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Api 650

The document contains a table of contents listing sections of a storage tank design, including shell design thickness calculation, bottom plate design, roof thickness calculation, and weight calculation. It also includes the tank dimensions and specifications, material properties, and calculations to determine the required thicknesses of the shell, bottom, and roof plates based on the design code API 650.

Uploaded by

samvendan
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
364 views

Api 650

The document contains a table of contents listing sections of a storage tank design, including shell design thickness calculation, bottom plate design, roof thickness calculation, and weight calculation. It also includes the tank dimensions and specifications, material properties, and calculations to determine the required thicknesses of the shell, bottom, and roof plates based on the design code API 650.

Uploaded by

samvendan
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 42

TABLE OF CONTENT

Number of From
pages page

1 DESIGN CODE & SPECIFICATION 1 1

2 SHELL DESIGN THICKNESS CALCULATION 1 2


3 BOTTOM PLATE, / ANNULAR &BOTTOM PLATE DESIGN 1 3
4 ROOF THICKNESS CALCULATION 1 4
5 DESIGN OF ROOF-TO-SHELL JUNCTION - APPENDIX F 1 5

6 INTERMEDIATE WIND GIRDER DESIGN 1 6

7 WIND DESIGN & ANCHOR BOLT CALCULATION 1 7

8 WEIGHT CALCULATION 1 8
Until page PAGE

1 1

2 2
3 3
4 4
5 5

6 6

7 7

8 8
TABLE OF CONTENT
Number of From
pages page

1 DESIGN CODE & SPECIFICATION 1 1

2 SHELL DESIGN THICKNESS CALCULATION 1 2


3 BOTTOM PLATE, / ANNULAR &BOTTOM PLATE DESIGN 1 3
4 INTERMEDIATE WIND GIRDER DESIGN 1 4
5 WIND DESIGN & ANCHOR BOLT CALCULATION 2 5

6 WEIGHT CALCULATION 2 7
Until page PAGE

1 1

2 2
3 3
4 4
6 5-6

8 7-8
WATER_SS_TANK Page 5

STORAGE TANK DESIGN CALCULATIONS

1.0 DESIGN CODE & SPECIFICATION


: API 650
1.1 TANK
Service : Water Tank
Item number : -
Type of tank : Self Supported
Cone Roof
1.2 GEOMETRIC DATA
Outside diameter , Do 17.22 ft = 5250
Tank height , H 37.73 ft = 11500
Specific gravity of operating liquid , S.G. = 1
Nominal capacity , M = 249.05
Maximum design liquid level, HL = 10000

1.3 PRESSURE & TEMPERATURE


Design pressure : Upper , PU = 8500 mm H2O = 833.9
Design temperature : Upper , TU = 60

1.4 MATERIAL & MECHANICAL PROPERTIES

Tensile Stress Yield Stress Corr. Allow.


Component Material
St (N/mm²) Sy (N/mm²) c.a.(mm)
PLATE
Shell Plate A 304L 485.00 170.00 0.00
Bottom Plate A 304L 485.00 170.00 0.00
Roof Plate A 304L 485.00 170.00 0.00
Stiffener Ring A 304L 485.00 170.00 0.00
STRUCTURE
Top Curb Angle A 304L 485.00 170.00 0.00

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2.0 SHELL DESIGN THICKNESS CALCULATION


2.1 GEOMETRIC DATA
Plate width used 54.13 ft : 16500
Plate height 5.00 ft : 1524

2.2 MATERIAL & MECHANICAL PROPERTIES


Material used : A 304L
Specified minimum tensile stress, Ss = 485.0
Specified minimum yield stress, Sy = 170.0

Yield strength reduction factor, k ( Appendix M ) = 1.00


Joint Efficiency, E = 0.85
Max.allowable design stress,Sd = 113.33
Max.allowable hydro. test stress,St = 127.50
(As per Table 3-2 )

2.3 TANK SHELL THICKNESS CALCULATION


D = Inside diameter of tank = 17.22
H = Design liquid level = 37.73
G = Specific gravity of liquid = 1
c.a. = corrosion allowance = 0.00
Sd = Allow. stress for design condition = 16438
St = Allow. stress for hydrostatic test condition = 18492

(2,6) x (D) X (H - 1) x (G)


Shell Thk at design condition (td) = t= + C.A.
Sd
(E) x (21000)
(2,6) x (D) X (H - 1) x (G)
Shell Thk at hydrotest condition (tt) = t= + C.A.
St
(E) x (21000)

2.4 CALCULATION & RESULTS

Course # Liquid Liquid Height of t.design t.hydro. t.used


from bottom height height each (td) (tt) (t) RESULTS
bottom (H) (H) Course
of tank mm ft mm (mm) (mm) (mm)

1 11500 37.73 #REF! #REF! #REF! 5.00 = #REF!


2 #REF! #REF! #REF! #REF! #REF! 5.00 = #REF!
3 #REF! #REF! #REF! #REF! #REF! 5.00 = #REF!
4 #REF! #REF! #REF! #REF! #REF! 4.00 = #REF!
5 #REF! #REF! #REF! #REF! #REF! 4.00 = #REF!
6 #REF! #REF! #REF! #REF! #REF! 4.00 = #REF!
7 #REF! #REF! #REF! #REF! #REF! 3.00 = #REF!
8 #REF! #REF! #REF! #REF! #REF! 3.00 = #REF!
By one foot method. See sec. 3.6.3.2

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3.0 BOTTOM PLATE DESIGN


3.1 Minimum thickness as per API 650 Clause 3.4.1 = 6.00
Corrosion allowance , c.a. = 0.00
Minimum thickness required = 6.00
Therefore, use thickness of 6 mm (tb) is satisfactory.

3.2 ANNULAR BOTTOM PLATE DESIGN:


3.3 As per API 650 Add. 2 Sect. 5.11.2;
Minimum Annular plate Width shall be = 215 tb 380.40
(GH)^0.5
or a Minimum of 600.0

Annular Plate width provided 700


Where: tb = Annular plate thickness, mm
H = maximum Design Liquid level, Meter
G = liquid Specific gravity Therefore satisfactory.

4.0 MINIMUM ROOF THICKNESS


4.1 Minimum thickness as per API 650 Clause 3.10.2 = 4.70
Corrosion allowance, c.a. = 0.00
Minimum thickness required = 4.70
Therefore , use thickness of 5.00 mm is satisfactory.

4.2 SELF SUPPORTED CONE ROOF


(1) Minimum thickness shall be the greater of the followings (a) and (b) :-
(a) Minimum thickness as per API 650 Clause 3.10.2 = 4.76
(b) Minimum thickness, ( clause 3.10.6.1 )
Di
tmin = = 4.23
400 sin ß°
ß° = Roof slope = 15.00
Minimum thickness required (max. of (a) & (b)) = 4.76

4.3 CHECK FOR ROOF LOADING


Roof plate weight , @ assume Roof thk = 5.00 mm,wr = 0.000385
Vacuum pressure , Va = 0.000000
Uniform live load , wl @ 25.00 lbs/ft² = 0.001196
Add. live load exceeding 122 kg/m², wa @ 0.00 lbs/ft² = 0.000000
Total live load plus dead loads, wld = 0.0016
= 33.05
< 45.00
The roof plate shall be increased by the following ratio , k = 1.00
Minimum thickness required, tmin = 4.76
Corrosion allowance, c.a. = 0.00
Therefore, minimum thickness ( + corrosion allowance ) = 4.76

(2) Maximum thickness = 6.00

Therefore , use thickness of 5 mm is satisfactory.

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5.0 DESIGN OF ROOF-TO-SHELL JUNCTION - APPENDIX F


Roof thickness, tr = 5.00
Roof slope, ß ( 9.5° < ß < 37° ) = 15.00
Top curb angle used : L 75 x 75 x 6
Unit weight , wtca = 5.91
Leg length, L = 75
Leg thickness, t ( corroded ) = 6
Section modulus, Za ( corroded ) = 7100
Cross sectional area of angle , A ( corroded ) = 703

Wh = lesser of [ 0.3 R2.th ] or [ 304.8 mm ]


= 67.56 mm th =
5.00 mm

6.00 mm

t=

Wc.min = 75 R2 = Rc / sinß
mm = 10142 mm

Rc = 2625 mm

Wc = 0.6 Rc.tt.corr
= 75 mm tt.corr = 3.00 mm

Total shaded area resisting the compressive force,


Aa = Wh.th + Wc.tt.corr + A = 1,266

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WATER_SS_TANK Page 9

5.1 MINIMUM REQUIRED COMPRESSION AREA AT THE ROOF TO SHELL JUNCTION



Ar = = 247
3000.sin ß°
where
D = Nominal tank diameter = 17.22
Since Ar < Aa, therefore it is satisfactory.

5.2 CHECK FOR MAXIMUM DESIGN PRESSURE


0.245.W 0.735.M
P.max = + 8.th - = 715.84
D² D³
where
W =Total weight of shell and any framing(not roof plates) = 345980
supported by the shell & roof
th = Roof plate thickness = 0.20
M = Wind moment = 2
Since Pi > P, therefore it is not satisfactory !!!

6.0 INTERMEDIATE WIND GIRDER DESIGN


6.1 Maximum Height Of The Unstiffened Shell
100tt.corr ³ 100 ²
H1 = 6(100tt.corr) x x k = 12,659
D V
where
tt.corr = Thickness of the top shell course (corroded) = 0.12
D = Nominal tank diameter = 17.22
V = Wind design speed ( @ 44.00 m/s ) = 98.43
k = Yield strength reduction factor ( Appendix M ) = 1.00

6.2 Location Of Intermediate Wind Girder

Course Thickness. Actual Width Transposed Width


t.corr W Wtr =W(tt.corr / t.corr)^2.5
(mm) (mm) (mm)

1 (bottom) 5.00 16500 4601


2 5.00 16500 4601
3 5.00 16500 4601
4 4.00 16500 8038
5 4.00 16500 8038
6 4.00 16500 8038
7 3.00 16500 16500
8 3.00 16500 16500
0.00 #DIV/0!
0.00 #DIV/0!
#VALUE! #VALUE!
#VALUE! #VALUE!
0.00 #DIV/0!
0.00 #DIV/0!
#VALUE! #VALUE!
Height of transformed shell, H2 = 70917

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WATER_SS_TANK Page 10

REMARK : Let all 'Wtr' equal to zero for 'negative' t.corr

Since H1 < H2 , therefore an intermediate wind girder is required.

No of Wind Girder required = H2 / H1 = 6.0


THEREFORE , NO OF WIND GIRDER REQUIRED = 6.0
LOCATION EQUA SPACED OF STIFFENER RING = 1917

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WATER_SS_TANK Page 11

7.0 WIND DESIGN CALCULATION


Design code : ASCE -7

7.1 GEOMETRIC DATA


Internal design pressure, Pi @ 833.9 mbar = 0.08339
Diameter of tank, Di = 0
Tank height , Hs = 11500
Roof slope, ß° = 15.00
Roof height, Hr = 0
Height from tank bottom to shell centre, Ls = 5750
Height from tank bottom to roof centre,Lr = 11500
Min. depth of product ( always present in tank) , Hw = 50
Weight of tank,Wt (@ #REF! kg) = #REF!
Weight of product ( always present in tank) , Ww = 0

7.2 WIND FORCE CALCULATIONS


The wind loading shall be determined as follows : -
H = P.A.C.I N
where
P = Wind dynamic pressure ( N/m² ) = 900

Cr = Shape factor for roof = 0.75


Cs = Shape factor for shell = 0.75

Ar = Projected area of roof ( = 0.5.Di.Hr ) = 0


As = Projected area of shell ( = Di.Hs ) = 0

I = Appurtenances = 1.18

Total wind load exerted on roof, Fr = 0


Total wind load exerted on shell, Fs = 1

Total wind moment on tank, Mwind ( = Fr.Lr + Fs.Ls ) = 2.98E+03

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WATER_SS_TANK Page 12

7.3 TANK STABILITY AGAINST WIND LOADING


7.3.1 CASE 1 - EMPTY CONDITION
Resistance to overturning moment,
Mres. = 0.5Di.( Wt - 0.25 p Di².Pi ) = #REF!

Safety factor, Sa ( = Mres./Mwind ) = #REF!


### 1.50
Since Sa #REF! 1.5, therefore the tank is structurally
#REF! Tank anchorage is #REF!

7.3.2 CASE 2 - OPERATING CONDITION


Resistance to overturning moment,
Mres. = 0.5Di.( Wt + Ww - 0.25 p Di².Pi ) = #REF!

Safety factor, Sa ( = Mres./Mwind ) = #REF!


### 1.50
Since Sa #REF! 1.5, therefore the tank is structurally
#REF! Tank anchorage is #REF!

7.4 ANCHOR BOLT DESIGN


7.4.1 GEOMETRIC DATA
Number of bolts , N = 35
Diameter of anchor bolt, d = 30
Diameter of anchor bolt, d.corr ( less c.a.@ 0.00 mm) = 30
Bolts circle diameter, Da = 5370
Root area of each hold down bolt, Ab = 707
Spacing between anchor bolts, Sb = 482

7.4.2 BOLT MECHANICAL PROPERTIES


Allowable stress, St.all = 103.00

7.4.3 ANCHOR BOLTS DESIGN


Tensile force,
1 4.Mwind Pi. pDi²
T= - Wt - = #REF!
N Da 4
Tensile stress,
T
sb = = #REF!
Ab
Since sb #REF! St.all, therefore the anchor bolt size is ###

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WATER_SS_TANK Page 13

8.0 WEIGHT CALCULATION


8.1 General
Design code : API 650
Service : Water Tank
Item number : -
Type of tank : Self Supported
Cone Roof
Inside diameter, Di = 5250
Tank height, H = 11500
Density of steel = 8000

8.2 ERECTION WEIGHT


8.2.1 Weight of bottom plate
Material : A 304L
Diameter of bottom plate = 5300
Bottom plate thickness = 6
Weight of bottom plate = 1,059

8.2.2 Weight of shell

Course Material Height Length Thickness weight


No. (mm) (mm) (mm) (kg)

1 (bottom) A 304L #REF! 16500 5.00 #REF!


2 A 304L #REF! 16500 5.00 #REF!
3 A 304L #REF! 16500 5.00 #REF!
4 A 304L #REF! 16500 4.00 #REF!
5 A 304L #REF! 16500 4.00 #REF!
6 A 304L #REF! 16500 4.00 #REF!
7 A 304L #REF! 16500 4.00 #REF!
8 A 304L #REF! 16500 4.00 #REF!
9 A 304L 0 16500 4.00 0
10 A 304L 0 16500 4.00 0
11 A 304L 0 16500 4.00 0
Total weight of shell = #REF!

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WATER_SS_TANK Page 14

8.2.3 Weight of roof plate


Material : A 304L
Roof plate thickness, tr = 5.00
Length of slope = 2718
Area of roof plate = 23201760
Weight of roof plate = 928

8.2.4 Weight of top curb angle


Material : A 304L
Angle size : L 75 x 75 x 6
Length of top curb angle = 16493
Unit weight, wtca = 5.91
Weight of top curb angle = 97

Total Erection Weight, We @ ( 10.00 % additional weight ) = #REF!

8.3 OPERATING WEIGHT


8.3.1 Weight of liquid
Specific gravity of liquid = 1.00
Maximum design liquid level = 10000
Volume of liquid in tank = 216
Weight of liquid, Wliq. = 216,475

Total operating weight , Wo ( = We + Wliq. ) = #REF!

8.4 HYDROSTATIC TEST WEIGHT


8.4.1 Weight of water
Specific gravity of water = 1.00
Height of water = 11500
Volume of water in tank = 249
Weight of water, Wh2o = 248,947

Total hydrostatics test weight , Wh ( = We + Wh2o ) = #REF!

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WATER_SS_TANK Page 15

Self Supported

mm
mm


mm

mbar.g.
°C

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WATER_SS_TANK Page 16

mm
mm

N/mm²
N/mm²

N/mm²
N/mm²

ft
ft

in
psi
psi

10/29/2019
WATER_SS_TANK Page 17

mm
mm
mm

mm

mm

mm

mm
mm
mm

mm

mm

°
mm

N/mm²
N/mm²
N/mm²
N/mm²
N/mm²
lbs/ft²
lbs/ft²

mm
mm
mm

mm

10/29/2019
WATER_SS_TANK Page 18

mm
°
L 75 x 75 x 6
kg/m
mm
mm
mm³
mm²

mm²

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WATER_SS_TANK Page 19

mm²

ft

mbar

lbs

in
lbs.ft

mm

in
ft
miles/hr

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WATER_SS_TANK Page 20

N/mm²
mm
mm
°
mm
mm
mm
mm
N
N


N
N

Nmm

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WATER_SS_TANK Page 21

Nmm

Nmm

mm
mm
mm
mm²
mm

N/mm²

N/mm²

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WATER_SS_TANK Page 22

Self Supported

mm
mm
kg/m³

mm
mm
kg

kg

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WATER_SS_TANK Page 23

mm
mm
mm²
kg

L 75 x 75 x 6
mm
kg/m
kg

kg

mm

kg

kg

mm

kg

kg

10/29/2019
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
Type of tank : Vertical Cylindrical with Conical Roof

1.2 GEOMETRIC DATA


Outside diameter , Do 34.78 ft. = 10600
Tank height , H 18.37 ft. = 5600
Specific gravity of operating liquid , S.G. = 1.23
Nominal capacity , M = 492.69
Tank min. free board space 200.00
Maximum design liquid level, HL = 5400

1.3 PRESSURE & TEMPERATURE


Design pressure : Upper , PU = = 2.0
: Lower , PL = 500 mm H2O = 50.0
= 5.0
Design temperature : Upper , TU = 130
Design liquid Level for tank design = 5566
1.4 MATERIAL & MECHANICAL PROPERTIES
(As per Table S-2a )
Tensile Stress Yield Stress Corr. Allow.
Component Material
St (N/mm²) Sy (N/mm²) c.a.(mm)
PLATE
Shell Plate A 304L 485.00 170.00 0.08
Bottom Plate A 304L 485.00 170.00 0.08
Roof Plate A 304L 485.00 170.00 0.00
Rafters and roof
A 304 515.00 205.00 0.00
Supports
Wind Girders
A 304 515.00 205.00 0.00
and Stiffeners
Platforms &
A 304 515.00 205.00 0.00
Attachments
Anchor Bolt SA-36 400.00 250.00 3.00

2.0 SHELL DESIGN THICKNESS CALCULATION


2.1 GEOMETRIC DATA
Plate developed Length 109.20 ft. : 33283

444364050.xls 24 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
Plate Width 4.92 ft. : 1500

2.2 MATERIAL & MECHANICAL PROPERTIES


Material used : A 304L
Specified minimum tensile stress, Ss = 485.0
Specified minimum yield stress, Sy = 170.0

Design yield stress, Sy = 138.2

Joint Efficiency, E = 0.85


Max.allowable design stress,Sd = 122.89
Max.allowable hydro. test stress,St = 145.00
2.3 SPECIFIED MINIMUM SHELL THICKNESS
Minimum thickness 12.00

2.3 TANK SHELL THICKNESS CALCULATION


Sd = Allow. stress for design condition 123 N/mm² = 17824
St = Allow. stress for hydrostatic test condition 145 N/mm² = 21031

Shell Thk at hydro test condition (tt) = t =


(2,6) x (D) X (H - 1) x (G)
(E) x (21000)
St
+ C.A.

2.4 CALCULATION & RESULTS (As per 5.6.3.2)

Course # Height of t.design t.hydro. t.used


Design Liquid Height
from bottom each (td) (tt) (t) RESULTS

bottom (H) (H) Course

of tank mm ft. mm (mm) (mm) (mm)

1 5566 18.26 1500 3.29 2.85 8.00 = O.K.


2 4066 13.34 1500 2.38 2.21 8.00 = O.K.
3 2566 8.42 1500 1.46 1.58 8.00 = O.K.
4 1066 3.50 1100 0.54 0.78 8.00 = O.K.

on page 3-7 of API - 650

444364050.xls 25 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
3.1 Minimum thickness as per API 650 Clause S3.1 = 5.00
3.2 ANNULAR BOTTOM PLATE DESIGN:
3.3 As per API 650 Add. 2 Sect. 5.11.2;
Minimum Annular plate Width shall be = 408.69

Annular Plate width provided inside the Tank. 600


H = maximum Design Liquid level, Meter
G = liquid Specific gravity Bottom plate inside width = Satisfactory

4.0 MINIMUM ROOF THICKNESS


4.1 Minimum thickness as per API 650 Clause 3.10.2 = 5.00

4.2 CHECK FOR ROOF LOADING


Roof plate weight , @ assume Roof thk = 6 mm,wr = 0.000462
Vacuum pressure , Va 500 mm Wc = 0.004903
Uniform live load , wl @ 25.00 lbs./ft² = 0.001196
= 149.14 lbs./ft² > 45.00
Top Compression Ring (Curb Angle) = ISMC-150
4.3 SELF SUPPORTED CONE ROOF CHECK
(1) Minimum thickness shall be the greater of the followings (a) and (b) :-
(a) Minimum thickness as per API 650 Clause 3.10.2 = 5.00
(b) Minimum thickness, ( clause 3.10.6.1 )
tmin = 26.59
Roof Slope 1 : 12 ß° = Roof slope = 4.76

Minimum thickness required (max. of (a) & (b)) = 26.59


The roof plate shall be increased by the following ratio , k = 1.82
Corrosion allowance, c.a. = 0.00
Therefore, minimum thickness ( + corrosion allowance ) = 48.41

Therefore for the thickness of 6 mm Use Rafters for roof support


4.4 RAFTER SPACING FOR ROOF
Minimum Rafter Spacing b= 1030.00
Recommended Rafter Spacing 1000
Recommended Rafter Sections; Radial MC-150 Transverse L75X75X8
4.5 Internal Pressure Check
Roof Compression Angle L100x100x10 A = 2901

Maximum Internal Design Pressure = 2.56

444364050.xls 26 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)

1.08
W = Maximum Wind Pressure on shell =
10.76
Tank Code Check for external pressure as per V8.1.1 Satisfied, Design as per API 65
where
tt.corr = Thickness of the top shell course (corroded) = 0.00
D = Nominal tank diameter = 34.78
V = Wind design speed ( @ 45.00 m/s ) = 100.67
= 162.00
Sd =Allowable stress for Stiffener (Interpolated) = 141.82
Fy = Design Yield strength of Shell 138.23
Fy = Design Yield strength of Stiffener Ring 162.69
E = Modulus of Elasticity 186000.00

Course Thickness. Actual Width Transposed Width


t.corr W Wtr =W(tt.corr / t.corr)^2.5
(mm) (mm) (mm)

1 (bottom) 7.92 1500 1500


2 7.92 1500 1500
3 7.92 1500 1500
4 7.92 1100 1100

Required Minimum Spacing of intermediate Stiffeners: H Safe = 4.00


Number of Intermediate Stiffeners required = 5.00
Radial Load on the Stiffener = 8749.34
Crossection area required = 0.62
Shell Contribution Length in Stiffening = 124.00
Moment of inertia Required of the Intermediate Stiffener 87.54
Moment of inertia provided 114.00
Stiffening Section recommended L75x75x8 A = 8.66
Circumfrencial Stiffener Area Check Accepted
Or Equivalent

444364050.xls 27 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
5.0 WIND DESIGN CALCULATION
Design code : ASCE -7

5.1 GEOMETRIC DATA


Tank height , Hs = 5600
Roof slope, ß° = 4.76
Roof height, Hr = 428
Height from tank bottom to shell center, Ls = 2800
Height from tank bottom to roof centre,Lr = 6028
Min. depth of product ( always present in tank) , Hw = 100
Weight of tank,Wt (@ 29,886 kg) = 293,177
Weight of product ( always present in tank) , Ww = 106,161

5.2 WIND FORCE CALCULATIONS


The wind loading shall be determined as follows : -
H = P.A.C.I N
where
Cr = Shape factor for roof = 0.75
Cs = Shape factor for shell = 0.60

Ar = Projected area of roof ( = 0.5.Di.Hr ) = 2.3


As = Projected area of shell ( = Di.Hs ) = 59.3

I = Appurtenances = 1.18

Total wind load exerted on roof, Fr = 1


Total wind load exerted on shell, Fs = 29

Total wind moment on tank, Mwind ( = Fr.Lr + Fs.Ls ) = 8.91E+04

5.3.1 CASE 1 - EMPTY CONDITION


Resistance to overturning moment,
Mres. = 0.5Di.( Wt - 0.25 p Di².Pi ) = 1.55E+09

> 1.50
Since Sa > 1.5, therefore the tank is structurally
stable. Tank anchorage is not required.

Resistance to overturning moment,


Mres. = 0.5Di.( Wt + Ww - 0.25 p Di².Pi ) = 2.11E+09

Safety factor, Sa ( = Mres./Mwind ) = 0.00


< 1.50
Since Sa < 1.5, therefore the tank is structurally
unstable. Tank anchorage is required for this case !!!

6.0 Seismic calculations

444364050.xls 28 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)

Ks = 0.6
Tc = 111.8914002
=
H/r = 0.264150943
Ci = 6.97
Cc = 1.52
= 0.000195295
= 0.466864289
Total Liquid mass Ml = 637,733
Mi/Ml = 0.548
Mc/Ml = 0.452
Mi = 349477.8087

Mc = 288255.4189

Hi/H = 0.419

Hc/H = 0.616
Hi`/H = 0.721
Hc`/H = 0.785
Spectral Acceleration Response, Se, Timp = 0.84
Spectral Acceleration Response, Se, Tcon = 0.84
Base Shear Q =
= 1.11E+06
Site Coefficient = 1.2
Hi = 2.3464
Hc = 3.4496
Hi` = 4.0376
Hc` = 4.396
Mrw = 1.25E+06
M`Rw = 1.95E+06
mw= = 13,747
Mr = 8,732
hr = 3.694679454
Hw = 3.2

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1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
7.0 WEIGHT CALCULATION
7.1 General
Design code : API 650.
Service : White Liquor
Item number : 0
Type of tank : 0
0
Inside diameter, Di = 10600
Tank height, H = 5600
Density of steel = 8000
Material : A 304L
Diameter of bottom plate = 10000
Bottom plate thickness = 6
Weight of bottom plate = 3,958

7.2.2 Weight of bottom Annular plate


Material : A 304L
Outside Diameter of bottom Annular plate = 10716
Bottom plate thickness = 8
Weight of bottom plate = 888
7.2.3 Weight of shell

Course Material Height Length Thickness weight


No. (mm) (mm) (mm) (kg)
1 (bottom) A 304L 1500 33283 8.00 3,195
3 A 304L 1500 33283 8.00 3,195
4 A 304L 1100 33283 8.00 2,343

Weight of roof plate = 930

7.2.6 Weight of Roof


Material : A 304L
Roof plate thickness, tr = 6
Length of slope = 5318

444364050.xls 30 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
7.2.7 Weight of top curb angle
Material : A 304L
Angle size : L100x100x10
Length of top curb angle = 33630
Unit weight, wtca = 14.90
Weight of top curb angle = 501
7.2.8 Weight of Rafters
Material : A 304L
Radial Rafter : ISMC-150
Length of Radial Rafters = 106
Unit weight, wtca = 13.20
Circumfrencial L75X75X8
Length of Circumferential Rafters = 289
Unit weight, wtca = 8.90
Weight of Roof rafters = 3,965
7.2.9 Weight of Platform
Material : SS 304
longitudinal Members ISMC-150 48 M : 787.20
Cross Members & legs ISMC-100 24 = 230.40
Grating 35 Kg /Sq. 12 M L X 2.4 M Wide = 1008.00
Total weight of Platform = 2,026

Total Erection Weight, We @ ( 5% additional weight ) = 29,886

7.3 OPERATING WEIGHT


7.3.1 Weight of liquid
Specific gravity of liquid = 1.23
Maximum design liquid level = 5600
Volume of liquid in tank = 494
Weight of liquid, Wliq. = 607,848

Total operating weight , Wo ( = We + Wliq. ) = 637,733

7.4 HYDROSTATIC TEST WEIGHT


7.4.1 Weight of water
Specific gravity of water = 1.00
Height of water = 5600
Volume of water in tank = 494
Weight of water, Wh2o = 494,185

Total hydrostatics test weight , Wh ( = We + Wh2o ) = 524,071

444364050.xls 31 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
8.0 ANCHOR BOLT DESIGN
8.1 GEOMETRIC DATA
Number of bolts , N = 16
Bolt Selected M27 X 3
Pitch Diameter of anchor bolt, d = 25.051
Diameter of anchor bolt, d.corr ( less c.a.@ & Root 3.00 mm) = 19.051
Bolts circle diameter, Da = 10770
Root area of each hold down bolt, Ab = 285
Spacing between anchor bolts, Sb = 2115

8.2 BOLT MECHANICAL PROPERTIES


Anchor Bolt Material SA-36
Specified Minimum Yield Stress for Anchor Bolt = 250
Yield Strength reduction Factor 408
Allowable stress, St.all = 102000.00

8.3 ANCHOR BOLT DESIGN


PWs wind uplift pressure on roof = 0.69
PWr wind uplift pressure on Shell 1.15
weight of Roof 10,757 Corroded Weight of Roof = 10,757
Weight Of Shell 12,859 Corroded Weight of Shell 12,730
corroded weight of the roof plates +corroded weight of the shell W1 230413.07
corroded weight of shell+ corroded permanent attachments on the shell W2 137370.94
nominal weight of the roof plates plus the nominal weight of the shell W3 230413.07
Design Pressure = 898833.37

Tensile stress, sb = = 161.50

Ab

Since sb < St.all, therefore the anchor bolt size is satisfactory.

Shell Stiffeners
Shell
Section L75x75x8
Nos. 5 Course Diameter Thickness. Width Dev. Length
Roof (mm) (mm) (mm) (mm)
Curb Angle L100x100x10 1 (bottom) 10600 8.00 1500 33326
Plate Thickness 6 mm 2 10600 8.00 1500 33326
Rafters 3 10600 8.00 1500 33326
Radial ISMC-150 4 10600 8.00 1100 33326
Length 108.00
Circumfrencial L75X75X8
Length 294.00

Bottom
Annular Plate 8 mm
Width (Min) 716 mm `@ Butt Weld joints Anchorage 16 Nos. of M27 X 3 Bolts

444364050.xls 32 of 42
1.0 DESIGN CODE & SPECIFICATION : API 650 12th Edition ADDENDUM-3

1.1 TANK
Service : White Liquor
Item number TANK# 3, TANK #4, Tank #5 & TANK #6 (FUTURE)
Bottom Plate Thickness 6 mm

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mm

mm

KPA
mbarg.Vac
KPA
°C

mm

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N/mm²
N/mm²

N/mm²

N/mm²
N/mm²

mm

psi
psi

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mm

mm

Satisfactory

mm

N/mm²
N/mm²
N/mm²
lbs./ft²

mm

mm
°

mm

mm
mm

mm
mm

mm2

N/mm²

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kpa

mbar
Satisfied, Design as per API 650

in
ft.
miles/hr
Km/Hr
N/mm2
N/mm3
N/mm4
Mpa

M
Nos.
N
cm2
mm
cm4
mm4
cm2

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°
mm
mm
mm
mm
N
N


N
N

Nmm

Nmm

Nmm

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KNM
KNM

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mm
mm
kg/m³

mm
mm
kg

mm
mm
kg

kg

mm
mm

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kg/m
kg

M
kg/m

M
kg/m
kg

M
kg/m
kg

kg

mm

kg

kg

mm

kg

kg

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mm
mm
mm²
mm

N/mm²

N/m²
Kpa

N
N
N

N/mm²

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