VENUS PRECISION TOOLS & COMPONENTS PVT LTD Format No :

Rev No :
TIME PLAN Revision Date :

STRIP LAYOUT/METHOD
CUSTOMER INPUT FEASIBILITY CONCEPT & ASSY DWG DESIGN DESIGN REVIEW
PLAN APPROVAL
INTERNAL
PROJECT DESIGN TENTATIVE MFG DWG FINAL
NAME/ NO LOI/PO APPROVAL DESIGN BOM DATE RELEASE R/M PRE-M/C ROUGH VMC HRD GRINDING F.VMC/W.C INSPECTION ASSY T0 TRIAL T1 TRIAL Tool Dispatch
REVIEW
RECEIVED RECEIVED RECEIVED RECEIVED
SEND DATE DATE SEND DATE DATE SEND DATE DATE SEND DATE DATE START COMPLETION SEND DATE RECIVE DATE

Prepared by :- Sunil Vy. Approved by :- KS Nayak

 VENUS PRECISION TOOLS & COMPONENTS PVT LTD
SOP

Sr. No Input Format No Process flow Output Document Check point Responsibility Remarks

Details from customer (Drawings,CAD

1 data,samples,etc Mail RFQ Register Enquiry Registar _ MKT

Details from customer (Drawings,CAD

2 data,samples,etc F/MKT/00 Feasibility study Feasibility record _ MKT

3 RFQ,Feasibility study F/MKT/00 Quotations PDFb File Quatation _ MKT

4 Quatation Mail LOI/PO From Customer Customer PO _ MKT

5 Design F/Des/00 Customer Input Step file , 2D Drawing _ MKT

sample

6 Technical Details F/Des/00 Feasibility study clearence Reecord Design

Strip Layout/Method planConcept &

7 Strip Layout/Method plan Input Mail Assy DWG Approval Customer Approval Design

8 Customer input Mail& Design Final Design Reecord Design

F/Des/00

9 Final Design Mail/ MOM Design Review Final Design DFMEA-1 Design

10 Design Review Mail Design Approval Customer Approval Reecord Design

11 Final Design MOM Internal Design Review Final Design DFMEA-2 Design

Raw material
12 Final Design F/Des/00 BOM Procurement Design

13 Final Design & BOM F/Des/00 DWG Release for MFG 2D drawing file Design

14 BOM Raw material Procurement Raw material MTC,IR Purchase

Store/Incoming
MTC,IR Raw material Inspection IR quality
Pre-Machining
Ruogh VMC
Pre-Machining Inspection
Hardning
Inspection
Grinding
Finish VMC/Wirecut
Final Inspection
Assembly
Tool Inspection
T_0 Trial
Correction/Modification
T_1 Trial
Part Inspection
Customer Approval
Pilot Lot
Inspection
Part packaging
Part Dispatch
PPAP
Tool Buy-of
Packaging
Tool Dispatch
Tool Comissioning
 VENUS PRECISION TOOLS & COMPONENTS PVT LTD
SOP

Sr. No Input Format No Process flow Output Document Check point Responsibility Remarks

Details from customer (Drawings,CAD

1 Mail RFQ Register Enquiry Registar _ MKT
data,samples,etc

Details from customer (Drawings,CAD

2 F/MKT/00 Feasibility study Feasibility record _ MKT
data,samples,etc

3 RFQ,Feasibility study F/MKT/00 Quotations PDFb File Quatation _ MKT

4 Quatation Mail LOI/PO From Customer Customer PO _ MKT

Step file , 2D Drawing

5 Design F/Des/00 Customer Input _ MKT
sample

6 Technical Details F/Des/00 Feasibility study clearence Reecord Design

Strip Layout/Method planConcept &

7 Strip Layout/Method plan Input Mail Customer Approval Design
Assy DWG Approval

Mail&
8 Customer input Design Final Design Reecord Design
F/Des/00

9 Final Design Mail/ MOM Design Review Final Design DFMEA-1 Design

10 Design Review Mail Design Approval Customer Approval Reecord Design

11 Final Design MOM Internal Design Review Final Design DFMEA-2 Design

preparation of sheduleplan &

Project Time plan Plan vs actual Design
Estimation.

Raw material
12 Final Design F/Des/00 BOM Design
Procurement

13 Final Design & BOM F/Des/00 DWG Release for MFG 2D drawing file Design

14 BOM Raw material Procurement Raw material MTC,IR Purchase

MTC,IR Raw material Inspection Machining IR Store/Incoming

quality
Machining Pre-Machining
Ruogh VMC
Pre-Machining Inspection
Hardning
Inspection
Grinding
Finish VMC/Wirecut
Final Inspection
Assembly
Tool Inspection
T_0 Trial
Correction/Modification
T_1 Trial
Part Inspection
Customer Approval
Pilot Lot
Inspection
Part packaging
Part Dispatch
PPAP
Tool Buy-of
Packaging
Tool Dispatch
Tool Comissioning
 VENUS PRECISION TOOLS & COMPONENTS PVT LTD
SOP FOR NPD

Sr. No Input Reference document Process flow Output Check point Responsibility Document/Format Remarks

Mail, Customer requirements, MOM MOM/Mail ECN Request _ CFT

Internal/External

Mail, Customer requirements, MOM MOM/Mail ECN No. Register entry CFT ECN Register

Tool Design, Customer requirements, MOM DFMEA, MOM Feasibility Study Feasibility Report Changes should be feasible Technically & CFT Feasibility Report
(Cost) Economically

Design Drawing Release 2D/3D drawings Design

Process flow/Control Plan/Time

Tool Design, modified Drawings, MOM plan/Doc updation All Related Documents Should be Update AS per Relative Process flow/Control Plan/Time
QA requirements Documents plan

Tool Design, modified Drawings, Process Flow Process flow Manufacturing MTC/IR Manufacturing MFG Log

Tool Design, modified Drawings, Inspection IR Tool assembly Tool Inspection Sheet Manufacturing Tool Inspection Sheet
Reports

Tool Inspection Sheet/MTC/IR Tool Inspection Sheet T_0 First Trial Trial Report Manufacturing Tool Trial Report
Fine tuning

T_0 Trial Report Tool Trial Report T_1 DVP Trial Report/Part FIR/DVP(Cust Approval) QA Tool Trial Report/Part FIR/DVP
Cust approval (DVP)

DVP/T_1 Trail Report DVP/Tool Trial Report Pilot lot Cust Approval Trial Report/Part IR/Cust Approval/Process QA Tool Trial Report/Part IR/DVP/CP
Capabilities CPK

MOM/Design/Process Flow/Control Refer PPAP Requirements PPAP Cust Approval PPAP should be close with all mandatory QA Refer PPAP Requirements
plan/ECN/QA Reports/Etc Documents

Mail/feasibility/PO/DVP Feasibility Report/LOI/PO/Mail Tool Buyof Tool Buyof should close in Written/Documented Managements Tool Buyof sheet
as per deal

T_2 Trial Report/Tool Inspection sheet/IR/Tool Trial Report/Tool Inspection Tool Commissioning NPD Process Complete Tool Should Run Properly at Customer END manufacturing MOM/IR
Buyof sheet/IR/Tool Buyof