Format No.

:PDC-EPD-F16

Process Sheet Rev No. :00(03/04/15)

Issue No.:04(03/04/15)
(Annexure 1 to PCP 424513119900 CP-09)
Part No. : ACE Flywheel Rev. No.: 01(19/10/2015) CNC Ist Set Up

Special Charecteristics
Inspector's
Operator's
Frequency for
Frequency for
Drawing Recording in
Recording in Inspection Method for Inspector's Inspection
Ballooned Parameters Specifications In-Process
the log book Operator's Method for Line QC
No. Inspection
(QC-MCN-
Report (QC-
F10)
MCN-F02)

N/A Chuck Pressure ▼ 22 ± 2.0 Kg/Cm2 6 hours Visual 6 hours Visual

Bore gauge with Dial LC Bore gauge with Dial LC

1 Inner Diameter ▼ Ø40.007 / 39.982 mm 100% 0.001 with MSR-32-1
10th PC
0.001 with MSR-32-1

2 Inner Diameter ▼ Ø68.020 / 68.050 mm 100% CMM / SG with MSP 10th PC CMM / SG with MSP

8 Outer Diameter Ø304.3 / 304.4 mm N/A N/A 35th PC Vernier Caliper

11 Depth 26.9 / 27.1 mm N/A N/A 35th PC Depth Vernier

13 Concentricity ▼ 0.05 w.r.t. 'A' N/A N/A 20th PC SPG-76

16 Surface Finish ▼ 1.6 μRa N/A N/A 4 Hours Surface Finish Comparator

21 Surface Finish ▼ 0.8 μRa N/A N/A 4 Hours Surface Finish Comparator

Operator's Specific Instructions :-

tk¡c dk ikVZ uacj gj ihl ij igyk (1st )lsVvi cukus ls igys fuEukuqlkj vafdr djs+a :-
1 o“kZ eghuk fnuk¡d # ikVZ ij mnkgj.k Lo:i
YY-15 A-M ( NO ' I ' ) 01-31 YY-M-DD-Sr. No 15-D-14-01
2 ikVZ cuus d¢ ckn mij¨Dr lkj.kh d¢ vuqlkj vkWijsVj lkbt+ ls pSd djd¢ ykWx cqd esa p<+k;s A

3
lHkh lkbt+ MªkWbax vuqlkj ik;s tkus d¢ i‘pkr~ diMs- ls cqjknk ,oa dwysaV lkQ djsa A fQj RPO yxk
dj fu/kkZfjr fcu@ isVh esa lqjf{kr #i ls j[kok;s A
Inspector's Specific Instructions :-
ykbu baLisDVj ykbu fujh{k.k djrs le; vkWijsVj dh dk;Z‘kSyh dk iw.kZr~: /;ku j[ksa v©j lqfuf‘pr djsa
fd %&
1 1½ vkWijsVj tk¡p lgh rjg ls dj jgk gS A
2½ ykWx cqd esa ,aVªh dj jgk gS A
2 vko`fr d¢ vuqlkj ikVZ pSd djsa rFkk In-Process Inspection Report (QC-MCN-F02) Hkjsa A
 Process Sheet
Format No.:PDC-EPD-F16

Rev No. : 00(03/04/15)

(Annexure 1 to PCP 424513119900 CP-10) Issue No. : 04(03/04/15)
Part No. : ACE Flywheel Rev. No.: 01(19/10/2015) CNC 2nd Set Up

Special Charecteristics
Inspector's
Operator's
Frequency for
Frequency for
Drawing Recording in
Recording in Inspection Method for Inspector's Inspection
Ballooned Parameters Specifications In-Process
the log book Operator's Method for Line QC
No. Inspection
(QC-MCN-
Report (QC-
F10)
MCN-F02)

N/A Chuck Pressure ▼ 22 ± 2.0 Kg/Cm2 6 hours Visual 6 hours Visual

31 Inner Diameter ▼ Ø40.007 / 39.982 mm 100% SG-35-1 with MSP 10th PC SG-35-1 with MSP

33 Depth 26.00 / 26.30 mm N/A N/A 35th PC Depth Vernier + Micrometer

100% CMM/Height gauge with

43 Flatness ▼ 0.1 mm N/A N/A
(On Part) Dial LC 0.001

46 Surface Finish ▼ 1.6 μRa N/A N/A 4 hours Surface Finish Tester

Operator's Specific Instructions :-

tkWc d¢ igys (1st )lsVvi esa Mkys x;s uacj d¢ vuqlkj ykWx cqd esa ,aVªh djs+aA
1 mnkgj.k Lo:i
15-D-14-01
2 ikVZ cuus d¢ ckn mij¨Dr lkj.kh d¢ vuqlkj vkWijsVj lkbt+ pSd djd¢ ykWx cqd esa p<+k;s A

3
lHkh lkbt+ MªkWbax vuqlkj ik;s tkus d¢ i‘pkr~ diMs- ls cqjknk ,oa dwysaV lkQ djsa A fQj RPO yxk
dj fu/kkZfjr fcu@ isVh esa lqjf{kr #i ls j[kok;s A
Inspector's Specific Instructions :-
ykbu baLisDVj ykbu fujh{k.k djrs le; vkWijsVj dh dk;Z‘kSyh dk iw.kZr~: /;ku j[ksa v©j lqfuf‘pr djsa
fd %&
1 1½ vkWijsVj tk¡p lgh rjg ls dj jgk gS A
2½ ykWx cqd esa tkWc d¢ igys (1st )lsVvi esa Mkys x;s uacj d¢ vuqlkj ykWx cqd esa ,aVªh dj jgk gS
A
2 vko`fr d¢ vuqlkj ikVZ pSd djsa rFkk In-Process Inspection Report (QC-MCN-F02) Hkjsa A
 Format No.:PDC-EPD-F16

Process Sheet
(Annexure 1 to PCP 424513119900 CP-11)
Rev No. : 00(03/04/15)

Issue No. :04(03/04/15)

Part No. : ACE Flywheel Rev. No.: 01(19/10/2015) VMC 1st Set Up

Special Charecteristics
Inspector's
Frequency for
Drawing Operator's Recording in
Inspection Method for Inspector's Inspection
Ballooned Parameters Specifications Frequency for In-Process
Operator's Method for Line QC
No. Checking Inspection
Report (QC-
MCN-F02)

57 4 Holes ▼ Ø12.80 / 13.20 mm 100% SPG-69 20th PC SPG-69

60 2 Holes Thru Ø40.007 / 39.982 mm 100% TPG-14 20th PC TPG-14

62 12 Tapped Holes M8 X 1.25 100% TPG-09 20th PC TPG-09

64 Tap Depth 15.0 mm N/A N/A 35th PC Std Bolt with Vernier Caliper

65 PCD ▼ Ø312 ± 0.1 mm 100% Receiving Gauge-05 35th PC Receiving Gauge-05

66 True Position ▼ Ø0.03 w.r.t.A 100% Receiving Gauge-05 35th PC Receiving Gauge-05

67 Angle 30º 100% Receiving Gauge-05 35th PC Receiving Gauge-05

Operator's Specific Instructions :-

1 ikVZ cuus d¢ ckn mij¨Dr lkj.kh d¢ vuqlkj vkWijsVj lkbt+ pSd djsaA
2 ikVZ cuus d¢ ckn vkWijsVj viuk iap yxk;s A
3
lHkh lkbt+ MªkWbax vuqlkj ik;s tkus d¢ i‘pkr~ diMs- ls cqjknk ,oa dwysaV lkQ djsa djsa A fQj RPO
yxk dj fu/kkZfjr fcu@ isVh esa lqjf{kr #i ls j[kok;s A
Inspector's Specific Instructions :-
ykbu baLisDVj ykbu fujh{k.k djrs le; vkWijsVj dh dk;Z‘kSyh dk iw.kZr~: /;ku j[ksa v©j lqfuf‘pr djsa
fd %&
1
1½ vkWijsVj tk¡p lgh rjg ls dj jgk gS A
2½ vkWijsVj viuk iap yxk;s A
 Format No.:PDC-EPD-F16

Process Sheet
(Annexure 1 to PCP 424513119900 CP-11)
Rev No. : 00(03/04/15)

Issue No. :04(03/04/15)

Part No. : ACE Flywheel Rev. No.: 01(19/10/2015) VMC 1st Set Up

Special Charecteristics
Inspector's
Frequency for
Drawing Operator's Recording in
Inspection Method for Inspector's Inspection
Ballooned Parameters Specifications Frequency for In-Process
Operator's Method for Line QC
No. Checking Inspection
Report (QC-
MCN-F02)

2 vko`fr d¢ vuqlkj ikVZ pSd djsa rFkk In-Process Inspection Report (QC-MCN-F02) Hkjsa A
 Format No.:PDC-EPD-F16

Process Sheet
(Annexure 1 to PCP )
Rev No. : 00(03/04/15)

Issue No. :04(03/04/15)

Part No. : ACE Flywheel Rev. No.: 01(19/10/2015) VMC 2nd Set Up

Special Charecteristics
Inspector's
Frequency for
Drawing Operator's Recording in
Inspection Method for Inspector's Inspection
Ballooned Parameters Specifications Frequency for In-Process
Operator's Method for Line QC
No. Checking Inspection
Report (QC-
MCN-F02)

77 Tap M12 X2 100% TPG-27 35th PC TPG-27

78 Drill Depth Ø40.007 / 39.982 mm N/A N/A 35th PC Vernier Caliper

79 Tap Depth 18.0 mm N/A N/A 35th PC Std Bolt with Vernier Caliper

Operator's Specific Instructions :-

1 ikVZ cuus d¢ ckn mij¨Dr lkj.kh d¢ vuqlkj vkWijsVj lkbt+ pSd djsaA
2 ikVZ cuus d¢ ckn vkWijsVj viuk iap yxk;s A
3
lHkh lkbt+ MªkWbax vuqlkj ik;s tkus d¢ i‘pkr~ diMs- ls cqjknk ,oa dwysaV lkQ djsa djsa A fQj RPO
yxk dj fu/kkZfjr fcu@ isVh esa lqjf{kr #i ls j[kok;s A
Inspector's Specific Instructions :-
ykbu baLisDVj ykbu fujh{k.k djrs le; vkWijsVj dh dk;Z‘kSyh dk iw.kZr~: /;ku j[ksa v©j lqfuf‘pr djsa
fd %&
1
1½ vkWijsVj tk¡p lgh rjg ls dj jgk gS A
2½ vkWijsVj viuk iap yxk;s A
 Format No.:PDC-EPD-F16

Process Sheet
(Annexure 1 to PCP )
Rev No. : 00(03/04/15)

Issue No. :04(03/04/15)

Part No. : ACE Flywheel Rev. No.: 01(19/10/2015) VMC 2nd Set Up

Special Charecteristics
Inspector's
Frequency for
Drawing Operator's Recording in
Inspection Method for Inspector's Inspection
Ballooned Parameters Specifications Frequency for In-Process
Operator's Method for Line QC
No. Checking Inspection
Report (QC-
MCN-F02)

2 vko`fr d¢ vuqlkj ikVZ pSd djsa rFkk In-Process Inspection Report (QC-MCN-F02) Hkjsa A