Volvo AW55-50SN

Saturn AF33-5

A Division ofORIGINAL
Freudenberg-NOK
11617 State Route 13 • Milan, Ohio 44846 • T: 419-499-2502 • F: 419-499-2804 • www.TransTec.com
© 2010 Freudenberg-NOK B94738
 Line Pressure Test Shift Speed Chart
APP ANGLE 12% 25% 50%
20 km/h 30 km/h 49 km/h
1-2 Shift
(12 mph) (19 mph) (30 mph)
30 km/h 50 km/h 84 km/h
2-3 Shift
(19 mph) (31 mph) (52 mph)
45 km/h 75 km/h 135 km/h
3-4 Shift
(28 mph) (47 mph) (84 mph)
75 km/h 113 km/h
4-5 Shift N/A
(47 mph) (70 mph)
70 km/h 75 km/h 75 km/h
5-4 Shift
(43 mph) (47 mph) (47 mph)
33 km/h 33 km/h 46 km/h
4-3 Shift
(21 mph) (21 mph) (29 mph)
22 km/h 24 km/h 30 km/h
3-2 Shift
(14 mph) (15 mph) (19 mph)
10 km/h 10 km/h 12 km/h
2-1 Shift
(6 mph) (6 mph) (7 mph)
Transaxle in Park (P)
Upshift Control and TCC Apply
Line Pressure Approximate Line Pressure
The transaxle control module (TCM) calculates the
Control Solenoid
Current (Amps) kPa psi upshift points based primarily on two inputs: Accelerator
pedal position (APP) angle and vehicle speed. When the
0.43 1144-1241 166-180 TCM determines that conditions are met for a shift
0.49 1062-1138 154-165 to occur, the TCM commands the shift by closing or
0.55 993-1055 144-153 opening the voltage circuit for the appropriate solenoids.
0.60 917-986 133-143
0.64 834-910 121-132
0.68 758-827 110-120
0.72 683-752 99-109 Hold front internal gear and inspect low clutch sprag
0.78 600-676 87-98 assembly. The inner race should turn freely counter-
0.84 524-593 76-86 clockwise (1), and should lock clockwise (2).
0.90 448-517 65-75
0.98 379-441 55-64

Transaxle in Drive (D)

Approximate Line Pressure
Engine Speed
(rpm) kPa psi
685 330-390 47.9-56.6
2450 1280-1418 185.7-205.6

Transaxle in Reverse (R)

Approximate Line Pressure
Engine Speed
(rpm) kPa psi
685 500-610 72.5-88.5
2450 1710-1980 248.0-287.2

2
 ORIGINAL
A Division of Freudenberg-NOK

SL1 SLU

Hold 2nd clutch outer race, and inspect that the 2nd
coast clutch hub turns freely clockwise (2) and locks
counterclockwise (1).
SLS
S2
SL1
SL4

SL3

S5

1. Line Pressure Control Solenoid, Blue Connector

2. T.C.C. Pressure Control Solenoid, Black Connector
3. Shift Pressure Control Solenoid, Green Connector
4. Shift Solenoid #1, Black Connector
5. Shift Solenoid #4, Blue Connector
6. Shift Solenoid #3, Dark Gray Connector
7. Shift Solenoid #5, Green Connector
8. Shift Solenoid #2, Light Gray Connector

#2 Rear Control Valve Body Front Control Valve Body

3
 Middle Control Valve Body Front Side Middle Control Valve Body Rear Side

Middle Control Valve Body Assembly

F G

C
A Primary Regulator
B U2 Shift Valve
D
C M1 Shift Valve
E D U1 Shift Valve
E 4-5 Clutch Release Valve
F Reverse
G Solenoid Relay

4
 ORIGINAL
A Division of Freudenberg-NOK

Rear Control Valve Body Assembly

E
F
A Secondary Regulator Valve
B Line Pressure Control Accumulator
C Shift Pressure Control Valve
D M2 Shift Valve
E Shift Pressure Relay Valve
F 3rd Gear Control Valve
G Rear Underdrive Clutch Control Valve
H Lock Up Relay Valve

(B4) 3rd Gear Band

Servo Piston Pin Measurement

1. Mark servo piston pin in the release

position (1).
Caution: Wear safety glasses when
using compressed air in order to prevent
eye injury.
2. Apply compressed air to servo apply
passage (3), and mark the apply position
on piston pin (2).
3. Measure distance between release and
apply marks (A).

Specification: 0.227” - 0.266”

5
 (C3) 4-5 Clutch Air Check (B1) Second Coast Clutch Air Check
Specification: 0.092” - 0.106” Specification: Nissan: 0.030" - 0.057"
Saturn: 0.049" - 0.077"

1) Apply Air Here

(B5) 1-2 Reverse Clutch Air Check (C1) Forward Clutch Air Check
Specification: 0.092” - 0.106” Specification: 0.029” - 0.042”

6
 ORIGINAL
A Division of Freudenberg-NOK

(C2) Direct Clutch Air check

Specification: 0.059" - 0.075"

(B3) Low/Reverse Clutch Air Check

(B2) Second Clutch Air Check

Specification: 0.043" - 0.059"

Specification: Saturn: 0.043" - 0.075"

Nissan: 0.055" - 0.087"

7
 Forward Accumulator

Lube Oil Transfer Pipe

: 4-5 Clutch Apply Pipe

A B
B: 4-5 Clutch Pressure Port

8
 ORIGINAL
A Division of Freudenberg-NOK

A) Direct Clutch Apply

B) Lube Circuit
C) Forward Clutch Apply
D) 1-2 Reverse Clutch Apply

Installation Height

Dimension B should be 51.09 - 51.71 mm

(2.011 - 2.035 in.)

9
 (C1) FWD Clutch

(C3) 4-5 Clutch

10
 ORIGINAL
A Division of Freudenberg-NOK

(B1) 2nd Coast Clutch

(B2) 2nd Clutch

(B3) Low/Reverse Clutch

(C2) Direct Clutch

(B5) 1-2, Reverse Clutch

11
 Torque: Torque:
Torque Converter Housing Bolts: Torx Bolts (14.5 mm): 12 N•m (9 ft-lbs.)
30 N•m (22 ft-lbs.)
Torque:
Torx Bolts (17 mm): 6 N•m (53 in-lbs.)

Torque: Torque:
Fluid Pump Assembly Bolts: 25 N•m (18 ft-lbs.) Case Cover Assembly Bolts: 25 N•m (18 ft-lbs.)

A Division ofORIGINAL
Freudenberg-NOK
11617 State Route 13 • Milan, Ohio 44846 • T: 419-499-2502 • F: 419-499-2804 • www.TransTec.com
© 2010 Freudenberg-NOK