Page (1)

BSI. Ref.Decuments
API 650 ,11TH.ED
M09
1 EVALUATION OF MATERIAL API650 -5.6.2 Tabel5-2a
2 EVALUATION OF SHELL THK. API650 -Clause 5.6.3.2
3 EVALUATION OFBOTTOM PLATES API650 -Clause 5.5
4 EVALUATION OFBOTTOM SKETCH API650 - Clause 5.4
5 EVALUATION OF ROOF THICKNESAPI650- Clause5.10.4 & 5.10.5
6 STABILITY CHECK AGAINST WINDAPI650 - Clause 5.9.7.1
7 SHELL TRANSFORMER API650- Clause 5.9.7.2
8 WIND GIRDER STIFFENING API650- Clause5.9.5
9 OVERTURNING MOMENT AGAINST API650-Clause 5.11.1
WIND LOAD
10 UNANCHORED TANKS STABILITY API 650 -5.11.2
11 STABILITY CHECK SEISMIC API650-APPENDIX E
12 VENT SIZE CALC. API650-Clause -API2000
13 REINF. AROUND OPENING API650-Clause5.7
Pag(2)
STORAGE TANK DESIGN CALCULATION - API 650

1 .0 DESIGN CODE & SPECIFICATION

DESIGN CODE : API 650 11th Edition & 32-SAMS-05
SEISMIC CODE : API650-APPENDIX E & ASCE-07
VENTING CODE : API 2000

1 .1 TANK
Item number QP10-Q-6765_SteelTankAtGhazayl15,000m³
Roof ( Open/Close ) : Close
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA ) : Fixed cone w/col,s
Roof slop 1 : 64
Inside diameter , Di (corr. d49200 )mm = 49,200 mm
Nominal diameter, Dn = 49,214 mm
Tank height ,H = 9,250 mm
Free Board = 350 mm
Specific gravity of operating liquid , S.G. (Design) = 1.000
Maximum design liquid level, HHL = 8,900 mm
Min.Design Liquid level ,LLL = 1,000 mm
Bottom Slope 1 : 120
Depth of liquid outside level indicator scale = = 205 mm
12 LOADS
Wind Speed (Fatest mile wind speed ) = 160 kmph
Max.Design Wind Speed (3 seconds gust Wind ) = 190 kmph
Live Load , @ LL 125.00 kg/m
2
=
31.25 kg/m
2
@ Misc.loads =

13 SEISMIC (UBC)
Tank Locatio (TAIF)
Zone Factor = 0.75
Importance Factor = 1.15
Site Class = E

14 TEMPREATURE & PRESSURE

Design pressure : Upper , Pu (Atmospheric) = 0.00 mbarg
: Lower , Pl (Vacc = 0.00 mbarg

Design temperature : Upper , Tu = 85 °C

Min.Metal Temperature : MDMT = 5 °C
Operating Temperature : Top. = 45 °C
15 PUMPING RATE 1.5
Pumping in 12579 m3/d = 524.125 m³/hr
pumping out 12579 m3/d = 524.125 m³/hr

16 CAPACITYS
Nominal capacity , V = 17,586 m³
Net capacity (based on LLL) = 15,019 m³
Operating Capacity (based on Operating level only) = 16,920 m³
Under Reading Level indicator Capacity = 205 m³
Page (3)
1 7 MATERIAL & MECHANICAL PROPERTIES

Component Material Tensile Yield Corrosion

Stress Stress Allowance
St(N/mm²) Sy(N/mm²) c.a.(mm)
PLATE
Shell Plate ( Mat'l Code # 1 ) (bot) ASTM A36 400.00 250.00 0.000
( Mat'l Code # 2 ) (top) ASTM A36 400.00 250.00 0.000
Annular Plate ASTM A36 400.00 250.00 0.000
Bottom Plate ASTM A36 400.00 250.00 0.000
Roof Plate ASTMA36 400.00 250.00 0.000
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc ) ASTM A36 400.00 250.00 0.00
STRUCTURE COLUMS A106 GR B 400.00 250.00 0.00
Top Curb Angle ASTM A36 400.00 250.00 0.00
Intermediate Wind Girder ASTM A36 400.00 250.00 0.00

Flanges ASTM A105

Handrails ASTM A 53 GR B Type E H.D.G
Nozzle Bolts ASTM A 193GR B7 /A194 GR 2H or Equial
Structure Bolts A307 / A 325M type 1
Material Plates Spec,s Steel Plates as Rolled Killed or Semi-killed steel
Pipes ASTM 106 GR B
Bolts and Washers for cathodic protection SS304L
Notice : as per API650 clause 2. -Max. plate thickness for plates A36 = 19 mm
: Strcture Columns and other internal shall be painted before erection with proper painting
Page (4)
SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD
2 .0 SHELL DESIGN
2 .1 GEOMETRIC DATA
Plate size used : 2,480 mm
Shell plate min. width as per API 650 : 1,870 mm

2 .2 MATERIAL & MECHANICAL PROPERTIES

No Material Specified Specified Yield stress Max. allow Max. allow Corrosion
used min. tensile min. yield reduction fac design hydro.test allowance
stress stress ( App. M ) stress stress
St (N/mm²) Sy (Nmm²) k Sd (N/mm²) St (N/mm²) c.a (mm)
1 ASTM A36 400.00 250.00 1.000 160 171.43 0.00
2 ASTM A36 400.00 250.00 1.000 160 171.43 0.00
3 ASTM A36 400.00 250.00 1.000 160 171.43 0.00
4 ASTM A36 400.00 250.00 1.000 160 171.43 0.00
5 - - - - - - -
6 - - - - - - -
7 - - - - - - -
8 - - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
2 .3 SPECIFIED MINIMUM SHELL THICKNESS
Specification API 650 11th Edition & 32-SAMS-05 :
Minimum thickness as per API 650 cl 5.6.1.1 = 8.00 mm
Minimum thickness provided = 8.00 mm
2 .4 SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD ( CLAUSE 5.6.3.1 )

SI METRIC UNIT :-
Design shell thickness, ( in mm )
4.9Dn ( [H+Hi] - 0.3 ).G
td = + c.a
Sd
Hydrostatic test shell thickness , ( in mm )
4.9Dn ( H - 0.3 )
tt = + ca
St
Gravitational force = 9.81 m/s

2 .5 CALCULATION & RESULTS

No. Mat'l Material Width t.design t.hydro. t.min tsc. Result

Code No. (mm) (mm) (mm) (mm) (mm)
1 1 ASTM A36 2,480 12.97 12.10 12.97 14.00 O.K.
2 1 ASTM A36 2,480 9.23 8.61 9.23 10.00 O.K.
3 1 ASTM A36 2,480 5.48 5.12 8.00 8.00 O.K.
4 1 ASTM A36 1,810 1.74 1.63 8.00 8.00 O.K.

TOTAL COURSES HEIGHT 9.2500 m

SHELL HEIGHT 9.2500 m Shell height ok
Page (5)

2 6 ROOF HANDRAILS
(i) Roof Handrails calculations
Handrail average dia 49.228 m
Average distance -X = 1m
No.of Pipes 124 Pipe - length =1200mm
W,t of post pipes 593.9 kg
Weight of cir.pipes 1237.23 kg
Weight of Flat Bars 728.42186 kg
Total Weight of Roof Handrails 2,559.53 ton

Pipes 48mm-sch 40 X

1250 mm

9.25 Mm

(ii) Stair Calculations

height 9.25 m
inclined angle 41 deg.
step 195 mm
width of tread 245 mm
No.of tread 47
total weight of tread 949 kg
Flat Bars 442.72 kg
No.of Plat,grating 2
Platforms and grating 255.29 kg
W,t of pipes if duble handrails 225.59 kg
Total weight of st 1872.32 kg 1,872.32 ton Stair lengt 14.10 m
Page (4)

BOTTOM & ANNULAR PLATE DESIGN

3 .0 BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no ) : YES
BOTTOM PLATE
(i) Minimum thickness as per API 650 Clause 5.4.1 = 6.00 mm
Minimum thickness required (@ 0.00 mm c.a ) = 6.00 mm
Therefore, use thickness of 6.00 mm (tb) is
(iii) Min. width of overlapping (cl. 5.1.3.5) = 25 mm
(iv) Min. width of plate (cl. 5.4.1) = 1800 mm
(v) Min. width projected outside of shell (cl. 3.4.2) = 50 mm
ANNULAR PLATE
(i) Nominal thickness of 1st shell course, tsc1 = 14.00 mm
Hydro. test stress in 1st shell course,
4.9Dn(H-0.3) = 154.16 N/mm²
St = tsc1
where
Dn = Nominal diameter, Dn ( new ) ( based on 1st shell course ) = 49.214 m
H = Design liquid level = 9.250 m
tsc1 = Nominal thickness of 1st shell course = 14.000 mm
Annular plate thickness ( As per Table 5-1a ) = 6.00 mm
Minimum thickness required (@ 0.00 mm c.a. ) = 6.00 mm
Therefore , use thickness of 12.00 mm (ta) is satisfactory.
(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7) = 12.00 mm
(iii) Min. width projected inside of shell to edge of overlapping (cl. 5.5.2) = 600 mm
(iv) Min. radial width of annular plate (cl. 5.5.2)
215 ta
La = = 864.82 mm
(HL. SG )0.5
where
ta = Annular plate thickness = 12.000 mm
HL = Maximum design liquid level = 8.90 m
SG = Design specific gravity = 1.00
(v) Min. width projected outside of shell ( cl. 5.5.2)(50 mm) = 50 mm
AW1, Width projected inside of shell to edge of overlapping = 600 mm
AW2,Width projected outside of shell = 70 mm
tsc1 Nominal thickness of 1st shell course = 14.000 mm
Width of Annular Ring Max.{ (AW1+AW2+tsc1) & La} = 865 mm
Width of Annular Ring provided = 870 mm
Annular Ring outside diameter = 49298 mm
Annular Ring inside diameter = 48428 mm
Outer Diameter of Bottom Plates = 48478 mm

1.5
Page (5)
4 .0 CALCULATION ROOF COMPRSSION RING AGAINST INTERNAL PRESSURE
(APPENDIX-F CALCULATIONS)
Tank diameter = 49.2 m
Tank Weight = 3,652,348 N
as per F.1.2 .Internal Pressure X Cross sec.Area of Tank = 0N
Internal Pressure Uplift < Total Tank Weight
4 .1 COMPRESSION ZONE AREA AGAINST INTERNAL PRESSURE AS PER APPENDIX -F
4 1.1 CURB ANGLE
Actual size for top curb angle 76 x 76 x 6.4 (Detail a)
Section modulus, Za Z = 9467 mm3
Sinc > Zmin , therefore the angle size selected is satisfactory.
4 1.2 Compression area avaialble
As per API 650 Fig.2 -Detail b
Curb Angle size in mm L 150 X 150 X 15
Area of Curb angle AC = 4275 mm2
ta =thickness of angle leg ta = 15.00 mm
tb=thickness of bar tb = 15.00 mm
tc=thickness of roof Plates tc = 5.00 mm
ts=thickness of top course of shell ts = 8.00 mm
Wc=Max.width of participating shell
Wc = 0.6(Rc ts ) 0.5 Wc = 266.17 mm
Wh =Max. width of participating roof
Wh 0.3 (R2 th )0.5 of 300mm Where is Less Wh = 148.80 mm
Rc =inside radius of tank shell Rc = 24600.00 mm
R2 =Length of the normal to the Roof ,measured from the vertical centerline of the tank
R2 =RC/(sin ϴ) R2 = 1573393.06 mm
Total Area available =(Wh xth)+(Wc*ts)+Curb angle Aava. = 7148.36 mm2

Detail -b

Modulus sec. Za = 58574 mm3

Girder stiffened as per clause 5.9.5 NO
at distance 3600 mm & No.of stiffeners = 0 stiffener
Wind Girder Weight @Stiffeners = 5,203 kg
Page (6)

5 .0 INTERMEDIATE WIND GIRDERS DESIGN

5 .1 MAXIMUM HEIGHT OF THE UNSTIFFENED SHELL ( CLAUSE 5.9.7.1 )

SI METRIC UNIT :-

H1 = (9.47 ts.cor) ts.cor 3

190 ² = 4.967 m
x
Dc V = 4967 mm

wher ts.cor = Top shell course thickness = 8.00 mm

Dc = Corroded tank diameter = 49.20 m
V = Wind design speed = 160.00 km/hr

5 .2 LOCATION OF INTERMEDIATE WIND GIRDERS

Shell Shell Actual Transposed Since H1 < H2, therefore the intermediate
course thickness width width wind girder is/are Required
tsc.cor W Wtr
(mm) (mm) (mm) Minimum number of intermediate wind
1 14.00 2,480 612 girders required,
2 10.00 2,480 1,420 = 1
3 8.00 2,480 2,480
4 8.00 1,810 1,810 Location of intermediate wind girders from
Top of tank,
L1 = 3161 mm
L2 = - mm
L3 = - mm
L4 = - mm
L5 = - mm

transformed shell, H2 6,322 mm

Notes : Intermediate wind girders shall not

be attached to the shell within 6"of
a horizontal shell joint. See cl. 5.9.7.5
Page (7)
5 .3 SIZE OF INTERMEDIATE WIND GIRDERSAPPLICABLE
(a) Required minimum section modulus of intermediate wind girder ( clause 5.9.7.6 )
SI METRIC UNIT :-

Z.min = Dc². H1 V 2
= 319.171 cm³
17 190 = 319,171 mm³
where
Dc =Corroded tank diameter = 49.200 m
H1 = Vertical dist. between inter. wind girder & top angle = 3.161 m
V = Wind design speed = 160.00 km/hr
(b) Available section modulus for intermediate wind girder
Fabricated L- Girder : L150 x 150 *15
Web plate length, L2 = 150 mm
Toe plate length, L3 = 150 mm
Web plate thk, t2 = 15 mm
Toe plate thk, t3 = 15 mm
Area of Section = 4275 mm2
Min. shell thickness where top wind girder located, tsc.cor = 8.00 mm

tsc.cor = 8.00 mm

D= 49214 mm

15 mm 150 mm
X
C1
15 2

L1=16.tsc.cor = 128 mm
150 m
m 3

1
X
A Y AY h A.h² I = (bd³)/12
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 2048 4.00 8192 4 32768 10,923
2 2250 83 186750 83 15500250 4218750
3 2,250 165.50 372,375 78.86 13,992,617 42,188
TOTAL 6,548 567,317 29,525,635 4,271,860
Neutral axis of combined section, C1 = 87 mm
Moment of inertia of section , Ix-x = 33,797,495 mm4
Section modulus available, Za = 390,092 mm³
Since Za > Z ,min , therefore the angle size selected is satisfactory.
Girder stiffened as per clause 5.9.5 NO
at distance 3600 mm & No.of stiffeners = 0 stiffener
Wind Girder Weight @Stiffeners = 5,203 kg
11 HEATING COIL Reff. Pressure Vessel Manual,procedure 6-8 & ASME

Heater Sketch as per Data sheet

Coil Development Length 436 m

4 group coils each group 109 m
Average Pipe Length 12 m
Total pipes 36 pipe
Heater w,t 15,816 kg
Pipe supportes approx. 7000 kg
Total w,t 22,816 kg
 ` Product
Product in

1.0
Stem in

Condensate
Steam Coil Data
1.1 Operating Pressure 4 ata
1.2 Pressure at inlet of Coil heater 4 ata
1.3 Steam temp.at design pressure of coil 168 0
C

1.4 Design Pressure 4 ata

1.5 Latent heat at inlet pressure,hfg 509.43 Kcal/kg ( Note-1)
2 Asphalt Data
2.1 type FUEL OIL
2.2 Density at low temp. ,D1 950 kg/m3
2.3 Specific Heat ,Cp1H 0.48 K cal/Kg 0C ( Note-2)
2.4 initial Temp., (Minim.Ambient Air Temp.),,T1 5 0
C
2.5 Final Temp.(Fuell Temp.to be maintained) ,T2H 110 0
C
2.6 Average Temp. ...,Tav = (T1+T2H) / 2 57.5 0
C
3 Tank insulation Material
3.1 Type LRB Mineral Wool (IS8183)
3.2 Density of the material 100 kg/m3
3.3 Cladding Material Aluminium ,22 SWG
4 Process Requirment Data
4.1 Volume of Liquid to be Heated ,V 2219.65 m3
4.2 Heating time ,Ht 72 hr ( Note-3)
4.3 Mass of Liquid to be Heated ,M1H =V*D1 2,108,668 m3
5 Heat Thermal Load Calculations
5.1 Temp. difference during intial heating of Fuel ,Dt =T2H- T1 105 0
C
5.2 Heat Load For intial Heating of Product,Q1=M1H*Cp1H*D 1476067.25 Kcal/hr
6 Heat Loss through Tank Shell ,Bottom, Roof During Intial Stage
6.1 Heat Loss through Tank Shell for Product if Tank Fully insulated
a Tank , D(Tank inner Dia.) 16 m
b Tank , h(Tank height ) 12 m
c Average thickness of tank shell without insulation t s 7 mm
d Average thickness insulation , t in 40 mm
e Outer Dia.of Tank shell without Insulation, Ds 16.0140 m
f Outer Diameter Of Insulation ,Din 16.0940 m
g Thermal conductivity of insulation ,Ki 0.043 W/cm 0C ( Note-4)
H Thermal conductivity of insulation ,Ki 0.0369800 kcal/hr m 0C
I Film Co-efficient, (Refer calc. at end),f 6.1774 kcal/hr m2 0C
J Average Temp.difference during intial heating of Fuel
K ∆Tav.= T2H-Tav. 52.5 0
C
L Rate of heat Loss through Tank Shell,QL
M qL =∆Tav./ [ ( Ds /2ki) * ln (Din/Ds) + (Ds/ f * Din) ] 42.3370870445144 kcal/hr m2 ( Note-5)
N Shell surface area ,As 603.713577055043 m2
S Heat Loss through Tank Shell ,Q2 =(qL*As) 25559.4742617345 kcal/hr
6.2 Heat Loss through Roof of Tank (insulated)
a Insulation Thickness Considered ,tr 40 mm
b Thermal Conductivity of the insulation,Ki 0.0369800 kcal/hr m 0C
c Film Co-efficient,(Refer
f calc. at end) 6.1774 kcal/hr m2 0C
d Average Temp.for heat loss during intial heating , Tav. 57.5 0C
e Average Temp.difference during intial heating of Fuel
f ∆Tav.= T2H-Tav. 52.5 0C
 g Rate of heat loss through Roof ,q r=∆Tav/[ (tr/ki)+(1/f)] 42.2180128201183 kcal/hr m2
g Roof Diameter ,RD ( Development) 16.08 m
h Surface area of Roof ,Ar 203.07757567629 m2
i Heat Loss through roof QLr =qr*Ar 8573.53169338015 Kcal/hr
7 Heat Loss through Bottom of Tank
a Surface area of Bottom of Tank,Ab 201.061929829747 m2
b Theraml Conductivity of Sand ,Ks 1 W/Mk
c Theraml Conductivity of Sand ,Ks 0.85999999828 kcal/hr m 0C
d Average temp.difference during initial heating of Fuel ,
e ∆Tav.= T2H-Tav. 52.5 0C
f Depth of sand bed ,X 1m
j Heat Loss Through Bottom Plates ,QB=(Ab*Ks* ∆Tav.) / X 9077.94611365718 kcal/hr
8 Heat Loss through Tank shell&Bottom&Roof During Shutt down /Manintenance (insulated)
a Tank inner Diameter ,Di 16 m
b Tank outer Diameter without insulation,Do 16.014 m
c Tank outer Diameter with insulation ,Doi 16.094 m
d Height of Tank shell ,h 12 m
e Thermal Conductivity of insualtion ,Ki 0.0369800 kcal/hr m 0C ( Note-6)
f Film Co-efficient .f (Refer calc.at end) 6.1774 kcal/hr m2 0C
g Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0C
h Rate of heat loss through Tank shell
j q m = ∆T /[ ( Do/2* Ki) * ln (Doi/Do) + (Do/Doi*f) ] 84.6741740890288 kcal/hr m2 ( Note-7)
k Shell surface Area ,As 603.449683272142 m2
l Heat Loss Through Tank Shell ,Qsm=As*qm 51096.6035353546 kcal/hr
9 Heat Loss through Roof of Tank (insulated)
a Insulation thickness Considered ,tir 40 mm
b Theraml Conductivity of the insulation ,Ki 0.0369800 kcal/hr m 0C
c Film Co-efficient .f (Refer calc.at end) 6.1774 kcal/hr m2 0C
d Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0C
e Rate of heat Loss through Roof during Main./shutdown,q r
f q r=∆T / [ ( tir / ki) + ( 1 / f) ] 84.4360256402365 kcal/hr m2
g Roof Diameter,Dr 16.08 m
h Surface area of Roof ,Ar 203.07757567629 m2
j Heat Loss through roof /Main./shutt down ,Q rfm =Ar *qr 17147.0633867603 kcal/hr
10 Heat Loss through Bottom Plates during Maintenance/Shutdown
a Surface area of Bottom Plates,Abm 201.061929829747 m2
b Theraml Conductivity of Sand ,Ks 0.85999999828 kcal/hr m 0C
c Temp.diff. During Maintenance /Shutt down , ∆T=T2H -T1 105 0
C
d Depth of sand bed ,X 1 m
e Heat Loss Through Btm Plates ,QBm=(Abm*Ks* ∆Tav.) / X 18155.8922273143 kcal/hr

11 HEAT REQUIRED PER HOUR TO HEAT TANK MATERIAL UP TO 110 0

C
a Product weight to be Heated ,M2 73460 kg
b Specific Heat of Product ,Cp2 0.502 kj /(kg 0c)
c Specific Heat of Product ,Cp2 0.12 kcal/(kg 0c)
d Temp.difference during intial heating ,∆T=T2H -T1 105 0
C
e Heating Time ,Ht 72 hr
f Heat req. for pumping in/out of asphalt Mass(M2) Qp=M 2Cp2∆T / Ht 12855.5 kcal / hr
12 TOTAL HEAT LOAD / HOUR
Intermittent heat load / Tank (for intial heating of Fuel
a Qint =Heat rate required forintial heating+Heat rate req.for product pumping(in/out)+Heat Loss
Qint= ( intermittent) = Q1+Q2+QLr+Qrf+Qp = 1532134 kcal / hr
Continous heat load /Tank(Temp.Maintenance for fuel) , Q cont
b
Q cont. = Qsm +Qrm+QBm 86399.5591494293 kcal / hr
13 HEAT TRANSFER AREA OF FLOOR COIL
a Pressure at inlet of Floor Coil Heater 4 ata
b Steam Temp.at Operating pressure,Ts 168 0C
c intial Product Temp.T1 5.9 0C
d Product final Temp. T2 60 0C
e Average Mean Temperature Difference ,AMTD =Ts-(T2+T1)/2 135.05 0C
Heat Transfer Coefficient (Steam Coil to Product),K 97 kcal/hr m2 0C
f
(Refer Spirax sarco Data book(Table24)
Heat Transfer area required for Floor coil Heater ,a h=Max(Qint ,Qcont.)/(AMTD*K)
116.96 m2
g
Considering 10% Margin in the surface area required 12 m2
Area of Coil He ACOIL 128.65 m2
14 TOTAL HEAT LOAD / HOUR
a LENGTH OF FLOOR COIL PIPE REQUIRED
b Provided pipe Size of coil heater
c Carbon steel Pipe : 3 in SCH 40 / ASTM A-106 GR B
d Pipe ND 89 mm
e Pipe Thk. 5 mm
f Pipe average Diameter 94 mm
h Pipe Surface area / m 0.2953 m 2/m
Coil Length = Coil Heater Area/ Pipe surface area 436 m
15 STEAM REQUIRMENTS
a Intermittent Steam requirement,Si =Intermittent Heat Load per hour /Latent heat of steam(Qnit./hfg)
b Si ( stea 3008 kg/hr
c Continous Steam requirement,Sc=Continous Heat Load per hour/Latent heat of Steam (Qcont./h fg)
d Sc ( stea 170 kg/hr
16 Calculation of Film Co-efficient
f (Covection ) =1.957*(TO.S.I-Ta.)0.25 *(2.57 V +1)0.5 5.72 W/m2.k
f (Radiation ) =5.7557*10 * E * (T
-8
O.S.I
-T )/(TO.S.I -Ta.)
4
a.
4
1.50 W/m2.k
where :
Ta. = Ambient air temp. 306 K
TO.S.I=Outside surafce temp.of insu. (considering Max.outside temp. as 60 0C 333 K
V =Average Wind speed 0.25 m/sec
E =Emissivity of finished surface 0.2
Film Co-efficient,f = Film co-efficient due to radiation+Fil co-efficent due to convection
f ,Film Co-effic 7.22 W/m2.k
f 6.18 kcal/hr.m2.0C

17 DESIGN CODE ASME B31.1 (PROCESS PIPING)

a PARA 304.1.2 STRAIGHT PIPE UNDER INTERNAL PRESSURE
Internal Pressure Design thickness Formula (3a) per ANSI B31.3 1999 Section304.1.2
Internal Design Pressure P 405.3 Kpag
Design Metal Temp. MDMT 295 °C
Outside Diameter of Pipe D 89 mm
Co-efficient From Table (3Y 0.4
Corrosion allowance Ca 1.5 mm
Joint Effeciency E 1
Pipe Material SA106 GR B 136823.3615 Kpag
Allowable Stress of Pipe S
Provided Thickness 5 mm
 Thickness as per Purchase Specification-12.5% Mill tolerance
12.5% oMr 0.1 " for rolled T 4.38 mm

t = PD / 2(SE + PY) 0.132 mm

tm= t + c 1.632 mm
Safe Design
DESIGN CODE ASME B31.3-ED. 1999- ADD.2000
PARA 304.2.3 MITER BENDS
Internal Pressure P 405.3 Kpag
Design Metal Temp.MDMT 295 °C
Outside Diameter of Pipe D 89 mm
Mean Radius r2 42 mm
Measured Miter Pipe WallTthk. 5.000 mm
Angle of Miter Cut q 18 °
Angle of Change in Directia 36 °
Corrodion Allowance Ca 1.5 mm
Joint Effeciency E 1
Miter Piece SA-516 GR 70
Allowable stress of Mite S 129680 Kpag
Effective Radius of Miter Bend
R1 =(A/Tan Ɵ )+(d/2) R1 121.44 mm
Where A=25
Procided bend Radius R1 200 MM
Radius of bend is grater than calculated
Design as per Para 304.2.3 (a) Multiple Miter Bends
The Maximum allowable internal pressure shall be the lesser value calculated
from equation (4a) and (4 q is < 22.5 °
Equation (4a)
Pm = SE (T-c) /r2 ( (T-c)/(T-c) + 0.643 tan q (r2(T-c))^0.5) Pm1 = 6269.3435754 kpag
Equation (4b)
Pm = SE (T-c) /r2 (R1-r2/R1-0.5r2) Pm2 = 21613.333333 kpag
Lesser of Equation (4a) & (4b) Pm = 6269.3435754 kpag

Pm>int.Pressure then Safe

18 STEAM HEATER COIL SPEC,S

COIL LENGTH 436 m

COIL PIPE ND 89 mm
PIPE SCH 40
FLG,S 150#WN#R.F
BEND RADIUS MI 200 mm
START UP STEA 3008 kg/hr
OPERATING STE 170 kg/hr
PIPE W,T/M 7.47 Kg
Coil w,t 3254 Kg
 Page (8)
### 6. EVALUATION OF ROOF PLATE THICKNESS
Slope of the roof = 1 : 16
CONE ROOF THICKNESS
As per Sec 3.10.1
Minimum nominal thickness of supported cone roof plate excluding any
corrosion allowance = 0.00 mm
Tank Nominal diameter = 49,200 mm
Center Column cap rad. = 0.8 m
Roof Slope 1 : 64
Roof angle = 0.90 degree
Roof height = 0.38 m
Roof development rad. = 24.603 m
Min thk as per API650 clause 5.10.2.2 = 4.78 mm
Minimum thickness required including c.a = 4.78 mm
Provided thickness of the Cone roof plate = 5 mm —►Ok
Hence provided thicknesse of the roof plate is safe
W,t of roof plate incl. overlaps (eq.area ) = 1,902 m2= 76,505 kg
###
2 DESIGN OF ROOF STRCTURE
Roof Loads
LL (Live Load) = 125 kg/m2 = 25.63 psf
DL (Dead Load) = 39.25 kg/m2 = 8.048 psf
Ex.Pressure = 0.00 kg/m2 = 0 psf
Roof loading =Max(DL +(LL or SL )+0.4 Pe @ DL +Pe +0.4(LL or SL )
Roof Loading Ur = 164.25 kg/m2
Ur = 164.25 kg/m2 = 33.66 psf

Where
t = Roof plate thickness in inches = 5.00 mm
W = Roof load (dead load plus live load), in psf = 33.68 psf
L = Max spacing between rafter as per clause 5.10.4.4 = 1.9 m

Diameter of the tank, in m (D) = 49.20 m

Diameter of the ring, in m (DR) = 24.60 m
Total no. of rafters on the circumference of the shell, (n M+nS) = 84 Nos
Provided rafter center line spacing, in m = PI*D/n
= 1.84 m
< 1.88 m O.K.

3 DESIGN ROOF STRCTURE

###

(i) ROOF PLATES JOINTS& WIGHT

Roof Plates Joint Efficiency (Lap joint) E = 0.35
Weight of Roof Plates New Wn = 76,505 kg
Weight of Roof Pla 1.5 = 76505 kg
ROOF STRUCTURE DESIGN
Supported conical Roof (From brownell &Young)
RAFTERS
Material of Strcture ASTM A36
Yield strss = 250.00 Mpa
Allowable design stress , Fa =0.66 * Yield stress 167 Mpa 1698 kg/cm2
Page (9)

0.8 mm

12.00 m 12.6 m
12.6 m
25 m

A) Shell Side Rafters Design

Tank diameter ( shell rafters ) = 49.20 m
Girder Diameter = 25.2 m
Shell Rafters Span = 12 m
No.of Rafters = 80 Nos.
S1 =Average width of Plate on Rafters st dhell = 1.93 m
S2 =Average width of Plate on Rafters = 0.99 m
S =Average width of Plate on Rafters = 1.4608 m
Ur =Uniform Load on Rafter = 239.94 kg/m
Lr =Rafter Length=Rafter Spain /Cos ß° = 12.001 m
Provided section IPE 300
Self Weight W = 42.2 kg/m
Modulus section Za = 533.27 cm3
Moment of Inertia Ix = 7999 cm4
U =Average Load per Rafter =W+Ur = 282.14 kg/m
Mb =Max.Bending Moment at Mid Span =U*L 2/8 = 5079.8 kg/m
Zreq. =Modulus section required =Mb/Fa = 299.2 cm3
Fb = Actual Bending Stress =Fb=Mb*100/Za = 952.59 kg/cm2
Ω =Max.delection = 5 U*Lr4 /(384 *E*Ix) = 45.372 mm
Ωall. =Allowable Max.deflection =Lr/240 = 50.006 mm Accepted
Total Weight of Rafters of Shell = 3376 kg

B) Rafters Design
Girder Diameter = 25.2 m
Rafters Span = 12 m
No.of Rafters = 40 Nos.
S1 =Average width of Plate on Rafters st dhell = 1.98 m
S2 =Average width of Plate on Rafters = 0.13 m
S =Average width of Plate on Rafters = 1.0524 m
Ur =Uniform Load on Rafter = 172.86 kg/m
Lr =Rafter Length=Rafter Spain /Cos ß° = 12.001 m
Provided section IPE 270

Self Weight W = 36.1 kg/m

Modulus section Za = 407.76 cm3
Moment of Inertia Ix = 5504.7 cm4
U =Average Load per Rafter =W+Ur = 208.96 kg/m
Mb =Max.Bending Moment at Mid Span =U*L 2/8 = 3762.2 kg/m
Zreq. =Modulus section required =Mb/Fa = 221.59 cm3
Fb = Actual Bending Stress =Fb=Mb*100/Za = 922.66 kg/cm2
Ω =Max.delection = 5 U*Lr4 /(384 *E*Ix) = 48.83 mm
Ωall. =Allowable Max.deflection =Lr/240 = 50.006 mm Accepted
Total Weight of Rafters of Shell = 1444 kg
Page (10)

Girders design

Girder Ring Raduis = 12.6 m

Shell Rafters Length = 12.001 m
Shell Rafters Load = 282.14 kg/m
Shell Rafters No. = 80 Nos.
Inner Rafters Length = 12.001 m
Inner Rafters Load = 208.96 kg/m
Inner Rafters No. = 40 Nos.
Girders No. = 8 Nos.
Girders Length = 4.948 m
Provided Section IPE 400

Self Weight W = 66.3 kg/m

Modulus section Za = 1132.13 cm3
Moment of Inertia Ix = 22643 cm4

WO=Load due to outer Rafters

WO=Load of Rafters *Rafter Span*No.of Rafters /No. of Girders = 33861.31 kg
Wi=Load due to inner Rafters
Wi=Load of Rafters *Rafter Span*No.of Rafters /No. of Girders = 5169.734 kg
W=(WO+Wi )/Girder Length = 7888.2 kg/m
WT =W+Girder Self Wight = 7955 kg/m

180 mm

150 mm

Mb =Max.Bending Moment =WT*L 2/8 = 24343.64 kg/m

Zreq. =Modulus section req. = Mb/Fa = 1433.812 cm3
Fb = Actual Bending Stress =Mb*100/Za = 2150.247 kg/cm2
Ω =Max.delection = 5 WT *L4 /(384 *E*Ix) = 13.1 mm
Ωall. =Allowable Max.deflection =L/360 = 13.7 mm Accepted

Rafters Connection Plates = 254.34 kg

Total Weight of Girders = 2878.764 kg
Page (11)
COLUMNS OF GIRDERS DESIGN

Shell Raduis = 24.60 m

Shell Height = 9m
Columns NO.per Girder = 8 Nos.
Max.operating Temp. = 60 °C
Stress ReductionFactor = Yield stress at design Temp. / Yield stress at Room Temp. Applicable No
Columns Length = 9.438 m
r =Raduis of Gyration =L/r < 175
if L/r < 175 then Raduis of Gyration required = 53.9 mm
Provided Column

Column Type : BOX UPN 200

Self Weight 51.0 kg/m 75 mm
Moment of Inertia, Ix 48768530 mm 4 12 mm
Raduis of Gyration, 80.1 mm thk.
Section Modulus ,Z 487685.3 mm 3
Cross section Area,A 7609.0 mm2
BOX UPN240

P Total Roof load supported by each column = 39840.41 kg

Fc a =Allowable compressive stress (per API 650 clause 5.10.3.4 & 5.10.3.3 )
R=L/r = 117.9 Actual
Columns Raduis of Gyration >>>>>>>>Accepted
Cc =Columns Selenderness Ratio =(2 ∏ 2 x E / Fy) 0.5 = 125.3
Where E =Modulud of Elasticity for Column Material at Design temp. 199000 Mpa
Fy=Yield stress for Column Material at design Temp. 250 Mpa

Fs =Factor Safety 5/3 + 3 * R /(8*(Cc))-R 3/(8*(Cc)3) = 1.9

Since R = 117.9
Using AISC specification Formulas Section E2 ,let K=1
R = 117.9
Since KL/r < Cc : eq(1) >>>>>>>Applicable

Fa = (([1-R2/(2*Cc 2)]*FY)/F.S) = 72.8 Mpa--------------(1)

Fa = (12 π 2*E)/(23 * R 2) = 73.7 Mpa--------------(2)

F= Actual induced stress for the column =(P+Column self wight )/A = 51.98531 Mpa
300 >>>>>Safe

300

Stiffener
Total Columns Weight w/cap. ,Base plates @stiffeners = 3861.9 kg
Page (11)

CENTER COLUMN DESIGN

Max.operating Temp. = 60 °C
Stress ReductionFactor = Yield stress at design Temp. / Yield stress at Room Temp. Applicable No
Columns Length = 9.635 m
r =Raduis of Gyration =L/r < 175
if L/r < 175 then Raduis of Gyration required = 55.1 mm
Provided Column
Column Type : PIPE 12" SCH STD
PIPE OD 323.9 mm
PIPE ID 304.7 mm
Corrosion Allowance 0.0 mm
Self Weight 73.9 kg/m
Moment of Inertia, Ix 116935059 mm 4
Raduis of Gyration, 111.2 mm
Section Modulus ,Z 722044.2 mm 3
Cross section Area,A 9459.9 mm2
P = Total Roof load supported by Center column = 50868.68 kg
Fc a =Allowable compressive stress (per API 650 clause 5.10.3.4 & 5.10.3.3 )
R=L/r = 86.7 Actual
Columns Raduis of Gyration >>>>>Accepted
Cc =Columns Selenderness Ratio =(2 ∏ 2 x E / Fy) 0.5 = 125.3
Where E =Modulud of Elasticity for Column Material at Design temp. 199000 Mpa
Fy=Yield stress for Column Material at design Temp. 250 Mpa
Fs =Factor Safety 5/3 + 3 * R /(8*(Cc))-R 3/(8*(Cc)3) = 1.9
Since R = 86.7
Using AISC specification Formulas Section E2 ,let K=1
R = 86.7
Since KL/r < Cc : eq(1) >>>>>>>Applicable
Fa = (([1-R2/(2*Cc 2)]*FY)/F.S) = 101.0 Mpa--------------(1)
Fa = (12 π 2*E)/(23 * R 2) = 136.5 Mpa--------------(2)
F= Actual induced stress for the column =(P+Column self wight )/A = 53.48911 Mpa
>>>>>Safe

1500 mm 150 mm

15
mm
475
mm

Total Wight of Cent .Col. With caps& base plate and stiffeners 964.44 kg
 Page (12)

SIZING OF BASE PLATE

Pmax = Max.Load on Bottom on the column = Pmax. kg
Fyc = Ultimate strength of concrete (28 day) = 300 kg/cm2
Fc = Allowable compressive strength = 90 kg/cm2
b = Base plate Width = O.D2 mm
Pb = Actual Bearing Pressure on Concrete =Load /Base Plate Area = Pb < 90 >>> Then safe
O.D1 = Outside diameter of the column = O.D1 mm
Lov. = Overhanging of The Base Plate = Lov. mm
b = Considering section of Unit Width = b mm
M = Max.bending Moment (M =b*Pb *Lov.2 /2) = kg.cm
As per Table 6 for colum base plate under class 2 Material
f = Allowable bending Stress =0.75 FY = 165.4 Mpa = 1686.2 kg/cm2
t = Thickness of the base Plate required =(6 *M/b*f ) 0.5
= t mm

b
* Columns of Girder Base plates
Colu,s -OD (New) = 304.74 mm
Lov. = 150.00 mm
Pmax. = Max.load on the col,s = 39840.41 kg
b = Base plate Width = 61.00 cm
Pb =Actual Load on Base Plate = 10.71 kg/cm2
M =Max.bending Moment = M =b*Pb *Lov.2 /2 = 73476.17 kg-cm
t = Thickness of base plate =(6*M/b *f ) 0.5 = 20.70 mm
tp = Provided thickness = 22.00 mm
Weight of base plates of Girder Col,s = 598.87 kg
Wear plates = 164.13 kg
Guide Angles = 48.00 kg
Total wight = 811.01 kg
* Center Column base plate
Colu,s -OD (New) = 305 mm
Lov. = 150 mm
Pmax. = Max.load on the col,s = 50868.68 kg
b = Base plate Width = 60.474 cm
Pb =Actual Load on Base Plate = 13.90955 kg/cm2
M =Max.bending Moment = M =b*Pb *Lov.2 /2 = 94631.18 kg-cm
t = Thickness of base plate =(6*M/b *f ) 0.5 = 24 mm
tp = Provided thickness = 24 mm
Weight of base plates of Girder Col,s = 75.96 kg
Wear plates = 26.83 kg
Guide Angles = 48.00 kg
Total wight = 150.79 kg
Total weight of base plates @ Accessores = 961.80 kg

Page (13)
CURB ANGLE *
As per Sec. 3.5.3
A tension or compression ring is often required to resist the circumferential forces generated by
the discontinous membrane forces.
S = F / (AL + 0.78 (Rt)0.5)
Provided size of curb angle L 150 x 150 x 15 mm
AL =provided area of curb angle = 4275 mm2
= 6.63 in2
Self Weight = 33.56 kg/m
Live Load ,LL = 25.63 psf
Total loads = 16.83 psf
Ap =participating area of the shell 0.78 (Rt)0.5 = 18.31 in²
Ø =angle between horizontal and roof = 0.90 °
F =dead load + live load on the curb angle = 264703 lb
R = radius of exterior surface of the shell = 984.00 in
t =thickness of the top shell course = 0.56 in
S =actual stress at the curb angle = 10615.22 psi
Sa=allo. stress for tension and compression rings (table 4 and 5) = 15000.00 psi
safe

Rafters = 46,278 kg
col,s@ cap,base plates = 5,788 kg
Roof wight Girders = 2,879 kg
Roof Plates = 76,505 kg
Total = 131,450 kg
Page (14)

7. ROOF PLATES STRESS ANALYSIS

Supported cone roof:

No. of rafters = 84
Max spacing between rafters = span of top plate L
= tank primeter / no. of rafter = 1840 mm
Safe spacing
As per 5.10.4.4 =
Max spacing between rafter =6.28 FT = 1914 mm
As per 5.10.2.2 Min. plate thk. = 4.78
Roof plate thickness including corrosion allowance (assumed= 4.78 mm
Self weight of roof = 37.52 Kg/m2
Live load on roof = 125.00 Kg/m2
Misc. load on roof = 10.00 Kg/m2
Total uniformly distributed load w = 172.52 Kg/m2

Max. bending moment assumed simply supported from one side

and continuous from other side. M = W*L2/10
= 5841.42 Kg.cm/m
As per 5.10.3.1, stresses should not exceed limitations specified
in AISC.
As per AISC, allowable bending stresses in plates Fb = 0.75 Fy
= 1911.97 Kg/cm2

Required plate thickness of roof plate t = (6*M /(B*Fb))0.5

= 4.28 mm
where, =
plate width B = 100 cm
Corrosion Allowance = 0 mm
Minimum thickness required including corrosion allowance = 4.28 mm
Provided thicknesses of the roof = 5 mm

1.5
 Page (15)
8 1 WIND LOAD CALCULATION (OVERTURNING STABILITY)
8 .1 WIND DESIGN CALCULATION
Internal design pressure, Pi ( @ 0.0 mbarg. ) = 0 N/mm²
Insulation thickness, ti = 0 mm
Nominal diameter of tank, D = 49,214 mm
Tank height , Hs = 9,250 mm
Roof slope, ß° = 0.896 °
Roof height, Hr = 385 mm
Height from tank bottom to shell centre, Ls = 4,625 mm
Height from tank bottom to roof centre,Lr = 9,378 mm
Min. depth of product (always present in tank) , Hw = 1,000 mm
Weight of tank, (corroded condition) Wt 372,309 kg ) = 3,652,348 N
Weight of Remining product W ------------------ = 2,014,248 N
Weight of shell @ Attachements(corroded) , WDL (@ 139,779 kg ) = 1,371,229 N
Wind Speed = 160 kmph
8 .2 WIND FORCE CALCULATION
As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces , wr (@ 30.00 psf ) = 0.0014369 N/mm²
Wind pressure on cylindrical surfaces, ws (@ 18.00 psf ) = 0.0008621 N/mm²
Wind correction factor, kw (= V /190)² = 1.00
Projected area of roof, Ar ( = 0.5..Do.Hr ) = 9,470,913 mm²
Projected area of shell, As ( = .Do.Hs ) = 455,359,000 mm²
Total wind load exerted on roof, Fr ( = wr.kw.Ar ) = 13,609 N
Total wind load exerted on shell, Fs ( = ws.kw.As ) = 392,583 N
Wind shear Force acting on the Tank = 406,192 N
Total wind moment on tank, Mw ( = Fr.Lr + Fs.Ls ) = 1943321801 Nmm
8 .3 OVERTURNING STABILITY AGAINST WIND LOADING 1943322 Nm

Wind Uplift Load

Internal Pressure Load

D/2

Wind load on H
shell, FS

H/2 Momment about

shell to bottom joint
1.5
Dead Load (WDL)

Liquid hold down weight (wa)

Page (16)
For tank to be structurally stable without anchorage, the following uplift criteria shall satisfy:

Criteria 1: 0.6 Mw + Mpi < MDL / 1.5

Criteria 2: Mw + 0.4 Mpi < (MDL +MF) / 2

where:

Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = 0 Nmm

Mw = Overturning moment about the shell-to-bottom joint from horizontal

plus vertical wind pressure
= Total wind moment on tank, ( = Fr.Lr + Fs.Ls ) = 1,943,321,801 Nmm

MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = 33,741,825,962 Nmm

MF = Moment about the shell-to-bottom joint from liquid weight (wa= 3,944,881,746,756 Nmm
= (wa. p D). D
1000 2

wa = Weight of liquid = 59 tb Fby. H = 1,036,899.78 N/m

H= Design liquid height = 8,900.0 m
tb = Thickness of Bottom plate under the shell = 12 mm
Fby = Minimum specified yeid stress of the bottom plate under the sh= 241 N/mm2

FOR CRITERIA 1 0.6 Mw + Mpi < MDL / 1.5

0.6 Mw + Mpi = 1,165,993,081 Nmm
MDL / 1.5 = 22,494,550,641 Nmm
Satisfactory

FOR CRITERIA 2 Mw + 0.4 Mpi < (MDL +MF) / 2

Mw + 0.4 Mpi = 1,943,321,801 Nmm
(MDL +MF) / 2 = ### Nmm
Satisfactory
Since,
0.6 Mw+ Mpi < MDL/1.5, and
Mw+0.4 Mpi < 1/2 (MDL+ MF)

* The tank anchorage is …Not Required

Page (17)
9 ) Clean Out Door Calculations
Clean Out Door Size 36 in x 48 in
1 )- Claculations of shell reinforced plate
As per clause 5.7.7.4 required cross -section area of the reinforcement
Over the top of the opening
Acs <=K1*h*t/2 7245
where
Acs =cross-sectional area of the reinforcement over the top of the opening ,in mm^2
k1= area of coefficient from fig. 1.15
h =Vertical height of Clear Opening ,in mm 900 mm
b=horizontal width of clear opening ,in mm 1200 mm
t= Calculated thickness of the lowst shell course exclusive of any corr. Al 14.00 mm
computing for vertical axis in fig. 0.5
(H+8.8)D+71.5 123 t
1.408 h 4.9D (H-0.3) 0.7

Where
H= Max.design liquid level 9 m
D= Nominal tank diameter 49 m
G=sp. gravity not less than 1.00
Unite scale horiz.=0.004
Therefore
Value of K1 from FIG .5-11 = 1.15
Min.Cross -Sectional area ,Acs 7245 mm^2
as per clause 3.7.7.5 max .height of reinfor 1350 mm
Dimension of reinforcing plate (RF) Provided
Ap =tpx(L-h)
Where tp=thickness of RF plate = 24.00 mm
L=hieght of RF Plate = 1350 mm
h=height of clear opening = 900 mm
Ap 10800 mm^2 Safe area
Calculation of bottom reinforcing plate
As per clause 5.7.7.6 required min.thickness of bottom reinforcing plate
tb =( h^2/360000)+( b/170)*sqrt(HG) 23.7 mm
Provide thickness 24.0 mm
Clean Out Door W,t Clean Out Door Weight 4,800 kg

1.5
 Page (18)

10 .0 SEISMIC FORCE CALCULATION

10 .1 SEISMIC LOADS DESIGN
10 .1.1GEOMETRIC DATA
Seismic peak ground acceleration, Sp = 0.288 g
Importance factor, I = 1.15
Site Class = E

Nominal diameter of tank, D = 49,200 mm

Total height of tank shell, Ht = 9,250 mm
Ht.from bottom shell to COG of shell,Xs = 4,625 mm
Maximum design liquid level, H = 8,900 mm
Ht.from bottom shell to COG of roof,Xr = 9,508 mm
Design specific gravity of liquid, G = 1

Total weight of tank shell , Ws (@ 372,309 kg ) = 3,652,348 N

Weight of tank roof plates., Wr (@ 76,505 kg ) = 750,514 N
Weight of tank contents , Wp (@ 16,920,379 kg ) = 165,988,921 N
Weight of tank bottom, , Wf (@ 97,888 kg ) = 960,278 N

10 .1.2DESIGN SPECTRAL RESPONSE ACCELERATIONS

Impulsive spectral acceleration parameter, Ai

I
Ai = 2.5 Q Fa So = 0.40
Rwi

Convective spectral acceleration parameter, Ac

When Tc ≤ TL
Ts I
Ac = 2.5 K Q Fa So ≤ Ai = -
Tc Rwc

When Tc > TL
Ts .TL I
Ac = 2.5 K Q Fa So ≤ Ai = 0.211494347
Tc 2
Rwc

where
Q = Scaling factor = 1
K = Coefficient to adjust the spectral damping from 5% - 0.5% = 1.5
Fa = Acceleration based site coefficient as per Table E-1 = 1.7
Fv = Velocity-ba 1.5 = 2.8
So = Substitution for seismic peak ground acceleration Sp = 0.288
Rwi = Force reduction coefficient for impulsive mode as per Table E-4= 3.50
Rwc = Force reduction coefficient for convective mode as per Table E-= 2.00
TL = Regional dependent transition period for longer period = 4s
ground motion
Tc = First mode sloshing wave period for convective mode = 9.56 s
Ts = Fv. S1/ Fa. Ss = 4.58
 Page (19)
10 .1.3CONVECTIVE (SLOSHING ) PERIOD
The first mode sloshing wave period,

Tc = 1.8 Ks √ D = 9.56 s

where,
Ks = sloshing period coefficient

0.578
Ks = 3.68 H = 0.76
tanh
D

Fv . S1
Ts =
Fa . Ss
= 4.58
where,
Fa = Acceleration based site coefficient (at 0.2 sec perios)
as per Table E-1 = 1.2
Fv = Velocity-based site coefficient (at 1 sec. period) as per Table E- = 1.6800

S1 = Maximum considered earthquake, 5% damped, spectral response

acceleration parameter at the period of one second, %g
Ss = Maximum considered earthquake, 5% damped, spectral response
acceleration parameter at shorts period of 0.2 second, %g

For regions outside USA, sites not defined by ASCE 7 method,

S1 = 1.25 Sp = 0.36
Ss = 2.5 Sp = 0.11

Since Tc > TL , the convective spectral acceleration parameter Ac = 0.21

and the impulsive spectral acceleration parameter Ai = 0.40

10 14 OVERTURNING STABILITY AGAINST SEISMIC LOADING

10 15 EFFECTIVE MASS OF TANK CONTENTS
Effective impulsive portion of the liquid weight,

For D/H ≥ 1.333,

tanh (0.866.D/H)
Wi = . Wp = 34,667,759.42 N
0.866. D/H

For D/H < 1.333,

D
Wi = 1.0 - 0.218 . Wp = - N
H

Since /H > 1.333 , effective impulsive portion of the liquid weight, Wi = 34,667,759.42 N

Effective convective weight,

D 3.67H
Wc = 0.230 tanh . Wp = 122,606,690 N
H D

Page (20)
10 16 CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the impulsive liquid force for ringwall moment,

For D/H ≥ 1.333,

Xi = 0.375H = 3337.5 mm

For D/H < 1.333,

D
Xi = 0.5 - 0.094 .H = - mm
H

Since /H > 1.333 , Xi = 3,337.50 mm

The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the convective liquid force for ringwall moment,

3.67 H
cosh -1
D
Xc = 1.0 - .H = 4,606.54 mm
3.67H 3.67 H
sinh
D D

7 .2.3OVERTURNING MOMENT
The seismic overturning moment at the base of the tank shell shall be the SRSS summation of the
impulsive and convective components multiplied by the respective moment arms to the center of action of
the forces.

Ringwall moment,

Mrw = [Ai ( Wi. Xi + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xc)]2 = 132009211279 Nmm

= 132009211.28 Nm

7 .2.4SHEAR FORCE
The seismic base shear shall be defined as the SRSS combination of the impulsive and convective components.

V= Vi2 + Vc2 = 30,521,862.67 N

where, Vi = Ai (Ws + Wr +Wf + Wi) = 16,099,284.24 N

Vc = Ac. Wc = 25,930,621.82 N
 Page (21)
10 17 RESISTANCE TO OVERTURNING
10 18 THICKNESS OF THE BOTTOM PLATE UNDER THE SHELL & ITS RADIAL WIDTH
Bottom/Annular plate thickness , ta = 12.00 mm
Thickness of bottom shell course, ts = 14.00 mm
Bottom/Annular plate radial width, Ls = 870.0 mm
Min. specified yield strength of bottom annulus, Fy = 250.0 N/mm2
Min. specified yield strength of bottom shell course, Fty = 250.0 N/mm2

Anchorage Ratio, J

Mrw
J= = 0.6918
D ( Wt (1 - 0.4 Av) + Wa )
2

where,
Av = Vertical earthquake acceleration coefficient = 0.7
Wt = Tank and roof weight acting at base of shell = 43.45 N/mm
wa = Resisting force of the annulus = 47.55 N/mm

Weight of tank shell and portion of roof supported by the shell,

Ws
Wt = + wrs = 43.45 N/mm
p. D

wrs = Roof load acting on the shell, including 10% of specified

= 19.82 N/mm
snow load.

The resisting force of the annulus,

wa = 99 ta Fy. H. Ge ≤ 196. H. D. Ge = 47,549.69 N/m

wa < 196.H.D.Ge = 61,793,625,600.00

Ge = Effective specific gravity including vertical seismic effect

= G. (1 - 0.4 Av) = 0.72

The Tank stable as self Anchorage J < 1.54

7 .3.2ANNULAR PLATE REQUIREMENT

If the thickness of the bottom plate under the shell is thicker than the remainder
of the bottom, then the minimum radial width of the bottom plate,

Fy
L= 0.01723 ta = 1,291.44 mm
H. Ge

The maximum width of annulus for determining the resisting force, 0.035 D = 1,722.00 mm

Since L < 0.035 D, the minimum radial width should be = 1,291.44 mm

And,
Since Ls < L, the bottom/ annular plate width iSatisfactory.
 Page (22)
10 19 SHELL COMPRESSION
MECHANICALLY-ANCHORED TANKS

Maximum longitudinal shell compression,

1.273 Mrw 1
sc = wt ( 1 + 0.4 Av) +
D 2
ts = 8.93 N/mm2

10 20 MAXIMUM ALLOWABLE SHELL COMPRESSION

GHD² ( D in m ) = 109.917 m³/mm²

A=
ts²

For GHD²/(ts²) < 44 m³/mm²,

83.ts
Fc = + 7.5{G.H}½
2.5D =- N/mm²

For GHD²/(ts²) ³ 44 m³/mm²,

83.ts = 23.62 N/mm²

Fc =
D

Therefore, Fa ( < 0.5Fty ) = 23.62 N/mm²

Since sc < Fc, therefore the tank is structurally Stable.

Page (22)

11 VENT CALCULATION

Check for venting capacity

Capacity of the tank, C = 17,586 m³
= 110,611 barrel
pumping out rate, Re = 524 m³/hr
= 3,297 barrel/hr
pumping in rate , Rf = 524 m³/hr
= 3,297 barrel/hr
Inbreathing (Vacuum Relief)
As per clause 4.3.2.1.1 of API 2000
Due to maximum movement out of tank, Q1 = 18,461 SCFH
As per clause 4.3.2.1.2 of API 2000
Due to thermal inbreathing, Q2 65,000 SCFH
VENT SIZE CALC. & EMERGENCY VENT = 83,461 SCFH
Out breathing (Pressure Relief) =
As per clause 4.3.2.2.1 of API 2000
Due to maximum movement into tank , Q1 = 65,000 SCFH
As per clause 4.3.2.2.2 of API 2000
Due to thermal out breathing , Q2 = 65,000 SCFH
Total pressure relief required = 130,000 SCFH
Maximum relief required = 130,000 SCFH
We Assume the is fully air tighted and there is must be created apressure in the tank during the filling of liquid
.since the tank is fully closed.this pressure might be caused to lift the roof plate from tank
so we consider to provide engough vent opening so that the pressure inside tank would be lesser than of roof acting
Dead Load acting on roof plate
Thickness of plates ( 0.20 ) in = 5 mm
DL. Acting on Roof ( 0.06 ) PSI = 39.25 kg/m2
So we consider Set Pressure 3.04615 in water pressure
Considering 3.04615 inches of water pressure, for above capacity size
of the free vent required (attached Mushroom (free) vents chart) is=
Total pressure relief required 4.70694 in water
Provided free vent size (Nozzle) = 1 pcs.12"Ø SAFE
OR 3 NOZZLE 4" OR 6" IS SAFE FOR VENTING Or 2 NOS. 6" IS ACCEPTED

1.5
Page (23)
12 WEIGHT ANALYSIS

ITEM NO : QP10-Q-6765_SteelTankAtGhazayl15,000m³

1 GENERAL
Design Type of roof
code : API 650 11th Edition :fixed conical w/col,s
Inside Tank height
diameter : 49,200 mm : 9,250 mm
Steel density Roof plates lapping Annular/Bottom plates lapping
Shell / Btm : 7,850 kg/m³ factor : 25mm factor : 50 mm
Roof : 7,850 kg/m³
2 SHELL COURSES

ONE - FOOT METHOD Y

Course No. Material Thickness Width Weight
(mm) (mm) (kg)
1 ASTM A36 14.00 2,480 42,139
2 ASTM A36 10.00 2,480 30,097
3 ASTM A36 8.00 2,480 24,077
4 ASTM A36 8.00 1,810 17,572
Total weight of shell plates = 113,885 kg

3 BOTTOM PLATES
ANNULAR RING Y
Material Thickness Width Weight
(mm) (mm) (kg)
ASTM A36 12.00 870 6,605 = 6,605 kg
4 BOTTOM PLATES
Material Thickness Outside Dia. Weight
(mm) (mm) (kg)
ASTM A36 6.00 48,478 91,282.9 = 91,283 kg

5 TOP CURB ANGLE Y

Material Size Length Unit Weight Weight
BIULT UP SEC. (mm) (kg/m) (kg)
ASTM A36 150X150X15 155,088 33.548 5,203 = 5,203 kg

6 WIND GIRDERS Y
Material Size Qty Length Unit Weight Weight
BIULT UP SEC. (mm) (kg/m) (kg)
ASTM A36 0 x 150 *15 1 155,088 33.548 5,203 = 5,203 kg

7 NOZZLES ,PIPES SUPPORTES AND OTHER MISC. Y

Assuming 3.00 % of total weight 6,665 = 6,665 kg
Page (24)

9 STAIRWAY & HANDRAILS Y

Stair weight 1872.32 Kg 1,872 = 1,872 kg
11 ROOF HANDRAILS
Handrails weig 2,559.53 Kg 2,560 = 2,560 kg

12 ROOF RAFTERS `
Material Weight
(kg)
ASTM A36 46,278 = 46,278 kg
13 ROOF COLUMN,S @ CAP,BASÈ
Material Weight
(kg)
A106 GR B 5,788 = 5,788 kg
16 LATERAL BRACING
ASTM A36 L60X60X6 = 533 kg
17 ROOF GIRDERS WITH PLATES̀
Material Weight
(kg)
ASTM A36 2,879 = 2,879 kg
18 ROOF PLATES
Material Thickness Weight
(mm) (kg)
ASTMA36 5.00 76,505 = 76,505 kg
19 CLEAN OUT DOOR Y Weight
Material QTY (kg)
ASTM A36 1 4,800 4800 kg
19 MANHOLES ( FABRICATED PLATES) Y Weight
Material QTY (kg)
ASTM A36 2 375 750 kg
20 BOLTS Y
Material QTY (kg)
ASTM A 193GR B7 /A194 GR 2H or Eq 500 0.2 100 kg
21 SUMP DRAIN Y
QTY (kg)
23 4 350.00 1,400 kg
22 Hydrostatic water height (@ 9,250 mm ) = 17,585,787 kg
ERECTION WEIGHT = 372,309 kg
OPERATING WEIGHT = 17,292,688 kg
FIELD HYDROSTATIC TEST WEIGHT = 17,958,096 kg
Page (25)

610 300

610 mm 300 mm

Columns Loading
Cent.Col Loading = 390,834 N
Girder Col,s Loading = 499,022 N
Load at the shell
Seismic load = 1.273 * Seismic moment / (diameter)² = 7076.74 kg/m
wind load = 1.273 * Wind moment / (diameter)² = 104.18 kg/m
Wt. of shell + Misc. + Annular / circumference = 889.98 kg/m
Load from Roof on the shell :
Roof plates@Strcture supported by shell / circumference = 26.34 kg/m
Roof live load / circumference = 18903.47 kg/m
Load at the bottom =
Density of water x Test Level = 9,250 kg/m²
Density of steel x thk of bottom = 47,100 kg/m2
Density of Product x operating Level = 8,900 kg/m2

Wind conditions
shear = 41,406 kgf
Moment = 198,096 kgf.m
Seismic conditions
shear = 3,111,301 kgf
Moment = 13,456,596 kgf.m
Fabrication weight = 372,309 kgf
Operating weight = 17,292,688 kgf
Hydrotest weight = 17,958,096 kgf

Skematic diagram of foundation loading :

Seismic Load = 7,077 =kgf/m

Wind load = 104 =kgf/m
D.L. of shell = 890 =kgf/m
D.L. of roof on shell = 26 =kgf/m
L.L. from roof on shel= 18,903 =kgf/m

W,t of the product = 8,900 kgf/m²

W,t of the hydro test water = 9,250 kgf/m²
W,t of the bottom plate = 47,100 kgf/m²

Base shear
Wind 41,406 kgf
Seismic ### kgf