CLEARANCE AND DISMANTLING
Item No. Descriptions Unit Rate (Rs.)
1.1 Cutting of trees, including cutting of trunks, branches and
removal of stumps, roots, stacking of serviceable material with
all lifts and up to a lead of 1000 mtrs and earth filling in the
depression/pit and as per relevant clauses of section-200 for :-
i) Girth from 300 mm to 600 mm each 128.00
ii) Girth beyond 600 mm to 900 mm each 260.00
iii) Girth beyond 900 mm to 1800 mm each 457.00
iv) Girth above 1800 mm each 824.00
1.2 Clearing Grass and Removal of Rubbish (clearing grass and hectare 6941.00
removal of rubbish up to a distance of 50 meters outsite the
periphery of the area)
1.3 Clearing and grubbing road land including uprooting rank
vegetation, grass, bushes, shrubs, saplings and trees girth up
to 300 mm, removal of stumps of trees cut earlier and disposal
of unserviceable materials and stacking of serviceable material
to be used or auctioned up to a lead of 1000 meters including
removal and disposal of top organic soil not exceeding 150
mm in thickness if required and as per relevant clauses of
section-200.
A In area of light jungle hectare 21270.00
B In area of thorny jungle hectare 28658.00
1.4 Dismantling of existing structures like culverts, bridges,
retaining walls and other structure comprising of masonry,
cement concrete, wood work, steel work, including T&P and
scaffolding wherever necessary, sorting the dismantled
material, disposal of unserviceable material and stacking the
serviceable material with all lifts and lead upto 1000 meters
and as per relevant clauses of section-200 in
(i) Lime / Cement Concrete
A Lime Concrete, cement concrete grade M-10 and below cum 208.00
B Cement Concrete Grade M-15 & M-20 cum 236.00
C Prestressed / Reinforced cement concrete grade M-20 &
above cum 515.00
(ii) Brick / Tile work
A In lime mortar cum 152.00
B In cement mortar cum 180.00
SOR of Bridge Works for P.W.D. (C.G.) Page 7
SONI
C In mud mortar cum 141.00
D Dry brick pitching or brick soling cum 136.00
(iii) Stone Masonry
A Rubble stone masonry in lime mortar cum 163.00
B Rubble stone masonry in cement mortar. cum 180.00
C Rubble Stone Masonry in mud mortar. cum 152.00
D Dry rubble masonry cum 147.00
E Stone pitching/ dry stone spalls. cum 141.00
F Boulders laid in wire crates including opening of crates and cum 152.00
stacking dismantled materials.
Item No. Descriptions Unit Rate (Rs.)
(iv) Wood work wrought framed and fixed in frames of trusses upto cum 267.00
a height of 5 m above plinth level.
(v) Steel work in all types of sections upto a height of 5 m above
plinth level excluding cutting of rivet.
A Including dismembering tonne 585.00
B Excluding dismembering. tonne 454.00
C Extra over item No( V ) A and( V ) B for cutting rivets. each 4.00
(vi) Scraping of bricks dismantled from brick work including
stacking.
A In lime/Cement mortar 1000 No. 486.00
(viii) Scraping plaster in lime or cement mortar from brick/ sqm 7.00
stone masonry
(ix) Removing all type of hume pipes and stacking within a lead
upto 1000 meters including earthwork and dismantling of
masonry works around pipes.
1.7 Dismantling guard rails by manual means and disposal of meter 43.00
1.8 Dismantling kerb stone by manual means and disposal of meter 11.00
dismantled material with all lifts and up to a lead upto 1000
meter and as per relevant clauses of section-200.
1.12 Dismantling of CI water pipe line 600 mm dia including meter 66.00
disposal with all lifts and lead upto 1000 meters and stacking
of serviceable material and unserviceable material separately
under supervision of concerned department.
1) The excavation shall be paid as per the area of foundation concrete block, multiplied by
the depth below average ground level at the location of foundation. The rates include the
extra quantity of excavation required for providing the excavation in steps or slope as per
direction of Engineer-in-Charge.
2) The rates of dewatering in a foundation are inclusive of any coffer damming or diversion
of water course required to facilitate the bailing out of water in the particular foundation
pit inclusive of all required machinery such as pumps compressors etc. including their
hire and running charges, pay staff and P.O.L. etc. complete in all respects.
3) Excavated hard rock shall be stacked at suitable places at the bank as directed by
Engineer-in-Charge. No extra for stacking lead, lift and transportation shall be payable.
4) Back filling up to original bed level shall be done as per clause 304.3.7 of "Specification
for Road and Bridges". No extra shall be payable on this account.
5) The concrete mix used in bottom plug of wells shall have a minimum cement content of
330 kg/cum.
6) A leveling coarse of 100mm thickness (Av.) in M-10 shall be provided before laying open
foundations.
8) For the purpose of the computation of the volume in well sinking, the cubic content of
well shall be measured by the portion contained in outer diameter of well seining.
Projection of R.C.C. kerb, if any shall not be measured.
9) The rates of concreting in all types of foundation include also the cost of form work,
staging etc. complete.
CHAPTER- II
FOUNDATIONS
E Marshy soil
upto 3 m depth cum 282.00
Add extra 30% in the rates of above items for dewatering
(Assessment of dewatering shall be made as per site condition )
Add extra for shoring and shuttering where needed. cum 11.00
F Back Filling in Marshy Foundation Pits cum 239.00
2.3 Sand Filling in Foundation Trenches as per Drawing & Technical cum 362.00
Specification
2.4 PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 nominal mix cum 2817.00
in foundation with crushed stone aggregate 40 mm nominal size
mechanically mixed, placed in foundation and compacted by
vibration including curing for 14 days.)
2.13 Providing steel liner 10 mm thick for curbs and 6mm thick for MT 52142.00
steining of wells including fabricating and setting out as per detailed
drawing and specifications as per section 1200 and 1900.
2.14 Providing bored/cast in situ R.C.C. piles in M-30 Grade concrete,
excluding reinforcements complete as per drawing and specifications
as per section 1100, 1600 and 1700 for
(i) Pile diameter-750 mm meter 4967.00
(ii) Pile diameter-1000 mm meter 8009.00
(iii) Pile diameter-1200 mm meter 10015.00
2.15 Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement
complete as per drawing and technical specifications and removal of
excavated earth with all lifts and lead upto 1000 m as per section 1100
and 1700.
SUB-STRUCTURE
1) The rates of bearing are inclusive of the charges required for testing of bearing,
procurement, transport, if required greasing while storing and at the time of fixing etc. all
complete.
2) The use of A.C. Pipes for weep holes is permitted only in PCC/RCC/Brick masonry sub-
structure. In stone masonry inbuilt weep holes of size 80mm x 150mm shall be
constructed and no extra for this work is payable. No deduction for the recess or for pipes
due to weep holes shall be made in the measurement of stone/brick masonry, PCC and
RCC.
3) The rates of concreting in all items include the cost of form work and staging.
4) For elastomeric bearing pads the concrete surface shall be leveled such that the variation
is not more than 1.5mm from the straight edge placed in any direction across the area.
5) The bearings should be procured only from those manufactures who have not been
disqualified by MORT&H. Only finished weight of bearings as brought to the site and
fixed in position shall be taken into account for measurement.
6) The height of filling above the top of hume pipe culverts shall not be less than 600mm.
(excluding crust thickness of the road )
7) Use of plate compactor is mandatory for compaction of back fill behind the abutment and
returns.
CHAPTER – III
SUB-STRUCTURE
Item No. Description Unit Rate
3.1 Brick masonry work in 1:3 in sub-structure complete excluding cum 2500.00
pointing and plastering, as per drawing and technical
specifications as per section 1300 and 2200
3.2 Add extra to item above if fly ash brick work are used cum 250.00
3.3 Pointing with cement mortar (1:3 ) on brick work in substructure sqm 26.00
as per Technical specifications section 1300 and 2200
3.4 Plastering with cement mortar (1:3 ) on brick work in sub-structure sqm 64.00
as per Technical specifications section 1300 and 2200
3.5 Stone masonry work in cement mortar 1:3 for substructure
complete as per drawing and Technical Specifications section 1400
and 2200
(i) Random Rubble Masonry cum 2287.00
(ii) Coursed rubble masonry (first sort ) cum 2331.00
(iii) Ashlar masonry ( first sort ) cum 2880.00
3.6 Providing and laying Plain/Reinforced cement concrete in sub-
structure complete as per drawing and technical specifications
section 1500, 1700 and 2200
3.11 Providing and laying of Filter media with granular materials/stone cum 651.00
crushed aggregates satisfying the requirements laid down in clause
2504.2.2. of MoRTH specifications to a thickness of not less than 600
mm with smaller size towards the soil and bigger size towards the wall
and provided over the entire surface behind abutment, wing wall and
return wall to the full height compacted to a firm condition complete
as per drawing and technical specifications 710.1.4 of I.R.C. 78 and
2200
3.12 Supplying, fitting and fixing in position true to line and level cast Per 354.00
steel rocker bearing conforming to IRC: 83(Pt.-1) section IX and tonne
clause 2003 of MoRTH specifications complete including all capacity
accessories as per drawing and Technical Specifications section 2000,
1000 and 2200
3.14 Supplying, fitting and fixing in position true to line and level Per 398.00
sliding plate bearing with PTFE surface sliding on stainless steel tonne
complete including all accessories as per drawing and Technical capacity
Specifications and BS: 5400, section 9.1 & 9.2 (for PTFE) and clause
2004 of MoRTH Specifications section 2000 and 2200
3.15 Supplying, fitting and fixing in position true to line and level Per cubic 1.00
elastomeric bearing conforming to IRC: 83 (Part-II) section IX and centimeter
clause 2005 of MoRTH specifications complete including all
accessories as per drawing and Technical Specifications section 2000
and 2200
3.16 Supplying, fitting and fixing in position true to line and level Per 338.00
sliding plate bearing with stainless steel plate sliding on stainless tonne
steel plate with mild steel matrix complete including all accessories as capacity
per drawing and Technical Specifications section 2000 and 2200
3.18 Providing and fixing in position tar paper bearing for slab as per sqm 55.00
approved drawings and specification
3.19 Providing & laying I.S. Marked or D.G.S. & D inspected R.C.C.
pipes of NP-3 standard (IS0458-1988) for culvert i/c loading,
unloading. Carting, all handling, filling the joints cement mortar 1:2
complete as per drawing and specifications as per section 1000 and
2900.
(i) 900 mm. dia. meter 3361.00
(ii) 1000 mm. dia. meter 3935.00
SOR of Bridge Works for P.W.D. (C.G.) Page 20
SONI
(iii) 1200 mm. dia. meter 5243.00
3.20 Providing 1st class bedding below Hume pipes with graded sand or cum 455.00
other granular material passing through 5.6-mm. sieves as per clause
2904.
SUPER STRUCTURE
1) The rates of concreting include the cost of form work, centering staging etc. complete.
2) For super structure only steel form work will be accepted. The thickness of steel plate
shall not be less than 3 mm. The form work shall be adequately stiffened by brackets
and angles not more than 15 cm. apart in such a manner that it is free from distortion
during handling and vibration of concrete. No extra for form work shall be payable.
3) Centering made up of steel trusses below soffit shall not be supported in recess made in
sub-structure. The contractor may provide steel trusses supported on suitably designed
bracket, anchored to the pier/pier-cap. Providing safe centering shall be solely
contractor's responsibility. The contractor shall remove all bolts, anchors protruding
beyond the pier/pier-cap after removal of centering. No extra for centering shall be
payable.
4) Contractor shall have the option to adopt launching of super-structure but in such cases
prior permission of the department be obtained by getting launching arrangement
initially approved. No deduction in the rate of concrete would be done nor any extra
would be paid in case the launching is resorted to.
5) The rate of prestressing of H.T. steel is complete rate including hire and running
expenses of plant and machineries, labour involved in stressing operations, anchorages
and ducts or sheathing etc., complete including grouting.
6) The rates of wearing coat are inclusive of reinforcement provided, construction joints
between panels and the form work at the panels. Construction joints in panel shall be
10 mm. wide and shall be filled with premoulded joint filler. Filling of expansion joints
between span over piers/abutment or at articulation is not included in the rate.
7) The payment of railing includes the construction of required intermediate posts and end
posts. The length of railing for payment purposes on each side separately, be measured
from the outer edges of end posts.
8) New type expansion joints may be obtained from prequalified suppliers by MORT&H
and the firm will have to give warranty of 10 years of trouble free performance.
9) For hume pipe culverts, reinforced concrete pipes must be procured through C.S.I.D.C.
and pipes shall be ISI marked and DGS&D certified only and a certificate should
invariably be produced to the satisfaction of Engineer-in-Charge before getting the
pipes fixed at site. E.E. will see that the pipe are strictly confirming to the requirement
of IS:458.
4.2 Supplying, fitting and placing HYSD bar reinforcement in super- MT 47251.00
structure complete as per drawing and technical specifications
4.3 High tensile steel wires/strands including all accessories for MT 124316.00
stressing, stressing operations and grouting complete as per drawing
and Technical Specifications
4.4 Providing and laying Cement concrete wearing coat M-30 grade cum 7569.00
including reinforcement complete as per drawing and Technical
Specifications
4.6 Construction of precast RCC railing of M30 Grade, aggregate size meter 1270.00
not exceeding 12 mm, true to line and grade, tolerance of vertical
RCC post not to exceed 1 in 500, centre to centre spacing between
vertical post not to exceed 2000 mm, leaving adequate space between
vertical post for expansion, complete as per approved drawings and
technical specifications as per relevant clauses of section 1500, 1600,
1700 and 2703 (vide drawing No. SD/202, SD/304)
4.8 Providing, fitting and fixing mild steel railing complete as per meter 2353.00
drawing and Technical Specification and as per relevant clauses of
section 1900 and 2703.2
4.9 Providing and Fixing in position collapsible pipe railing of meter 1233.00
approved design including 2 coats painting etc. complete with channel
post I.C.M.C. 100x50mm (0.95m high) and 48.4mm outer dia lighter
type class "A" G.I. pipe excluding cost of end concrete post.
4.10 Drainage Spouts complete as per drawing and Technical each 1188.00
specifications of section 2705
4.11 PCC M15 Grade leveling course below approach slab complete as cum 3060.00
per drawing and Technical specification and as per relevant section
2700
4.12 Providing and laying M-30 grade Reinforced cement concrete cum 6444.00
approach slab including reinforcement and formwork complete as per
drawing and Technical specification and as per relevant sections 1500,
1600, 1700 and 2704
C Providing and fixing in position 20 mm thick premoulded joint filler sqm 673.00
( 12 m long x 30 cm deep ) in expansion joint for fixed ends of simply
supported spans not exceeding 10 m to cater for a horizontal
movement upto 20 mm, covered with sealant complete as per drawing
and technical specifications.
D Providing and filling joint sealing compound ( 12 m long x 100 mm sqm 110.00
wide x 10 mm deep recess) as per drawings and technical
specifications with coarse sand and 6% bitumen by weight
4.15 Elastomeric Slab Steel Expansion Joint Providing and laying of an meter 15979.00
elastomeric slab steel expansion joint, catering to right or skew (less
than 20 deg., moderately curved with maximum horizontal movement
upto 50 mm, complete as per approved drawings and standard
specifications to be installed by the manufacturer/supplier or their
authorized representative ensuring compliance to the manufacturer's
instructions for installation and clause 2606 of MoRTH specifications
for road & bridge works.
4.17 Strip Seal Expansion Joint (Providing and laying of a strip seal meter 11116.00
expansion joint catering to maximum horizontal movement upto 70
mm, complete as per approved drawings and standard specifications
to be installed by the manufacturer/supplier or their authorized
representative ensuring compliance to the manufacturer's instructions
for installation.)
B Providing and laying of a modular strip box seal expansion joint meter 15620.00
catering to a horizontal movement beyond 140mm and upto 210mm,
complete as per approved drawings and standard specifications to be
installed by the manufacturer/supplier or their authorised
representative ensuring compliance to the manufacturer's instructions
for installation.)
(i) For catchment areas less than 1.25 sq Km. each 1764.00
(ii) For catchment areas 1.25 to 2.5 sq.Km. each 2352.00
(iii) For catchement areas 2.5 to 10 sq.Km. each 2793.00
4.24 Providing & fixing in position structural steel expansion joint i/c. metre 2001.00
cutting riveting bolting welding as per MORTH Std. drawing No.
BD/1-69 'B' and specification as per section 1000, 1900 and 2600
4.25 Providing and fixing for hand railing top of crash brier including RM 484.00.
cost of material complete as per approved drawing
4.26 Providing & filling 37/40 mm. wide expansion joint between spans
in wearing coat with premoulded joint filler, primer coat and joint
sealing compound as per MOST standard drawing No. BD/1-69 'B'
and specifications as per section 2600 in:-
(i) R.C.C. 75 mm deep wearing coat metre 121.00
(ii) Asphaltic concrete 56 mm. deep wearing coat. metre 96.00
Note :- (i) The concreting for joining the expansion Joint assembly with the deck has not been included
in the rate as the same is catered in the quantities of R.C.C.deck in item No. 3.14 to 3.17 above.
(ii) The anchoring bars of the expansion joint assembly shall be welded to the main
reinforcement of the deck.
CHAPTER- V
5.2 Providing and laying of boulder apron laid in wire crates made cum 2238.00
with 4mm dia GI wire conforming to IS: 280 & IS:4826 in 100mm x
100mm mesh (weaved diagonally) including 10% extra for laps and
joints laid with stone boulders weighing not less than 40 kg each
5.3 Providing and laying of apron with cement concrete blocks of size cum 3245.00
0.5x0.5x0.5 m cast in-situ and made with nominal mix of M-15 grade
cement concrete with a minimum cement content of 250 kg/cum as per
IRC: 21-2000
5.4 Providing and laying Pitching on slopes laid over prepared filter
media including boulder apron laid dry in front of toe of embankment
complete as per drawing and Technical specifications as per section
2504
5.6 Laying of a geotextile filter between pitching and embankment sqm 302.00
slopes on which pitching is laid to prevent escape of the embankment
material through the voids of the stone pitching/cement concrete
blocks as well as to allow free movement of water without creating
any uplift head on the pitching as per any relevant section 700 and
2504 of specifications.
5.11 Providing and construction of a gabain structure for retaining earth cum 2417.00
with segments of wire crates of size 7 m x 3 m x 0.6 m each divided
into 1.5 m compartments by cross netting, made from 4 mm
galvanized steel wire @ 32 kg per 10 sqm having minimum tensile
strength of 300 Mpa conforming to IS:280 and galvanizing coating
conforming to IS:4826, woven into mesh with double twist, mesh
size not exceeding 100 x 100 mm, filled with boulders with least
dimension of 200 mm, all loose ends to be tied with 4 mm galvanised
steel wire
5.12 Providing and constructing gabain structures for erosion control, cum 4165.00
river training works and protection works with wire crates of size 2 m
x 1 m x 0.3 m each divided into 1m compartments by cross netting,
made from 4 mm galvanized steel wire @ 32 kg per 10 sqm having
minimum tensile strength of 300 Mpa conforming to IS:280 and
galvanizing coating conforming to IS:4826, woven into mesh with
double twist, mesh size not exceeding 100 mm x 100 mm, filled with
boulders with least dimension of 200 mm, all loose ends to be
securely tied with 4 mm galvanized steel wire.
5.13 Providing and laying brick on edge flooring with 1st class bricks sqm 230.00
including cement slurry in cement sand mortar 1:4 complete as per
drawing and specifications as per section 1000 & 1300.
5.14 Providing cement pointing 1:2 flush on brick on edge floor sqm 50.00
complete as per drawing and specifications as per section 1000 &
1300.
5.15 Providing cement plaster 12 mm thick in cement mortar 1:3 sqm 80.00
complete as per drawing and specifications as per section 1000 &
1300.
5.17 Grouting with C.M. 1:4 in Pitching as per drawing in technical cum 880.00
specification
6.3 Guniting concrete surface with cement mortar applied with sqm 1170.00
compressor after cleaning surface and spraying with epoxy complete
as per Technical specification section 2807 (Thickness 25mm)
6.4 Providing and inserting nipples with approved fixing compound each 164.00
after drilling holes for grouting as per Technical specifications
including subsequent cutting/removal and sealing of the hole as
necessary of nipples after completion of grouting with Cement/Epoxy
6.7 Sealing of crack / porous concrete with Epoxy Grout by injection kg 688.00
through nipples complete as per clause 2803.1.
6.8 Applying epoxy mortar over leached, honey combed and spalled sqm 178.00
concrete surface and exposed steel reinforcement complete as per
Technical specification section 2804 (10mm thick epoxy mortas)
6.9 Removal of defective concrete, cleaning the surface thoroughly, sqm 1178.00
applying the shotcrete mixture mechanically with compressed air
under pressure, comprising of cement, sand, coarse aggregates,
water and quick setting compound in the proportion as per clause
2807.1., sand and coarse aggregates conforming to IS: 383 and table 1
of IS: 9012 respectively, water cement ratio ranging from 0.35 to
0.50, density of gunite not less than 2000 kg/cum, strength not less
than 25 Mpa and workmanship conforming to clause 2807.6. (40mm
average thickness)
6.21 Repair of steel railing : Repair of steel railing to bring it to the meter 223.00
original shape ( It is assumed that damage to the steel railing is to the
extent of 10 percent. )
TABLE 1000-2
SAND / FINE AGGREGATE
Per cent by Weight Passing the Sieve
IS Sieve Size
Zone I Zone II Zone III
10 mm 100 100 100
4.75 mm 90 - 100 90 - 100 90 - 100
2.36 mm 60 - 95 75 - 100 85 - 100
1.18 mm 30 - 70 55 - 90 75 - 100
600 micron 15 - 34 35 - 59 60 - 79
300 micron 5 - 20 8 - 30 12 - 40
150 micron 0 - 10 0 -10 0 - 10
(a) Patch Up materials shall be procured in sealed containers with certificates from the agency who has
supplied the fusion bonded epoxy bars.
(b) PVC coated G.I. binding wires of 18G shall only be used in conjunction with fusion bonded epoxy bars.
(c) Chairs for supporting the reinforcement shall also be of fusion bonded epoxy coated bars.
(d) The cut ends and damaged portions shall be touched up with repair patch up material.
(e) The bars shall be cut by saw-cutting rather than flame cutting.
(f) While bending the bars, the pins of work benches shall be provided with PVC of plastic sleeves.
(g) The coated steel shall not be directly exposed to sun rays or rains and shall be protected with opaque
polyethylene sheets or such other approved materials.
(h) While concreting, the workmen or trolleys shall not directly move on coated bars but can move on
wooden planks placed on the bars.
a) Normal dosage and detrimental effects, if any, o under dosage and over dosage.
b) The chemical names of the main ingredients in the admixtures.
c) The chloride content, if any, expressed as a percentage by the weight of the admixture.
d) Values of dry material content, ash content and relative density of the admixture which
w\can be used for Uniformity Tests.
e) Whether or not the admixture leads to the entertainments of air when used as per the
manufacturer's recommended dosage, and if so to what extent.
f) Where two or more admixtures are proposed to be used in any one mix, confirmation as
to their compatibility.
g) There would be to increase in risk of corrosion of the reinforcement or other embedment
as a result of using the admixture.
(a) " Plasticizers " and "Super-Plasticizers" shall meet the requirements indicated for " Water
reducing Admixture"
(b) Except where resistance to freezing and thawing and to disruptive action of deicing salts
is necessary, the air content of freshly mixed concrete in accordance with the pressure
method given in IS:1199 shall not be more than 2 per cent higher than that of the
corresponding control mix and in any case not more then 3 per cent of the test mix.
(c) The chloride content of the admixture shall not exceed 0.2 per cent when tested in
accordance with IS:6925. In addition, the maximum permissible limit of chloride content
of all the constituents as indicated in Section 1700 shall also be observed.
(d) Uniformity tests on the admixtures are essential to compare qualitatively the composition
of different samples taken from batch to batch or from the same batch at different times.
The tests that shall be performed along with: permissible variations in the same are
indicated below:
- Dry Material Content : to be within 3 per cent and 5 per cent of liquid and
solid admixtures respectively of the value stated by the manufacturer.
Relative Density (for liquid admixtures) : to be within 2 per cent of the value stated by
the manufacturer.
(e) All tests relating to the concretes admixtures shall be conducted periodically at and
independent laboratory and compared with the data given by the manufacturer.
PILE FOUNDATIONS
TABLE 1100-1
Type of cement Strike side- End of wet curing Lift from casting Drive
used in casting the pile shutters (hours) (days) bed (days) (days)
Ordinary Portland 24 7 10 28
Rapid hardening
12 7 7 10
Portland
The scheme for removal of form work (i.e. de-shuttering and decentering) shall be
planned in advance and furnished to the Engineer for scrutiny and approval. No formwork or any part
thereof shall be removed without prior approval of the Engineer.
The Formwork shall be so removed as not to cause any damage to concrete. Centering
shall be gradually and uniformly lowered in such a manner as to permit the concrete to take stresses due
to its own weight uniformly and gradually to avoid any shock or vibration.
Where not specifically approved, the time of removal of formwork (when ordinary
Portland Cement is used without any admixtures at an ambient temperatures exceeding 10 degrees
Celsius) shall be as under:
Where there are re-entrant angles in the concrete sections, the formwork should be
removed at these sections as soon as possible after the concrete has set, in order to avoid cracking due to
shrinkage of concrete.
TABLE 1700 - 1.
Grade Designation Specified characteristic Compressive strength of
150 mm cubes at 28 days, in MPa
M 15 15
M 20 20
M 25 25
M 30 30
M 35 35
M 40 40
M 45 45
M 50 50
M 55 55
TABLE 1700-2 :
FOR BRIDGES WITH PRESTRESSED CONCRETE OR THOSE WITH INDIVIDUAL SPAN
LENGTHS MORE THAN 30 M OR THOSE THAT ARE BUILT WITH INNOVATIVE
DESIGN/CONSTRUCTION
(A) MINIMUM CEMENT CONTENT AND MAXIMUM WATER CEMENT RATIO
Structural Member Min. cement content for all Max. water cement ratio
exposure conditions Exposure conditions
(kg./cu.m) Normal Severe
a) PCC members M 25 M 30
b) RCC members M 35 M 40
c) PSC member M 35 M 40
TABLE 1700-3
FOR BRIDGES OTHER THAN THOSE MENTIONED IN TABLE 1700-2 AND FOR CULVERTS
AND OTHER INCIDENTAL CONSTRUCTION.
Condition of Exposure
Member
Moderate Severe
a) PCC members M 15 M 20
b) RCC members M 20 M 25
(ii) For underwater concreting, the cement content shall be increased by 10 per cent.
(iii) Severe conditions of exposure shall mean alternate wetting and drying due to sea spray,
alternate wetting and drying combined with freezing and buried in soil having corrosive effect.
(iv) Moderate conditions of exposure shall mean other that those mentioned in (iii) above.
The cement content shall be as low as possible but not less than the quantities specified above.
In no case shall it exceed 540 kg/cu.m. of concrete.
1 (a) Structures with exposed inclined surface requiring low slump concrete 25
to allow proper compaction
(b) Plain cement concrete 25
2. RCC structures with widely spaced reinforcements; e.g. solid columns, 40 - 50
piers, abutments, footings, well steining
5. Underwater concreting through tremie e.g. bottom plug, cast-in-situ 100 - 200
piling
(i) The Current margin for a concrete mix shall be determined by the Contractor and shall be
taken as 1.64 times the standard deviation of sample test results taken from at least 40
separate batches of concrete of nominally similar proportions produced at site by the same
plant under smilar supervision, over a period exceeding 5 days, but not exceeding 6 months.
(ii) Where there is insufficient data to satisfy the above, the current margin for the initial design
mix shall be taken as given in Table 1700-5 :
TABLE 1700-6
PROPORTION FOR NOMINAL MIX CONCRETE
Concrete Total Quantity of dry aggregate by mass per 50 Proportion of fine to Coarse
Grade kg of cement to be taken as the sum of individual aggregate (by mass)
masses of fine and coarse aggregates (kg)
Table 1700- 7.
1706. Size on Coarse Aggregate
v) PSC work 20
vi) Any other item As specified by Engineer
2405- BORING
There are two types of sample viz. (a) Disturbed sample (b) Undisturbed sample. The usual
methods for sampling conforming to IS : 1892 and IS:2132 are given below :-
USEFUL DATA
3. Conversion Factors.