BEMCO STEEL INDUSTRIES CO. LTD.

DESIGN CALCULATIONS

CLIENT \\\\\\\
PROJECT \\\\\\\\
JOB NO. FIELD FABRICATED,\\\\\\\\\\
VERTICAL TANK, FLAT BOTTOM,
TANK DESCRIPTION SUPPORTED CONE ROOF WITH CENTRAL COLUMN.and
ITEM NO 2 -GIRDER
E 516 RING
Rev. Description Prepared Reviewed Approved Date
Mechanical
0 Calculation H.M H.M M.B 25/2/2013

1- FOR INFORMATION ONLY

2- FOR APPROVAL
3- FOR CONSTRUCTION
 BSI. Ref.Decuments
API 650 ,11TH.ED

1 EVALUATION OF MATERIAL API650 -5.6.2 Tabel5-2a

2 EVALUATION OF SHELL THK. API650 -Clause 5.6.3.2
3 EVALUATION OFBOTTOM PLATESAPI650 -Clause 5.5
4 EVALUATION OFBOTTOM SKETCHAPI650 - Clause 5.4
5 EVALUATION OF ROOF THICKNE API650- Clause5.10.4 & 5.10.5
6 STABILITY CHECK AGAINST WINDAPI650 - Clause 5.9.7.1
7 SHELL TRANSFORMER API650- Clause 5.9.7.2
8 WIND GIRDER STIFFENING API650- Clause5.9.5
9 OVERTURNING MOMENT AGAINS API650-Clause 5.11.1
WIND LOAD
10 UNANCHORED TANKS STABILITY API 650 -5.11.2
11 STABILITY CHECK SEISMIC API650-APPENDIX E
12 VENT SIZE CALC. API650-Clause -API2000
13 REINF. AROUND OPENING API650-Clause5.7
 STORAGE TANK DESIGN CALCULATION - API 650

1 .0 DESIGN CODE & SPECIFICATION

DESIGN CODE : API 650 11th Edition
SEISMIC CODE : UBC 97
VENTING CODE : API 2000
1 .1 TANK

Item number : E 516

Roof ( Open/Close ) : Close
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA ) : Fixed cone w/col,s
Roof slop 1 : 64
Inside diameter , Di ( corroded ) (@ 27,000 mm ) = 27,000 mm
Nominal diameter, Dn ( new ) ( based on 1st shell course ) = 27,010 mm
Nominal diameter, Dc ( corroded ) ( based on 1st shell course ) = 27,010 mm
Tank height ,H = 10,000 mm
Specific gravity of operating liquid , S.G. (Design) = 1
Maximum design liquid level, HHL = 9,366 mm
Min.Design Liquid level ,LLL = 634 mm
Insulation thickness = 25 mm
Bottom Slope 1 : 120
Depth of liquid outside level indicator scale = = 113 mm

1 2 LOADS
Wind Speed (Fatest mile wind speed ) = 155 kmph
Max.Design Wind Speed (3 seconds gust Wind ) = 150 kmph
Live Load , @ LL 1.2### Kpa = 122.3 kg/m2
Rain Rates @ Misc.loads = 20 mm/hr

1 3 SEISMIC (UBC)
Zone = 1A
Zone Factor = 0.15
Importance Factor = 1.3
Site coefficient = 1.5
Site Class = D

1 4 TEMPREATURE & PRESSURE

Design pressure : Upper , Pu (Atmospheric) = 250.00 mbarg
: Lower , Pl (Vaccum = 0.00 mbarg

Design temperature : Upper , Tu = 70 °C

: Lower , Tl = 5 °C
Min.Metal Temperature :MDMT = 5 °C
Operating Temperature : Top. = 60 °C

1 5 PUMPING RATE
Pumping in = 1500 m³/hr
pumping out = 1500 m³/hr

1 6 CAPACITYS
Nominal capacity , V = 5,726 m³
Net capacity = 5,000 m³
Operating Capacity = 5,363 m³
Under Reading Level indicator Capacity = 62 m³
1 7 MATERIAL & MECHANICAL PROPERTIES

Component Material Tensile Yield Corrosion

Stress Stress Allowance
St(N/mm²) Sy(N/mm²) c.a.(mm)
PLATE
Shell Plate ( Mat'l Code # 1 ) (bot) ASTM A36 480.00 240.00 0.000
( Mat'l Code # 2 ) (top) ASTM A36 480.00 240.00 0.000
Annular Plate ASTM A36 448.00 241.00 0.000
Bottom Plate ASTM A36 480.00 240.00 0.000
Roof Plate ASTM A36 480.00 241.00 0.000
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc ) ASTM A36 448.00 240.00 0.00
STRUCTURE COLUMS A106 GR B 450 240.00 0.00
Top Curb Angle ASTM A36 448.00 240.00 0.00
Intermediate Wind Girder ASTM A36 448.00 240.00 0.00

Flanges ASTM A105

Handrails ASTM A 53 GR B Type E
Nozzle Bolts ASTM A 193GR B7 /A194 GR 2H H.D.G or Equial
Structure Bolts A307 / A 325M type 1 H.D.G
Material Plates Spec,s Steel Plates as Rolled Killed or Semi-killed steel
Pipes ASTM 106 GR B
Heater coils SS316L
 SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD
2 .0 SHELL DESIGN
2 .1 GEOMETRIC DATA
Plate size used : 2,480 mm
Shell plate min. width as per PTS 34.51.01.31 clause 6.3 : 1,500 mm

2 .2 MATERIAL & MECHANICAL PROPERTIES

No Material Specified Specified Yield stressMax. allowMax. allow Corrosion

used min. tensile min. yield reduction fac design hydro.test allowance
stress stress ( App. M ) stress stress
St (N/mm²) Sy (Nmm²) k Sd (N/mm²)St (N/mm²) c.a (mm)

1 ASTM A36 480.00 240.00 1.000 160.00 180.00 0.00

2 ASTM A36 480.00 240.00 1.000 160.00 180.00 0.00
3 ASTM A36 480.00 240.00 1.000 160.00 180.00 0.00
4 ASTM A36 480.00 240.00 1.000 160.00 180.00 0.00
5 - - - - - - -
6 - - - - - - -
7 - - - - - - -
8 - - - - - - -
9 - - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
2 .3 SPECIFIED MINIMUM SHELL THICKNESS
Specification : API 650 11th Edition
Minimum thickness as per API 650 cl 5.6.1.1 = 6.00 mm

2 .4 SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD ( CLAUSE 5.6.3.1 )

SI METRIC UNIT :-
Design shell thickness, ( in mm )
4.9Dc ( [H+Hi] - 0.3 ).G
td = + c.a
Sd
Hydrostatic test shell thickness , ( in mm ) t.min = Min. of t.design, t.hydo &
4.9Dn ( H - 0.3 ) tsc = Thicknes selected & used
tt =
St
Gravitational force = 9.81 m/s

2 .5 CALCULATION & RESULTS

No. Mat'l Material Width t.design t.hydro t.min tsc. Result

Code No. (mm) (mm) (mm) (mm) (mm)

1 1 ASTM A36 2,500 9.61 6.67 9.61 10.00 O.K.

2 1 ASTM A36 2,500 7.54 4.83 7.54 8.00 O.K.
3 1 ASTM A36 2,500 5.47 2.99 6.00 6.00 O.K.
4 1 ASTM A36 2,500 3.40 1.15 6.00 6.00 O.K.

- - - -

TOTAL COURSES HEIGHT 10.00 m

SHELL HEIGHT 10.00 m Shell height ok
 2 6 ROOF HANDRAILS
(i) Roof Handrails calculations
Handrail average dia 27.26 m Pipes 48mm-sch 40
Average distance -X = 1 m x
No.of Pipes 69 Pipe - length =1200mm
W,t of post pipes 328.9 kg
Weight of cir.pipes 685.12 kg
Weight of Flat Bars 403.364 kg
Total Weight of Roof Handrails ### ton

(ii) Stair Calculations

height 10 m
inclined angle 41 deg.
step 195 mm
width of tread 245 mm
No.of tread 51
total weight of tread 513 kg
Flat Bars 478.62 kg
No.of Plat,grating 2
Platforms and grating 275.991 kg
W,t of pipes if duble handrails 243.8804939 kg
Total weight of stair 1511.31 kg 1,511.31 ton Stair length 15.24 m
###
iii) Platforms Y
Platforms Claculations
Width of platform = 750 mm
We select grating type 32x5 mm
Unit w,t of Grating = 48.8 kg/m^2
total length of platform = 86 m
Supportes channels-UPN 160 = 966 Kg

Total weight of platforms= 4179.223 kg

Platform Skech
 BOTTOM & ANNULAR PLATE DESIGN
3 .0 BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no ) : YES
BOTTOM PLATE
(i) Minimum thickness as per API 650 Clause 5.4.1 = 6.00 mm
Minimum thickness required 0.00 mm c.a ) = 6.00 mm
Therefore, use thickness of 6.00 mm (tb) is satisfactory.

(iii) Min. width of overlapping (cl. 5.1.3.5) = 25 mm

(iv) Min. width of plate (cl. 5.4.1) = 1800 mm
(v) Min. width projected outside of shell (cl. 3.4.2) = 50 mm
ANNULAR PLATE
(i) Nominal thickness of 1st shell course, tsc1 = 10.00 mm
Hydro. test stress in 1st shell course,
4.9Dn(H-0.3) = 128.38 N/mm²
St = tsc1
where
Dn = Nominal diameter, Dn ( new ) ( based on 1st shell course ) = 27.010 m
H = Design liquid level = 10.000 m
tsc1 = Nominal thickness of 1st shell course = 10.000 mm
Annular plate thickness ( As per Table 5-1a ) = 6.00 mm
Corrsion allowance (@ 0.00 mm c.a. ) = 6.00 mm
Therefore , use thickness of 10.00 mm (ta) is satisfactory.
(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7) = 10.00 mm
(iii) Min. width projected inside of shell to edge of overlapping (cl. 5.5.2) = 600 mm
(iv) Min. radial width of annular plate (cl. 5.5.2)
215 ta
La = = 702.51 mm
(HL. SG )0.5
where
ta = Annular plate thickness = 10.000 mm
HL = Maximum design liquid level = 9.37 m
SG = Design specific gravity = 1.00
(v) Min. width projected outside of shell ( cl. 5.5.2)(50 mm) = 50 mm
AW1, Width projected inside of shell to edge of overlapping = 600 mm
AW2,Width projected outside of shell = 70 mm
tsc1 Nominal thickness of 1st shell course = 10.000 mm
Width of Annular Ring Max.{ (AW1+AW2+tsc1) & La} = 702.51 mm
Width of Annular Ring provided = 725.00 mm
Annular Ring outside diameter = 27090 mm
Annular Ring inside diameter = 25640 mm
Outer Diameter of Bottom Plates = 25740 mm
 ROOF TO SHELL JUNCTION CALCULATION

4 .1 DESIGN OF OPEN ROOF TANK - TOP STIFFENER RING

4 .1.1TOP CURB ANGLE
MINIMUM REQUIREMENT
For Fixed Roof with diameter >18m
Minimum required size as per API 650 clause 5.9.3.2 = 6 x 76 x 9.5
Section modulus,Z min = 600 mm3
MEMBER SIZE USED FOR TOP CURB ANGLE
Actual size for top curb angle L 120 X 120 X 10 (Detail K)
Section modulus, Za = 2300 mm3
Since Za > Zmin , therefore the angle size selected is satisfactory.

5 .0 INTERMEDIATE WIND GIRDERS DESIGN

5 .1 MAXIMUM HEIGHT OF THE UNSTIFFENED SHELL ( CLAUSE 5.9.7.1 )

SI METRIC UNIT :-

H1 = (9.47 ts.cor) ts.cor 3

190 ² = 4.005 m
x
Dc V = 4005 mm

whe ts.cor = Top shell course thickness = 6.00 mm

Dc = Nominal tank diameter = 27.01 m
V = Wind design speed = 195.00 km/hr

5 .2 LOCATION OF INTERMEDIATE WIND GIRDERS

Shell Shell Actual Transposed Since H1 < H2, therefore the intermediate
course thickness width width wind girder is/are Required
tsc.cor W Wtr
(mm) (mm) (mm) Minimum number of intermediate wind
1 10.00 2,500 697 girders required,
2 8.00 2,500 1,218 = 1
3 6.00 2,500 2,500
4 6.00 2,500 2,500 Location of intermediate wind girders from
top of tank,
L1 = 3457 mm
L2 = - mm
L3 = - mm
L4 = - mm
L5 = - mm

Height of transformed shell, H2 6,915 mm

Notes : Intermediate wind girders shall not

be attached to the shell within 6"of
a horizontal shell joint. See cl. 5.9.7.5
5 .3 SIZE OF INTERMEDIATE WIND GIRDEAPPLICABLE

(a) Required minimum section modulus of intermediate wind girder ( clause 5.9.7.6 )
SI METRIC UNIT :-

Z.min = Dc². H1 V 2 = 98.746 cm³

17 190 = 98,745.588 mm³
where
Dc = Nominal tank diameter = 27.010 m
H1 = Vertical dist. between inter. wind girder & top angl = 3.457 m
V = Wind design speed = 155.00 km/hr

(b) Available section modulus for intermediate wind girder

Fabricated L- Girder : L 200 x 200*10
Web plate length, L2 = 200 mm
Toe plate length, L3 = 200 mm
Web plate thk, t2 = 20 mm
Toe plate thk, t3 = 20 mm
Min. shell thickness where top wind girder located, tsc.cor = 6.00 mm

tsc.cor = 6.00 mm

D= 27010 mm

20 mm 200 mm
X
C1
20 2

L1=16.tsc.cor = 96 mm
200 m
m 3

1
X

A Y AY h A.h² I = (bd³)/12
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 1152 3.00 3456 3 10368 3,456
2 4000 106 424000 106 44944000 13333333
3 4,000 216.00 864,000 74.89 22,432,917 133,333
TOTAL 9,152 1,291,456 67,387,285 13,470,123
Neutral axis of combined section, C1 = 141 mm
Moment of inertia of section , Ix-x = 80,857,408 mm4
Section modulus available, Za = 573,002 mm³
Since Za > Zmin , therefore the angle size selected is satisfactory.
Girder stiffened as per clause 5. NO at distance 4800 mm &No.of stiffen 17 stiffener
Clean Out Door Calculations

Clean Out Door Size

36 in x 48 in
1 )- claculations of shell reinforced plate 900 mm
As per clause 5.7.7.4 required cross -section area of the reinforcement
Over the top of the opening
Acs <=K1*h*t/2
where
Acs =cross-sectional area of the reinforcement over the top of the opening ,in mm^2 1200 mm
k1= area of coefficient from fig.
h =Vertical height of Clear Opening ,in mm 900 mm
b=horizontal width of clear opening ,in mm 1200 mm
t= Calculated thickness of the lowst shell course exclusive of any corrosion allwance,in mm
Z 31.00 mm
computing for vertical axis in fig. 0.5
(H+8.8)D+71.5 123 t
1.408 h 4.9D (H-0.3) 1.3398804

Where
H= Max.design liquid level 22 m
D= Nominal tank diameter 80 m
G=sp. gravity not less than 1 1.00

Unite scale horiz.=0.004

therefore
Value of K1 from FIG .5-11 1.4
Min.Cross -Sectional area ,Acs 19530 mm^2
as per clause 3.7.7.5 max .height of reinforcement ,1.5h =
1350 mm
Dimension of reinforcing plate (RF) Provided
Ap =tpx(L-h)
where :
tp=thickness of RF plate = 34.00 mm
L=hieght of RF Plate = 1500 mm
h=height of clear opening = 900 mm
Ap = 20400 mm^2 safe area
Calculation of bottom reinforcing plate
As per clause 5.7.7.6 required min.thickness of bottom reinforcing plate
tb =( h^2/360000)+[ ( b/170)*sqrt(HG) 35.4 mm
Provide thickness 36.0 mm
Clean Out Door Wight
# RF Plate 3,603.15 kg
# Base Plate 191.09 kg
3,794.24 kg
8,0 ROOF Design
8,1 EVALUATION OF ROOF THICKNESS
(i) Tank
Tank Raduis = 14 m
Roof slop 1 : 12
Roof thickness = 5.00 mm
Center column Cap diameter ,Dcap = 2100 mm
RoRoof slope, ß° = 4.767272 °
Roof height , Hr = 1,126 mm
Insulation thickness, ti = 0 mm
Insulation density = 128 kg/m3
Momen arm of uplift Wind force on Roof =OD/2 = 6.75 m
Plan proj.area of Roof for wind Moment = π* R 2
= 143.1388 mm²
(ii) No.of Rafters = 60 Nos.
Max spacing bet,n rafters ,L =Tank primeter / No.of Raf = 1413.72 mm
Max spacing between rafter =9.28 FT as per clause 5.1 = 2828.54 mm Safe
Min.thk.of Roof Plates as per 5.10.2.2 = 4.78 mm
Min.thk.of Roof Plates including corrosion = 4.78 mm
iii) Roof Loads per appendix R
* Plates ,DL1 , DL1 = 39.25 kg/m2 = 8.0430328 psf
* Misc.Loads ,DL2 ,DL2 = 5.00 kg/m 2
= 1.0245902 psf
* Vaccum ,PE ,Pe = 0.00 kg/m2 = 0 psf
* Live Load ,LL ,LL = 122.30 kg/m2 = 25.061475 psf
* Uplift Wind Load
WL ,WL = 147 kg/m2 = 30.025173 psf
* Insulation DL3 ,DL3 = 0 kg/m 2
= 0 psf
* Internal PressurePI ,DL4 = 2549.29 kg/m 2
= 522.39549 psf
Loads combinations
* Case (1) DL+LL 166.55 kg/m2 = 34.129098 PSF
* Case (2) DL+LL+WL 20.03 kg/m2 = 4.1039254 PSF
* Case (3) DL+LL+WL+PE -102.27 kg/m 2
= -20.95755 PSF
* Case (4) DLL+PE 44.25 kg/m 2
= 9.067623 PSF
* Case (5) DL+PI -2505.04 kg/m2 = -513.32787 PSF
* Case (6) DL+LL+PI 166.55 kg/m2 = 34.129098 PSF
* Max Roof Load , UT 166.55 kg/m2 = 34.129098 PSF

Max. bending moment assumed simply supported from one side and continous from other side
M= UT*L2/10 = 3328.66 Kg.cm/m
As per 5.10.3.1 .stress should not exceed limitations specified in AISC
Fa =0.75 Fy = 1843.137 Kg/cm2
Req.Plate thickness of Roof , tr =(6*M /(B*Fb))0.5 = 3.291786 mm
where
* Plate width B = 100 cm
* Corrosion allowance ca= 0 mm
Min.thickness including corrosion allowance tmin. = 4.0 mm
Provided thickness of Roof Plates = 6.0 mm
(iv) ROOF PLATES JOINTS& WIGHT

Roof Plates Joint Efficiency (Lap joint) E = 0.35

Roof Radius devlopment RD = 13.55 m
Weight of Roof Plates New Wn = 27,833.93 kg
Weight of Roof Plates corroded Wc = 27,833.93 kg
 7 ROOF STRUCTURE DESIGN
Assumptions
1. Considering the effect of slope of roof negligible.
2. Load acting on the main & secondary rafters is considered uniformly distributed.
3. Assuming the effect of eccentricity loading on the center column negligible.

Tributary area of sec.rafters

IPE270
23 nos.
Roof framing fig. Tributary area of main Rafters
IPE400
I.D. = 27.00 m 23 nos.

DR =Ring Rafter
13.5 m
Center Col. UPN 180
Pipe 14"Ø STD 23 nos.

No. of Rafters
Diameter of the tank, in m (D) = 27.00 m
Diameter of the ring, in m (DR) = 13.50 m
Total no. of rafters on the circumference of the shell, (nM+nS) = 46.00 Nos
Provided rafter center line spacing, in m = 1.844 m <= 1.885 m O.K.

(i) Sizing of Secondary Rafters

Span L = 6.77 m
Spacing at shell = Л *D/(ns+nM) S = 1.844 m
Spacing at ring Sr = 0.922 m
Average uniform distributed load = wunif. * (S+Sr)*UT/2 = 230 kg/m
Using 16 Nos IPE270
Self weight = 36.1 kg/m
Beam flange Depth = 200 mm
Total uniform load acting on the beam including self weight, ws
ws = 266 kg/m
Sectional modulus Z = 407.76 cm³
Moment of Inertia Ix = 5504.75 cm4

As per AISC for uniformly distributed load

Maximum bending moment acting on the beam M = ws*L²/8 =1527.99 kg-m
Allowable bending stress of A36 = 0.66Fy , = 160 Mpa
fall. = 1088 kg/cm2
 Modulus of Elasticity E = 200000 Mpa
Max.Bending stress , fb.max. = M/Z = 374.73 kg/cm2 Safe
Sectional modulus req., in cm³ Z = M*100/f all. = 140.48 cm³ < 407.76 cm³ Safe

Use 23 NOS. IPE270 As secondary rafters.

Beam deflection = 5*ws*L4 / (384*E*Ix) = 0.632 cm Actual
Max.Deflection Allowable = L/360 = 1.882 cm Accepted

(ii) Sizing of Ring Rafters

Span L =1.844 m
Use 23 NOS. UPN 180 As ring rafters.
Flange Depth = 180 mm
Self weight wr = 25.3 kg/m
Sectional modulus Z = 407.76 cm³
Moment of Inertia Ix = 5504.75 cm4
Total concentrated load P = 902.34 kg
Maximum bending moment acting on the beamP*L/4
.M +Wr *L2 / 8= 426.73 kg-m

yield strenght for A36 structural material, Fy = 1527.99 Mpa

Sectional modulus required, in cm³ Z = M*100/f. = 39.23 cm³ < 407.75901 cm³ Safe

Max.Bending stress , = 10.3 Mpa Safe

Deflection = P*L / 48*E*Ix + 5*wr*L4 / (384*E*Ix) 0.011
3
= cm
Max.Deflection Allowabel =L/360 = 0.512 cm Accepted

iii) Sizing of Main Rafters

Cent.col.cap.Dia. = 1.7816 m
span L = 12.609 m
Use 23 NOS. IPE400 As main rafters.
Beam Flange Depth = 400 mm
Self weight wr = 66.3 kg/m

Sectional modulus Z = 1093.82 cm³

Moment of Inertia = 21876.47 cm4
Spacing at shell = 1.844 m
Spacing at center column ( we consider center column inner B.C.D
Sc = 0.286841 m
Triangular load acting on the beam wt = wunif * S= 307.12 kg/m
Concentrated load from ring rafters (at mid span) = P + self wgt of ring = 949.00 kg

Maximum bending moment acting on the beam

M = 0.064 *Wt*L2 + P*L / 4 + wm*L2/ 8= 7434.22 kg-m
Minimum yield strenght for A36 structural materia = 240.00 Mpa
Allowable bending stress of A36 = 0.66Fy = 159.84 Mpa
Sectional modulus required, in cm³ Z = M*100= 683 cm³ < 1093.82 cm³
Max.Bending stress , fb =M/Z = 66.65 Mpa
Beam deflection
∆0.00652*wt*L4/E.Ix +P*L3/ 48*E*Ix + 5*wm*L4 / (384*E*Ix) = 2.456 cm

Max.deflection allowable =L/240 = 5.254 cm

Bracing>>>>>>>>>>>>>>>>> L60*60*6 If any 1155.6 kg
(iv) Sizing of Center Column
Col.Corrosion = 2 mm
Roof slope 4.77 degree
length of center column, Lc = 11.13 m
Load acting on the column (DL+ LL) = 60642 kg

Total load acting on the column = 60,642 kg

Assumed Size of the Column Pipe 14"Ø STD
self weight = 81.17 kg/m
outer diameter, Do = 355.6 mm
inside diameter, Di = 336.56 mm
wall thickness, t = 7.52 mm
radius of gyration, r = 122.4 mm
Effective area of cross section , A = 103.5 cm²
k = 2.00 cm
Total compressive load acting on the column including self weight = 61545 kgs
As per AISC, Slenderness ratio,K L/r, max = 180 = 90.9 < 180 O.K.
Fy = Yield stress of the pipe column = 1088 kg/cm²
= 107 Mpa
Calculations Max. allowable stress for Central Column
P=total Roof Load Supported by column = 60642 kg
Fa =Allowable Compressive Stress (per API -650 5.10.3.4 )
Per API 650 5.10.3.3
As per AISC, Slenderness ratio,K =L/r, max = 180
Raduis of Gyration of Column required = 61.81266 mm
Raduis of Gyration of Column = 122.40 mm >>>>>>>>Accepted
Cc = Column Selenderness Ratio = SQRT (2 ∏^2 x E / Fy )
Where :
E=Modulus of Elasticity for Column material at design tempreature = 199000 Mpa
Fy= Yield stress for cloumns material at design tempreature = 107 Mpa
Selendreness Ratio ,K = 90.89797
Cc = 191.9
Fs = Factor Safet5/3 + 3 * k /(8*(Cc))-k ^3/(8*(Cc)^3) = 1.8
Using AISC specification Formulas Section E 2 , let K=1
k = 90.9 Since KL/r < Cc : Equation (1) >>>>>>>Applicable
F =Actual induced Stress for the Column =(P + Column self weight) / A
Fa =(([1-K 2/ (2*Cc^2) ]* FY) / F.S) = 51.7 Mpa--------------(1)
Fa =(12 π 2*E ) / ( 23 * K ^2) = 124.0 Mpa--------------(2)
F = 58.3 Mpa >>>>>>Not Safe
Using Central Co Pipe 14"Ø STD Safe

Sizing of Col.Cap
Cap Diameter 2 m
Stiffeners of Cap 713 mm X 356.5 x 15 mm
Top Beams w,t = 7.968 kg
Weight of Cap = 1078.103 kg
(v) Sizing of Center Column Base Plate
Maximum load on the column = 61545 kgs
Considering center column is resting on concrete foundation
Ultimate strength of concrete (28 day) = 300 kg/cm²
Allowable compressive strength, fc = 90 kg/cm²
Using base plate 455 X 455 X ### mm
Actual bearing perssure on concrete = Load / base = 37.87 kg/cm² < 90 Safe
Outside diameter of the column = 355.6 mm
Overhanging of the base plate, = 4.97 cm
Considering section of unit width, = 1 cm
Maximum bending moment , M =b.w.L2 / 2 = 467.72 kg.cm

As per Table 6 for column base plate under class 2 material

allowable bending stress, f = 165.4 Mpa = 1686.2 kg/cm²
Thickness of the base plate req.,t = sqrt( 6M/b*f) = 12.90 mm
Thickness provided = 16 mm Safe
Base Plate Wight = 20.42219 kg

(vi) Sizing of Center Column Base Plate

As per 5.1.5.9 - e, minimum section of curb angle is :
76 x 76 x 9.5 mm for tank diameter D > 18 m
As per Sec. 3.5.3
A tension or compression ring is often required to resist the circumferential
forces generated by the discontinous membrane forces.
S = F / (AL + 0.78 (Rt)0.5)
Provided size of curb ang 150 x 150 x ###
w/r AL = provided area of curb angle, in in² = 2300 mm 2

Self w,t = 60 kg/m

Ap= Participating area of the shell 0.78 (Rt)0.5 , in in² = 8.74 in²
Ø= Angle between horizontal and roof = 4.767 deg
F= Loads on the curb angle, in lb. = 88415902 lb
R= Radius of exterior surface of the shell, in in. = 531.50 in
t= Thickness of the top shell course, in in. = 0.236 in
S= Actual stress at the curb angle = 38296 psi
Sa= Allowable stress for tension and compression rings (table 4 and 5) = 15000 psi Safe
W = Curb angle Weight = 5,089 kg

Cap = 1,078.1 kg
Col. = 903.1 kg
BasePlate+Guide angles = 47.8 kg
Rafters = 25,924.8 kg
Connections = 653.6 kg
Bracing = 1,155.6 kg
Total w,t = 34,852.3 kg
11 HEATING COIL Reff. Pressure Vessel Manual,procedure 6-8 & ASME

Heater Sketch as per Data sheet

Coil Development Length 436 m

4 group coils each group 109 m
Average Pipe Length 12 m
Total pipes 36 pipe
Heater w,t 15,816 kg
Pipe supportes approx. 7000 kg
Total w,t 22,816 kg
 ` Product
Product in

1.0
Stem in

Condensate
Steam Coil Data
1.1 Operating Pressure 4 ata
1.2 Pressure at inlet of Coil heater 4 ata
1.3 Steam temp.at design pressure of coil 168 0
C

1.4 Design Pressure 4 ata

1.5 Latent heat at inlet pressure,hfg 509.43 Kcal/kg ( Note-1)
2 Asphalt Data
2.1 type FUEL OIL
2.2 Density at low temp. ,D1 950 kg/m3
2.3 Specific Heat ,Cp1H 0.48 K cal/Kg 0C ( Note-2)
2.4 initial Temp., (Minim.Ambient Air Temp.),,T1 5 0
C
2.5 Final Temp.(Fuell Temp.to be maintained) ,T2H 110 0
C
2.6 Average Temp. ...,Tav = (T1+T2H) / 2 57.5 0
C
3 Tank insulation Material
3.1 Type LRB Mineral Wool (IS8183)
3.2 Density of the material 100 kg/m3
3.3 Cladding Material Aluminium ,22 SWG
4 Process Requirment Data
4.1 Volume of Liquid to be Heated ,V 2219.65 m3
4.2 Heating time ,Ht 72 hr ( Note-3)
4.3 Mass of Liquid to be Heated ,M1H =V*D1 2,108,668 m3
5 Heat Thermal Load Calculations
5.1 Temp. difference during intial heating of Fuel ,Dt =T2H- T1 105 C
0

5.2 Heat Load For intial Heating of Product,Q1=M1H*Cp1H*D 1476067.25 Kcal/hr

6 Heat Loss through Tank Shell ,Bottom, Roof During Intial Stage
6.1 Heat Loss through Tank Shell for Product if Tank Fully insulated
a Tank , D(Tank inner Dia.) 16 m
b Tank , h(Tank height ) 12 m
c Average thickness of tank shell without insulation t s 7 mm
d Average thickness insulation , t in 40 mm
e Outer Dia.of Tank shell without Insulation, 16.0140 m
f Outer Diameter Of Insulation , 16.0940 m
g Thermal conductivity of insulation ,Ki 0.043 W/cm 0C ( Note-4)
H Thermal conductivity of insulation ,Ki 0.0369800 kcal/hr m 0C
I Film Co-efficient, (Refer calc. at end),f 6.1774 kcal/hr m2 0C
J Average Temp.difference during intial heating of Fuel
K ∆Tav.= T2H-Tav. 52.5 C
0

L Rate of heat Loss through Tank Shell,QL

M qL =∆Tav./ [ ( Ds /2ki) * ln (Din/Ds) + (Ds/ f * Din) ] 42.3370870445144 kcal/hr m2 ( Note-5)
N Shell surface area ,As 603.713577055043 m2
S Heat Loss through Tank Shell ,Q2 =(qL*As) 25559.4742617345 kcal/hr
6.2 Heat Loss through Roof of Tank (insulated)
a Insulation Thickness Considered ,tr 40 mm
b Thermal Conductivity of the insulation,Ki 0.0369800 kcal/hr m 0C
c Film Co-efficient,(Refer calc. at end) 6.1774 kcal/hr m2 0C
d Average Temp.for heat loss during intial heating , Tav. 57.5 0
C
e Average Temp.difference during intial heating of Fuel
f ∆Tav.= T2H-Tav. 52.5 0C
 g Rate of heat loss through Roof ,q r=∆Tav/[ (tr/ki)+(1/f)] 42.2180128201183 kcal/hr m2
g Roof Diameter ,RD ( Development) 16.08 m
h Surface area of Roof ,Ar 203.07757567629 m2
i Heat Loss through roof QLr =qr*Ar 8573.53169338015 Kcal/hr
7 Heat Loss through Bottom of Tank
a Surface area of Bottom of Tank,Ab 201.061929829747 m2
b Theraml Conductivity of Sand ,Ks 1 W/Mk
c Theraml Conductivity of Sand ,Ks 0.85999999828 kcal/hr m 0C
d Average temp.difference during initial heating of Fuel ,
e ∆Tav.= T2H-Tav. 52.5 0C
f Depth of sand bed ,X 1 m
j Heat Loss Through Bottom Plates ,QB=(Ab*Ks* ∆Tav.) / X 9077.94611365718 kcal/hr
8 Heat Loss through Tank shell&Bottom&Roof During Shutt down /Manintenance (insulated)
a Tank inner Diameter ,Di 16 m
b Tank outer Diameter without insulation,Do 16.014 m
c Tank outer Diameter with insulation ,Doi 16.094 m
d Height of Tank shell ,h 12 m
e Thermal Conductivity of insualtion ,Ki 0.0369800 kcal/hr m 0C ( Note-6)
f Film Co-efficient .f (Refer calc.at end) 6.1774 kcal/hr m2 0C
g Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0C
h Rate of heat loss through Tank shell
j q m = ∆T /[ ( Do/2* Ki) * ln (Doi/Do) + (Do/Doi*f) ] 84.6741740890288 kcal/hr m2 ( Note-7)
k Shell surface Area ,As 603.449683272142 m2
l Heat Loss Through Tank Shell ,Qsm=As*qm 51096.6035353546 kcal/hr
9 Heat Loss through Roof of Tank (insulated)
a Insulation thickness Considered ,tir 40 mm
b Theraml Conductivity of the insulation ,Ki 0.0369800 kcal/hr m 0C
c Film Co-efficient .f (Refer calc.at end) 6.1774 kcal/hr m2 0C
d Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0
C
e Rate of heat Loss through Roof during Main./shutdown,q r
f q r=∆T / [ ( tir / ki) + ( 1 / f) ] 84.4360256402365 kcal/hr m2
g Roof Diameter,Dr 16.08 m
h Surface area of Roof ,Ar 203.07757567629 m2
j Heat Loss through roof /Main./shutt down ,Q rfm =Ar *qr 17147.0633867603 kcal/hr
10 Heat Loss through Bottom Plates during Maintenance/Shutdown
a Surface area of Bottom Plates,Abm 201.061929829747 m2
b Theraml Conductivity of Sand ,Ks 0.85999999828 kcal/hr m 0C
c Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0
C
d Depth of sand bed ,X 1 m
e Heat Loss Through Btm Plates ,QBm=(Abm*Ks* ∆Tav.) / X 18155.8922273143 kcal/hr

11 HEAT REQUIRED PER HOUR TO HEAT TANK MATERIAL UP TO 110 C

0

a Product weight to be Heated ,M2 73460 kg

b Specific Heat of Product ,Cp2 0.502 kj /(kg 0c)
c Specific Heat of Product ,Cp2 0.12 kcal/(kg 0c)
d Temp.difference during intial heating ,∆T=T2H -T1 105 0
C
e Heating Time ,Ht 72 hr
f Heat req. for pumping in/out of asphalt Mass(M2) Qp=M 2Cp2∆T / Ht 12855.5 kcal / hr
12 TOTAL HEAT LOAD / HOUR
Intermittent heat load / Tank (for intial heating of Fuel
a Qint =Heat rate required forintial heating+Heat rate req.for product pumping(in/out)+Heat Loss
Qint= ( intermittent) = Q1+Q2+QLr+Qrf+Qp = 1532134 kcal / hr
Continous heat load /Tank(Temp.Maintenance for fuel) , Q cont
b Q cont. = Qsm +Qrm+Q
Bm 86399.5591494293 kcal / hr
13 HEAT TRANSFER AREA OF FLOOR COIL
a Pressure at inlet of Floor Coil Heater 4 ata
b Steam Temp.at Operating pressure,Ts 168 0C
c intial Product Temp.T1 5.9 0C
d Product final Temp. T2 60 0C
e Average Mean Temperature Difference ,AMTD =Ts-(T2+T1)/2 135.05 0C
Heat Transfer Coefficient (Steam Coil to Product),K 97 kcal/hr m2 0C
f
(Refer Spirax sarco Data book(Table24)
Heat Transfer area required for Floor coil Heater ,a h=Max(Qint ,Qcont.)/(AMTD*K)
116.96 m2
g
Considering 10% Margin in the surface area required 12 m2
Area of Coil H ACOIL 128.65 m2
14 TOTAL HEAT LOAD / HOUR
a LENGTH OF FLOOR COIL PIPE REQUIRED
b Provided pipe Size of coil heater
c Carbon steel Pipe : 3 in SCH 40 / ASTM A-106 GR B
d Pipe ND 89 mm
e Pipe Thk. 5 mm
f Pipe average Diameter 94 mm
h Pipe Surface area / m 0.2953 m 2/m
Coil Length = Coil Heater Area/ Pipe surface area 436 m
15 STEAM REQUIRMENTS
a Intermittent Steam requirement,Si =Intermittent Heat Load per hour /Latent heat of steam(Qnit./hfg)
b Si ( stea 3008 kg/hr
c Continous Steam requirement,Sc=Continous Heat Load per hour/Latent heat of Steam (Qcont./h fg)
d Sc ( stea 170 kg/hr
16 Calculation of Film Co-efficient
f (Covection ) =1.957*(TO.S.I-Ta.)0.25 *(2.57 V +1)0.5 5.72 W/m2.k
f (Radiation ) =5.7557*10 * E * (T
-8
O.S.I
4
-T )/(TO.S.I -Ta.)
a.
4
1.50 W/m2.k
where :
Ta. = Ambient air temp. 306 K
TO.S.I=Outside surafce temp.of insu. (considering Max.outside temp. as 60 333 K
V =Average Wind speed 0.25 m/sec
E =Emissivity of finished surface 0.2
Film Co-efficient,f = Film co-efficient due to radiation+Fil co-efficent due to convection
f ,Film Co-effic 7.22 W/m2.k
f 6.18 kcal/hr.m2.0C

17 DESIGN CODE ASME B31.1 (PROCESS PIPING)

a PARA 304.1.2 STRAIGHT PIPE UNDER INTERNAL PRESSURE
Internal Pressure Design thickness Formula (3a) per ANSI B31.3 1999 Section304.1.2
Internal Design Pressure P 405.3 Kpag
Design Metal Temp. MDMT 295 °C
Outside Diameter of Pipe D 89 mm
Co-efficient From Table ( Y 0.4
Corrosion allowance Ca 1.5 mm
Joint Effeciency E 1
Pipe Material SA106 GR B 136823.3615 Kpag
Allowable Stress of Pipe S
Provided Thickness 5 mm
 Thickness as per Purchase Specification-12.5% Mill tolerance
12.5% or 0.1 " for rolled T 4.38 mm

t = PD / 2(SE + PY) 0.132 mm

tm= t + c 1.632 mm
Safe Design
DESIGN CODE ASME B31.3-ED. 1999- ADD.2000
PARA 304.2.3 MITER BENDS
Internal Pressure P 405.3 Kpag
Design Metal Temp.MDMT 295 °C
Outside Diameter of Pipe D 89 mm
Mean Radius r2 42 mm
Measured Miter Pipe WallTthk. 5.000 mm
Angle of Miter Cut q 18 °
Angle of Change in Directia 36 °
Corrodion Allowance Ca 1.5 mm
Joint Effeciency E 1
Miter Piece SA-516 GR 70
Allowable stress of Mite S 129680 Kpag
Effective Radius of Miter Bend
R1 =(A/Tan Ɵ )+(d/2) R1 121.44 mm
Where A=25
Procided bend Radius R1 200 MM
Radius of bend is grater than calculated
Design as per Para 304.2.3 (a) Multiple Miter Bends
The Maximum allowable internal pressure shall be the lesser value calculated
from equation (4a) and (4 q is < 22.5 °
Equation (4a)
Pm = SE (T-c) /r2 ( (T-c)/(T-c) + 0.643 tan q (r2(T-c))^0.5) Pm1 = 6269.343575 kpag
Equation (4b)
Pm = SE (T-c) /r2 (R1-r2/R1-0.5r2) Pm2 = 21613.33333 kpag
Lesser of Equation (4a) & (4b) Pm = 6269.343575 kpag

Pm>int.Pressure then Safe

18 STEAM HEATER COIL SPEC,S

COIL LENGTH 436 m

COIL PIPE ND 89 mm
PIPE SCH 40
FLG,S 150#WN#R.F
BEND RADIUS MI 200 mm
START UP STEA 3008 kg/hr
OPERATING STE 170 kg/hr
PIPE W,T/M 7.47 Kg
Coil w,t 3254 Kg
6 .0 WIND LOAD CALCULATION (OVERTURNING STABILITY)
6 .1 WIND DESIGN CALCULATION
Internal design pressure, Pi ( @ 0.0 mbarg. ) = 0 N/mm²
Insulation thickness, ti = 25 mm
Nominal diameter of tank, D = 27,010 mm
Tank height , Hs = 10,000 mm
Roof slope, ß° = 4.767 °
Roof height, Hr = 1,126 mm
Height from tank bottom to shell centre, Ls = 5,000 mm
Height from tank bottom to roof centre,Lr = 10,375 mm
Min. depth of product (always present in tank) , Hw = 634 mm
Weight of tank,Wt (corroded condition) (@ 77,788 kg ) = 763,101 N
Weight of product (always present in tank) , Ww ------------------ = 3,558,836 N
Weight of shell + top angle (corroded ), WDL (@ 56,248 kg ) = 551,791 N
Wind Speed =
6 .2 WIND FORCE CALCULATION
As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces, wr (@ 30.00 psf ) = 0.0014369 N/mm²
Wind pressure on cylindrical surfaces, ws (@ 18.00 psf ) = 0.0008621 N/mm²
Wind correction factor, kw (= V /190)² = 1.00

Projected area of roof, Ar ( = 0.5..Do.Hr ) = 15,244,178 mm²

Projected area of shell, As ( = .Do.Hs ) = 270,700,000 mm²

Total wind load exerted on roof, ( = wr.kw.Ar ) = 21,904 N

Total wind load exerted on shell,( = ws.kw.As ) = 233,381 N
Total wind moment on tank, Mw ( = Fr.Lr + Fs.Ls ) = 1,394,172,149 Nmm

6 .3 OVERTURNING STABILITY AGAINST WIND LOADING

Wind Uplift Load

Internal Pressure Load

D/2

Wind l H
shell, FS

H/2 Momment about

shell to bottom joint

Dead Load (WDL)

Liquid hold down weight (wa)
 For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:

Criter0.6 Mw + Mpi < MDL / 1.5

CriterMw + 0.4 Mpi < (MDL +MF) / 2

where:

Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = 0 Nmm

Mw = Overturning moment about the shell-to-bottom joint from horizontal

plus vertical wind pressure
= Total wind moment on tank, ( = Fr.Lr + Fs.Ls ) = 1,394,172,149 Nmm

MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = 7,451,936,034 Nmm
Weight of roof = 0,since it is floating on liquid

MF = Moment about the shell-to-bottom joint from liquid weight (wa) = 73,586,843,675 Nmm
= (wa. p D). D
1000 2

wa = Weight of liquid = 59 tb Fby. H = 64,214.21 N/m

H = Design liquid height = 19.2 m
tb = Thickness of Bottom plate under the shell = 16 mm
Fby = Minimum specified yeid stress of the bottom plate under the shell = 241 N/mm2

FOR CRITERIA 1 0.6 Mw + Mpi < MDL / 1.5

0.6 Mw + Mpi = 836,503,290 Nmm
MDL / 1.5 = 4,967,957,356 Nmm
Satisfactory

FOR CRITERIA 2 Mw + 0.4 Mpi < (MDL +MF) / 2

Mw + 0.4 Mpi = 1,394,172,149 Nmm
(MDL +MF) / 2 = 40,519,389,854 Nmm
Satisfactory
Since,
0.6 Mw+ Mpi < MDL/1.5, and
Mw+0.4 Mpi < 1/2 (MDL+ MF)

* The tank anchorage is …. not Required

8. STABILITY CHECK AGAINST SEISMIC LOAD
Overturning moment
As per clause E5.1
Overturning moment due to seismic forces applied to the bottom of the shell
M = Z I (C1 WS XS +C1 Wr Ht + C1 W1 X1 + C2 W2 X2 )
Where
Z = Seismic Zone factor 2A = 0.15
I = Importance factor = 1.00
C1,C2 = Lateral earthquake force coefficient determined according to E.3.3
C1 = 0.6
C2 = 0.75 S/ T for } whichever govern
4.5
= 3.375 S / T² for 4.5
Where,
S = Site coefficient from Table E-3 = 1.5
T = natural period of the first sloshing mode, in seconds
= k(D0.5)
D = nominal tank diameter, in m = 27 m
H = Maximum design liquid level, in m = 10 m
D/H = 2.701
k = factor obtained from fig E-4 for the ratio D/H = 0.63
T = 3.2742
< 4.5
C2 = 0.3436
Ws = Total weight of the tank shell = 1,693,606.47 N
Xs = height from the bottom of the tank shell to the
shell's center of gravity, in m = 4.7619 m
Wr =Total weight of the tank roof = 601,617 N
Ht = Total height of the tank shell = 15.28 m
WT = Total weight of the tank contents = 8,755,126 N
W1 / WT from the fig E-2, = 0.39
W1 = weight of the effective mass of the tank contents
that move in unison with the tank shell, in N = 3,414,499.17 N
X1/H from the fig E-3, = 0.39

X1 = Height from the bottom of the tank shell to the

centroid of lateral seismic forces applied to W1, in m = 3.9 m
W2/WT from the fig E-2, = 0.58

W2 = weight of the effective mass of the tank contents

that move in the first sloshing mode, in N = 5,077,973 N
X2/H from the fig E-3, = 0.59

X2 = Height from the bottom of the tank shell to the

centroid of lateral seismic forces applied to W2, in m = 5.90 m

Overturning moment applied to the bottom of the ta = 4,295,793 N-m

Base Shear (VACT )

In order to get the value of actual lateral shear, from the definition of moment is equal to force x distance,
therefore taken out all distance in moment equation, we have
VACT = Actual lateral shear, in N = 775,592 N

Resistance to overturning moment

As per clause E4.1
Resistance to overturning moment at the bottom of the shell may be provided by the weight
of the tank shell and by the anchorage of the tank shell or, for unanchored tanks, the weight
of a portion of the tank contents adjacent to the shell.
For unanchored tanks the portion of the contents that may be used to resist overturning
depends on the width of the bottom plate under the shell that lifts off the foundation
Maximum weight of the tank contents that may be used to
resist the shell overturning moment WL, in N/m= 99 tb*SQRT[Fby*G*H] < 196 GHD
where,
tb = Thick. of the bottom plate under the shell = 14 mm
Fby = minimum specified yield strength of the bottom
plate under the shell, in MPa = 250 MPa
G = design specific gravity of the liquid to be store = 1
H = maximum design liquid level = 10 m
D = nominal tank diameter = 27.01 m
WL = 99*tb*SQRT(Fby*G*H) = 69,300.0 N/m
OR 196 GHD = 52,939.6 N/m
Therefore:
WL governed = 52,939.6 N/m
As per clause E.4.2
The width of the thicker plate under the shell shall be ≥ 0.0274 WL/GH.
0.0274WL / GH = 145.05 mm
Provided width of thicker plate under the shell = 725 mm
Safe
Anchorage requirement based on seismic load
Wt = Weight of the tank shell and the portion of the = shell wt. + misc.(10%)
fixed roof supported by the shell, in N/m of shell supported by the shell
circumference.(weight of floating roof plates are
neglected). = 21,955 N/m
D² (Wt+WL) = 54,638,514

M / [D²(Wt+WL)] = 0.079 < 1.57

As per clause E 5.1
when M / [D²(Wt+WL)] > 1.57 the tank structurally unstable } whichever
when M / [D²(Wt+Wl)] < 1.57 the tank structurally stable govern

Since M / [D²(Wt+Wl)] is less than 1.57, anchorage not required under seismic condition
Shell compression for unanchored tanks
As per clause E.5.1
b = maximum longitudinal compressive force at the bottom
of the shell in N/m of shell circumference
When:
M / [D²(Wt+WL)] ≤ 0.785
b = Wt + 1.273M/D2 = 29,450.74 N/m
fa = maximum longitudinal compressive stress = b / (1000 t)
= 1.12 MPa
Maximum Allowable Shell Compression
As per clause E.5.3
Fa = allowable longitudinal compressive stress in the shell
= 83 t / D if GHD²/t² ≥ 44
= [83t / (2.5D)] + 7.5 sqrt(GH) if GHD²/t² < 44
However, Fa shall not be greater than 0.5Fy
Where,
t = thickness of the bottom shell course,
excluding any corrosion allowance, mm = 18 mm
Fty = minimum specified yield strength of the
bottom shell course, in Mpa = 250 MPa

GHD² / t² = 22.52 < 44

Hence,
using Fa [83t / (2.5D] + 7.5 sqrt(GH) = 45.84 MPa
0.5Fy = 125.00 MPa
Fa governed = 45.84 MPa
> fa, hence Safe
10. VENT SIZE CALCULATION

Check for venting capacity

Capacity of the tank, C = 5726 m³
= 36,013 barrel
pumping out rate, Re = 1,500.00 m³/hr
= 9,435 barrel/hr
pumping in rate, Rf = 1,500.00 m³/hr
= 9,435 barrel/hr

Inbreathing (Vacuum Relief)

As per clause 4.3.2.1.1 of API 2000
Due to maximum movement out of tank, Q1 = 52,834 SCFH
As per clause 4.3.2.1.2 of API 2000
Due to thermal inbreathing, Q2 = 68,000 SCFH
Total vacuum relief required = 120,834 SCFH

Out breathing (Pressure Relief)

As per clause 4.3.2.2.1 of API 2000
Due to maximum movement into tank, Q1 = 113,216 SCFH
As per clause 4.3.2.2.2 of API 2000
Due to thermal out breathing, Q2 = 68,000 SCFH
Total pressure relief required = 181,216 SCFH
Maximum relief required = 181,216 SCFH

Considering 1.96 inches of water pressure, for above capacity size

of the free vent required (attached Mushroom (free) vents chart) i = 12 inches Dia. —► 2 pc.

Provided free vent size = 1 pcs. Of

30"Ø SAFE
 WEIGHT ANALYSIS
1 GENERAL FAST CALC.
Design Type of roof
code : API 650 11th Edition : fixed conical w/col,s
Inside Tank height
diameter : 27,000 mm : 10,000 mm
Steel density Roof plates lapping Annular/Bottom plates lapping
Shell / Btm : 7,850 kg/m³ factor : 25mm factor (MIN. 5t) 50 mm
Roof : 7,850 kg/m³
2 SHELL COURSES

ONE - FOOT METHOD Y

Course No. Material Thickness Width Weight
(mm) (mm) (kg)
1 ASTM A36 10.00 2,500 16,653
2 ASTM A36 8.00 2,500 13,321
3 ASTM A36 6.00 2,500 9,990
4 ASTM A36 6.00 2,500 9,990

Total weight of shell plates = 49,954 kg

3 BOTTOM PLATES
ANNULAR RING Y
Material Thickness Width Weight
(mm) (mm) (kg)
ASTM A36 10.00 725 4,950 = 4,950 kg
BOTTOM PLATES
Material Thickness Outside Dia. Weight
(mm) (mm) (kg)
A 516 GR. 65N 6.00 ### 25,734.6 = 25,735 kg

4 TOP CURB ANGLE Y

Material Size Qty Length Unit Weight Weight
BIULT UP SEC. (mm) (kg/m) (kg)
ASTM A36 200x200x20 1 85,238 59.93 1,538.97 = 1,539 kg

5 INTERMEDIATE WIND GIRDERS Y

Material Size Qty Length Unit Weight Weight
BIULT UP SEC. (mm) (kg/m) (kg)
ASTM A36 200x200x20 1 85,489 59.93 1,538.97 = 1,539 kg

7 FLANGES Y
Total weight of nozzle Flanges (Approx.) 975 = 975 kg

8 PIPES SUPPORTES AND OTHER MISCELLANEOUS Y

Assuming 3.00 % of total weight 2,541 = 2,541 kg
9 STAIRWAY & HANDRAILS
Stair weight 1511.31 Kg 1,511 = 1,511 kg

10 PLATFORMS Y
Platform Weight 4,179.22 Kg 4,179 = 4,179 kg

11 ROOF HANDRAILS
Handrails weight 1,417.34 Kg 1,417 = 1,417 kg

12 ROOF STRUCTURE `
(i) Roof Rafters
Material Weight (kg)
ASTM A36 25,925 = 25,925 kg
(iv) CENTER COL,S W/END CAPS AND BASE PLATES Y
Material Size Weight (kg)
ASTM 106 GR BPipe 14"Ø STD 2029.011 = 2,029 kg

(v) CONNECTIONS
Material Weight (kg)
ASTM A36 654 = 654 kg

12 ROOF PLATES
Material Thickness Weight
(mm) (kg)
ASTM A36 6.00 27,834 = 27,834 kg
13 MANHOLES ( FABRICATED PLATES) Weight
Material QTY (kg)
ASTM A36 4 425 425 kg
14 BOLTS
Material QTY (kg)
ASTM A 193GR B7 /A194 GR 2H H. 1000 (Approx.) 0.25 250 kg
15 CLEAN OUT DOOR Y
ASTM A36 (kg)
3,794.24 3,794 kg
SUMP DRAIN Y
(kg)
233.80 234 kg
16 EXTERNAL PIPES (INTAK & OVER FLOW) Y
(kg)
6345 6,345 kg

17 Hydrostatic water height (@ 10,000 mm ) = 5,725,553 kg

ERECTION WEIGHT = 161,829 kg
OPERATING WEIGHT = 166,008 kg
FIELD HYDROSTATIC TEST WEIGHT = 163,247 kg