Tank Calc - Api650

STORAGE TANK DESIGN CALCULATION - API 650
1 .0
1 .1
1 .2
1 .3
1 .4
DESIGN CODE & SPECIFICATION

DESIGN CODE
TANK
Item number
Roof ( Open/Close )
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA )
:
:
:
GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@
39,000
Nominal diameter, Dn ( new ) ( based on 1st shell course )
Nominal diameter, Dc ( corroded ) ( based on 1st shell course )
Tank height (tan/tan), H
Specific gravity of operating liquid , S.G. (Actual)
Specific gravity of operating liquid , S.G. (Design)
Nominal capacity , V
Maximum design liquid level, HL
mm )
PRESSURE & TEMPERATURE

Design pressure
: Upper , Pu
: Lower , Pl
Design temperature
: Upper , Tu
: Lower , Tl
=
=
=
=
=
=
=
=
(Atmospheric) =
=
=
=
MATERIAL & MECHANICAL PROPERTIES

Component
PLATE
Shell Plate
( Mat'l Code # 1 ) (bot)

( Mat'l Code # 2 ) (top)
Annular Plate
Bottom Plate
Roof Plate
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc )
Top Curb Angle
Intermediate Wind Girder
Material
Tensile
Stress
St(N/mm)
Yield
Stress
Sy(N/mm)
A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
448.00
448.00
448.00
448.00
448.00
241.00
241.00
241.00
241.00
241.00
A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
448.00
448.00
448.00
241.00
241.00
241.00
SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD

SHELL DESIGN
GEOMETRIC DATA
Plate size used
Shell plate min. width as per
PTS 34.51.01.31 clause 6.3
2 .0
2 .1
2 .2

No
Material
used
Specified
min. tensile
stress
St (N/mm)
Specified
min. yield
stress
Sy (Nmm)
Yield stress
reduction fac
( App. M )
k
Max. allow
design
stress
Sd (N/mm)
Max. allow
hydro.test
stress
St (N/mm)
1
2
3
4
5
6
7
8
9
10
A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
-
448.00
448.00
448.00
448.00
448.00
448.00
448.00
448.00
448.00
-
241.00
241.00
241.00
241.00
241.00
241.00
241.00
241.00
241.00
-
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
-
160.67
160.67
160.67
160.67
160.67
160.67
160.67
160.67
160.67
-
180.75
180.75
180.75
180.75
180.75
180.75
180.75
180.75
180.75
-
2 .3
SPECIFIED MINIMUM SHELL THICKNESS

Specification
Minimum thickness as per
API 650 cl 5.6.1.1
Minimum thickness as per
PTS 34.51.01.31
2 .4
:
=
=
SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD ( CLAUSE 5.6.3.1 )

SI METRIC UNIT :Design shell thickness, ( in mm )
4.9Dc ( [H+Hi] - 0.3 ).G
td =
+ c.a
Sd
Hydrostatic test shell thickness , ( in mm )
4.9Dn ( H - 0.3 )
tt =
St
Gravitational force =
9.81
m/s
2 .5
t.min =
tsc =
CALCULATION & RESULTS
No. Mat'l
Code
No.
1
2
3
4
5
6
7
8
9
:
:
1
1
1
1
1
1
1
1
1
Material
Width
(mm)
Height
(mm)
t.design
(mm)
t.hydro.
(mm)
t.min
(mm)
A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
2,440
2,440
2,440
2,440
2,440
2,440
2,020
2,020
2,020
20,700
18,260
15,820
13,380
10,940
8,500
6,060
4,040
2,020
27.30
24.40
21.49
18.58
15.67
12.77
9.86
7.45
5.04
21.60
19.02
16.43
13.85
11.26
8.68
6.10
3.96
1.82
27.30
24.40
21.49
18.58
15.67
12.77
11.00
11.00
11.00
2 .6
MAXIMUM ALLOWABLE STRESS

No.
Height
(mm)
t.min
(mm)
tsc.
(mm)
H'
(mm)
H' max
(mm)
H
(mm)
1
2
3
4
5
6
7
8
9
20,700
18,260
15,820
13,380
10,940
8,500
6,060
4,040
2,020
27.30
24.40
21.49
18.58
15.67
12.77
11.00
11.00
11.00
28.00
25.00
22.00
19.00
16.00
13.00
11.00
11.00
11.00
20,700
18,260
15,820
13,380
10,940
8,500
6,060
4,040
2,020
21,306.77
18,786.53
16,266.30
13,746.06
11,225.82
8,705.59
7,025.43
7,025.43
7,025.43
606.77
526.53
446.30
366.06
285.82
205.59
965.43
2985.43
5005.43
H' =
H' max =
P'max =
Pmax =
Effective liquid head at design pressure

Max. liquid head for tsc.
Max. allowable stress for tsc.
Max. allowable stress at shell course.
3 .0
BOTTOM & ANNULAR PLATE DESIGN

BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no )
BOTTOM PLATE
(i) Minimum thickness as per
Minimum thickness required
Therefore, use thickness of
(@
API 650 Clause 5.4.1

3.00
mm c.a )
9.00
mm (tb) is
=
=
satisfactory.
(ii) (iii) Min. width of overlapping (cl. 5.1.3.5)

(iv) Min. width of plate (cl. 5.4.1)
(v) -
=
=
=
=
ANNULAR PLATE
(i) Nominal thickness of 1st shell course, tsc1
Hydro. test stress in 1st shell course,
4.9Dn(H-0.3)
St =
tsc1
where
Dn
= Nominal diameter, Dn ( new ) ( based on 1st shell course )
H
= Design liquid level
tsc1
= Nominal thickness of 1st shell course
Annular plate thickness ( As per Table 5-1a )
Minimum thickness required (@
Therefore , use thickness of
3.00
16.00
mm c.a. )
mm (ta) is
(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7)

(iii) Min. width projected inside of shell to edge of overlapping (cl. 5.5.2)
(iv) Min. radial width of annular plate (cl. 5.5.2)
215 ta
La =
(HL. SG )0.5
where
ta
= Annular plate thickness
HL
= Maximum design liquid level
SG
= Design specific gravity
(v) Min. width projected outside of shell ( cl. 5.5.2)
=
=
=
=
=
=
=
satisfactory.
=
=
=
=
=
=
=
ROOF TO SHELL JUNCTION CALCULATION

4 .1
4 .1.1
DESIGN OF OPEN ROOF TANK - TOP STIFFENER RING

TOP CURB ANGLE
If the top wind girder is located 600 mm below top of the tank, top curn angle shall be provided.
Location of top wind girders from top of tank, L
Since L is
>
required.
MINIMUM REQUIREMENT
Minimum required size as per API 650 clause 5.9.3.2
Section modulus,Z min
MEMBER SIZE USED FOR TOP CURB ANGLE

Actual size for top curb angle
Section modulus, Za
Since Za
4 .1.2
600mm from top of tank, top curb angle is
>
Zmin , therefore the angle size selected is
satisfactory.
TOP WIND GIRDER

The required minimum section modulus of the stiffening ring shall be as follows:Dc.H2
17
Z=
where
Dc
H2
V
V
190
=
=
= Nominal Tank Diameter

= Height of tank shell
= Wind Velocity
=
=
=
MEMBER SIZE USED FOR TOP WIND GIDER

Available section modulus
Fabricated Tee- Girder
Web plate length, L2
Toe plate length, L3
Web plate thk, t2
Toe plate thk, t3
Min. shell thickness where top wind girder located, tsc.cor
tsc.cor =
8.00
mm
10 mm
:
=
=
=
=
=
D=
39037
mm
X
2
C1
8
250mm
1
X
825 mm
L1=16.tsc.cor
A
Y
AY
h
(mm)
(mm)
(mm)
(mm)
1
2048
4.00
8192
433.61141012
2
6600
420.5
2775300
17.111410118
3
2,500
838.00
2,095,000
400.39
TOTAL
11,148
4,878,492
Neutral axis of combined section, C1
Moment of inertia of section , Ix-x
Section modulus available, Za
Since Za
>
A.h
(mm4)
385062615
1932482.351
400,777,557
787,772,655
=
=
=
satisfactory.
INTERMEDIATE WIND GIRDERS CALCULATION

INTERMEDIATE WIND GIRDERS DESIGN
MAXIMUM HEIGHT OF THE UNSTIFFENED SHELL ( CLAUSE 5.9.7.1 )
5 .0
5 .1
SI METRIC UNIT :H1 = (9.47 ts.cor)

where
5 .2
ts.cor
Dc
190
V
=
=
ts.cor = Top shell course thickness

Dc = Nominal tank diameter
V = Wind design speed
=
=
=
LOCATION OF INTERMEDIATE WIND GIRDERS

Shell
Shell
Actual
Transposed
course
thickness
width
width
tsc.cor
W
Wtr
(mm)
(mm)
(mm)
1
25.00
2,440
141
2
22.00
2,440
195
3
19.00
2,440
281
4
16.00
2,440
431
5
13.00
2,440
725
6
10.00
2,440
1,397
7
8.00
2,020
2,020
8
8.00
2,020
2,020
9
8.00
2,020
2,020
10
11
12
13
14
15
Height of transformed shell, H2 =
9,230
Since H1
<
wind girder is/are
Minimum number of intermediate wind
girders required,
=
Location of intermediate wind girders from
top of tank,
L1
=
L2
=
L3
=
L4
=
L5
=
mm
5 .3
SIZE OF INTERMEDIATE WIND GIRDERS

(a) Required minimum section modulus of intermediate wind girder ( clause 5.9.7.6 )
SI METRIC UNIT :Dc. H1
17
Z.min =
V
190
=
=
where
Dc = Nominal tank diameter
H1 = Vertical dist. between inter. wind girder & top angle
V = Wind design speed
=
=
=
(b) Available section modulus for intermediate wind girder

Fabricated Tee- Girder
Web plate length, L2
Toe plate length, L3
Web plate thk, t2
Toe plate thk, t3
Min. shell thickness where top wind girder located, tsc.cor
tsc.cor =
8.00
mm
8 mm
:
=
=
=
=
=
D=
39037
mm
X
2
C1
8
150mm
1
X
450 mm
L1=16.tsc.cor
A
Y
AY
h
(mm)
(mm)
(mm)
(mm)
1
2048
4.00
8192
200.64252336
2
3600
233
838800
28.357476636
3
1,200
462.00
554,400
257.36
TOTAL
6,848
1,401,392
Since Za
>
A.h
(mm4)
82447200.63
2894927.332
79,479,445
164,821,573
=
=
=
satisfactory.
6 .0
6 .1
WIND LOAD CALCULATION (OVERTURNING STABILITY)

WIND DESIGN CALCULATION
Internal design pressure, Pi ( @
0.0
mbarg. )
Insulation thickness, ti
=
=
Nominal diameter of tank, D

Tank height , Hs
Roof slope,
Roof height, Hr
Height from tank bottom to shell centre, Ls
Height from tank bottom to roof centre,Lr
Min. depth of product (always present in tank) , Hw
=
=
=
=
=
=
=
Weight of tank,Wt (corroded condition)

(@
Weight of product (always present in tank) , Ww
Weight of shell + top angle (corroded ), WDL (@
6 .2
6 .3
WIND FORCE CALCULATION

As per API 650 clause 5.2.1(j), the wind pressure are as follows:Wind pressure on conical surfaces, wr
(@
Wind pressure on cylindrical surfaces, ws (@
Wind correction factor, kw (= V /190)
550,045
kg )
327,512
kg )
30.00
18.00
psf )
psf )
=
=
=
=
=
=
Projected area of roof, Ar ( = 0.5.k.Do.Hr )

Projected area of shell, As ( = k.Do.Hs )
=
=
Total wind load exerted on roof, Fr

( = wr.kw.Ar )
Total wind load exerted on shell, Fs
( = ws.kw.As )
Total wind moment on tank, Mw ( = Fr.Lr + Fs.Ls )
=
=
=
OVERTURNING STABILITY AGAINST WIND LOADING

Wind Uplift Load
Internal Pressure Load

D/2
Wind load on
shell, Fr
H/2
Momment about
shell to bottom joint
Dead Load (WDL)
Liquid hold down weight (wa)

For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:
0.6 Mw + Mpi < MDL / 1.5
Criteria 1:
Mw + 0.4 Mpi < (MDL +MF) / 2
Criteria 2:
where:
Mpi =
=
Moment about the shell-to-bottom joint from design internal pressure

Uplift thrust on roof due to internal pressure x 1/2 tank diameter
=
Mw =
=
MDL =
=
D2. Pi ). 1/2. D
Overturning moment about the shell-to-bottom joint from horizontal

plus vertical wind pressure
Total wind moment on tank, ( = Fr.Lr + Fs.Ls )
Moment about the shell-to-bottom joint from the weight of the

shell and the roof supported by the shell.
0.5. D. WDL
Weight of roof = 0,since it is floating on liquid

MF =
Moment about the shell-to-bottom joint from liquid weight (wa)

(wa. D). D
1000 2
wa =
H=
tb =
Weight of liquid =
59 tb Fby. H
Design liquid height
Thickness of Bottom plate under the shell
=
=
=
Fby =
Minimum specified yeid stress of the bottom plate under the shell
FOR CRITERIA 1
0.6 Mw + Mpi
MDL / 1.5
0.6 Mw + Mpi < MDL / 1.5
FOR CRITERIA 2
Mw + 0.4 Mpi
(MDL +MF) / 2
Mw + 0.4 Mpi < (MDL +MF) / 2
Since,
0.6 Mw+ Mpi
Mw+0.4 Mpi
=
=
=
=
<
<
MDL/1.5, and
1/2 (MDL+ MF)
The tank anchorage is NOT REQUIRED.
7 .0
7 .1
7 .1.1
SEISMIC FORCE CALCULATION

SEISMIC LOADS DESIGN
GEOMETRIC DATA
Seismic peak ground acceleration, Sp
Importance factor, I
Site Class
Seismic Use Group, SUG
=
=
=
=
Nominal diameter of tank, D

Total height of tank shell, Ht
Ht.from bottom shell to COG of shell,Xs
Maximum design liquid level, H
Ht.from bottom shell to COG of roof,Xr
Design specific gravity of liquid, G
=
=
=
=
=
=
Total weight of tank shell, Ws

Total weight of tank roof, Wr
Total weight of tank contents, Wp
Total weight of tank bottom, Wf
7 .1.2
(@
(@
(@
(@
352,948 kg )
0 kg )
24,728,026 kg )
84,961 kg )
=
=
=
=
Note: The total weight of the tank roof will be added to the weight of tank content,
since the roof is floating on the liquid.
DESIGN SPECTRAL RESPONSE ACCELERATIONS
Impulsive spectral acceleration parameter, Ai
Ai =
I
Rwi
2.5 Q Fa So
Convective spectral acceleration parameter, Ac

When Tc TL
Ac =
2.5 K Q Fa So
Ts
Tc
I
Rwc
Ai
Ai
When Tc > TL
Ac =
2.5 K Q Fa So
Ts .TL
Tc2
I
Rwc
where
Q =
K =
Fa =
Fv =
So =
Rwi =
Rwc =
TL =
Tc =
Ts =
Scaling factor
Coefficient to adjust the spectral damping from 5% - 0.5%
Acceleration based site coefficient as per Table E-1
Velocity-based site coefficient as per Table E-2
Substitution for seismic peak ground acceleration Sp
Force reduction coefficient for impulsive mode as per Table E-4
Force reduction coefficient for convective mode as per Table E-4
Regional dependent transition period for longer period
ground motion
First mode sloshing wave period for convective mode
Fv. S1/ Fa. Ss
=
=
=
=
=
=
=
=
=
=
7 .1.3
CONVECTIVE (SLOSHING ) PERIOD

The first mode sloshing wave period,
Tc = 1.8 Ks D
where,
Ks =
sloshing period coefficient

0.578
Ks =
3.68 H
D
tanh
Fv . S1
Fa . Ss
Ts =
where,
Fa =
Fv =
S1 =
Acceleration based site coefficient (at 0.2 sec perios)

as per Table E-1
Velocity-based site coefficient (at 1 sec. period) as per Table E-2
Maximum considered earthquake, 5% damped, spectral response
acceleration parameter at the period of one second, %g
Maximum considered earthquake, 5% damped, spectral response
acceleration parameter at shorts period of 0.2 second, %g
Ss =
For regions outside USA, sites not defined by ASCE 7 method,

S1 = 1.25 Sp
Ss = 2.5 Sp
Since Tc > TL
, the convective spectral acceleration parameter Ac
and the impulsive spectral acceleration parameter Ai
7 .2
7 .2.1
=
=
=
=
=
=
OVERTURNING STABILITY AGAINST SEISMIC LOADING

EFFECTIVE MASS OF TANK CONTENTS
Effective impulsive portion of the liquid weight,
For D/H 1.333,
Wi =
tanh (0.866.D/H)
0.866. D/H
. Wp
D
H
. Wp
For D/H < 1.333,

Wi =
Since
1.0 - 0.218
D/H > 1.333 , effective impulsive portion of the liquid weight, Wi
Effective convective weight,

Wc =
0.230
D
H
tanh
3.67H
D
. Wp
7 .2.2
CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES

The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the impulsive liquid force for ringwall moment,
For D/H 1.333,
0.375H
Xi =
For D/H < 1.333,

Xi =
0.5 - 0.094
D
H
.H
D/H > 1.333 , Xi
Since
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the convective liquid force for ringwall moment,
Xc = 1.0 -
7 .2.3
cosh
3.67 H
D
3.67H
D
sinh
-1
3.67 H
D
.H
OVERTURNING MOMENT
The seismic overturning moment at the base of the tank shell shall be the SRSS summation of the impulsive and convective com
multiplied by the respective moment arms to the center of action of the forces.
Ringwall moment,
Mrw =
[Ai ( Wi. Xi + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xc)]2
=
=
7 .2.4
SHEAR FORCE
The seismic base shear shall be defined as the SRSS combination of the impulsive and convective components.
V=
Vi2 + Vc2
where,
7 .3
7 .3.1
Vi =
Vc =
=
Ai (Ws + Wr +Wf + Wi)
Ac. Wc
=
=
RESISTANCE TO OVERTURNING
THICKNESS OF THE BOTTOM PLATE UNDER THE SHELL & ITS RADIAL WIDTH
Bottom/Annular plate thickness , ta
Thickness of bottom shell course, ts
Bottom/Annular plate radial width, Ls
=
=
=
Min. specified yield strength of bottom annulus, Fy

Min. specified yield strength of bottom shell course, Fty
=
=
Anchorage Ratio, J
J=
where,
Av =
Wt =
wa =
Mrw
D2 ( Wt (1 - 0.4 Av) + Wa )
Vertical earthquake acceleration coefficient

Tank and roof weight acting at base of shell
Resisting force of the annulus
=
=
=
Weight of tank shell and portion of roof supported by the shell,

Ws
Wt =
+ wrs
D
wrs =
Roof load acting on the shell, including 10% of specified

snow load. ( Zero for floating roof)
The resisting force of the annulus,

wa =
99 ta Fy. H. Ge
wa
196. H. D. Ge
<
196.H.D.Ge =
114,016,732,704.00
Ge = Effective specific gravity including vertical seismic effect

= G. (1 - 0.4 Av)
Since the anchorage ratio, J

>
1.54, the tank is not stable and cannot be self-anchored
for the design load. The tank shall be mechanically anchored.
7 .3.2
ANNULAR PLATE REQUIREMENT

If the thickness of the bottom plate under the shell is thicker than the remainder
of the bottom, then the minimum radial width of the bottom plate,
L=
7 .3.3
0.01723 ta
Fy
H. Ge
The maximum width of annulus for determining the resisting force, 0.035 D
Since L
And,
Since Ls
<
0.035 D, the minimum radial width should be
>
L, the bottom/ annular plate width is
satisfactory.
SHELL COMPRESSION
MECHANICALLY-ANCHORED TANKS
Maximum longitudinal shell compression,
c =
7 .3.4
wt ( 1 + 0.4 Av) +
1.273 Mrw
D
1
ts
MAXIMUM ALLOWABLE SHELL COMPRESSION

A=
GHD
ts
( D in m )
For GHD/(ts) < 44 m/mm,

Fc =
83.ts
2.5D
+ 7.5{G.H}
For GHD/(ts) 44 m/mm,

Fc =
83.ts
D
Therefore, Fa ( < 0.5Fty )

Since c
<
=
Fc, therefore the tank is structurally
stable.
7 .4
FREE BOARD FOR SLOSHING WAVE HEIGHT

Sloshing wave height above the product design height,
s = 0.5 D. Af
where:
For SUG I and II,
When Tc 4
Af =
K. SD1. I.
1
Tc
2.5 K Q Fa So I
Ts
Tc
2.5 K Q Fa So I
4Ts
Tc 2
2.5 K Q Fa So
Ts
Tc
2.5 K Q Fa So
When Tc > 4
Af =
K. SD1. I.
4
Tc
For SUG III

When Tc TL
Af =
K. SD1
1
Tc
When Tc > TL
Af =
Since SUG is
K. SD1
III
TL
Tc
and
For SDS =
Q Fa Ss =
Minimum required freeboard, sreq
7 .5
7 .5.1
7 .5.2
TANK ANCHORAGE
GEOMETRIC DATA
Number of bolts , N
Dia. of anchor bolt, d
Dia. of anchor bolt,d.corr (less c.a.=
Bolts circle diameter, Da
Root area of each hold down bolt, Ab
Spacing between anchor bolts, Sp
Tc > TL
0.9
Ts. TL
Tc 2
, Af
>
0.33g,
( as per Table E-7)
3.000
mm) (min.size.25.4 mm )

Material used
Specific minimum yield stress, Sy
Allowable tensile strength, St.all ( 0.80Sy ) ( Table 5-21a )
=
=
=
=
=
=
:
=
=
Uplift force due to seismic loading,

WAB =
1.273 Mrw
Dc
where
Mrw =
Dc =
wt =
Av =
wint =
Overturing moment due to seismic

Nominal diameter of tank
Tank and roof weight acting at base of shell,
Vertical earthquake acceleration coefficient
Uplift thrust due to internal pressure
=
=
=
=
=
= WAB / N.Ab
Tensile stress,
b
Since b
<
- wt ( 1 - 0.4 Av) + wint
St.all,therefore the anchor bolt size is
satisfactory.
API 650 11th Edition
7061T-3901
Close
Floating Roof
39,006 mm
39,028 mm
39,031 mm
20,700 mm
0.790
1.00
24736 m
20,700 mm
0.00 mbarg
0.00 mbarg Vac
70 C
-17 C
Corrosion
Allowance
c.a.(mm)
3.000
3.000
3.000
3.000
3.000
3.00
3.00
3.00
2,440 mm
1,500 mm
Corrosion
allowance
c.a (mm)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
-

8.00 mm
11.00 mm
Min. of t.design, t.hydo &

min. thickness as per PTS.
Thicknes selected & used
tsc.
(mm)
Result
28.00
25.00
22.00
19.00
16.00
13.00
11.00
11.00
11.00
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
P'max
N/m
Pmax
N/m
5,952.41
5,165.29
4,378.18
3,591.06
2,803.94
2,016.82
9,470.87
29,287.07
49,103.27
5,952.41
5,165.29
4,378.18
3,591.06
2,803.94
2,016.82
2,016.82
9,470.87
29,287.07
yes
6.00 mm
9.00 mm
mm
25 mm
1800 mm
50 mm
28.00 mm
139.33 N/mm
39.028 m
20.700 m
28.000 mm
6.00 mm
9.00 mm
13.00 mm
600 mm
756.09 mm
16.000 mm
20.70 m
1.00
50 mm
1000 mm
required.
76 x 76 x 6.4
8380 mm3
75 x 75x 10
13500 mm3
satisfactory.
1007 cm
1,007,140 mm
39.031 m
20.7 m
140.00 km/hr
T 825 x 250 x 8 x 10
825 mm
250 mm
8 mm
10 mm
8.00 mm
mm
128
mm
I = (bd)/12
(mm4)
10,923
374343750
20,833
374,375,506
438 mm
1,162,148,161 mm4
2,655,662 mm
satisfactory.
9.182 m
9182 mm
8.00 mm
39.03 m
140.00 km/hr
H2, therefore the intermediate

rder is/are
required
m number of intermediate wind

required,
1
n of intermediate wind girders from

4615 mm
- mm
- mm
- mm
- mm
225.812 cm
225,812.032 mm
39.031 m
4.615 m
140.40 km/hr
T 405 x 150
450 mm
150 mm
8 mm
8 mm
8.00 mm
mm
128
mm
I = (bd)/12
(mm4)
10,923
60750000
6,400
60,767,323
205 mm
225,588,896 mm4
863,143 mm
satisfactory.
0 N/mm
75 mm
39,000 mm
20,700 mm
0.000
0 mm
10,350 mm
20,700 mm
0 mm
5,395,939 N
0N
3,212,898 N
0.0014369 N/mm
0.0008621 N/mm
1.00
0 mm
811,564,200 mm
0N
699,681 N
7,241,700,964 Nmm
Momment about
shell to bottom joint
0 Nmm
7,241,700,964 Nmm
62,651,502,376 Nmm
153,419,379,181 Nmm
64,214.21 N/m
19.2 m
16 mm
241 N/mm2
4,345,020,578 Nmm
41,767,668,251 Nmm
7,241,700,964 Nmm
108,035,440,779 Nmm
0.3 g
1.50
D
III
39,031 mm
20,700 mm
10,350 mm
20,700 mm
0 mm
1
3,462,418 N
0N
242,581,931 N
833,471 N
0.34
0.0632982988
1
1.5
1.2
1.65
0.3
4
2
4s
6.63 s
0.69
6.63 s
0.59
0.69
1.2
1.6500
0.375
0.75
0.06
0.34
137,636,499.10 N
137,636,499.10 N
100,998,137.14 N
7762.5 mm
mm
7,762.50 mm
12,722.55 mm
of the impulsive and convective components
381453029834.712 Nmm
381453029.834712 Nm
ective components.
48,326,902.75 N
47,902,181.05 N
6,393,010.26 N
16.00 mm
28.00 mm
1200.0 mm
241.0 N/mm2
241.0 N/mm2
2.17
0.7
28.24 N/mm
94.93 N/mm
28.24 N/mm
0 N/mm
94,932.54 N/m
0.72
lf-anchored
1,108.57 mm
1,366.09 mm
1,108.57 mm
12.67 N/mm
40.223 m/mm
57.94 N/mm
N/mm
57.94 N/mm
1,647.06 mm
0.21
0.13
0.14
0.08
0.08
1,647.06 mm
86
64 mm
58 mm
39,320 mm
2,642 mm
1,436 mm
SA 320 Gr L7
551.5 N/mm
441.20 N/mm
36,592,019 N
381453029834.712 Nmm
39,031 mm
28.24 N/mm
0.70
0 N/mm
161.04 N/mm
8 .0
DESIGN OF SINGLE DECK FLOATING ROOF FOR A STORAGE TANK

75
1
64
Top pontoon plt
8
Rafter
L 75 x 75 x 6
Outer Rim
975
Post
525
Btm Angle
Bulkhead
198
2181
38610
Shell I.D
39006
( All dimensions in mm unless otherwise stated. )
8 .1
8 .2
8 .3
TANK GEOMETRY DATA

Inside diameter , Di ( corroded ) (@
Tank height (tan/tan), H
39,000
mm )
=
=
Material of Construction
Specific Minimum Yield Stress, Sy
Modulus of Elasticity
Density of Material, (plate)
:
=
=
=
Corrosion Allowance
Min. Specific Gravity of product
Max. Specific Gravity of product
=
=
=
GEOMETRY DATA
Outer Rim Height, Hor
Inner Rim Height, Hir
Pontoon width, w
Rim Gap
Outer Rim Extend above pontoon, Hext
=
=
=
=
=
No. of Pontoons, N
Outer Rim Diameter, or

Inner Rim Diameter, ir
=
=
Bulkhead Outer heigh, Boh

Bulkhead Inner heigh, Bih
Bulkhead Width, wb
=
=
=
MEMBER SIZE & PROPERTIES

Outer Rim Thk, Tor
Inner Rim Thk, Tir
=
=
Top Pontoon Thk, Ttp

Btm Pontoon Thk, Tbp
Bulkheads Thk, Tb
Deck Plate Thickness, Td
Circumferential Truss Plates
Rafter
Posts
=
=
=
=
=
44 Nos. of
44 Nos. of
L 75 x 75 x 6
L 75 x 75 x 6
@ unit weight of
@ unit weight of
8 .4
8 .4.1
8 .4.2
8 .5
9 .0
ROOF SUPPORT LEG

PONTOON LEG
No. of Pontoon Leg, Np
Pontoon Leg Size
Pontoon Leg Housing
Pontoon Leg length
Pontoon Leg Housing length
DECK LEG
No. of Deck Leg, Nd
Deck Leg Size
Deck Leg Housing
Deck Leg length
Deck Leg Housing length
( Refer to Design of Supporting Legs)

=
3" pipe x Sch.
4" pipe x Sch.
80
80
@ unit wt
@ unit wt
=
=
(Area od deck / 30m / leg )

3" pipe x Sch.
4" pipe x Sch.
=
80
80
@ unit wt
@ unit wt
=
=
WEIGHT CALCULATION
Top Pontoon
Bottom Pontoon
/4 x( or - ir) x Ttp x (plate)

/4 x( or - ir) x Tbp x (plate)
=
=
Inner Rim
Outer Rim
=
=
x ir x Hir x Tir x
x or x Hor x Tor x
=
=
Bulkheads
1/2 x (Boh - Bih)x wb x Tb x x N
Deck Plate
/4 x ir x Td x
Pontoon Legs
Pontoon Legs housing
Deck Legs
Deck Legs housing
=
=
=
=
TOTAL WEIGHT
(Wpontoon)
Pontoon Components: Deck Components: (Wdeck)
Total Weight of Floating Roof, (Wroof)
=
=
=
PONTOON VOLUME
O. Rim
38610mm
I. Rim + 2 x 2/3 w
h3 = 0.03
37156 mm
3
I. Rim
h2 = 0.53
h1 = 0.35
34248 mm
2
1
2
Volume 1
Volume 2
Volume 3
Total Pontoon Volume, Vol(pontoon)
9 .0
9 .1
SETTING DECK LEVEL

OPERATION FLOATATION LEVEL - DECK
Deck Floatation Depth
Deck Thk
Density of Deck
Density of Product
(deck)
(product)
Floatation Depth, D(deck) =
9 .2
x Td
OPERATION FLOATATION LEVEL - PONTOON

Buoyant Force, FB
x Vdisplacement x g
Fpontoon
W (Pontoon) x g
=
=
Pontoon Weight, W(pontoon)

(product)
Product Displacement, Vdisplacement =
To find Floatation Depth of Pontoon from Inner Corner of Pontoon,

D(pontoon) =
Vol. Displacement above Inner corner of Pontoon

Pontoon Cross Area in Vol. 2
Vdisplacement - Vbackslope (Vol.1)
1/4 x x (or - ir)
D(pontoon) =
Freeboard above deck

494.56
Product Level
3
89.71
2
153.15
Deck Level
1
63.44mm
The Deck is set at the difference of floation depth in Pontoon & Deck,
D(deck) - D(pontoon)
9 .3
63.44 mm
NORMAL OPERATION FLOATATION LEVEL FOR ROOF - PONTOON & DECK
Actual Product
Level
161.57 m
Deck
Level
H, Floatation Height Above Deck

Total Volume Displaced by the roof
=
Volume Displaced by the Backslope, V1
+
Partial Volume Displaced in Pontoon below the deck level, Va

+
Volume Displaced by the Deck, Vb
Total Volume Displaced by the roof, Vdisplacement (roof):
Vdisplacement (roof) =
Roof Total Weight, W(roof)

(product)
i)
Volume Displaced by the Backslope, Volume 1
ii)
Partial Volume Displaced in Pontoon below the deck level:

Deck level Height, h
Bulk head outer height, Bih
iii)
Vol. 2
Volume Displaced by the Deck:

Area of Deck Plate x
Floatation Height Above Deck
/4 x ir2 x H
Hence, The Floatation Height Above Deck, H
94
FLOATATION LEVEL FOR ROOF - PONTOON & DECK FOR 10" (254MM) OF ACCUMULATED RAIN WATER
For deck to support 10" (254mm) of rain water:
Volume of rain water collected at the deck, Vrain =
Vrain =
Adeck x Hrain
where
Adeck =
Hrain =
=
=
Area of deck
=
Rain accumulation of 10"
/4 x ir2
Total Volume Displaced by the roof with the 10" of rain water accumulation, Vdisplacement (rain):
W(roof) + Wt(rain)
Vdisplacement (rain) =
(product)
where
W(roof) =
Total weight of roof
Wt(rain) =
Weight of 10" rain water
Floatation Height above Deck,

Vdisplacement (rain) - Vol.1 - partial of Vol.2 (ii)
H(rain) =
Area of roof
10 0
10 1
=
=
CHECKING THE STRESSES AND DEFLECTION IN THE CENTRE DECK

(Ref. to Roark's Formulas For Stress And Strain, 7th Edition)
CASE 1:
NORMAL CASE - NO PONTOON PUNCTURED
q 4
K1
Et 4
K2
t
K4
t
Et
2
2
K3
Where:
t=
=
q=
=
y=
b
d
v=
E=
Plate thickness, Deck

(mm)
=
Td
Outer radius of the deck plate
=
ir / 2
Unit lateral pressure
(equiv. weight of deck that float on product)
Td x ( (plate) - (product) )
Maximum deflection
bending stress
diaphragm stress
b + d =
Maximum stress due to flexure and diaphragm tension combined
Poisson's ratio
=
=
=
=
=
The deck plate is fixed and held at its outer edge by the pontoon, hence condition is consider as:
Fixed and Held. Uniform pressure q over entire plate (Case 3 in Roark's Formulas)
5.33
1 - 2
2.6
1 - 2
K1 =
K2 =
=
=
At the Centre,
K3 =
2
1-
K4
At the edge,
K3 =
For
4
1 - 2
K4
q 4
Et4
And
y
t
K1
+ K2
y
t
q 4
Et4
215.81 mm
Solving equation 11.11.2
E. t 2
K3
y
t
=
=
At Deck Center,
At Deck Edge,
K4
787.3494954301
1377.567314837
y
t
(at Deck Center)

(at Deck Edge)
total
bending
diaphgram
=
=
=
total
bending
diaphgram
=
=
=
It is the diaphragm stress at the edge which causes the tension at the outer edge of the Deck.
Hence, the radial force on the inner rim,
Rh =
diaphgram x deck thickness
10 2
10 .2.1
PONTOON STRESS DESIGN - CASE 1

PONTOON PROPERTIES
Nominal diameter of Inner Rim, ir
Pontoon Inside Width
Inner Rim Thickness, Tir
Outer Rim Thickness, Tor
Top Pontoon Thk, Ttp
Btm Pontoon Thk, Tbp
2 2160
525
4
900
=
=
=
=
=
=
2187 3
Top Pontoon slope angle @ 1 :
64
=
Backslope angle, =
A
Y
(mm)
(mm)
1
6300
6
2
17282
1092
3
17494
1092
4
8100
2176.5
TOTAL
49,176
AY
(mm)
37,800
18,872,063
19,103,800
17,629,650
55,643,313
h
(mm)
1,126
40
40
1,045
A.h
(mm4)
7,980,578,762
26,969,435
27,300,602
8,845,340,202
16,880,189,001
=

10 .2.2
10 .2.3
=
=
MATERIAL PROPERTIES
Material Properties
Specified minimum yield stress, Sy
Yield strength reduction factor, k ( Table M-1 )
Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 )
Allowable bending stress, Fb
Allowable compressive stress, Fc
:
=
=
=
=
=
PONTOON RING DESIGN

The uniform radial force acting on the Inner Rim is modelled as load point at each mm of circumference,
with a very small angle between load point approximtaed to uniform distributed load in the circular ring design.
Rh
Mid Point
Number of load point @ each mm,

Nlp = x ir
=
Angle = 1/2 x 360/ Nlp =
Radial load on rim, Rh =
( Note : Rh is negative
(Reference to Roark's Formulas For Stress and Strain, 7th Edition, Table 9.2 Case 7)
At Mid-Point,
Bending moment,
Circ. tensile force,

Rh.Do
Mm
=
4
At Reaction-Point,
Bending moment,
1
sin
1
-
Rh
Tm
2.sin
Rh.Do
Mr
=-
1
-
tan
4
( Do= Qir, nonimial diamter of inner ring)
Rh
Tr
2 tan
10 .2.4
RESULT
RING STABILITY CHECK
10 .3
MID-POINT
LOAD-POINT
Bending Moment
Circumferential force
Bending Stress
Circumferential stress
( Nmm )
(N)
( N/mm )
( N/mm )
19.14
7,867,429
0.0000007
159.98
-38.29
7,867,429
-0.000001
159.98
Allow. bending stress

Allow. axial stress
Unity Check
Condition
( N/mm )
( N/mm )
183
165
0.97
OK.
183.33
165
0.97
OK.
CASE 2:
INFLUENCE OF 10" (254mm) OF RAIN ACCUMULATED ON CENTER DECK
10" Rain
For deck to support 10" (254mm) of rain water:

Volume of rain water collected at the deck,
Vrain =
Adeck x Hrain
where
Adeck =
Hrain =
Area of deck
=
Rain accumulation of 10"
/4 x ir2
Vol.rain x rain
Weight of 10" accumulated rain water, Wrain =
75
=
=
=
Upward Bouyant Load

= Deck Area x Floatation Height x Product density
/4 x (ir)2 x H(rain) x
Downward load due to deck steel and rain water,

= Wdeck + Wrain
Nett downward force acting on deck =

(Upward bouyant load - Downward Load)
=
Deck Area
q 4
K1
Et 4
K2
t
K4
t
Et
2
2
K3
Where:
t = Plate thickness, Deck
(mm)
= Outer radius of the deck plate
=
=
Td
ir / 2
=
=
q = Unit lateral pressure

y = Maximum deflection
b bending stress
d diaphragm stress
b + d =
Maximum stress due to flexure and diaphragm tension combined
v = Poisson's ratio
E = Modulus of Elasticity
=
=
The deck plate is fixed and held at its outer edge by the pontoon, hence condition is consider as:
Case 3 Fixed and Held. Uniform pressure q over entire plate
K1 =
5.33
1 - 2
K2 =
2.6
1 - 2
K3
2
1 v
At the Centre,
K3 =
2
1-
K4
At the edge,
K3 =
For
4
1 - 2
K4
q 4
Et4
And
y
t
K1
+ K2
y
t
q 4
Et4
=
=
214.3832459 mm
Solving equation 11.11.2
E. t 2
K3
y
t
=
=
At Deck Center,
At Deck edge,
K4
777.4581305786
1360.154002617
y
t
(at Deck Center)

(at Deck Edge)
total
bending
diaphgram
=
=
=
total
bending
diaphgram
=
=
=
It is the diaphragm stress at the edge which causes the tension at the outer edge of the Deck.
Hence, the radial force on the inner rim,
Rh =
diaphgram x deck thickness
10 4
10 .4.1
10 .4.2
10 .4.3
PONTOON STRESS DESIGN - CASE 2

PONTOON PROPERTIES
Nominal diameter of Inner Rim, ir
Section modulus available, Za2 =

Cross sectional area, Aa
=
=
MATERIAL PROPERTIES
Material Properties
Specified minimum yield stress, Sy
Yield strength reduction factor, k ( Table M-1 )
Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 )
Allowable bending stress, Fb
Allowable compressive stress, Fc
=
=
=
=
=
PONTOON RING DESIGN

The uniform radial force acting on the Inner Rim is modelled as load point at each mm of circumference,
with a very small angle between load point approximtaed to uniform distributed load in the circular ring design.
Rh
Number of load point @ each mm,
Nlp = x ir
=
Angle = 1/2 x 360/ Nlp =
Radial load on rim, Rh =
( Note : Rh is negative
Mid Point
(Reference to Roark's Formulas For Stress and Strain, 7th Edition, Table 9.2 Case 7)
At Mid-Point,
Bending moment,

Rh.Do
Mm
sin
Rh.Do
At Reaction-Point,
Bending moment,
Mr
2.sin
=
4
10 .4.4
Rh
Tm
1
-
Rh
Tr
tan
2 tan
RESULT
RING STABILITY CHECK
MID-POINT
LOAD-POINT
Bending Moment
Circumferential force
Bending Stress
Circumferential stress
( Nmm )
(N)
( N/mm )
( N/mm )
18.08
7,429,209
0.0000007
151.07
-36.15
7,429,209
-0.000001
151.07
Allow. bending stress

Allow. axial stress
Unity Check
Condition
( N/mm )
( N/mm )
183
165
0.92
OK.
183
165
0.92
OK.
10 .4.5
STRESSES SUMMARY
total
( N/mm )
bending
( N/mm )
diaphgram ( N/mm )
LOAD CASE 1
Deck Center
35.92
Deck Edge
62.84
LOAD CASE 2
Deck Center
33.94
3.52
5.41
3.34
32.40
57.43
30.60
11 .0
ROOF SUPPORT LEG DESIGN

22
15
10
5
11 .1
GEOMETRIC DATA
Support leg size
Pipe outside diameter
Pipe Thickness,
Pipe Area, Aleg
=
=
Radius of gyration, r =
11 .2
11 .3
Nos. at R4
Nos. at R3
Nos. at R2
Nos. at R1
I
Aleg
Do2 - Di2
4
MATERIAL PROPERTIES
Material of Construction for roof support leg
Specific Minimum Yield Stress, Sy
Density of Material, (plate)
Leg Material
LOADING DATA
Support leg length at
i)
ii)
iii)
iv)
R1 :
R2 :
R3 :
R4 :
:
=
=
=
Lsp1
Lsp2
Lsp3
Lsp4
=
=
=
=
Deck O.D
Deck Thickness, td
Deck Area, Adeck
Center deck weight, Wdeck
=
=
Design Live Load, Llive
=
=
Effective radius for area of deck supported by leg:

R3eff =
1/2(ir/2-R3)
R2eff = 1/2(R3-R2)
R1eff= 1/2(R2-R1) =
=
=
Area of deck supported by legs at

i)
2
R1 = R1eff)
iii)
2
2
R2 = R2eff) - (R1eff) )
2
2
R3 = R3eff) - (R2eff) )
iv)
2
2
R4 = p((deck) - (R3eff) )
ii)
=
=
=
11 .4
SUPPORT LEG AT INNER DECK R1

No. of legs at R1
Area of deck supported by legs at R1, A1
Deck area on each leg, A1'
=
Wdeck x
Deck load on one leg =
A1'
Adeck
Total Load / Aleg
Stress on support leg at inner deck R1, P1 =
<
Sc.all, the support leg at inner deck R1 is
=
=
=
=
satisfactory.

No. of legs at R2

Live load on one leg =
Total load on one leg =
=
Wdeck x
ALLOWABLE STRESS
As per AISC code,
A2'
Adeck
Llive x A2'
Deck load + Live load
Stresses on support leg at inner deck R2, P2 =

11 .5.1
ALLOWABLE STRESS
As per AISC code,
Slenderness ratio,
= K.Lsp1 / Rx-x
where
K
Column slenderness ratio dividing elastic and inelastic buckling,
2E
Cc
=
Sy
When Cc,
[ 1 - / 2Cc ].Sy
Sc.all
=
(i)
5/3 + 3 /8Cc - /8Cc
When Cc 120,
12E
Sc.all
=
(ii)
23
When 120 200,
Smaller of (i) or (ii)
Sc.all
=
1.6 - /200
In this case, the allowable stress Sc.all is
Since P1
11 .5
=
=
=
Llive x A1'

11 .4.1
=
=
=
=
=
Slenderness ratio,
= K.Lsp2 / Rx-x
where
K
2E
Cc
=
Sy
=
=
When Cc,
Sc.all
[ 1 - / 2Cc ].Sy
=
5/3 + 3 /8Cc - /8Cc

When Cc 120,
12E
Sc.all
=
23
When 120 200,
Sc.all
=
1.6 - /200
Since P2
11 .6
<
(i)
(ii)
=
=

No. of legs at R3
=
Wdeck x
A3'
Adeck
=
=
=
=
Llive x A3'

Stresses on support leg at inner deck R3, P3 =

11 .6.1
satisfactory.
Total Load / Aleg
ALLOWABLE STRESS
As per AISC code,
Slenderness ratio,
= K.Lsp3 / Rx-x
where
K
2E
Cc
=
Sy
When Cc,
[ 1 - / 2Cc ].Sy
Sc.all
=
(i)
5/3 + 3 /8Cc - /8Cc
When Cc 120,
12E
Sc.all
=
(ii)
23
When 120 200,
Sc.all
=
1.6 - /200
Since P3
<
=
=
=
=
satisfactory.
11 .7
SUPPORT LEG AT PONTOON

No. of legs at R4
=
Wdeck x
A4'
Adeck
Pontoon weight, Wpontoon

Pontoon weight on one leg, Wpontoon'
Llive x A4'
Deck load + Live load + Pontoon weight

Total Load / Aleg
Stresses on support leg at Pontoon, P4 =

11 .7.1
ALLOWABLE STRESS
As per AISC code,
Slenderness ratio,
= K.Lsp4 / Rx-x
where
K
2E
Cc
=
Sy
When Cc,
[ 1 - / 2Cc ].Sy
Sc.all
=
(i)
5/3 + 3 /8Cc - /8Cc
When Cc 120,
12E
Sc.all
=
(ii)
23
When 120 200,
Sc.all
=
1.6 - /200
Since P3
11 .8
<
No. of leg
=
=
4267.00
8839.00
13716.00
18541.00
5.00
10.00
15.00
22.00
Actual stress, Allowable stress,

(N/mm2)
(N/mm2)
25.18
24.70
21.59
31.33
75.08
75.08
75.08
74.62
STRESSES SUMMARY
Leg at radius
=
=
=
=
=
=
RESULT
OK
OK
OK
OK
satisfactory.
Inner Rim
15
Deck Plate
34248
m unless otherwise stated. )
39,006 mm
SA 516 Gr 65N
275 N/mm
209,000 N/mm
7,850 kg/m
3 mm
0.7
1
975 mm
525 mm
2181 mm
198 mm
75 mm
22
38610 mm
34248 mm
884 mm
509 mm
2157 mm
9 mm
15 mm
8 mm
8 mm
8 mm
8 mm
8 mm
6.85 kg/m
6.85 kg/m
22
15.27 kg/m
22.32 kg/m
2940 mm
1084 mm
30
15.27 kg/m
22.32 kg/m
2927 mm
823 mm
15,675.18 kg
15,675.18 kg
6,651.28 kg
8,355.38 kg
2,075.65 kg
57,852.21 kg
987.66 kg
532.29 kg
1340.86 kg
551.08 kg
55,248.45 kg
57,852.21 kg
113,100.66 kg
mm
mm
40.70 m
120.17 m
3.85 m
164.72 m
89.71 mm
78.93 m
153.15 mm
Freeboard above deck,

494.56
Product Level
Deck Level
Deck
161.57 m
40.70
14.98 m
921.21 H
0.11 m
114.95 mm
UMULATED RAIN WATER
233.99
921,213,536.64 mm2
254.00 mm
495.84
0.38 m
375.95 mm
( 11.11.1)
( 11.11.2)
8
17124
0.000561
N/mm2
0.3
209,000
N/mm
5.86
2.86
2.86
0.976
4.40
1.73
56,361.13
56,249.31
35.92 N/mm2
3.52 N/mm2
32.40 N/mm2
62.84 N/mm2
5.41 N/mm2
57.43 N/mm2
459.44 N/mm
34248 mm
2160 mm
12 mm
9 mm
8
8
0.02 rad
0.16 rad
I = (bd)/12
(mm4)
75,600
6,720,924,525
6,971,562,462
54,675
13,692,617,263
1132 mm
30,572,806,264 mm4
27,019,626 mm
SA 516 Gr. 65N

275.00 N/mm
1.000
1.00
183.33 N/mm
165.00 N/mm
circumference,
e circular ring design.
d point @ each mm,

107,593.27
0.001673
459.44
N
e : Rh is negative for inward force )
LOAD-POINT
-38.29
7,867,429
-0.000001
159.98
183.33
165
0.97
OK.
ENTER DECK
233.99
921,213,536.64 mm
254 mm
233,988.24 kg
242,429.27 kg
291,840.45 kg
53.64
kg/m2
( 11.11.1)
( 11.11.2)
8
17124
0.000526 N/mm2
0.3
200,000 N/mm
5.86
2.86
2.86
0.976
4.40
1.73
55,228.70
55,140.73
33.94 N/mm2
3.34 N/mm2
30.60 N/mm2
59.37 N/mm2
5.14 N/mm3
54.23 N/mm4
433.85 N/mm
34248 mm
27019626.01 mm3
49,176 mm
SA 516 Gr. 65N

275.00 N/mm
1.000
1.00
183.33 N/mm
165.00 N/mm
circumference,
e circular ring design.
d point @ each mm,

107593.27
0.001673
433.85
N/ load pt
Rh is negative for inward force )
LOAD CASE 2
Deck Edge
59.37
5.14
54.23
18541.00
13716.00
8839.00
4267.00
3" Sch. 80
88.9
mm
7.62
mm
1,945.76
mm2
24.89
SA 333 Gr 6
241 N/mm
209,000 N/mm
7,850 kg/m
2927
2927
2927
2940
mm
mm
mm
mm
34231
8
mm
mm
920,299,220.87
57,794.79
mm2
kg
1.2
KN/m2
15415.75
11277.5
6553
134,905,671.69 mm2
264,648,384.82 mm2
347,030,823.13 mm2
173,714,341.24 mm2
5
134,905,671.69 mm2
26,981,134.34 mm2
1,694.42 kg
16.62 KN
32.38 KN
49.00 KN
25.18 N/mm2
118
1
130.84
75.08 N/mm
77.80 N/mm
74.20 N/mm
75.08 N/mm
10
264,648,384.82 mm2
26,464,838.48 mm2
1,661.99 kg
16.30 KN
31.76 KN
48.06 KN
24.70 N/mm2
118
1
130.84
75.08 N/mm
77.80 N/mm
74.20 N/mm
75.08 N/mm
15
347,030,823.13 mm2
23,135,388.21 mm2
1,452.90 kg
14.25 KN
27.76 KN
42.02 KN
21.59 N/mm2
118
1
130.84
75.08 N/mm
77.80 N/mm
74.20 N/mm
75.08 N/mm
satisfactory.
27
173,714,341.24 mm2
6,433,864.49 mm2
404.05 kg
3.96 KN
55,248.45 kg
5,022.59 kg
49.27 KN
7.72 KN
60.96 KN
31.33 N/mm2
118
1
130.84
74.62 N/mm
77.12 N/mm
73.93 N/mm
74.62 N/mm
satisfactory.
12 .0
12 .1
12 .2
12 .2.1
12 .2.2
12 .3
12 .3.1
12 .3.2
BLEEDER VENT CALCULATION

DESIGN OF AIR VENTING SYSTEM
GEOMETRIC DATA
Design Code
Inside diameter, Di
Tank height, H
Nominal Capacity
Design pressure, Pi
Flash point (FP)/Normal boiling point (NBP) (@
Filling rate ( Pumping in/Flow rate to tank ), Vi
Emptying rate ( Pumping out/Flow rate from tank ), Vo
:
=
=
FP
OPERATING VENTING
NORMAL VACUUM VENTING
Maximum liquid movement out of a tank
Flow rate of free air, Vv1 ( = Vo/15.9 x 15.89 )
Thermal inbreathing
Tank capacity, V
From Table 2, column 2 (Thermal Venting Capacity Req't ),
Flow rate of free air,Vv2
(@
0
=
ft/hr )
Total vacuum flow required, Vv ( = Vv1 + Vv2 )
NORMAL PRESSURE VENTING

Maximum liquid movement into a tank
Rate of free air per 0.159m/hr of product import rate, m
Flow rate of free air, Vp1 ( = Vi/0.159 x m )
=
=
Thermal outbreathing
From Table 2, column 3 (Thermal Venting Capacity Req't),
Flow rate of free air,Vp2
(@
0
ft/hr )
Total pressure flow required, Vp ( = Vp1 + Vp2 )
12 .4
=
=
=
=
OPEN VENT SIZING ( BLEEDER VENT SIZING )

OPEN VENT SIZING CALCULATION
Maximum flow, Q ( @
Vacuum flow at ( @
Q=
K. A. 2. g. H
K=
A=
g=
H=
Discharge coefficient
cross sectional area of vent
acceleration due to gravity
Head as measure pressure differential
p
H=
2.50
mbarg. )
where
Minimum require cross sectional area of vent,

Av_req =
where
Q
K. 2. g. H
Q
K 2. g. p
=
=
Q=
p =
12 .5
Max. Air flow required

Specific weight of Air
Air density
Differential pressure
=
=g
BLEEDER VENT SELECTED

Selected bleeder vent size
Number of vent, N
Outside diameter of the vent, do
Inside Dia. of one vent , di
( @ vent pipe thickness =
8.18
Total cross sectional area of vents, Av_actual
Since Av_actual
>
Ar_gnv, therefore the nos. & size of vents is
=
=
=
:
=
mm )
=
=
API STD 2000

39000 mm
20700 mm
24000 m
2.50 mbarg
67 C
427 m/hr
1,100 m/hr
1097.23 m/hr
155,535 barrels
0 m/hr
1,097 m/hr
0.17 m/hr
457 m/hr
0 m/hr
457 m/hr
1,097 m/hr
0.62
21 m
0.0241 m
24,124 mm
0.3048 mm/s
11.812 kg/m2s2
1.204 kg/m
250 N/m
8" Sch Std

1
219
202.64 mm
32,251 mm
satisfactory.
13 .0
ROOF DRAIN DESIGN

Rigid Pipe
1275
Flexible pipe
225
Rigid Pipe
13 .1
GEOMETRIC DATA
Tank Nominal Diameter
Tank Height,
Roof lowest height, H
Drain outlet nozzle elevation, z
=
=
=
=
Roof Deck Area
Design Rain Fall
Design drainage required, Qreq.
No. of Roof Drain, N

Roof drain pipe size (rigid & fitting)
Dain Pipe Outside Diameter, Do
Drain pipe thickness
=
=
=
=
Drain Pipe length :

L1 =
Rigid
L2 =
Flexible
13 .2
13 .3
20 m x
23.14 m x
2
1
nos.
nos.
=
=
Number of Fitting & Accessories per drain pipe

- 45 elbow
N45
- 90 elbow
- Valve
- Rigid pipe
- Flexible pipe
N90
Nv
=
=
=
=
TOTAL HEAD
H = h+
V2
2g
13 .4
TOTAL HEAD LOSS OF ROOF DRAIN PIPE
h=
Where
H =
G =
K =
L' =
D =
13 .5
V2
x
2g
K L'
D
Total head between the lowest position of deck and the

roof drain nozzle
Gravity acceleration
Friction Coefficient
- For rigid pipe
:
- For flexible pipe :
Total equivalent length of drain pipe
Inside Diameter of drain pipe
EQUIVALENT PIPE LENGTH OF VALVE AND FITTING

Accordance to NFPA 15 Table 8.5.2.1,
45 elbow, L45
Equivalent length for
4"
90 elbow, L90
Valve, Lv
13 .6
K1
K2
=
=
=
=
=
=
Total equivalent pipe length for RIGID PIPE:

L1' = L1 + N45 x L45 + N90 x L90 + Nv x Lv
Total equivalent pipe length for Flexible PIPE:

L2' = L2
TOTAL HEAD LOSS OF ROOF DRAIN PIPE

K1 L1'
V2
x
+
h=
2g
D
K2 L2'
D
H=
H=
13 .7
V2
2g
K1 L1'
D
K2 L2'
D
+ 1
FLOW VELOCITY
2gH
V=
K1 L1'
D
13 .8
13 .9
K2 L2'
D
DRAINAGE FLOW RATE PER DRAIN PIPE

Q = AREA x Velocity
= /4 x D2 x V x 3600 (s/hr)
MINIMUM ROOF DRAIN REQUIRED
Drainage flow rate required
Nreq =
Actual flow rate per drain
+ 1
MINIMUM REQUIRED
39,000 mm
20,100 mm
1500 mm
225 mm
920.30 m2
50 mm/hr
46.01 m3/ hr
2
4" Sch 80
101.6 mm
8.56 mm
40 m
23.14 m
2
1
1
2
1
1.275
0.0168
0.03
0.08448
3.1
1.2
0.6
48 m
23.14 m
1.15 m/s
23.30 m3 / hr
1.97
Page
14
WEIGHT ANALYSIS
ITEM NO :
GENERAL
Design
code
:
Inside
diameter
:
Steel density
Shell / Btm
:
Roof
:
SHELL COURSES
7061T-3901

39,000
mm
7,850
8,027
kg/m
kg/m
ONE - FOOT METHOD (OUTER TANK)

Course No.
Material
1
2
3
4
5
6
7
8
9
10
Type of roof support :

NA
Tank height
:
20,700
Roof plates lapping
factor
:
20.70
Type of roof
:
mm
Annular/Bottom plates lapping
factor
:
Y
Thickness
(mm)
28.00
25.00
22.00
19.00
16.00
13.00
11.00
11.00
11.00
-
A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
-
Width
(mm)
2,440
2,440
2,440
2,440
2,440
2,440
2,020
2,020
2,020
-
Weight
(kg)
65,757
58,707
51,658
44,611
37,564
30,518
21,377
21,377
21,377
Total weight of shell plates =
BOTTOM PLATES
Material
Y
Thickness
(mm)
9.00
A 516 GR. 65N

4
TOP CURB ANGLE

Material
A 516 GR. 65N
TOP WIND GIRDERS

Material
A 516 GR. 65N
Weight
(kg)
84,961
Weight
(kg)
1,269
Weight
(kg)
10,955
Weight
(kg)
6,691
1,500
22,916
Y
Size
Qty
76 x 76 x 6.4
Length
(mm)
122,827
Unit Weight
(kg/m)
10.33
Y
Size
Qty
T 825 x 250 x 8 x 10
INTERMEDIATE WIND GIRDERS

Material
Size
A 516 GR. 65N
Outside Dia.
(mm)
39,130
T 405 x 150
Length
(mm)
125,183
Unit Weight
(kg/m)
87.51
Length
(mm)
124,476
Unit Weight
(kg/m)
53.76
Y
Qty
1
NOZZLES
Total weight of nozzles
MISCELLANEOUS
Assuming
Y
5.00
% of total weight
339539868.xlsx
Page
STAIRWAY & PERIMETER PLATFORM

Platform Weight
165.00
KN
10 OPERATING LIQUID WEIGHT

Operating liquid height
11 HYDROSTATIC WATER WEIGHT
Hydrostatic water height
ERECTION WEIGHT (Exclude roof)
OPERATING WEIGHT
FIELD HYDROSTATIC TEST WEIGHT
Y
16,820
(@ =
20,700
mm & sg @=
(@
20,700
mm )
1.00 )
=
=
=
=
339539868.xlsx
Page
Floating Roof
/Bottom plates lapping

1
352,948 kg
84,961 kg
1,269 kg
10,955 kg
6,691 kg
1,500 kg
22,916 kg
339539868.xlsx
Page
16,820 kg
24,728,026 kg
24,728,026 kg
498,060 kg
25,226,086 kg
25,226,086 kg
339539868.xlsx

Tank Calc - Api650

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STORAGE TANK DESIGN CALCULATION - API 650

DESIGN CODE & SPECIFICATION

PRESSURE & TEMPERATURE

MATERIAL & MECHANICAL PROPERTIES

( Mat'l Code # 1 ) (bot)

A 516 GR. 65N

A 516 GR. 65N

SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD

MATERIAL & MECHANICAL PROPERTIES

A 516 GR. 65N

SPECIFIED MINIMUM SHELL THICKNESS

SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD ( CLAUSE 5.6.3.1 )

CALCULATION & RESULTS

A 516 GR. 65N

MAXIMUM ALLOWABLE STRESS

Effective liquid head at design pressure

BOTTOM & ANNULAR PLATE DESIGN

API 650 Clause 5.4.1

(ii) (iii) Min. width of overlapping (cl. 5.1.3.5)

(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7)

ROOF TO SHELL JUNCTION CALCULATION

DESIGN OF OPEN ROOF TANK - TOP STIFFENER RING

Section modulus,Z min

MEMBER SIZE USED FOR TOP CURB ANGLE

600mm from top of tank, top curb angle is

Zmin , therefore the angle size selected is

TOP WIND GIRDER

= Nominal Tank Diameter

MEMBER SIZE USED FOR TOP WIND GIDER

INTERMEDIATE WIND GIRDERS CALCULATION

SI METRIC UNIT :H1 = (9.47 ts.cor)

ts.cor = Top shell course thickness

LOCATION OF INTERMEDIATE WIND GIRDERS

SIZE OF INTERMEDIATE WIND GIRDERS

(b) Available section modulus for intermediate wind girder

WIND LOAD CALCULATION (OVERTURNING STABILITY)

Nominal diameter of tank, D

Weight of tank,Wt (corroded condition)

WIND FORCE CALCULATION

Projected area of roof, Ar ( = 0.5.k.Do.Hr )

Total wind load exerted on roof, Fr

OVERTURNING STABILITY AGAINST WIND LOADING

Internal Pressure Load

Liquid hold down weight (wa)

Moment about the shell-to-bottom joint from design internal pressure

Overturning moment about the shell-to-bottom joint from horizontal

Moment about the shell-to-bottom joint from the weight of the

Weight of roof = 0,since it is floating on liquid

Moment about the shell-to-bottom joint from liquid weight (wa)

0.6 Mw + Mpi < MDL / 1.5

Mw + 0.4 Mpi < (MDL +MF) / 2

The tank anchorage is NOT REQUIRED.

SEISMIC FORCE CALCULATION

Nominal diameter of tank, D

Total weight of tank shell, Ws

Convective spectral acceleration parameter, Ac

CONVECTIVE (SLOSHING ) PERIOD

sloshing period coefficient

Acceleration based site coefficient (at 0.2 sec perios)