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Instructions: 'No' Answers Are To Be Resolved Immediately and Documented

The document is a layered process audit checklist used to ensure quality control in a turret department. It contains questions to be answered daily by operators, weekly by area leaders, and weekly by top management to check operations, work environment, gages, and compliance. Responses of "no" require immediate resolution and documentation to ensure corrective actions are taken when issues arise.

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rgrao85
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© © All Rights Reserved
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Download as XLS, PDF, TXT or read online on Scribd
129 views

Instructions: 'No' Answers Are To Be Resolved Immediately and Documented

The document is a layered process audit checklist used to ensure quality control in a turret department. It contains questions to be answered daily by operators, weekly by area leaders, and weekly by top management to check operations, work environment, gages, and compliance. Responses of "no" require immediate resolution and documentation to ensure corrective actions are taken when issues arise.

Uploaded by

rgrao85
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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LAYERED PROCESS AUDIT F8.

06

TURRET DEPARTMENT - DAYS Week of: OPERATOR AREA LEADER TOP MANAGEMENT
W W
THESE ITEMS ARE TO BE CHECKED: M T W T F S RESOLUTION OR RESOLUTION OR RESOLUTION OR
E E
DAILY BY THE OPERATOR O U E H R A CORRECTIVE ACTION (IF CORRECTIVE ACTION (IF CORRECTIVE ACTION (IF
REQUIRED) E REQUIRED) E REQUIRED)
WEEKLY BY AREA LEADER N E D U I T
K K
WEEKLY BY TOP MANAGEMENT
PART # AUDITED PART # AUDITED PART # AUDITED
Instructions: 'No' answers are to be resolved immediately and documented.
I Corrective Action Form F8.08 (found in this folder) should be issued to the responsible
T party as necessary. Auditor is to follow up and return completed C.A. to this folder for
E collection.
M
Operations:
1 Is the first piece off tagged and accessible at the work area?
2 Is the traveler, print, and if applicable process plan, available at the work area?
3 Have all inspections performed been properly documented in the process plan? (i.e.
employee #'s, date, status, results) Missing or incorrect data could result in bad parts
being shipped to the customer.
4 Has the Previous operation been completed (i.e. all inspections performed,
documented and conforming)?
5 Are the correct containers being used if they are specified in the process plan or
traveler?
6 Are parts being packed properly if specified in the process plan or traveler? (i.e.
Quantity/Stacked)
7 Are containers dry and free of dirt, foreign materials and old labels?
8 Are all containers in the area properly tagged with the part #, quantity and status of
the parts they contain?
9 Are any Poka-yoke (mistake proofing) techniques being used on this part during this
process? If yes, are they working properly?
Work Environment:
1 Is the department cleanliness and organization at an optimal level? If no, what can be
done? (Resolve and document on the backside of this paper)
2 Is the proper safety equipment being used? (i.e. safety goggles, hearing protection,
gloves & proper shoes)
3 Are all chemical containers in the area properly labeled?
4 Have employees been trained or are they working under direct supervision? (Ask)
Gages:
Do all gages that are used to make a pass/fail decision contain a sticker for
1 identification and a current due date? (i.e. calipers, micrometers, height gages,
elcometer, digital protractor, ring gages, thread gages)
Is there a check fixture or tooling aide being used on this part? If yes, ask the
2
operator to demonstrate how to use it to ensure it is being used properly.
Compliance:
1 Have the required Layered Process Audits been completed so far this week?
2 Does the operator understand what to check dimensionally? (Ask the question)
3 If this is the last available LPA sheet?
Auditor Initial

Complies = Y Does Not Comply = N Not Applicable = N/A

file:///conversion/tmp/scratch/442674820.xls 7/28/08

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