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Is 803 Code Calc

This document provides design calculations for an auxiliary absorbent tank. It includes an index listing 22 calculation sections and 1 annex. The cover page lists the revision details. The drawings and design summary section includes a general arrangement drawing number, tank details including dimensions and materials, and weight calculations. Applicable codes, standards, units of measurement, and design data are also provided.

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Sakthi Vel
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
1K views

Is 803 Code Calc

This document provides design calculations for an auxiliary absorbent tank. It includes an index listing 22 calculation sections and 1 annex. The cover page lists the revision details. The drawings and design summary section includes a general arrangement drawing number, tank details including dimensions and materials, and weight calculations. Applicable codes, standards, units of measurement, and design data are also provided.

Uploaded by

Sakthi Vel
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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VENVEL DESIGNERS

REV No. :0
COVER PAGE
DATED : 02/12/19

MECHANICAL DESIGN CALCULATION FOR


AUXILIARY ABSORBENT TANK

0 02/12/19 First Issue S.G.S SGS


REV DATE DESCRIPTION OF REVISION PREPARED BY REVIEWED REVIEWED
NO DESIGN ENGINEER AND APPROVED BY BY
DESIGN MANAGER CLIENT/TPI
VENVEL DESIGNERS

REV No. :0
INDEX
DATED : 02/12/19

SR. SHEET REVISION No.


DESCRIPTION
No. NO. 0 1 2 3
1. COVER PAGE 1 02/12/19
2. INDEX 2 02/12/19
3. DRAWING DETAILS, TANK SUMMARY & WEIGHT 3 02/12/19
4. APPLICABLE CODES / STANDARDS & UOM 4 02/12/19
5. DESIGN DATA 5 02/12/19
6. GEOMETRIC DATA & MATERIAL 6 02/12/19
7. INTERNAL VOLUME CALCULATIONS 7 02/12/19
8. MATERIAL PROPERTY & JOINT EFFICIENCY 8 02/12/19
9. SHELL THICKNESS CALCULATION 9-13 02/12/19
10. WIND GIRDER FOR SHELL CALCULATIONS 14 02/12/19
11. BOTTOM PLATE DESIGN 15-16 02/12/19
12. ROOF PLATE DESIGN 17 02/12/19
13. WEIGHT CALCULATION
14. WIND LOAD CALCULATION 18-20 02/12/19
15. SEISMIC FORCE CALCULATION 21-25 02/12/19
16. FOUNDATION LOAD DATA 26 02/12/19
17. SLOSHING WAVE CALCULATIONS 26 02/12/19
18. ANCHORAGE REQUIREMENT 27 02/12/19
19. ANCHOR CHAIR CALCULATION 28-31 02/12/19
20. NOZZLE & FLANGE CALCULATIONS 32 02/12/19
21. VENT SIZING CALCULATION 33 02/12/19
22. BAFFLE PLATE THICKNESS CALCULATION 34-36 02/12/19
23. CORNER PLATE THICKNESS CALCULATION
ROOF STRUCTURE ANALYSIS USING FEA Annexure-1 02/12/19
24.
25 pages

0 02/12/19 First Issue S.G.S A.R.R


REV DATE DESCRIPTION OF REVISION PREPARED BY REVIEWED REVIEWED
NO DESIGN ENGINEER AND APPROVED BY BY
DESIGN MANAGER CLIENT/TPI
VENVEL DESIGNERS
REV No. :0
DRAWINGS AND DESIGN SUMMARY
DATED : 02/12/19

SR. DESCRIPTION DRAWING No. REVISION No.


NO.
0 1 2 3
GENERAL ARRANGEMENT
1. - 02-12-2019
DRAWING FOR TANK

TANK SUMMARY:

S.No Part name Inner Diameter Height (m) Thickness (mm)


(m)
1 Bottom Plate 12.8 OD - 8
2 Shell (Course -8 Nos) 12.7 ID 15.4 10,10,8,8,6,6,6,6,6
3 Roof – Self Supported cone Large End : 12.7 ID 0.905 6
Roof

Weight data:

Condition Weight (Only for


calculations purpose)
Empty weight 91800 kg
Operating weight 22,92,528 kg
Hydro test weight 20,42,800 kg
VENVEL DESIGNERS
REV No. :0
APPLICABLE CODES / STANDARDS DATED : 02/10/19

SR.
CODES / STANDARDS/ REFERENCES YEAR / EDITION
No.
1. IS 803 : 1976 : Reaffirmed Year : 2017
INDIAN CODE OF PRACTICE FOR DESIGN, FABRICATION, AND ERECTION OF
VERTICALMILD STEEL CYLINDERICAL WELDED OIL STORAGE TANKS
2. IS 875 (Part 3) : CODE OF PRACTICE FOR DESIGN LOAD (WIND LOAD) 2015
3. IS 1893 : Part 2 : CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES 2014
PART 2 LIQUID RETAINING TANKS
4. IS 2062 : 2011 : HOT ROLLED MEDIUM AND HIGH TENSILE STRUCTURAL STEEL Reaffirmed Year : 2016
5. IS 1852 : 1985 : ROLLING AND CUTTING TOLERANCES FOR HOT ROLLED STEEL Reaffirmed Year : 2017
PRODUCTS
6. IS 808: 1989 :CODE FOR DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, Reaffirmed Year : 2016
CHANNEL AND ANGLE SECTIONS
7. IS 1978-1982 – CODE FOR LINE PIPES Reaffirmed Year : 2014
8. IS 6392 : 1971 – CODE FOR STEEL PIPE FLANGES Reaffirmed Year : 2018
9. API 650 : AMERICAN STANDARD FOR WELDED TANKS FOR OIL STORAGE 12TH Edition :
Addendum 3 (2018)

Units of Measurement:

Parameter Unit used


Pressure N/mm2 = MPa & N/m2
Temperature Deg C
Length mm & m
VENVEL DESIGNERS
REV No. :0
DESIGN DATA
DATED : 02/12/19

DESIGN CONDITIONS :
Description Value Unit

Design Pressure Atm. + Full of fluid -

Design temperature 70 Deg C

Operating pressure Atm. + Full of fluid -

Operating Temperature 61 Deg C

Product stored Gypsum slurry

Density of stored material – Normal operating 1114 Kg/m3

Density of stored material – Design condition 1128 Kg/m3

Cl contents 23000 ppm

pH 3-8 -

Corrosion allowance 1.5 mm

Ambient temperature 45 Deg C

Wind speed 44 m/se

Earthquake design = Peak ground acceleration factor = 0.17 x 9.81 0.17g -

Snow loading Nil -

Attachments (Internal) Agitator on shell

Attachments (External) Piping, Stairway,& platform

Maximum Filling Rate 720 m3/hr

Maximum Emptying Rate 250 m3/hr

ADDITIONAL LOADINGS ON ROOF:


1. Agitator with 2. Nozzles 3.Rafters + stiffeners + Live load of 1225 4.Platforms 5.Wind +
its arrangement N/m2 Self weight

AGITATOR LOADS FOR FEA ANALYSIS: 3 Nod


Description Value Unit

Minimum opening size required 400 mm

Total weight of agitator with its attachment 460 kg

Axial force – fx (without agitator weight) 5700 N

Bending moment (+/- 25%) 1820 Nm

Bending moment (+25%) -worst case – Used for nozzle load calc. 2275 Nm

Torque generated 1020 Nm

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