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Basis-Hydraulik EN PDF

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The training discusses the basic principles of hydraulics including how pressure, force, volume flow and power are related.

Some of the main components discussed include pumps, pressure control valves, cylinders, reservoirs and hydraulic circuits.

Pressure can be generated by compressing a volume and is transferred through hydraulic components via pressure differences and volume flow based on Pascal's and Bernoulli's laws.

Hydraulics -

the Science of
Power Transfer
via
Pressure Liquids

Parker Training 1
In the beginning is the ... volume

If a volume is displaced, there will be a ... volume flow

The volume flow overcomes the ... resistance

Resistance results in ... pressure

If pressure acts on an area, there will be ... force

If force is path-dependent, there will be ... work

If work is done in a time, there will be ... power

Parker Training 2
Hydraulics is Power Transfer
via Pressure Liquids
Pressure Load
f(Load)
• =
Volume Flow Hydraulic
= Power Resistance
Hydraulic p • qV
Power

Electrical
Input
Power
E

Parker Training 3
Volume Flow, Motion, Power

Motion,
Work, Electrical
Power Power
Pumps
Path, Displacement Volume Revolutions
per
Time Area Volume Minute

Volume Flow

Parker Training 4
Power Transfer
Load = Resistance
„Compressive Force“
= Las
„Resistance Force“ t
Power = Work / Time
Power = Energy / Time
0
Pressure x Volume Flow = Power
depends on
Resistance

Q=?

Parker Training 5
Pressure control valve is not operative.
Load=Resistance

P Resistance
pmax
0

100% volume flow runs


towards cylinder

0% volume flow runs off


E via pressure control valve

Pressure depends on
resistance only.

Q=? Q=?

Parker Training 6
Pressure control valve is operative.
Load=Resistance=0

pmax
pmax
0

Pump volume flow runs 100%


to tank via pressure control valve.
Pressure = set pressure at
pressure control valve:
E = pmax

Q=? Q=?

Parker Training 7
“Types of Pressure Development”

Statical: Pressure p
develops in a volume through
compression.

Dynamical: A pressure difference p


develops at a resistance
through a volume flow.

Parker Training 8
Pressure through Resistance

Throttle

Parker Training 9
Pressure:
“Pascal’s Law” for “Static Volume”

F [N] p [MPa]
[bar]
[kgf/cm²]

A [cm²]

Parker Training 10
Pressure:
“Bernoulli’s Law” for “Dynamic Volume Flow”

F [N] p [MPa]
[bar]
[kgf/cm²]

p
A [cm²]

Parker Training 11
Force Transmission
F1 Forces F2

p1 p2

A1 A2

Pressure p1 = p2 = constant

F1 / F2 = A1 / A2

Parker Training 12
Pressure Transmission

p1 p2

A1 A2

Force F1 = F2 = constant

p1 / p2 = A2 / A1

Parker Training 13
For instance, pressure is generated by...

Force Force Temperature


[kp]

Pressure Pressure
[bar] [bar]
Volume Volume

Temperature
[°C ]

Gas Resistance
p
Resistance

Pressure A1 q v1 q v2 A2
[bar]

Parker Training 14
Resistance
Load = Resistance
here: Throttle + Load
Las
t

p1 0
Resistance
(e.g., throttle,
directional,
proportional valves,
blocks etc.)

E P1 = System Pressure

Parker Training 15
Resistance
Load = Resistance

p2 0 Las
t
p = p1 - p2

p1 0
Resistance p2 = ‘Load Pressure‘
(e.g., throttle,
directional,
p= ‘Resistance Pressure‘
proportional valves,
blocks etc.) p1 = ‘Pump Pressure‘
E

Parker Training 16
Load Resistance in Cylinder’s Effective Direction

Load
Move out at
„negative“ load
p

Load
Move in at
„negative“ load
p

Parker Training 17
Load Resistance against Cylinder’s Effective Direction

Load
Move out against
„positive“ load
p

Load Move out against


p „passive“ load

Load
Move in against
„positive“ load
p

Load Move in against


p „passive“ load
Parker Training 18
Hydraulic Pressure Liquids are compressible !

0 0

Parker Training 19
“Hydrodynamics” “Hydrostatics”
Force = Mass x Acceleration Force = Pressure x Area

Power Transfer Force Power Transfer


by Kinetic Energy x by Displacement
Speed - Path
= Force / Area
Work =
Pressure

Force / Area
=
Force
Pressure
= Work / Time
Mass =
x Power
Acceleration

Force
[kp]

Area
Pressure
[bar]

Parker Training 25
Pump Symbols
Fixed Variable
Displacement Capacity
Pumps Pumps

E E
Pressure control devices are required
for all pumps.

D D

Parker Training 27
Pilot-operated pressure control valve with additional operating piston
for “no-pressure” circulation control.

Parker Training 31
Characteristic Curves for
Pressure Control Valves
Direct-operated

Pilot-operated

Parker Training 32
Oil Tank – Basic Design

Parker Training 36
Volume = Displacement Volume [ cm³ / rev. ] (in pumps)
Motor Displacement [ cm³ / rev. ] (in motors)

Axial Piston Pump Torque Motor


Gear Pump
7 Stator Chamber 6 Rotor
Chamber

1 2 3 4 5 6 7 8 9 Motor Displacement /
rev. =
Green + Red Blue + Red 6 x 7 x 1 Chamber
Volume (cm³)

Parker Training 37
Rotationsgruppe einer Axialkolbenpumpe
Control Disk
Cylinder Block
Pistons + Piston Shoes

Parker Training 42
Section of a PVplus

Parker Training 43
Parker Training 53
Parker Training 54

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