PROCESS FLOW DIAGRAM F-E&D-13

No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.

Phone Number
Part Name Prepared By:

Symbol Key:

:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts

:Inspection

Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.

10.01 Identification/Part Number/SAP code 10.04 Purchase Order

10 Receipt of Bought Out Parts

10 & Raw Materials 10.02 Quantity 10.05 Supplier Invoice
(U#2)

10.03 Safe Packaging/Unloading

20.01 Dimensional Inspection 20.04 Lux Level

Incoming Inspection
(Back Plate & Other SC
20 20.02 Flatness
Subcomponents )
20
(U#2)

20.03 Physical & Chemical Properties

Verification of Mix Ticket Code /Physical &

21.01 21.03 Lux Level
Chemical Properties RM
Raw Material Inspection
(Chemical)
21 21
(U#2)
21.02 Shelf Life

30.01 Location 30.03 Self Life

30 Storage of Raw material

30
(U#2)

30.02 Identification 30.04 Temperature & Humidity

CC
40.02 Surface Roughness 40.01 Shot Type or Qty.

40.03 Back Plate Qty.

40 Tumble Shot Blasting Of
40
back Plate
40.04 Cycle Time

40.05 Lux Level

41.02 Surface Roughness

CC 41.01 Shot Type

41 41 Shot Blasting of Back Plate 41.03 Flatness

SC 41.04 Conveyor Speed

41.05 Lux Level

50.07 Glue Viscosity 50.01 Wt. of Ingredients (W2018)

50.08 Glue Usage Time 50.02 Wt. of Ingredients (I0099)

50.09 Glue Weight 50.03 Wt. of Ingredients (X0157)

50 Glue Preparation
50
50.04 Cycle Time

50.05 Room Temperature

50.06 Humidity

60.01 Visual Appearance 60.03 Glue Viscosity

CC
60.02 Glue Thickness 60.04 Drying Temperature

60.05 Drying Conveyor Speed

60 Glue Application on Back
60 Plate

60.06 Gluing Conveyor Speed

60.07 Glue Self Life

60.08 Glue Roller Speed

 PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.

Phone Number
Part Name Prepared By:

Symbol Key:

:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts

:Inspection

Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.

70.01 Raw Material 70.03 Material Selection Sequence

Weighing of Raw Materials

70 70 (Auto Batching)
(U#2)

70.02 Weight of Raw Material

80.01 Bulk Volume Loose 80.05 Cycle Time

Mixing of Weighed Raw 80.02 Bulk Stamped Volume 80.06 Chopper Speed
80 80 Material
(U#2)
80.03 Density (Pad) 80.07 Chopper Dimension

80.04 Moisture 80.08 Plough Speed

81.01 Mix Type 81.03 Mix Self Life

81 81 Storage of Mix 81.02 Mix Number 81.04 Room Temperature

81.05 Humidity

84.01 Correct Mix/Under Layer in Glass

R 84.04 Conveyor Speed

84 Weighing of Raw Materials/

84 84.02 Correct Weight Mix/Under Layer in Glass 84.05 Correct Mix (Input) in Bucket
Central Kitchen

84.03 Correct Station

90.01 Visual Appearance 90.09 Mix Identification on Buckets

90.02 A Dimension 90.1 Friction Weight

FC
90.03 Pressing Thickness 90.11 Under layer Weight

90.04 FM Length & Width 90.12 Temperature

90 90 Pressing
90.05 Chamfer Angle & Height 90.13 Pressure

90.06 Groove Land Width & Height 90.14 Cycle Time

SC Pads Temperature during Conveyor

90.07 Gogan Hardness 90.15
Oven Loading

90.08 Shear Strength

CC

100.01 Visual Appearance 100.02 Temperature

100 Curing
100
(Batch Oven)

100.03 Cycle Time

120.01 Gogan Hardness SC

120.02 Shear Strength CC

120.03 Acetone Extraction

Product Testing
120 120 120.04 Density
(OE/OES)

120.05 Porosity

120.06 Cold Compressibility CC

CC
120.07 Hot Compressibility
 PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.

Phone Number
Part Name Prepared By:

Symbol Key:

:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts

:Inspection

Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.

130.01 Visual Appearance 130.04 Grinder Table Cleaning Frequency

130.02 Thickness
FC 130.05 Grinder Table Speed

130 130 Pad Surface Grinding

130.03 Parallelism
SC

150.01 Hole Hole Position 150.06 Stroke Length

150.02 Diameter 150.07 Feed & RPM

150 Drilling & Wire Indicator

150 150.03 Depth
Fitment

150.04 Correct Wire Indicator Profile

150.05 Proper Fitment of WI

160.01 Visual Appearance 160.05 Powder Colour / Source

160.02 Powder Coating Thickness

SC 160.06 Conveyor Powder Pressure

160.03 Adhesion 160.07 Dosing Carrier Air Pressure

160 160 Powder Coating

160.04 Anti corrosion 160.08 Powder discharge

160.09 Cycle Time

160.1 Oven Temperature

162.01 Surface Energy 162.02 Main Air line pressure

162.03 Machine Air Pressure

162
162 Gas Flame Treatment

162.04 LPG Gas Pressure

162.05 Cycle Time

170.01 Correct Shim 170.04 Rubber Hardness

170 170 Shim Bonding 170.02 Proper Fitment of Shim Tab 170.05 Line Pressure

170.03 Shim Gap 170.06 Cycle Time

180.01 Printing Matter R 180.03 Pressure

180.02 Legibility 180.04 Rubber Pad Moving Distance

180.05 Ink Concentration

180 180 Printing
180.06 Printing Stamp

180.07 Ink Model

Curing
180.08
(Drying Time)

190.01 Correct Accessories/ Visual Appearance 190.03 Proper Location

190 Accessory Fitment 190.02 Proper Flaring/Fitment 190.04 Pressure

190

190.05 Feed, Stroke Length & RPM

 PROCESS FLOW DIAGRAM F-E&D-13
No. of Pages
Customer Name Date (Orig.)
06
Doc No:
Part Number Date (Rev.)/No.

Phone Number
Part Name Prepared By:

Symbol Key:

:Manufacturing/ Assembly :Movement of Materials/Parts :Storage of Materials/Parts

:Inspection

Op No. Spl.
Process Flow Operation Description Operation picture Item # Product Characteristics Spl. Char. Item # Process Characteristics
# Char.

R
191.01 Printing Matter 191.04 Label Roll

191 191 Label Printing 191.02 Bar Code & Batch Code

191.03 Qty.

200.01 Pad Combination 200.07 Weighing

200.02 Pads & Loose Accessories

Fitting
200.03
Instructions
200 200 Packing

200.04 Set/Master Box

Set Box/Master Box Label/Bar Code/Sealing

200.05
Label/Hologram

200.06 Visual Inspection

Shrink Wrapping of Pad/Shrink Wrapping of

210.01 210.04 Temperature
Boxes

210 210 Shrink Wrapping 210.02 Set Box Label Direction 210.05 Conveyor speed

210.03 Shrink Wrapping Qty. Sticker

220.01 Dimensional 220.11 Light Intensity

220.02 Verification of Physical Properties

220.03 Visual Appearance

220.04 Pad Combination

Pads / Shrink Wrapped Pads/Shrink Wrapped
220.05
Set Boxes & Loose Accessories
220.06 Fitting Instructions
220
220 Dock Audit Set Box/ Master Box/ Bulging Piercing/
220.07
Scratches
Set Box/Master Box Label/Bar Code/Batch
220.08
Code/Sealing Label/Hologram Label
Set Box Label (Pictogram with or without WI/
Pictogram Sequence/RB No/E-Marking/ Vehicle
220.09
Type/Thickness/Bar Code/Batch Code/WVA No.)
Datasheet approved or Not

220.1 Pad Orientation

220.11 Weighing

230.01 Location 230.03 Storage

230 230
EB4 Storage

230.02 Identification

240.01 Part Number 240.05 Palletization

240.02 Quantity

240 240 Delivery to Customer

240.03 Safe Loading

240.04 Shipment by part ID as per invoice

PREPARED BY: Verified By: Approved By: