File: Spec.

OPTIMIZED
PROCESS
FURNACES, INC.
3995 S. SANTA FE / BOX 706
CHANUTE, KS 66720-0706
PHONE (620) 431-1260
FAX (620) 431-6631

BURNER DATA SHEETS

CUSTOMER: CB&I Howe-Baker

FOR: BP Exploration Company Colombia Ltd.

SERVICE: Hot Water Heater

LOCATION: Cusiana, Republic of Colombia

CUSTOMER P.O.: 182008

CUSTOMER ITEM NOS.: FH-82001

OPF JOB NOS.: J04910

REV. DATE

0 1/14/05
ZEECO BURNER DATA SHEETS

Burner Design Criteria

Customer: Optimized Process Furnaces, Inc.

End User: BP Columbia
Jobsite: Colombia
Heater Tag Number: TBA
Type of Heater: Vertical Cylindrical
Burner Designation: GB
Burner Description: Raw Gas, Conventional Emissions

Revision Table
Rev # Issue Description of Revision Rev Date Name

0 9 Issue for project 16-Jul-04 TMY

H 8 Revised heat release and number of burners, per request by Mr. Rob Phillips (5-28-04) 28-May-04 DTV
G 7 Revised per request by Mr. Rob Phillips (5-6-04) 10-May-04 DTV
F 6 Revised to include combustion test per email request by Mr. Rob Phillips (3-31-04) 5-Apr-04 DTV
E 5 Revised heat release per email request by Mr. Rob Phillips (3-31-04) 31-Mar-04 DTV
D 4 Added flame rods and scanners. 26-Sep-03 ADB
C 3 Revised to add emission guarantees per telephone conversation with Michael Miller, 8/4/03 5-Aug-03 Rex K. Isaacs
B 2 Revised Burner Circle per telephone conversatin with Michael Miller, 8/4/03 4-Aug-03 Rex K. Isaacs
A 1 Original Issue. 31-Jul-02 DTV

Confidential Property of Zeeco. To be returned upon request and used only in reference to contracts
or proposal of this company. Reproduction of this print or unauthorized use of this Document is prohibited.
04910-7 SO14619
• Burners Optimized Process Furnaces, Inc. TBA
• Flares BP Columbia Vertical Cylindrical
• Incinerators Colombia Rev. 0
• Combustion Systems Raw Gas, Conventional Emissions SHEET 1 OF 5
ZEECO BURNER DATA SHEETS
Rev. Rev.
GENERAL INFORMATION
Customer Name Optimized Process Furnaces, Inc.
End User Name BP Columbia
Jobsite Colombia
FURNACE DATA / SITE CONDITIONS
Furnace Tag Number TBA Plant Site Elevation Above Sea Level, ft 1352
Type of Furnace Vertical Cylindrical Ambient Air Temperature (°F) 70
Refractory Thickness, in 8 Minimum Relative Humidity 0%
Heater Steel Thickness, in 0.25 Normal Relative Humidity 50%
Type of Draft Natural Maximum Relative Humidity 100%
Direction of Firing Vertical, Up Heater Height (to convective sec.), ft 56.0
Mounting Direction Vertical, Up Tube Circle Diameter (ft) 24.8
Heater Length, ft 0.0
PROCESS DATA Gas
Maximum Heat Release (MM BTU/hr) 17.500 Available Combustion Air dP (in H2O) 0.660
Normal Heat Release (MM BTU/hr) 14.000 Combustion Air Temperature (°F) 70
Minimum Heat Release (MM BTU/hr) 3.500 Furnace Temperature (°F) 1575
Turndown 5.00 Combustion Test Required
Available Fuel Pressure (psig) 25
Design Excess Air 15%

GENERAL BURNER DESCRIPTION

Burner Model / Size GB 14 Flame Shape Round Flame
Burner Description Raw Gas, Conventional Emissions Maximum Predicted Flame Length (ft) 15.6
Number Required 10 Maximum Predicted Flame Width (ft) 4.99
Oil Gun Model / Size Pilot Model JM-1S-EF
Atomizing Media Pilot Ignition Method Electric Ignition
Atomizing Type Pilot Heat release (Btu/hr) 90,000
Available Atomizing Pressure (psig) Pilot Operating Pressure (psig) 10
Atomizing Media Rate (# / # fuel) Pilot Fuel RFG or Natural Gas
Flame / Ionization Rod Provided Included
NOISE DATA (SINGLE BURNER BASIS)
Predicted @ 63 Hz (dB) 85 Predicted @ 2000 Hz (dB) 72
Predicted @ 125 Hz (dB) 89 Predicted @ 4000 Hz (dB) 74
Predicted @ 250 Hz (dB) 82 Predicted @ 8000 Hz (dB) 72
Predicted @ 500 Hz (dB) 86 Guaranteed Noise Level @ 3 ft from burner, dBa 85
Predicted @ 1000 Hz (dB) 76
GENERAL BURNER COMMENTS
2-1. The above noise emissions are "Sound Pressure Level".
2-2. The above heat releases are based on the lower heating value 'LHV' of the fuel(s).
2-3. The burners are sized based on the maximum relative humidity case, as listed above.

Confidential Property of Zeeco. To be returned upon request and used only in reference to contracts
or proposal of this company. Reproduction of this print or unauthorized use of this Document is prohibited.
04910-7 SO14619
• Burners Optimized Process Furnaces, Inc. TBA
• Flares BP Columbia Vertical Cylindrical
• Incinerators Colombia Rev. 0
• Combustion Systems Raw Gas, Conventional Emissions SHEET 2 OF 5
 ZEECO BURNER DATA SHEETS
.
FUEL GAS CHARACTERISTICS OFF GAS CHARACTERISTICS

Composition ush Drum Case

Top Gas Case
% vol % vol
CH4 (methane) 73.36% 13.73%
C2H6 (ethane) 16.79% 23.31%
C3H8 (propane) 5.40% 33.45%
C4H10 (butane) 1.22% 26.86%
C5H12 (pentane) 0.16% 1.02%
C6H14 (hexane) 0.02% 0.18%
C5H10 (cyclopen)
C6H12 (cyclohex)
C2H4 (ethene)
C3H6 (propene)
C4H8 (butene)
C5H10 (pentene)
C6H6 (benzene)
C5H8 (isoprene)
CO2 2.78% 1.41%
H2O 0.01%
O2
N2 0.26% 0.02%
SO2
H2S
CO
NH3
H2
AR
Total (vol%) 100% 100%
Excess O2 (vol%) 2.98% 2.95%
LHV (Btu/scf) 1107 2131
S.G. 0.74 1.42
TEMP (°F) 70 70
M.W. 21.49 41.22

FUEL OIL CHARACTERISTICS

LHV (BTU/lb)
S.G. @ 60°F
TEMP (°F)
API GRAVITY @ 60°F
NITROGEN (wt%)
VANADIUM (PPM)
SULFUR (wt%)
CATALYST PRESENT
GENERAL OIL TYPE

Confidential Property of Zeeco. To be returned upon request and used only in reference to contracts
or proposal of this company. Reproduction of this print or unauthorized use of this Document is prohibited.
04910-7 SO14619
• Burners Optimized Process Furnaces, Inc. TBA
• Flares BP Columbia Vertical Cylindrical
• Incinerators Colombia Rev. 0
• Combustion Systems Raw Gas, Conventional Emissions SHEET 3 OF 5
ZEECO BURNER DATA SHEETS

BASIS OF EMISSIONS INFORMATION

Rev.
Furnace Temperature (°F) 1,575
Excess Combustion Air (%) 15% Gas Oil
Combustion Air Temperature (°F) 70
Relative Humidity (%) 50%
Heat Release for Guarantee (MM Btu/hr) 17.500 to 14.000 LHV
EMISSIONS INFORMATION PREDICTED GUARANTEED
(ppmv) (#/MMBtu) (ppmv) (#/MMBtu)
NOx Flush Drum Case 1 48 0.063 64 0.085 C
NOx Top Gas Case 4 64 0.085 86 0.115 C

CO - Gas 0 0.000 50 0.041 C

UHC - Gas 1 0.001 15 0.007 C

Particulate - Gas 2 0.002 15 0.013 C

VOC - Gas 1 0.001 15 0.019 C

EMISSIONS COMMENTS
4-1 The above listed UHC emissions are based upon UHC being defined as free "methane" as the result of incomplete combustion due
to the supplied combustion equipment as stated in these data sheets.
4-2 The above listed VOC emissions are based upon VOC being defined as free "propane" as the result of incomplete combustion due to
the supplied combustion equipment as stated in these data sheets.
4-3 The above listed Particulate emissions are based upon Particulate being defined as free "ethane" as the result of incomplete combustion
due to the supplied combustion equipment as stated in these data sheets. This excludes ash, sand and heavy metals in the fuel oil.
4-4 NOx guarantees are based on the furnace temperature, combustion air temperature, excess combustion air and the fuel gas compositions
as specified the Zeeco Burner Data Sheets.
4-5 The emissions guarantees above are for operation between maximum and normal heat release.
4-6 The emissions guarantees as stated above are based upon operation with the % excess air, temperature, furnace temperature,
and fuel temperatures as stated in these data sheets.
4-7 See Notes & Clarifications section for more information concerning noise emissions.
4-8 See Notes & Clarifications section for more information concerning the above emissions guarantees.
4-9 Zeeco takes exception to any SOx guarantees since SOx production is based upon the amount of Sulfur in the fuel stream and the
equilibrium conditions in the furnace.
4-10 The above listed predictions & guarantees are based on the lower heating value 'LHV' of the fuel(s).
4-11 All ppmv and/or mg/Nm3 guarantees are corrected to 3% O2 dry basis.

Confidential Property of Zeeco. To be returned upon request and used only in reference to contracts
or proposal of this company. Reproduction of this print or unauthorized use of this Document is prohibited.
04910-7 SO14619
• Burners Optimized Process Furnaces, Inc. TBA
• Flares BP Columbia Vertical Cylindrical
• Incinerators Colombia Rev. 0
• Combustion Systems Raw Gas, Conventional Emissions SHEET 4 OF 5
ZEECO BURNER DATA SHEETS

BASIS OF SCOPE OF SUPPLY

Rev.
Burner Plenum Burners are supplied with individual, manufactured plenums (windboxes).
Plenum General Description Integral, round-shaped air plenum, fabricated construction
Material A-569/570 Carbon Steel
Thickness 10 gauge (3.58 mm) material
Internal Insulation / thickness Mineral Wool 1.00 (in)
Method of Construction Skip-Welded Construction
Inlet Air Control Burners are supplied with air control.
Mode of Operation Damper assembly, complete with self-locking handle & position indicator
Tight Shutoff for Damper Blades Seal strips not required, 10% air leakage with damper in closed position
Mechanism Description Opposed motion, dual carbon steel blades & 304 SS shafts, linked with a quarter gear system
Bearing construction Supplied with graphite bearings for damper shafts
Burner Tile Burner is supplied with a refractory tile assembly.
Regen Tile Composition Not Applicable
Secondary Tile Composition 60% Al2O3
Needle Construction Required Not Required
Rated Service Temperature (°F) 3000
Temperature of Pre-firing (°F) 500
Noise Attenuation Method Insulated muffler assembly
Fuel Delivery System Burners are supplied with a single fuel gas connection
Gas manifold description Not Applicable
Gas Tip Material 310 or HK (ASTM A-297) stainless steel
Gas Riser Material 4" (101.6 mm), schedule 40, carbon steel pipe
Separate Off Gas Manifold Not Required
Off Gas Tip Material Not Required
Off Gas Riser Material Not Required
Fuel Gas / Off Gas / Pilot Gas Connections Threaded, NPT
Oil Tip / Atomizer Material Not Applicable
Oil & Steam Connections Not Applicable
Painting Requirements Zeeco Standard
Carbon Steel Surface Preparation SSPC-SP-2 // ST-2 - Hand Tool Cleaning
Primer Red Oxide Primer
Primer Thickness One (1) Shop Coat
1st Paint Coat Not required
1st Paint Coat Thk. Not required
Top Coat Not required
Top Coat Thickness Not required
Tile Case Assembly / Mounting Plate Not Required
Mounting Template - heater floor cutout Not Required
Lifting Lugs Not Required
Pressure Taps Required for Windbox Not Required
Scanner Connection 1" swivel connection, one (1) per burner
Ignition / Sight Ports Two (2) ports provided, 2" (50.8 mm), c/w pivoting slide plates
Local Enclosure Details Not Required
Ignition Transformer Supplied Not Required
Amplifier & Relay for Flame Rod Not Required
Power Supply for Flame Scanner Not Required
High Tension Cable Not Required
Pushbutton & Lamps Not Required
Flame Scanner Supplied Required, Quoted Separately
Manual Ignitor / Torch Supplied Not Required
Confidential Property of Zeeco. To be returned upon request and used only in reference to contracts
or proposal of this company. Reproduction of this print or unauthorized use of this Document is prohibited.
04910-7 SO14619
• Burners Optimized Process Furnaces, Inc. TBA
• Flares BP Columbia Vertical Cylindrical
• Incinerators Colombia Rev. 0
• Combustion Systems Raw Gas, Conventional Emissions SHEET 5 OF 5