ESC Piles

DELIVERING GLOBAL ENGINEERED www.escglobalgroup.
com
SOLUTIONS SINCE 1986
COLD ROLLED SHEET PILES
An Affiliate Of:
GENERAL CATALOGUE
2019/2020 Edition
Steel Sheet Piles I Combination Walls I Pipe Piles I H Piles I Vinyl Sheet Piles
Tie Rod Systems I Piling Accessories I Marine Fenders & Bollards I Steel Structures
Connectors I Cathodic Protection I Trench Box I Corrosion Protection I Strutting System
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PORT CONSTRUCTION,
UPGRADING OR REHABILITATION
EXCAVA-
TION
SUPPORT
QUAY WALL
FLOATING PONTOON
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TION STEEL PIPES
BOAT RAMP
BULK TERMINAL
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2 ESC Product Applications

SUSPENSION BRIDGE ARCH
STEEL BRIDGE GIRDERS
BRIDGE ABUTMENT
SLOPE STABILISATION
WATERTIGHT COFFERDAM
AIRCRAFT HANGAR
MATERIAL
OFFLOADING FACILITY
PREFABRICATED
STEEL BUILDINGS
MARINE STEEL
PIPE PILES
SHEET PILE
PERMANENT
BASEMENT
WALL
SOLDIER PILE &

TIMBER LAGGING
ROAD TUNNEL
FLOOD LEVEE
EXCAVATION
SUPPORT
STEEL DOLPHIN MONOPILES

RIVER BEAUTIFICATION
ESC Product Applications 3

CONTENTS
Edition 09.2018
Introduction 5
History of ESC 5
About ESC 5
Engineering Team 6
Installation Capabilities 8
ESC Hot Rolled Sheet Piles 9

ESC-HRZ Series 10
Hot Rolled U Series 12
NS-SP Series 14
FL Series 14
Steel Grades 15
Manufacturing Tolerances 15
ESC Cold Rolled Sheet Piles 16

Project References 17
ESC-CRZ Series 18
ESC-CRU Series 22
ESC-CRM Series 26
ESC-CRW Series 28
ESC Cold Formed Sheet Piles 30

ESC-BP Series 32
ESC-EU Series 34 COMPANY CERTIFICATION
ESC-CFW Series 36
ESC Trench & LSB Series 38
Steel Grades 39
Manufacturing Tolerances 39 ESC has achieved and maintained ISO
9001:2015, ISO 14001:2015, OHSAS
ESC Sheet Piling Accessories 40
18001:2007 certifications for both supply,
ESC Vinyl Sheet Piles 41 design and installation scopes related to
sheet piling and piling related products.
Steel Pipe Piles 44
LSAW Pipe Piles 45
SSAW Pipe Piles 45
ERW Pipe Piles 45
Manufacturing Tolerances 46
Steel Grades 46
ESC Steel Tubular Combination Walls 48

Pipe-HRZ Series 50
Pipe-Hot Rolled U Series 51
Pipe-CRZ Series 52
Pipe-S Series 53
Pipe-Pipe-Series 54
Pipe Pile Accessories 55
ESC Steel H-Pile Combination Walls 56

H-HRZ Series 58
H-CRZ Series 60
H-S Series 62
ESC Tie Rod Systems 64

System Layout 64
Bar Sizes & Capacity 65
Accessories 66
Marine Fender Systems 68

Mooring Bollards 69
Cathodic Protection 69
Coatings 70
Connectors 71
Steel Structures 72
Bridge Structures 73
Port & Offshore Structures 74
Prefab Building Structures 75
Other Capabilities 75
ESC Trench Box 76

Strutting System 79
Watertightness & Interlock Sealants 80
Design & Production Standards 80
ESC HP Piles 81
ESC Global Contact List 82
Useful Equations 83
4 Contents
HISTORY OF ESC
The inception of ESC occurred in 1986, when the founding
partners envisaged a wide profile sheet pile unlike other
traditional sheet piles. ESC’s first sheet pile was driven in
1986, in Magnetic Island in the Great Barrier Reef, Australia.
Since then, ESC has grown into a global foundations and
structural solutions company with international locations in
almost every continent of the world. ESC Sheet Piles have
successfully been used in varying locations, site conditions
and design configurations.
ABOUT ESC
Further to simply supplying products we at ESC take a different
ESC has designed and supplied its products to projects in every
approach to piling which is tailored to the customers’
continent of the world, including Antarctica. In the last decade, ESC
requirements. ESC believes that just supplying a product is
has successfully diversified into structural steel fabrication,
insufficient and we strive to provide a level of support that is
synthetic sheet piling, cathodic protection, mooring bollards and
beyond customer expectations. This support ranges from general
marine fender systems to provide complete engineered solutions.
advice on the Client’s options to full engineering support and
design. ESC has amongst its divisions expertise in marine
equipment, corrosion, trench safety and structural steel
fabrication.
ESC products are produced & designed in accordance with An Affiliate Of:
the latest international standards as well as ISO 9000 Quality
Management Systems. Other specific standards depending on the
client’s needs can be applied on request.
ESC GLOBAL LOCATIONS
ESC Offices
Registered Agents
Introduction 5
ESC ENGINEERING TEAM
CAPABILITIES
ESC’s engineering team provides a responsive service covering ✓ Sheet Pile and Combi Wall Design & Optimisation
various disciplines from geotechnical engineering, civil ✓ Fabrication Shop Drawings
engineering, manufacturing engineering and materials
✓ Project Construction Drawings
engineering. Situated in offices at all continents around the
✓ Front End Engineering Design (FEED) & Concept Studies
world, with a tight-knit communication network, ESC has grown
a highly technical team. The experience range of each ESC ✓ Project Management
engineer varies between 1 year all the way up to over 50 years. ✓ 3D Visualisation & Animations
Technical qualifications include Professional engineers, quality ✓ Research & Development of new materials, configurations and
control and project management certification. ESC maintains up-
analysis methods
to-date cutting edge software alongside internal and external
✓ Professional Engineering endorsement
training.
✓ Forensic Studies of failed structures
ESC is adept at conforming to various international design
standards, covering European, American and other regional ✓ Global Patents in Sheet Piling Technology
codes. On top of this, ESC is able to conform to client and ✓ Corrosion Protection Design
project specific standards. ✓ Structural Steel Fabrication Design
As part of its ISO certification, ESC ensures that all ✓ Marine Systems Components Design
documentation is of a globally respected standard. ESC invests
✓ Coating System Design
in Research & Development all the way from inception to the
present. With over 20 global patents, ESC prides itself on
developing it’s internal technology and contributing to the overall
civil engineering industry. What Our Engineers Say
Engineering Capabilities
“ESC Engineers are all degree qualified
✓ Geotechnical Analysis and are well equipped to provide high
quality engineering service free of
✓ Structural Analysis
charge to complement our product line.”
✓ Full Retaining Wall Detailed Design - Plaxis, ReWARD, D-Sheet
Piling
CAPABILITIES
RETAINING WALL DESIGN FINITE ELEMENT GEOTECHNICAL ANALYSIS
6 Engineering
CAPABILITIES
FEASIBILITY STUDIES ACADEMIC PRESENTATIONS
SHEET PILE LAYOUT DRAWINGS DESIGN QUALIFICATION TESTING
SHEET PILE PROFILE DESIGN INSTALLATION SEQUENCES & EQUIPMENT SETTINGS
FABRICATION & ASSEMBLY DRAWINGS 3D VISUALIZATION & ANIMATION
Engineering 7
INSTALLATION
CAPABILITIES
ABU DHABI AIRPORT SHORING, UAE
ESC UAE as part of the ESC Global Group was established in stock of sheet piles and shoring materials for carrying out the
2007 as a manufacturing, design and construction piling construction works in line with ESC’s commitment and
company. It has established itself as the central information compliance to the International Standard for Quality
hub for ESC Group for piling installation works with it’s wealth Management System (ISO 9001:2015), Environmental
of knowledge and experience in the field. Management System (ISO 14001:2015) and the Occupational
Health and Safety Management System (OSHAS 18001:2007),
ESC UAE have been involved in various infrastructure works and
to ensure continuous client satisfaction.
offer a comprehensive range of piling solutions from design,
supply and execution of temporary as well as permanent ESC as a result can quickly mobilise supervisors or entire teams
retention works. & equipment to sites globally if the project scope warrants it.
The construction team together with the design engineers are

well experienced to handle variable ground conditions to adopt
suitable installation techniques and methods. These projects
include road tunnels, pipelines, NDRC pits, manholes, jetties and What Our Engineers Say
others. ESC also have the experience in working both on-shore “ESC UAE is now recognized as the preferred
and off-shore environments. supplier by many of the region’s top
contractors and consultants. We are forging
ahead to be increasingly responsive to the
To meet all kinds of piling requirements, ESC have the fleet of unique sheet piling requirements of the
necessary equipment and manpower resources plus the large Middle East and Africa.”
ABU DHABI AIRPORT SHORING, UAE
8 Installation
ESC HOT ROLLED SHEET PILES

INTRODUCTION
BAYNUNAH ROAD UNDERPASS, UAE
The first Hot Rolled sheet pile was manufactured over 100
years ago. To manufacture Hot Rolled Sheet Pile Sections, the
Hot Rolled U Series
raw steel material is heated to over 1200°C upon which is
formed to its respective sheet pile profile. Plastic deformation
to the finished shape is easier due to the higher temperature
during forming. Various interlocks configurations and ESC-HRZ Series
thicknesses in different sections of the profile are possible.
Various construction configurations can be used for different

NS-SP Series
applications. The interlocked sheet pile walls can be installed
to create a rigid barrier for both earth and water. Bending
forces and lateral pressures are also resisted by the combined
profile. ESC can offer 4 different types of sheet pile which
covers virtually all applications for both temporary and
permanent usage. Note the lines shown above are trend-lines. The individual
profiles may lie at points away from this line. Please see the
relevant catalogue page for exact specifications.
The ESC Advantage
✓ Global Supply Network
✓ Unparalleled Technical Support
What Our Engineers Say
✓ Competitive Pricing
✓ Free of Charge Design “ESC can offer Hot Rolled Sheet Piles
✓ Supplied project volumes between 8—20,000MT from around the world, to enable a
responsive service and swift delivery
✓ Full Suite of Sheet Pile Accessories to your project site.“
Sheet Pile Profiles
ESC-HRZ SERIES HOT ROLLED U SERIES NS-SP SERIES FL SERIES

ESC-HRZ SERIES
Z PROFILE SHEET PILES
HIGHLY EFFICIENT HOT ROLLED Z SHEET PILES WITH A LARSSEN INTERLOCK
ESC is proud to present the new Hot Rolled HRZ Profile Sheet
ORDER OPTIONS
Piles. The design features interlocks that are located
symmetrically on both sides of the neutral axis. The web is Steel Grades ✓ S355GP, S390GP, S430GP
continuous, thus the section modulus and shear load transfer are ✓ ASTM A572 Gr50 & Gr60
optimised. The ESC-HRZ sheet pile features a durable interlock Length 6.0m to 31.0m
Can be spliced to greater lengths
that provides effective water tightness capabilities. The profile Can be produced to project specific lengths
design has a very competitive strength to weight ratio. Due to a Delivery Options ✓ Single or Pairs
✓ Pairs either loose, welded or crimped
deep profile, the design features a higher Inertia resulting in ✓ Lifting Hole
reduced deflection. This higher inertia together with the option of ✓ By container (11.8m or less) or Break Bulk
✓ Corrosion Protection Coatings
higher steel grades (430 Mpa) provides the most economic
solution that meets the performance requirements. The piles are
usually shipped in pairs to accommodate faster installation and
better alignment. Stock is readily available from the Middle East
& Asia Pacific.
10 ESC Hot Rolled Sheet Piles

INTERLOCKING CLUTCH
Width Height Thickness Cross Weight Elastic Moment of Coating Area*

Sectional Area Section Inertia (both sides per pile)
Section (w) COLD ROLLED
(h) Flange (tSHEET
f) WebPILES
(tw) Per Pile Per Wall Modulus
mm mm mm mm cm²/m kg/m kg/m² cm³/m cm4/m m²/m
ESC-HRZ12-770 770 344 8.5 8.5 93.0 72.8 94.5 1,250 21,500 1.96
ESC-HRZ13-770 770 344 9.0 9.0 97.4 76.2 99 1,300 22,430 1.96
ESC-HRZ14-770 770 345 9.5 9.5 101.8 79.6 103.4 1,360 23,370 1.96
ESC-HRZ17-700 700 420 8.5 8.5 93.0 73.3 104.7 1,740 36,430 1.97
ESC-HRZ18-700 700 421 9.0 9.0 97.4 76.7 109.6 1,810 38,000 1.97
ESC-HRZ19-700 700 421 9.5 9.5 101.8 80.2 114.6 1,880 39,580 1.97
ESC-HRZ20-700 700 422 10.0 10.0 106.2 83.7 119.5 1,950 41,160 1.97
ESC-HRZ24-700 700 459 11.2 11.2 122.1 95.8 136.9 2,440 55,950 2.05
ESC-HRZ26-700 700 460 12.2 12.2 131.2 103.0 147.1 2,600 59,840 2.05
ESC-HRZ27-700 700 461 12.7 12.7 135.5 106.4 152 2,680 61,640 2.05
ESC-HRZ28-700 700 461 13.2 13.2 140.3 110.1 157.3 2,760 63,740 2.05
ESC-HRZ36-700 700 499 15.0 11.2 151.3 118.7 169.6 3,600 89,750 2.18
ESC-HRZ38-700 700 500 16.0 12.2 161.2 126.5 180.7 3,800 94,980 2.18
ESC-HRZ40-700 700 501 17.0 13.2 171.1 134.3 191.8 4,000 100,220 2.18
ESC-HRZ42-700 700 499 18.0 14.0 182.1 143.0 204.2 4,230 105,540 2.17
ESC-HRZ44-700 700 500 19.0 15.0 192.0 150.7 215.3 4,440 110,940 2.17
ESC-HRZ46-700 700 501 20.0 16.0 201.9 158.5 226.5 4,640 116,160 2.17
ESC-HRZ48-700 700 503 22.0 15.0 203.0 159.3 227.6 4,790 120,470 2.17
ESC-HRZ50-700 700 504 23.0 16.0 212.4 166.7 238.2 4,970 125,360 2.17
ESC-HRZ52-700 700 505 24.0 17.0 222.1 174.3 249 5,160 130,400 2.17
*excludes internal section of interlock
OTHER CONFIGURATIONS
Jagged Wall
Box King Piles (fabricated out of 4 Z Piles)
Box King Piles (fabricated out of 2 ESC-HRZ Piles & 1 Cold Formed U Pile) ESC-9E Hot Rolled Clutch Interlock (compatible
with all ESC-HRZ Sheet Piles)

WATCH ESC INSTALL IT’S
CORNER HOT ROLLED U
SHEET PILE
HOT ROLLED U SERIES

U PROFILE SHEET PILES
THE MOST COMMMONLY USED U SHEET PILES IN THE WORLD
The Hot Rolled U Sheet Pile was produced over 90 years ago
ORDER OPTIONS
and millions of tons of it have been used globally. The thicker
rolled flange and interlock design enable multiple reusage Steel Grades ✓ SY295, SY390 & S355GP for Type II to Type VI L
making Hot Rolled U Sheet Piles a common choice for ✓ S240GP, S275GP, S355GP & S390 for VL506A
to VL606K
temporary works. Utilising various profile and interlock
Length 27.0m maximum
designs, ESC is able to offer stock and made-to-order Hot Standard Stock Lengths of 6m, 9m, 12m, 15m
Rolled U Sheet Piles available from various countries in the Delivery ✓ Single or Pairs
Options ✓ Pairs either loose, welded or crimped
world. With stock available in ESC facilities in China and UAE ✓ Lifting Hole
✓ By container (11.8m or less) or Break Bulk
ESC is able to respond to urgent customer requests in a timely
fashion at competitive prices.

Width Height Thickness Cross Weight Elastic Moment of Coating
(w) (h) Flange Web Sectional Per Pile Per Wall Section Inertia Area (both
Section Area Modulus sides per pile)
(tf) (tw)
Type II 400 200 10.5 - 152.9 48.0 120.0 874 8,740 1.33
Type III 400 250 13.0 - 191.1 60.0 150.0 1,340 16,800 1.44
Type IIIA 400 300 13.1 - 186.0 58.4 146.0 1,520 22,800 1.44
Type II to Type VL
Type IV 400 340 15.5 - 242.0 76.1 190.0 2,270 38,600 1.61
Type VL 500 400 24.3 - 267.5 105.0 210.0 3,150 63,000 1.75
Type IIw 600 260 10.3 - 131.2 61.8 103.0 1,000 13,000 1.77
Type IIIw 600 360 13.4 - 173.2 81.6 136.0 1,800 32,400 1.90
Type IVw 600 420 18.0 - 225.5 106.0 177.0 2,700 56,700 1.99
Type VIL 500 450 27.6 - 305.7 120.0 240.0 3,820 86,000 1.82
Type IIw to HRU30-600

Width Height Thickness Cross Weight Elastic Moment Coating
Sectional Section of Inertia Area (both
(w) (h) Flange Web Area Per Pile Per Wall Modulus sides per pile
Section excluding inside
(tf) (tw) of the clutch)

HRU601-600 600 310 7.5 6.4 98.3 46.3 77.2 744 11,530 1.60
HRU25-750 HRU602-600 600 310 8.2 8.0 113.3 53.4 89.0 830 12,870 1.60
HRU603-600 600 310 9.7 8.2 138.3 64.8 108.0 1200 18,600 1.69
HRU607-600 600 452 19.0 10.6 241.7 114.0 190.0 3200 72,320 1.91
HRU16-600 600 430 10.2 8.4 154.2 72.6 121.0 1670 35,950 1.74
HRU18-600 600 430 11.2 9.0 163.3 76.9 128.2 1800 38,650 1.74
HRU19-600 600 430 12.2 9.5 172.3 81.1 135.2 1920 41,320 1.74
Double U Box Pile
HRU20-600 600 450 11.1 9.0 173.9 81.9 136.5 2060 46,380 1.80
HRU22-600 600 450 12.1 9.5 182.9 86.1 143.6 2200 49,460 1.80
HRU23-600 600 450 13.1 10.0 192.0 90.4 150.7 2335 52,510 1.80
HRU26-600 600 452 14.2 9.7 206.8 97.4 162.3 2680 60,580 1.86
Triple U Box Pile HRU28-600 600 454 15.2 10.1 216.1 101.8 169.6 2840 64,460 1.86
HRU30-600 600 456 16.2 10.5 225.6 106.2 177.1 3000 68,380 1.86
HRU25-750 750 450 14.5 10.2 188.0 110.4 147.2 2500 56,240 2.06
Box Piles can be fabricated out of individual U sections to boost the Moment Capacity of the wall
without changing the pile profile. Corners and junctions can be implemented using either a welded
interlock or slicing a profile and welding it to the end profile.
Quadruple U Box Pile
ESC-9J Welded Interlock

1/1 1/3
U Pile cut in half and
welded on flange
1/2 1/4

The NS-SP series is a hot rolled sheet pile profile. It offers interlocked clutches on one side and
NS-SP SERIES features a wide profile of 900mm width. Interlocking clutches are located at the outer fibre. This
results in an optimized section profile for high strength and low material weight. The profile features
a high moment of inertia reducing deflection meeting serviceability requirements. The wider profile
width for a hot rolled sheet pile reduces handling and installation time with normal driving
equipment. The wider profile also reduces the number of interlocks required for a set wall run
length, improving water-tightness capabilities.
INTERLOCKING CLUTCH
Width Height Thickness Cross Weight Elastic Moment

ORDER OPTIONS
(w) (h) Flange (tf) Web (tw) Sectional Per Pile Per Wall Section of Inertia
Section Area Modulus
Steel Grades ✓ SYW295, SYW390, SYW430(on
mm mm mm mm cm²/m kg/m kg/m² cm³/m cm4/m
request)
NS-SP-10H 900 230 10.8 - 122.2 86.4 96.0 902 10,500
NS-SP-25H 900 300 13.2 - 160.4 113.0 126.0 1,610 24,400 Delivery ✓ Lifting Hole
Options ✓ By container (11.8m or less) or
NS-SP-45H 900 368 15.0 - 207.8 147.0 163.0 2,450 45,000 Break Bulk
NS-SP-50H 900 370 17.0 - 236.3 167.0 186.0 2,760 51,100
The FL series is a hot rolled straight web sheet pile profile. It features high interlocking clutch
FL SERIES strength. It is ideal for circular structures and coffering. The FL Series Sheet Piles can be
preassembled as one large cellular unit and dropped in a submerged location, where they can be
driven in sequence.

Sectional Section of Inertia Area (both ORDER OPTIONS
Section (w) (h) (t) Area Per Pile Per Wall Modulus sides per
pile) Steel Grades ✓ SYW295, SYW390, SYW430
✓ SY295, SY390
4
mm mm mm cm²/m kg/m kg/m² cm³/m cm /m m²/m ✓ S355GP, S430GP
✓ A572Gr50
FL1 500 45 9.5 157.2 61.7 123.4 89 396 1.39
FL2 500 47 12.7 196.7 77.2 154.4 121 570 1.41 Delivery ✓ By container (11.8m or less) or
Options Break Bulk

STEEL GRADES & MANUFACTURING TOLERANCES
HOT ROLLED SHEET PILES
Other Steel Grades are available on request. The Yield Point provided
STEEL GRADES is applicable to thicknesses less than or equal to 16mm.
CLASSIFICATION Minimum Ultimate Minimum CLASSIFICATION Minimum Ultimate Minimum
Yield Tensile Elongation Yield Tensile Elongation
Strength Strength Strength Strength
Region Code Grade MPa MPa % Region Code Grade MPa MPa %
ASTM A252 Grade 1 205 345 18 EN 10248 S240GP 240 340 26
ASTM A252 Grade 3 310 455 - Europe EN 10248 S320GP 320 440 23
USA
ASTM A572 Grade 55 380 485 17 GB/T 700 Q235B 235 500 26
ASTM A572 Grade 60 415 520 16 GB/T 1591 Q345B 345 630 20
ASTM A572 Grade 65 450 550 15 China GB/T 1591 Q345C 345 630 21
CSA 40.21 260W 260 590 20 GB/T 1591 Q390B 390 650 20
CSA 40.21 300W 300 620 20 GB/T 1591 Q420B 420 680 19
Canada
CSA 40.21 350W 350 650 19 JIS A5528 SY295 295 490 17
Japan
CSA 40.21 400W 400 690 16 JIS A5528 SY390 390 540 15
MANUFACTURING TOLERANCES TO BS EN 10248
Component ESC-HRZ Series Hot Rolled U Series NS-SP Series FL Series
Mass ± 5% ± 5% ± 5% ± 5%
Length ± 200mm ± 200mm ± 200mm ± 200mm
Height (≤ 200mm) ± 5.0mm ± 4.0mm ± 4.0mm N/A
Height (> 200mm & ≤ 300mm) ± 6.0mm ± 5.0mm ± 4.0mm N/A
Height (> 300mm) ± 7.0mm ± 5.0mm ± 4.0mm N/A
Thickness (≤ 8.5 mm) ± 0.5 mm ± 0.5 mm ± 0.5 mm ± 0.5 mm
Thickness (> 8.5 mm) ± 6% of thickness ± 6% of thickness ± 6% of thickness N/A
Width of Single ± 2% of width ± 2% of width ± 2% of width ± 2% of width
Width of Pair ± 3% of width ± 3% of width N/A N/A
Straightness ±0.2% of the length ±0.2% of the length ±0.2% of the length ±0.2% of the length
Squareness of Ends ± 2% of the width ± 2% of the width ± 2% of the width ± 2% of the width

WATCH OUR COLD ROLLED SHEET
PILE PRODUCTION ANIMATION BY
SCANNING THE QR CODE
ESC COLD ROLLED SHEET PILES

INTRODUCTION
The cold rolling process involves rolling the sheet pile profile SECTION MODULUS RANGE vs MASS
continuously at room temperature. The profile thickness is
constant along the width of the profile. Cold Rolling occurs in a
continuous section which can be cut at any length. A wide range
of widths and depths are achievable. Production schedules are
much more flexible than Hot Rolling of Sheet Piles, which can lead
to cost-savings due to lower stock requirements and greater
project-specific profiles and lengths. ESC can offer one of the
thickest sheet piles (16mm) in the world that can be produced
using the cold rolling process without any compromise in
structural properties. ESC can offer 4 different types of cold rolled
sheet pile profile which covers virtually all applications – for both
temporary and permanent usage.
Frequently, ESC Cold Rolled Sheet Piles are used as an effective

Note the lines shown above are trend-lines. The individual
and equivalent alternative to a Hot Rolled Sheet Pile Profiles, with profiles may lie at points away from this line. Please see the
possible cost savings of over 20% with no compromise in design, relevant catalogue page for exact specifications.
quality or strength. ESC Cold Rolled Sheet Piles have successfully
been used in most regions globally.
The ESC Advantage What Our Engineers Say

✓ Global Supply Network
“We at ESC offer an extremely wide range
✓ Unparalleled Technical Support of Cold Rolled Sheet Pile profiles that are
✓ Competitive Pricing high quality and economical from a design
and a price per unit weight perspective.”
✓ Free of Charge Design
✓ Supplied project volumes between 8—20,000mT
✓ Full Suite of Sheet Pile Accessories
Sheet Pile Profiles
CRZ SERIES CRU SERIES CRM SERIES CRW SERIES
16 ESC Cold Rolled Sheet Piles

PROJECT REFERENCES
STEVIN ROCK JETTY, UAE BROOKLYN TEMPORARY WORKS, USA
TIJUANA BASEMENT PARKING, MEXICO UNDERGROUND PARKING LOT, MEXICO
AL SOWAH PUMP STATION, UAE AL SAIF ABU DHABI, UAE
TANK PROTECTION, NETHERLANDS CONTAINMENT BARRIER, NETHERLANDS

ESC-CRZ SERIES
Z PROFILE SHEET PILES
HIGH STRENGTH COLD ROLLED Z SHEET PILES IN A WIDE RANGE OF

WIDTHS AND THICKNESSES MANUFACTURED IN EUROPE & ASIA
ESC is proud to present its Cold Rolled ESC-CRZ Profile Sheet Piles. The ORDER OPTIONS
design features interlocks that are located symmetrically on both sides
Steel Grades ✓ Q235B, Q345B, Q345C, Q390B, Q420B
of the neutral axis. The web is continuous, thus the section modulus and ✓ S235JR, S275JR, S355JR, S355JO
✓ ASTM A572 Gr42, Gr50, Gr60
shear load transfer are optimised. The profile design has a very
✓ Others available on request
competitive strength to weight ratio. Due to a deep profile, the design
features a higher Inertia resulting in reduced deflection. This higher Any project specific length can be produced
inertia together with the option of higher steel grades (430 Mpa) Delivery ✓ Single or Pairs
Options ✓ Pairs either loose, welded or crimped
provides the most economic solution that meets the performance ✓ Lifting Hole
✓ Grip Plate
requirements. The piles are usually shipped in pairs to accommodate ✓ By container (11.8m or less) or Break Bulk
faster installation and better alignment. A wide range of steel grades are ✓ Corrosion Protection Coatings
available.

CHINA ORIGIN
INTERLOCKING CLUTCH
tw
tf
Width Height Thickness Cross Weight Elastic Moment of Coating

(w) (h) Flange (tf) Web (tw) Sectional Per Pile Per Wall Section Inertia Area (both
Section Area Modulus sides per pile)
4
mm mm mm mm cm²/m kg/m kg/m² cm³/m cm /m m²/m
ESC-CRZ12-700 COLD ROLLED
700 440 SHEET
6.0 PILES 6.0 89.9 49.52 70.6 1,187 26,124 2.11
ESC-CRZ13-670 670 303 9.5 9.5 139.0 73.10 109.1 1,305 19,776 1.98
ESC-CRZ13-770 770 344 8.5 8.5 120.4 72.75 94.5 1,311 22,747 2.20
ESC-CRZ13-744 743 407 6.0 6.0 92.5 53.93 72.6 1,315 26,771 2.30
ESC-CRZ14-670 670 304 10.5 10.5 154.9 81.49 121.6 1,391 21,148 2.00
ESC-CRZ14-650 650 320 8.0 8.0 125.7 64.11 98.6 1,402 22,431 2.06
ESC-CRZ14-770 770 345 10.0 10.0 138.5 83.74 108.8 1,417 24,443 2.15
ESC-CRZ16-700 700 470 7.0 7.0 110.4 60.68 86.7 1,604 37,684 2.22
ESC-CRZ17-700 700 420 8.5 8.5 132.1 72.57 103.7 1,729 36,439 2.19
ESC-CRZ18-630 630 380 9.5 9.5 152.1 75.24 119.4 1,797 34,135 2.04
ESC-CRZ18-700 700 420 9.0 9.0 139.3 76.55 109.4 1,822 38,480 2.19
ESC-CRZ18-630N 630 450 8.0 8.0 132.7 65.63 104.2 1,839 41,388 2.11
ESC-CRZ18-800 800 500 8.5 8.5 127.2 79.90 99.8 1,858 46,474 2.39
ESC-CRZ19-700 700 421 9.5 9.5 146.3 80.37 114.8 1,870 39,419 2.18
ESC-CRZ20-700 700 421 10.0 10.0 153.6 84.41 120.6 1,946 40,954 2.17
ESC-CRZ20-800 800 490 9.5 9.5 141.2 88.70 110.8 2,000 49,026 2.38
ESC-CRZ22-800 800 480 10.0 10.0 149.6 94.00 117.5 2,167 52,000 2.42
ESC-CRZ22-700 700 449 9.0 9.0 149.8 82.33 117.6 2,250 50,509 2.35
ESC-CRZ23-800 800 530 9.5 9.5 147.1 92.40 115.5 2,332 61,811 2.48
ESC-CRZ24-675 675 430 12.0 12.0 191.0 101.20 149.9 2,406 51,733 2.17
ESC-CRZ24-700 700 459 11.2 11.2 177.9 97.75 139.6 2,442 56,036 2.25
ESC-CRZ25-630 630 480 10.5 10.5 180.5 89.29 141.7 2,515 60,360 2.19
ESC-CRZ25-800 800 520 10.5 10.5 163.3 102.60 128.0 2,501 65,060 2.49
ESC-CRZ26-700 700 460 12.2 12.2 194.2 106.70 152.4 2,602 59,838 2.25
ESC-CRZ27-700 700 520 10.5 10.5 176.2 96.84 138.4 2,695 70,166 2.37
ESC-CRZ27-800 800 520 11.5 11.5 176.1 110.60 138.2 2,670 69,419 2.45
ESC-CRZ28-700 700 461 13.2 13.2 212.3 116.66 166.7 2,765 63,741 2.28
ESC-CRZ28-700-12mm 700 499 12.0 12.0 195.4 107.36 153.4 2,801 69,896 2.31
ESC-CRZ28-750 750 560 10.0 10.0 165.4 97.40 129.8 2,813 78,780 2.48
ESC-CRZ29-700 700 540 10.5 10.5 181.5 99.76 142.5 2,959 79,892 2.44
ESC-CRZ30-750 750 550 11.5 11.5 187.8 110.60 147.4 3,006 82,673 2.45
ESC-CRZ32-675 675 476 11.0 11.0 204.4 108.30 160.4 3,279 78,044 2.53
ESC-CRZ32-750 750 560 12.0 12.0 197.2 116.10 154.8 3,202 89,690 2.47
ESC-CRZ33-675 675 485 12.0 12.0 211.7 112.15 166.2 3,292 79,837 2.41
ESC-CRZ35-700 700 540 12.2 12.2 213.9 117.53 167.9 3,567 96,309 2.48
ESC-CRZ36-700 700 540 12.2 12.2 215.0 118.13 168.8 3,609 97,444 2.49
ESC-CRZ37-700 700 499 13.5 13.5 238.2 130.91 187.0 3,728 93,020 2.50
ESC-CRZ38-700 700 560 13.0 13.0 231.3 127.14 181.6 3,868 108,291 2.68
ESC-CRZ40-700 700 580 13.0 13.0 234.9 129.09 184.4 4,015 112,427 2.58
ESC-CRZ44-700 700 580 14.0 14.0 258.3 141.95 202.8 4,443 128,841 2.61
ESC-CRZ46-700N 700 580 14.5 14.5 268.2 147.35 210.5 4,623 134,076 2.62
ESC-CRZ48-700 700 590 15.0 15.0 284.4 156.27 223.2 4,832 142,846 2.68
ESC-CRZ48-585-14.5mm 580 540 14.5 14.5 305.5 139.10 239.8 4,838 130,760 2.47
ESC-CRZ50-580-14.0mm 580 580 14.0 14.0 294.6 134.13 231.3 5,037 140,004 2.47
ESC-CRZ50-580 580 580 16.0 16.0 322.3 146.74 253.0 5,023 145,657 2.37
ESC-CRZ50-700 700 560 16.0 16.0 298.5 164.0 234.3 5,020 140,578 2.61
ESC-CRZ52-700 700 550 16.0 16.0 305.2 167.7 239.6 5,226 143,742 2.70

EUROPE ORIGIN
INTERLOCKING CLUTCH
tf
Width Height Thickness Cross Weight Elastic Moment Coating Area

Sectional Section of Inertia (both sides per pile)
Section (w) (h) Flange (tf) Web (tw) Area Per Pile Per Wall Modulus
ESC-M-CRZ12-700 700 314 8.5 8.5 123.5 67.69 96.7 1,180 18,530 1.86
ESC-ML-CRZ12-743 743 407 6.0 6.0 86.0 50.5 68.0 1,150 23,440 1.98
ESC-M-CRZ14A-700 700 316 9.0 9.0 134.5 72.1 103.0 1,410 22,320 1.87
ESC-M-CRZ14B-700 700 354 9.0 9.0 132.8 72.8 104.0 1,410 24,990 1.89
ESC-M-CRZ14C-700 700 315 9.5 9.5 139.0 74.9 107.0 1,360 21,390 1.84
ESC-M-CRZ18-630 630 380 9.5 9.5 153.5 75.93 120.5 1,800 35,970 1.87
ESC-M-CRZ18-700 700 410 9.0 9.0 141.0 77.5 110.7 1,820 37,390 2.02
ESC-ML-CRZ18-720 720 580 6.0 6.0 100.0 56.50 78.47 1,800 52,190 2.23
ESC-M-CRZ19-630 630 380 10.0 10.0 160.0 78.75 125.0 1,880 35,790 1.84
ESC-ML-CRZ19-650 650 576 6.0 6.0 111.5 57.10 87.8 1,960 56,850 2.25
ESC-M-CRZ20-700 700 411 10.0 10.0 150.0 85.96 122.8 2,020 41,410 2.02
ESC-M-CRZ20-743 743 411 10.0 10.0 153.0 89.53 120.5 2,010 41,340 2.11
ESC-M-CRZ22-800 800 475 11.0 11.0 162.5 102.48 128.1 2,180 51,740 2.20
ESC-M-CRZ24-700 700 460 11.0 11.0 177.0 96.6 138.0 2,460 56,560 2.07
ESC-M-CRZ25-630 630 456 10 10.0 176.2 87.13 138.3 2,540 57,910 2.05
ESC-M-CRZ25-750 750 475 11.0 11.0 173.0 102.0 136.0 2,520 59,700 2.19
ESC-M-CRZ27-700 700 456 11.0 11.0 182.0 100.8 144.0 2,710 61,740 2.16
ESC-M-CRZ28-700 700 475 11.0 11.0 185.0 102.2 146.0 2,830 67,110 2.20
ESC-M-CRZ30-700 700 476 12.0 12.0 202.3 111.3 159.0 3,080 73,210 2.20

1 2
3 4 Box King Piles (fabricated out of 2 CRZ Piles

& 1 Cold Formed U Pile)
1 2
Box King Piles (fabricated out of 2 CRZ Piles

& 1 Cold Formed U Pile)
3
ESC is able to offer 3 options for Corner Pile configurations in the ESC-CRZ Series. Option 1 is frequently used when the installation
CORNER PILES
contractor prefers to create their own corner piles on site depending on the as-driven layout. However this produces wastage on the
offcut pile. Option 2 allows welding at the mill or on site and provides the installation contractor with more flexibility on corner pile
location. Option 3 provides an option where no welding is required. Option 3 provides increased accuracy at corners that are deviated
from the typical 90˚ corner.
OPTION 1 OPTION 2 OPTION 3

Cut & weld on section ESC CR Interlock welded Cold Form bending of flange
from CRZ Sheet Pile

ESC-CRU SERIES
U PROFILE SHEET PILES
A REUSABLE AND ECONOMIC ALTERNATIVE TO HOT ROLLED U SHEET PILES
The ESC-CRU series is a cold rolled sheet pile profile. U-shaped

ORDER OPTIONS
steel sheet piles have long been familiar to designers and
constructors because of the long-standing traditions and ✓ S235JR, S275JR, S355JR, S355JO
technologies, and are widely used for permanent structures, ✓ ASTM A572 Gr42, Gr50, Gr60
temporarily installed soil-retaining construction and temporary
cofferdams. ESC-CRU profiles provide an economic alternative to Any project specific length can be produced
Hot Rolled U Sheet Piles as they are of similar size and possess Delivery Options ✓ Single or Pairs
✓ Pairs either loose, welded or crimped
similar structural properties, with a section modulus ranging from ✓ Lifting Hole
✓ Grip Plate
500cm3/m all the way up to 4,650cm3/m. With over 50 choices in ✓ By container (11.8m or less) or Break Bulk
profile, the CRU series sheet piles allow greater fine tuning in the ✓ Corrosion Protection Coatings
design for the most economical solution.

INTERLOCKING CLUTCH
Width COLD ROLLED SHEET

Height PILES
Thickness Cross Weight Elastic Moment of Coating Area
(both sides per pile)
(w) (h) (t) Sectional Per Pile Per Wall Section Inertia
mm mm mm cm²/m kg/m kg/m² cm³/m cm4/m m²/m

ESC-CRU5-600 600 150 9.5 119.0 56.40 94.0 510 3,825 1.52
ESC-CRU7-600 600 340 6.0 98.1 46.20 77.0 745 12,665 1.96
ESC-CRU8-600 600 325 7.0 110.0 51.80 86.3 825 13,406 1.89
ESC-CRU11-600 600 360 8.0 131.6 62.00 103.3 1,110 19,980 1.98
ESC-CRU12-600 600 310 9.0 137.6 64.80 108.0 1,200 18,600 1.84
ESC-CRU12-700 700 440 7.5 123.0 67.60 96.6 1,210 26,620 2.30
ESC-CRU12-450 450 360 10.0 184.0 65.00 144.4 1,250 22,482 1.66
ESC-CRU12-600 600 400 7.5 77.8 61.07 101.8 1,257 25,143 2.08
ESC-CRU13-600 600 400 8.0 83.0 65.14 108.6 1,337 26,745 2.08
ESC-CRU15-600 600 400 9.0 93.4 73.28 122.1 1,496 29,921 2.08
ESC-CRU15-675 675 420 8.5 142.0 75.90 112.0 1,520 31,920 2.26
ESC-CRU16-400 400 290 11.5 203.8 64.00 160.0 1,565 22,693 1.42
ESC-CRU16-600 600 400 10.0 103.7 81.42 135.7 1,653 33,061 2.08
ESC-CRU17-500 500 420 12.0 224.0 88.00 176.0 1,660 34,860 1.87
ESC-CRU17-750 750 430 9.5 151.0 89.10 119.0 1,670 35,905 2.39
ESC-CRU18-750 750 460 9.0 150.3 88.50 118.0 1,780 40,940 2.51
ESC-CRU18-600 600 430 9.5 165.4 77.90 129.8 1,800 38,700 2.09
ESC-CRU20-750 750 460 10.0 164.4 96.80 129.0 2,005 46,115 2.47
ESC-CRU20-650 650 500 10.0 121.0 94.99 146.1 2,029 50,732 2.43
ESC-CRU20-650 650 540 8.0 150.1 76.60 117.8 2,075 56,025 2.44
ESC-CRU21-750 750 500 10.0 169.3 99.70 133.0 2,080 49,920 2.47
ESC-CRU22-600 600 500 10.0 186.6 87.90 146.5 2,200 55,000 2.24
ESC-CRU22-650 650 500 11.0 133.1 104.50 160.8 2,222 55,553 2.43
ESC-CRU23-750 750 480 10.5 173.4 102.10 136.1 2,275 54,600 2.48
ESC-CRU23-650 650 540 9.0 109.5 86.00 132.3 2,295 61,954 2.44
ESC-CRU23-700 700 540 9.0 114.0 89.52 127.9 2,299 62,060 2.54
ESC-CRU23-750 750 540 9.0 118.5 93.05 124.1 2,302 62,153 2.64
ESC-CRU24-650 650 500 12.0 145.2 114.00 175.4 2,413 60,331 2.43
ESC-CRU25-750 750 470 11.5 188.2 110.80 147.7 2,500 58,750 2.46

INTERLOCKING CLUTCH
Width Height Thickness Cross Weight Elastic Moment of Coating Area

ESC-CRU25-650 650 540 10.0 121.7 95.54 147.0 2,539 68,549 2.44
ESC-CRU25-700 700 540 10.0 126.7 99.47 142.1 2,543 68,669 2.54
ESC-CRU25-750 750 540 10.0 131.7 103.39 137.9 2,547 68,773 2.64
ESC-CRU26-650 650 540 10.0 186.2 95.00 146.1 2,560 69,120 2.42
ESC-CRU26-750 750 451 12.0 192.0 113.20 151.0 2,580 58,179 2.41
ESC-CRU26-650 650 540 10.5 127.8 100.32 154.3 2,667 72,017 2.44
ESC-CRU27-750 750 560 10.0 141.8 111.34 148.5 2,699 75,567 2.84
ESC-CRU26-700 700 560 10.0 136.8 107.42 153.5 2,699 75,562 2.74
ESC-CRU26-650A 650 560 10.0 131.8 103.49 159.2 2,699 75,557 2.64
ESC-CRU27-650 650 540 11.0 133.9 105.10 161.6 2,760 74,767 2.11
ESC-CRU27-700 700 540 11.0 139.4 109.41 156.3 2,774 74,903 2.54
ESC-CRU28-750 750 540 11.0 144.9 113.73 151.6 2,790 75,338 2.64
ESC-CRU28-600 600 480 12.0 216.0 101.90 169.8 2,840 68,160 2.17
ESC-CRU29-650 650 560 11.0 145.0 113.85 175.2 2,956 82,778 2.64
ESC-CRU29-750 750 560 11.0 156.0 122.48 163.3 2,957 82,794 2.84
ESC-CRU29-700 700 560 11.0 150.5 118.17 168.8 2,957 82,787 2.74
ESC-CRU30-650 650 540 12.0 146.1 114.65 176.4 3,021 81,570 2.44
ESC-CRU30-700 700 540 12.0 152.1 119.36 170.5 3,027 81,718 2.54
ESC-CRU30-750 750 540 12.0 158.1 124.07 165.4 3,031 81,847 2.64
ESC-CRU32-750 750 605 11.0 204.0 120.00 160.0 3,170 95,893 2.78
ESC-CRU32-600 600 520 13.0 242.0 114.00 190.0 3,200 83,200 2.24
ESC-CRU32-650 650 560 12.0 158.2 124.20 191.1 3,212 89,941 2.64
ESC-CRU32-750 750 560 12.0 170.2 133.62 178.2 3,213 89,963 2.84
ESC-CRU32-700 700 560 12.0 164.2 128.91 184.2 3,213 89,953 2.74
ESC-CRU35-750 750 608 12.0 226.0 133.00 177.0 3,465 105,336 2.83
ESC-CRU37-750 750 610 13.0 243.0 143.00 191.0 3,750 114,344 2.81
ESC-CRU40-750 750 610 14.0 263.0 155.00 207.0 4,045 123,373 2.83
ESC-CRU43-750 750 610 15.0 283.0 167.00 223.0 4,340 132,309 2.84
ESC-CRU46-750 750 615 16.0 302.0 178.00 237.0 4,645 142,834 2.84

BOX PILES
ESC-CRU Series Sheet Piles can be combined
to create special arrangements. These
combined sections presented can greatly
amplify the bending strength of a single
section by over 5 times. Box Piles with
intermediate standard U Piles can be
designed. The welded box section can also be
incorporated along a certain section of the
length where the bending moments are the
Double CRU Box Pile TripleROLLED
COLD CRU BoxSHEET
Pile PILES Quadruple CRU Box Pile highest. Please contact our engineering
department at engineering@escpile.com if you
would like to receive more information about
the presented combined pile systems.
COMBINED WALL CONFIGURATIONS
1/1 1/3
1/2 1/4
CORNER PILES
ESC is able to offer 3 options for
Corner Pile configurations in the ESC-
CRU Series. Option 1 is frequently used
when the installation contractor
prefers to create their own corner piles
on site depending on the as-driven
layout. However this produces
wastage on the offcut pile. Option 2
allows welding at the mill or on site
and provides the installation
contractor with more flexibility on
corner pile location. Option 3 provides
OPTION 1 OPTION 2 OPTION 3
an option with no welding required and
Cut & weld on section ESC Welded Interlocks Cold Form bending of CRU
provides increased accuracy at
from CRU Sheet Pile flange at any angle between 20˚
corners that are deviated from the
to 120˚
typical 90˚ corner.

ESC-CRM SERIES
WIDE U PROFILE SHEET PILES
WIDE PROFILE 900MM WIDTH COLD ROLLED SHEET PILE

Within ESC’s cold rolled sheet pile portfolio is the ESC-CRM ORDER OPTIONS
Series. The design features a 900mm Wide U Sheet Pile. The
flange and track have a rolled dimple which improves the ✓ S235, S275JR, S355JR
✓ ASTM A572 Gr42, Gr50, Gr60
stiffness of the profile, improving driveability. A wide range of ✓ Others available on request
steel grades are available to cater to various international Length 24.0m maximum
standards and project codes. Featuring more than 30% fewer Any project specific length can be produced
interlocks versus standard U sheet pile walls improves overall Delivery Options ✓ Lifting Hole
✓ Grip Plate
seepage characteristics of the installed sheet pile wall. ✓ By container (11.8m or less) or Break Bulk

INTERLOCKING CLUTCH


ESC-CRM9-900 900 307.5 5.5 77.2 60.6 67.4 815 12,534 2.81
ESC-CRM9-900A 900COLD ROLLED
308 SHEET PILES
6.0 84.3 66.1 73.5 888 13,674 2.81
ESC-CRM9-900B 900 308.5 6.5 91.3 71.7 79.6 961 14,815 2.81
ESC-CRM10-900 900 309 7.0 98.3 77.2 85.7 1,033 15,955 2.81
ESC-CRM11-900 900 309.5 7.5 105.3 82.7 91.9 1,105 17,095 2.81
ESC-CRM11-900A 900 310 8.0 112.3 88.2 98.0 1,177 18,236 2.81
ESC-CRM11-900B 900 347.5 6.5 96.0 76.3 83.7 1,107 19,227 2.96
ESC-CRM11-900C 900 348 7.0 103.4 81.1 90.2 1,190 20,707 2.96
ESC-CRM12-900 900 310.5 8.5 119.4 93.7 104.1 1,248 19,377 2.81
ESC-CRM12-900A 900 348.5 7.5 110.8 86.9 96.6 1,273 22,187 2.96
ESC-CRM13-900 900 349 8.0 118.1 92.7 103.0 1,356 23,667 2.96
ESC-CRM14-900 900 349.5 8.5 125.5 98.5 109.5 1,439 25,148 2.96
ESC-CRM15-900 900 350 9.0 132.9 104.3 115.9 1,522 26,628 2.96
ESC-CRM16-900 900 350.5 9.5 140.3 110.1 122.4 1,604 28,110 2.96
CORNER PILES
Excavated Side Retained Side
Retained Side
Excavated Side

ESC-CRW SERIES
ECONOMICAL WIDE PROFILE SHEET PILE WITH HALF THE INTERLOCKS

OF Z SHEET PILE WALLS
The ESC CRW Series is a wide profile U Sheet Pile which is the ORDER OPTIONS
widest rolled single sheet pile in the industry. It features the same Steel Grades ✓ Q235B, Q345B, Q345C, Q390B, Q420B
interlocks as the ESC-CRZ Series, but is equivalent to a paired Z ✓ S235, S275JR, S355JR, S355JO
✓ ASTM A572 Gr42, Gr50, Gr60
sheet pile. It has a high strength to weight ratio and excellent ✓ Others available on request
seepage characteristics as it has the fewest interlocks per unit Length 24.0m maximum for ESC-CRW6 to ESC-CRW14
35.0m maximum for ESC-CRW14 to ESC-CRW34
width. There is a large spectrum in the strength and sizing, Any project specific length can be produced
allowing the designer to optimise their design to the application. Delivery Options ✓ Lifting Hole
✓ Grip Plate
The lower strength range is optimal for cutoff wall applications. ✓ By container (11.8m or less) or Break Bulk

INTERLOCKING CLUTCH
Width Height Thickness Cross Sectional Weight Elastic Section Moment of Coating Area
Area Modulus Inertia (both sides per pile)
Section (w) (h) (t) Per Pile Per Wall
ESC-CRW3A 700 146 4.0 56.0 30.80 44.0 265 1,945 1.97
ESC-CRW3B 700 147 5.0 70.3 38.60 55.2 328 2,417 1.98
ESC-CRW4A 700 148 6.0 84.1 46.20 66.0 392 2,910 1.97
ESC-CRW4B 700 149 7.0 96.8 53.20 76.0 447 3,385 1.95
ESC-CRW5A 700 150 8.0 112.0 61.60 88.0 508 3,872 1.98
ESC-CRW6 1,575 345 5.0 63.5 78.50 49.8 620 11,220 4.05
ESC-CRW7 1,560 340 6.0 76.9 94.20 60.4 740 13,400 4.06
ESC-CRW9 1,420 407 6.0 84.5 94.20 66.3 980 21,540 4.05
ESC-CRW10 1,350 450 5.0 74.0 78.50 58.1 970 22,960 4.05
ESC-CRW11 1,330 450 6.0 90.2 94.20 70.8 1,060 27,140 4.04
ESC-CRW12A 1,270 450 6.0 94.5 94.20 74.2 1,250 30,000 4.05
ESC-CRW12B 1,430 391 8.5 118.9 133.50 93.3 1,260 27,400 4.05
ESC-CRW13 1,185 500 6.5 109.7 102.10 86.1 1,390 29,910 4.05
ESC-CRW14A 1,195 481 7.0 117.2 109.90 92.0 1,460 40,410 4.05
ESC-CRW14B 1,400 377 9.5 135.7 149.20 106.5 1,420 30,110 4.05
ESC-CRW15 1,280 450 8.0 125.0 125.60 98.1 1,500 37,960 4.04
ESC-CRW16A 1,130 500 7.0 123.9 109.90 97.2 1,580 45,910 4.05
ESC-CRW17 1,320 450 9.0 136.3 141.30 107.0 1,720 41,610 4.05
ESC-CRW18 1,245 491 8.0 125.5 122.62 98.5 1,760 54,674 3.92
ESC-CRW19 1,245 491 8.5 133.8 130.76 105.0 1,880 58,325 3.94
ESC-CRW20 1,245 492 9.0 142.2 138.95 111.6 2,000 61,996 3.95
ESC-CRW21 1,245 492 9.5 150.6 147.19 118.2 2,120 65,687 3.97
ESC-CRW22 1,245 493 10.0 159.1 155.49 124.9 2,250 69,397 3.98
ESC-CRW24 1,250 493 10.5 167.0 163.84 131.1 2,360 73,125 4.00
ESC-CRW25 1,250 494 11.0 175.5 172.25 137.8 2,490 76,871 4.01
ESC-CRW26 1,250 494 11.5 184.2 180.72 144.6 2,610 80,632 4.03
ESC-CRW27 1,250 495 12.0 192.9 189.24 151.4 2,720 84,409 4.04
ESC-CRW28 1,255 495 12.5 200.8 197.81 157.6 2,820 88,200 4.06
ESC-CRW29 1,255 496 13.0 209.5 206.44 164.5 2,940 92,005 4.07
ESC-CRW30 1,255 496 13.5 218.4 215.13 171.4 3,050 95,822 4.09
ESC-CRW31 1,255 497 14.0 227.2 223.87 178.4 3,160 99,652 4.10
ESC-CRW32 1,260 497 14.5 235.2 232.66 184.7 3,260 103,494 4.12
ESC-CRW34 1,260 498 15.0 244.2 241.51 191.7 3,370 107,346 4.13
ESC-CRW35 1,260 498 15.5 253.2 250.42 198.7 3,480 111,208 4.15
ESC-CRW36 1,260 499 16.0 262.2 259.38 205.9 3,590 115,079 4.16
CORNER PILES A welded interlock can be positioned on the

ESC-CRW flange to allow corner
configurations. Note the flange should be
orientated towards the excavated side and the
interlock orientated towards the retained side.

WATCH OUR COLD FORMED SHEET
PILE PRODUCTION ANIMATION BY
SCANNING THE QR CODE
ESC COLD FORMED SHEET PILES

INTRODUCTION
Cold forming processes are when the steel sheet pile is profiled at EU and BP which uses Pipe & Box sections respectively. These
room temperature. The profile thickness is constant along the can offer advantages to rolled interlocks from a grouting aspect
width of the profile. Cold Forming of Sheet Piles is completed in and also ease of installation.
discrete lengths instead of a continuous rolling process. A wide ✓ Lower machinery costs – due to the simplicity of a cold
range of widths and depths are achievable. This production forming production line, these translate to lower production costs
process provides the following benefits: especially when it comes to low volume, special profile jobs
✓ Much greater flexibility in forming dimensions. Cold Forming ✓ Unlimited number of configurations – numerous variables,
involves pressing the cut steel plate at various locations, which such as angle, web width, flange width, interlock size allow a
can be customised by varying the pressing penetration depth. virtually limitless number of configurations to be designed and
This means that numerous profiles and sizes can be produced produced
without any change of manufacturing equipment. Profile widths
✓ Corner Pile Production without extra welding or forming
can also be much wider, with single sheet piles being over 1.5m
✓ Special Piles can be produced – tapered sheet piles, sheet
width, much wider than any sheet pile produced by rolling
piles with varying thickness along the length and more can be
processes.
produced.
✓ Various interlock configurations - ESC is experienced in the
design & manufacture of various interlock systems, such as the
SECTION MODULUS RANGE vs MASS The ESC Advantage

✓ Global Supply Network ✓ Small orders possible
✓ Wide Sheet Pile Product Range ✓ Easy to supply special piles,
✓ Competitive Pricing corner piles, tapered piles and
✓ Free of Charge Design more

“ESC is a global pioneer of Cold Formed
Sheet Piles, with global patents dating
back over 30 years ago for wide profile
Note the lines shown above are trendlines. The individual profiles may sheet piles, trench piles and various
lie at points away from this line. Please see the relevant catalogue page interlock designs.
for exact specifications.
Sheet Pile Profiles
EU SERIES BP SERIES CFW SERIES T SERIES LSB SERIES
30 ESC Cold Formed Sheet Piles

PROJECT REFERENCES
DAVIS BASE MATERIAL OFFLOADING FACILITY, ANTARCTICA JB BASEMENT CAR PARK, MALAYSIA
RUBIS OIL TANK PROTECTION, NETHERLANDS MALACCA RIVER BEAUTIFICATION, MALAYSIA
KIMANIS POWER PLANT, MALAYSIA ALTAMIRA, MEXICO
DRAINAGE SYSTEM TRENCH, CAMBODIA AD TRENCH, UAE

ESC-BP SERIES
A WIDE PROFILE SHEET PILE WITH BOX CLUTCH FOR EASY GROUTING
ORDER OPTIONS
Designed with an open clutch suitable for post installation
grout sealing, the ESC-BP Series sheet pile is ideal for de- Steel Grades ✓ Q235B, Q345B, Q345C, Q390B, Q420B
✓ S235, S275JR, S355JR
watering works, groundwater cutoff walls and pollution ✓ ASTM A572 Gr42, Gr50, Gr60
control situations. This pile with its light weight wide profile
resulting in fewer clutches per unit length of wall provides an Longer lengths can be spliced (>30m possible)
Any project specific length can be produced
attractive commercial proposition for retaining walls and
Delivery Options ✓ Lifting Hole
other applications. ✓ Grip Plate

INTERLOCKING CLUTCH

Sectional Section of Inertia Area*(both *excludes internal section of interlock
Section (w) (h) (t) Area Per Pile Per Wall Modulus sides)
mm mm mm cm²/m kg/m kg/m² cm³/m cm4/m m²/m CLASSIFICATION

ESC-6BP-S 1,063 291 5.75 91.8 76.60 72.1 600 9,150 2.85
ESC-7BP-S 1,036 321 5.75 94.2 76.60 73.9 700 11,340 2.85 All sheet piles, excluding the -S Series are
ESC-8BP-S 1,002 352 5.75 97.4 76.60 76.4 800 13,900 2.85 class 2 or 3 for grade S355 and below.
ESC-9BP-S 951 372 5.75 102.6 SHEET
COLD ROLLED 76.60PILES80.6 900 16,610 2.85 BP-S Series sheet piles are class 3 for S275
ESC-10BP-S 903 389 5.75 108.1 76.60 84.9 1,000 19,250 2.85 and below in accordance to EN 1993-
ESC-11BP-S 852 404 5.75 114.5 76.60 89.9 1,100 22,130 2.85 5:2007. Contact engineering@escpile.com
ESC-12BP-S 806 415 5.75 121.0 76.60 95.0 1,200 24,860 2.85 if further detail is required
ESC-13BP 1,234 443 7.75 117.4 107.69 87.3 1,330 28,220 3.47
ESC-13BP-S 759 425 5.75 128.5 76.60 100.9 1,310 27,820 2.85
CORNER PILES
ESC-14BP 1,205 456 7.75 120.2 107.69 89.4 1,400 30,690 3.47
ESC-14BP-S 718 433 5.75 135.9 76.60 106.6 1,410 30,550 2.85
Due to the flexibility of the forming process,
ESC-15BP 1,168 470 7.75 124.0 107.69 97.3 1,500 33,950 3.47
ESC-16BP-S 1,448 539 7.75 116.0 126.30 87.2 1,610 41,080 4.07 the ESC-BP Series Sheet Piles can be formed
ESC-16BP 1,130 484 7.75 128.2 107.69 95.3 1,600 37,410 3.47 to almost any corner configuration, without
ESC-17BP 1,090 498 7.75 132.8 107.69 98.8 1,710 41,090 3.47 requiring any wastage or welding. Note that
ESC-18BP-S 1,376 569 7.75 122.1 126.30 91.8 1,790 48,590 4.07 the interlocks should be orientated toward
ESC-18BP 1,058 508 7.75 136.9 107.69 101.8 1,800 44,190 3.47 the retained side as shown in the following
ESC-19BP 1,025 517 7.75 141.3 107.69 105.1 1,890 47,450 3.47 figures.
ESC-20BP-S 1,300 597 7.75 129.2 126.30 97.2 2,000 56,920 4.07
ESC-20BP 1,470 523 9.75 138.9 160.20 109.0 1,990 49,180 4.11
ESC-21BP 1,436 538 9.75 142.1 160.20 111.6 2,100 53,420 4.11
ESC-21BP 957 534 7.75 151.3 107.69 118.8 2,100 54,480 3.47
ESC-22BP-S 1,231 619 7.75 136.5 126.30 102.6 2,190 64,940 4.07
ESC-22BP 1,401 552 9.75 145.7 160.20 114.4 2,210 57,870 4.11
ESC-23BP 1,374 562 9.75 148.5 160.20 116.6 2,300 61,350 4.11
ESC-23BP 896 547 7.75 161.7 107.69 112.5 2,300 61,260 3.47
ESC-24BP-S 1,159 639 7.75 145.0 126.30 109.0 2,410 73,760 4.07 Excavated Side
ESC-24BP 1,347 571 9.75 151.5 160.20 118.9 2,390 64,940 4.11
ESC-25BP 1,310 584 9.75 155.8 160.20 122.3 2,520 69,940 4.11
ESC-26BP 1,281 593 9.75 159.3 160.20 125.0 2,610 73,840 4.11
Retained Side
ESC-27BP 1,252 601 9.75 163.0 160.20 127.9 2,720 77,880 4.11
ESC-28BP 1,223 609 9.75 166.9 160.20 131.0 2,820 82,070 4.11
ESC-29BP 1,203 614 9.75 169.6 160.20 133.2 2,900 84,940 4.11
ESC-30BP 1,173 622 9.75 174.0 160.20 136.6 3,010 89,390 4.11
ESC-31BP 1,303 559 11.75 188.1 192.33 147.6 3,090 80,750 4.11
ESC-32BP 1,276 566 11.75 192.1 192.33 150.8 3,200 84,800 4.11 Retained Side
ESC-34BP 1,230 578 11.75 199.2 192.33 156.4 3,390 91,810 4.11
ESC-36BP 1,183 588 11.75 207.0 192.33 162.5 3,590 99,150 4.11
ESC-38BP 1,136 597 11.75 215.7 192.33 169.3 3,810 106,850 4.11
ESC-40BP 1,097 604 11.75 223.3 192.33 175.3 3,990 113,290 4.11
ESC-42BP 1,381 664 14.0 229.2 248.36 179.9 4,220 132,530 4.54
ESC-44BP 1,348 672 14.0 234.7 248.36 184.2 4,380 139,490 4.54 Excavated Side
ESC-46BP 1,304 683 14.0 242.6 248.36 190.4 4,610 149,170 4.54
ESC-48BP 1,271 691 14.0 248.9 248.36 195.4 4,780 156,730 4.54
ESC-50BP 1,226 700 14.0 258.1 248.36 202.6 5,030 167,250 4.54

ESC-EU SERIES
A WIDE PROFILE SHEET PILE WITH A PIPE CLUTCH OFFERING

EFFECTIVE ANNULAR SEALING FOR OUTSTANDING FLUID CUTOFF
A wide profile pile utilising a robust ball joint clutch, the ESC- ORDER OPTIONS
EU Series is efficient in terms of weight and installation costs. Steel Grades ✓ Q235B, Q345B, Q345C, Q390B, Q420B
✓ S235, S275JR, S355JR
It is suitable for temporary and permanent works. The profile ✓ ASTM A572 Gr42, Gr50, Gr60
is especially effective in marine conditions where strength ✓ Others available on request
and installation efficiency are premium considerations. Length 14.0m maximum

Longer lengths can be spliced (>30m possible)
ESC also offers EU sheet piles made in the USA in standard Any project specific length can be produced
widths for the North American market. Delivery Options ✓ Lifting Hole
✓ Grip Plate

INTERLOCKING CLUTCH
Width Height Thickness Cross Weight Elastic Moment Coating Area*

(both sides per
(w) (h) (t) Sectional Per Pile Per Wall Section of Inertia pile)
Section Area Modulus *excludes internal section of interlock
4
mm mm mm cm²/m kg/m kg/m² cm³/m cm /m m²/m
ESC-EU3 800 171 5.75 73.0 45.90 57.3 330 3,040 1.98 CORNER PILES
ESC-EU4 770 188 5.75 75.8 45.90 59.5 400 3,900 1.98
The slotted pipe clutch can be
ESC-EU5 740 209 5.75 79.0 45.90 62.0 500 5,060 1.98
orientated at any angle allowing almost
ESC-EU6 690 237 5.75 84.6 45.90 66.4 600 6,880 1.98
ESC-EU7 730 210 7.75 107.5 61.60 84.4 690 6,870 2.01 any corner configuration, without
ESC-EU8 700 236 COLD
7.75 ROLLED SHEET PILES
112.2 61.60 88.1 810 8,850 2.02 requiring any wastage or additional
ESC-EU9 770 261 7.75 114.9 69.50 90.2 910 11,220 2.22 welding. For internal corners a special
ESC-EU12 1,160 406 7.75 113.5 103.30 89.1 1,250 26,030 3.26 piece can be fabricated with little cost
ESC-EU13 1,140 409 7.75 115.4 103.30 90.6 1,300 27,160 3.26
due to the flexibility in the cold forming
ESC-EU14 1,110 429 7.75 118.6 103.30 93.1 1,410 30,300 3.25
process. Note that the interlocks
ESC-EU15 1,060 439 7.75 124.2 103.30 97.5 1,520 33,630 3.25
ESC-EU18 1,410 484 9.50 132.2 146.30 103.8 1,800 42,210 3.85 should be orientated toward the
ESC-EU19 1,390 495 9.50 134.1 146.30 105.3 1,870 44,500 3.85 retained side as shown in the following
ESC-EU20 1,350 493 9.50 138.0 146.30 108.3 1,950 46,940 3.85 figures.
ESC-EU21 1,320 511 9.50 141.3 146.30 110.9 2,080 51,060 3.85
ESC-EU22 1,280 516 9.75 149.0 149.80 117.0 2,200 55,640 3.85
ESC-EU23 1,270 516 9.75 150.3 149.80 118.0 2,270 56,340 3.85
ESC-EU24 1,210 585 9.75 149.0 149.80 117.0 2,400 55,640 3.64
ESC-EU25 1,180 569 9.75 140.1 149.80 110.0 2,500 56,340 3.50
ESC-EU26 1,170 566 9.75 163.2 149.80 128.1 2,600 71,150 3.85
ESC-EU27 1,160 574 9.75 171.5 156.00 134.6 2,680 77,250 3.89
ESC-EU28 1,280 530 11.75 184.8 185.80 145.1 2,760 71,540 3.90
Retained Side
ESC-EU32 1,380 615 11.75 188.5 204.20 148.0 3,200 96,160 4.29
ESC-EU36 1,290 642 11.75 201.7 204.20 158.3 3,590 111,940 4.30
ESC-EU38 1,250 661 11.75 188.5 204.20 163.41 3,800 96,160 3.89
ESC-EU40 1,440 590 15.50 262.3 271.70 205.9 4,600 137,900 4.74 Excavated Side
ESC-EU46 1,320 622 15.50 262.3 271.70 205.9 4,600 137,900 4.34
ESC-EU48 1,280 641 15.50 270.3 271.70 212.2 4,800 149,390 4.34
ESC-EU50 1,240 648 15.50 279.1 271.70 219.1 5,000 158,080 3.50
ESC-EU60 1,060 739 15.50 326.5 271.70 256.3 6,000 224,180 4.10
ESC-EU65 1,500 739 18.00 312.1 367.50 245.0 6,500 235,350 3.43
ESC-EU70 1,500 752 20.00 343.9 405.20 270.0 7,080 263,590 3.42
ESC-EU80 1,500 764 22.00 385.5 444.70 302.6 8,010 302,130 3.50
NORTH AMERICAN SIZES

(both sides per
Sectional Section of pile) Excavated Side
Section (w) (h) (t) Area Per Pile Per Wall Modulus Inertia

ESC-EU14-770 1,540 402 9.525 122.5 148.1 96.1 1,440 30,640 3.91 Retained Side
ESC-EU19-700 1,400 477 9.525 135.1 148.1 106.0 1,930 46,480 3.92
ESC-EU26-700 1,400 480 12.7 180.9 198.8 142.0 2,610 63,010 3.95
ESC-EU38-700 1,400 613 12.7 208.6 229.2 163.8 3,900 119,700 4.55
ESC-EU48-700 1,400 654 15.875 257.0 282.4 201.7 4,740 155,080 4.55
ESC-EU50-580 1,160 712 12.7 251.8 229.2 197.7 5,080 181,880 4.55

ESC-CFW SERIES
AN ECONOMIC & SIMPLE WIDE PROFILE COLD FORMED SHEET PILE WITHOUT
ANY WELDING
ORDER OPTIONS
The ESC CFW series was developed to enable a wide profile
sheet pile to be produced economically without any
✓ S235, S275JR, S355JR
requirement for interlock clutch welding. ESC-CFW sheet piles ✓ ASTM A572 Gr42, Gr50, Gr60
have excellent driveability due to the interlock design. A large
range of sizes and strengths can be designed. The Longer lengths can be spliced
Any project specific length can be produced
manufacturing process gives full flexibility in the profile design
Delivery Options ✓ Lifting Hole
allowing features such as corner piles, tapered piles. ✓ Grip Plate

INTERLOCKING CLUTCH

Sectional Section Inertia (both sides per pile)

Area Modulus
ESC-C-CFW7 995 297 5.75 86.6 67.71 68.0 710 10,700 2.71
ESC-C-CFW8 960 323 5.75 90.1 67.71 70.7 800 13,160 2.81
ESC-C-CFW9 900
COLD ROLLED SHEET PILES95.7
343 5.75 67.71 75.1 910 15,910 3.00
ESC-C-CFW10 855 356 5.75 100.6 67.71 79.0 1,000 18,100 3.16
ESC-C-CFW11 805 365 5.75 107.1 67.71 84.1 1,090 20,280 3.35
ESC-C-CFW12 745 377 5.75 115.8 67.71 90.9 1,220 23,350 3.62
ESC-C-CFW13 1,162 401 7.75 120.1 109.51 94.2 1,308 26,340 2.80
ESC-C-CFW14 1,127 416 7.75 123.8 109.51 97.2 1,408 29,290 2.89
ESC-C-CFW15 1,101 430 7.75 126.7 109.51 99.5 1,486 31,940 2.97
ESC-C-CFW16 1,059 444 7.75 131.7 109.51 103.4 1,600 35,520 3.10
ESC-C-CFW17 1,020 454 7.75 136.4 109.51 107.0 1,697 38,660 3.22
ESC-C-CFW18 985 464 7.75 141.6 109.51 111.2 1,802 41,990 3.35
ESC-C-CFW19 947 474 7.75 147.3 109.51 115.6 1,910 45,460 3.50
ESC-C-CFW20 916 480 7.75 152.3 109.51 119.5 2,016 48,450 3.63
ESC-C-CFW21 884 487 7.75 157.8 109.51 123.9 2,114 51,510 3.77
ESC-C-CFW22 860 488 7.75 162.4 109.51 127.5 2,187 53,380 3.89
ESC-C-CFW23 946 450 9.75 185.5 137.77 145.6 2,295 52,100 3.51
ESC-C-CFW24 920 464 9.75 190.8 137.77 149.7 2,405 56,260 3.61
ESC-C-CFW25 894 467 9.75 196.3 137.77 154.1 2,493 58,970 3.73
ESC-C-CFW26 864 473 9.75 203.1 137.77 159.5 2,611 62,620 3.87
ESC-C-CFW27 855 471 9.75 205.3 137.77 161.1 2,686 63,370 3.91
ESC-C-CFW28 830 481 9.75 211.4 137.77 166.0 2,785 67,470 4.04
ESC-C-CFW29 1,120 519 11.75 209.8 184.48 164.7 2,911 75,570 3.27
ESC-C-CFW30 1,100 528 11.75 213.6 184.48 167.7 2,995 79,400 3.34
ESC-C-CFW32 1,058 535 11.75 222.1 184.48 174.4 3,192 85,490 3.48
ESC-C-CFW34 1,016 546 11.75 231.3 184.48 181.6 3,393 92,800 3.64
ESC-C-CFW36 974 556 11.75 241.3 184.48 189.4 3,604 100,440 3.81
ESC-C-CFW38 935 563 11.75 250.8 184.48 196.9 3,794 107,180 3.97
ESC-C-CFW40 900 569 11.75 261.1 184.48 205.0 3,995 114,220 4.14
CORNER PILES
Due to the flexibility of the forming process,

the ESC-C-CFW Series Sheet Piles can be
formed to almost any corner configuration,
Retained Side
without requiring any wastage or welding. Note
Excavated Side
that the interlocks should be orientated toward
the retained side as shown in the following
figures.
Retained Side Excavated Side

ESC TRENCH & ESC-LSB SERIES
TRENCH SHEETS
ESC T-SERIES ESC Trench & ESC-LSB sheet products offer a

w w highly efficient retention system for shallow
t excavations. ESC trench sheet can be used to
ESC-T35, T40, T60 h
support earth banks for the safety of
w w construction workers, and are ideal for

ESC-T80
t reinforcement of waterway banks and services
h trenches. The strength, speed and flexibility of
light trench sheets makes it ideal for all forms
Width Height Thickness Weight Section Modulus of temporary and permanent works. The trench
Section (w) (h) (t) Per Pile Per Wall Section Wall piles also offer good durability and ease of
mm mm mm kg/m kg/m² cm³ cm³/m installation and extraction allows sustainable

ESC-T35-3.5 330 35 3.5 10.99 33.30 14.95 45.29 construction.
ESC-T35-3.7 330 35 3.7 11.62 35.21 15.70 47.59
ESC-T35-4.0 330 35 4.0 12.56 38.06 16.85 51.07
ESC-T35-5.0 330 36 5.0 15.70 47.58 20.63 62.50
ESC-T35-6.0 330 37 6.0 18.84 57.09 23.73 71.91
ESC-T40-3.5 400 43 3.5 13.74 34.34 21.98 54.94
ORDER OPTIONS
ESC-T40-3.7 400 43 3.7 14.52 36.31 23.14 57.86
Steel Grades ✓ Q235B, Q345B
ESC-T40-4.0 400 43 4.0 15.70 39.25 24.85 62.14
✓ S235, S275JR, S355JR
ESC-T40-5.0 400 44 5.0 19.63 49.06 30.41 76.03 ✓ ASTM A572 Gr42, Gr50
ESC-T40-6.0 400 45 6.0 23.55 58.88 35.77 89.42 ✓ Others available on
ESC-T60-6.0 600 66 6.0 35.33 58.88 84.24 140.40 request
ESC-T60-8.0 600 68 8.0 47.10 78.50 108.59 180.99 Length 12.0m maximum
ESC-T80-4.0 800 120 4.0 31.40 39.25 123.57 154.47 Any project specific length
can be produced
ESC-T80-6.0 800 122 6.0 47.10 58.88 179.30 224.13
ESC-T80-8.0 800 124 8.0 62.80 78.50 236.72 295.90 Delivery Options ✓ Lifting Hole
✓ By container or Break
Bulk
w w
ESC LSB-SERIES
t
h
ESC TRENCH PILE INSTALLATION VIDEO
Width Height Thickness Cross Weight Elastic Moment

Sectional Section of Inertia Scan the QR Code below:
Area Modulus
mm mm mm cm²/m kg/m kg/m² cm³/m cm4/m
ESC-LSB-600-6-74 315 66 6 114.4 28.26 89.8 170 533
ESC-LSB-600-6-62 340 64 6 106.1 28.26 83.3 150 508
ESC-LSB-600-6-50 366 59 6 98.6 28.26 77.4 130 458
ESC-LSB-750-6-74 407 104 6 110.4 35.33 86.7 310 1,252
ESC-LSB-750-6-62 448 98 6 100.3 35.33 78.7 250 1,139
ESC-LSB-750-6-50 488 89 6 92.1 35.33 72.3 200 978
ESC-LSB-900-6-74 506 138 6 106.6 42.39 83.7 430 2,189
ESC-LSB-900-6-62 560 130 6 96.4 42.39 75.7 360 1,991
ESC-LSB-900-6-50 617 112 6 87.5 42.39 68.7 270 1,667

STEEL GRADES & MANUFACTURING TOLERANCES
COLD ROLLED & COLD FORMED SHEET PILES
STEEL GRADES
Mechanical Properties Chemical Composition % (max)

Minimum Yield Ultimate Impact
Classification Point Tensile Elongation Strength
MPa Strength % (min) (Charpy) C Si Mn P S
t≤16 16<t≤40 MPa 3≤t≤40
S275JR 275 265 410-560 23 27J at 20˚C 0.21 - 1.50 0.035 0.035
BS EN 10025-2: 2004 S275J2 275 265 410-560 21 27J at -20˚C 0.18 - 1.50 0.025 0.025
S355JR 355 345 470-630 22 27J at 20˚C 0.24 0.55 1.60 0.035 0.035
S390GP 390 390 ≥ 490 20 - 0.24 0.55 1.60 0.04 0.040
BS EN 102481: 1998
S430GP 430 430 ≥510 19 - 0.24 0.55 1.60 0.04 0.040
Q235B 235 225 375-500 26 27J at 20˚C 0.20 0.35 1.40 0.045 0.045
GB/T 700:2006
Q275B 275 265 410-540 22 27J at 20˚C 0.21 0.35 1.50 0.045 0.045
Q345B 345 335 470-630 20 34J at 20˚C 0.20 0.50 1.70 0.035 0.035
Q390B 390 370 490-650 20 34J at 20˚C 0.20 0.50 1.70 0.030 0.030
GB/T1591:2008
Q420B 420 400 540-680 19 34J at 20˚C 0.20 0.50 1.70 0.030 0.030
MDB350 350 350 470-630 21 40J at 20˚C 0.20 0.50 1.50 0.025 0.020
ASTMA36-14 A36 250 250 400-550 23 - 0.26 0.40 - 0.040 0.050
A572 Gr.42 290 290 ≥415 20 - 0.21 0.40 1.35 0.040 0.050
ASTM A572-2013a A572 Gr.50 345 345 ≥450 18 - 0.23 0.40 1.30 0.040 0.050
A572 Gr.60 413 413 ≥517 16 - 0.26 0.40 1.35 0.040 0.050
ASTM A690-2013a A690 345 345 >485 21 - 0.22 0.40 0.60-0.90 0.08-.015 0.040
SS400 245 235 400-510 17 (5<t<16), 21 (t<5 or t>16) - - - - 0.050 0.050
JIS G3101-2010 SS490 285 275 490-610 15 (5<t<16), 19 (t<5 or t>16) - - - - 0.050 0.050
SS540 400 330 ≥540 13 (5<t<16), 16 (t<5 or t>16) - 0.30 - 1.60 0.040 0.040
SYW295 295 295 ≥490 17 43J at 0˚C 0.18 0.55 1.50 0.040 0.040
JIS A5523-2012
SYW390 390 390 ≥ 540 15 43J at 0˚C 0.18 0.55 1.50 0.040 0.040
S235JR 235 225 360-510 26 - 0.17 - 1.40 0.035 0.035
MS 2025-1:2006 S275JR 275 265 410-560 23 - 0.21 - 1.50 0.035 0.035
S355JO 355 345 470-630 22 - 0.20 0.55 1.60 0.030 0.030
MANUFACTURING TOLERANCES TO BS EN 10249 SHEET PILE MARKING
Component Tolerance ESC is able to apply adhesive stickers to its products to provide
Nominal
Mass ± 5% Tolerance useful information such as destination, order number, project
Thickness
Length ± 50mm
5mm ± 0.29mm identifier, client name and
Height (≤ 200mm) ± 4.0mm
Height (> 200mm & ≤ 300mm) ± 6.0mm 6mm ± 0.31mm others. To enable good
Height (> 300mm & ≤ 400mm) ± 8.0mm 8mm ± 0.35mm
traceability, material heat
Height (> 400mm) ± 10.0mm 9mm ± 0.40mm
Width of Single Pile ± 2% of width 10mm ± 0.40mm number & pile
Width of Double Z or Wide U ± 3% of width 12mm ± 0.43mm specification is included
Squareness of Ends 2% of width 13mm ± 0.46mm as standard.
15mm ± 0.46mm
Bending B Curving C Twisting T

±0.2% of the length ±0.2% of the length ±0.2% of the length but no more than 100mm

ESC SHEET PILING ACCESSORIES
OPTIONS
ESC is capable of supplying a wide range of

GRIP PLATE
accessories for Sheet Piles. All
components that are welded are fabricated
as per AWS D1.1 and other standards upon
request by client. Featured are some of the
typical components that can supplement
ESC’s sheet piling range.
DESIGN & FABRICATION OF DRIVING CAP
LIFTING HOLES GRIP PLATE
CLUTCHES FOR CORNERS REMOTE RELEASE LIFTING SHACKLE
SHEET PILING SHOES PILING GUIDE
40 ESC Sheet Piling Accessories

ESC VINYL SHEET PILES
INTRODUCTION
ESC Vinyl Sheet Piles also known as PVC Sheet Piles are a modern alternative
ADVANTAGES
for your project. They offer a lower cost than steel, wood or concrete
alternatives. The ESC Vinyl Sheet Pile is a strong, light-weight, UV and impact ✓ 50+ year design life - Due to its superior corrosion resistance, ESC
resistant product. The product is inert does not rust, corrode or crack. The Vinyl Sheet Piles can be installed with confidence in their structural
integrity and appearance even after 50 years
ESC Vinyl Sheet Pile retains its structural integrity for decades.
COLD ROLLED SHEET PILES ✓ Cost Efficiency - both from installation and long term cost savings
due to superior corrosion resistance and lower price per unit metre
APPLICATIONS
material
✓ UV Resistance - The PVC material is engineered with special

Flood Control
compounds for resistance to harmful ultraviolet rays
ESC Vinyl PVC Sheet Piles can be ✓ No toxic coatings - No coatings are required, which may be
utilized for flood protection structures detrimental to the environment
such as Flood Walls or Levees, ✓ Not Affected by Marine Borers - Small mollusks or crustaceans in
Stabilization of Dams, Protection of the ocean can cause devastating effects over a period of time to
Piping. traditional timber piling. Vinyl Sheet Piling offers an attractive
alternative that is unaffected by these organisms.
✓ Easy Installation - Compared to steel sheet piles, vinyl sheet piles

Water Control
can be up to 40 times lighter per square meter making it much easier to
ESC Vinyl PVC Sheet Piles can be handle. Driving can also be completed under certain conditions by
utilized for water control structures pressing down with an excavator or a impact vibrohammer.
that function by altering the flow of

water in a pond, drainage channel or INSTALLATION PROCEDURES
stream.
The use of ESC Vinyl Sheet Piles in any application should be done
in compliance with the engineering plans, drawings and
documentation. These should be developed and submitted for the
Marine Structures
particular project by a structural engineer or designer familiar with
ESC Vinyl PVC Sheet Piles provide an the materials and local site conditions. The application and
excellent option for a long lasting installation of the product should precisely follow these design
seawall due to their superior corrosion specifications. ESC Vinyl Sheet Pile is designed to be driven into
resistance, aesthetic finish and the ground similar to steel sheet piles. Different methods and
lightweight profile for easy handling equipment are used for driving the product, the following are the
and installation. most common driving methods used.
Containment & Cutoff Systems VIBRO HAMMER
ESC Vinyl Sheet Piles are frequently A vibro hammer is used to lift the sheets and vibrate the sheets into the
the optimal solution for fluid soil. Much lighter weight vibro hammers can be used for vinyl sheet piles
containment projects as they are than would be used for steel sheet piling.
made of an inert material that can PLATE COMPACTOR
exhibit superior chemical resistance In areas where the soil is moderately stiff or less, a plate compactor on a
and water corrosion resistance. The backhoe can drive ESC Vinyl Sheet Pile smoothly and effectively.
interlocks of the sheet pile can be COMPRESSION DRIVING
coextruded with a sealing membrane
Where the soils are very soft, compression driving works well to install
that further improves cut-off the ESC Vinyl Sheet Pile. The bucket of a backhoe is used to exert
performance. Alternatively, a downward pressure in the sheets, pressing them smoothly into the soil.
hydrophilic sealant can be applied for A steel adapter is sometimes used for protecting the top end of the
swelling in contact with water. sheet pile.
ESC Vinyl Sheet Piles 41

ESC VINYL SHEET PILES
SPECIFICATION
TEST STANDARDS ACCESSORIES
Density 1400-1480kg/m3 ✓ Bumper Fender

✓ Sheet Pile Cap
Flexural Strength 66MPa ✓ Installation Mandrel
✓ Ground Anchors
Shore Durometer 75 Shore D ✓ Driving Cap
✓ Tie Rods
2.62GPa ✓ Driving Guide
Modulus of Elasticity ✓ Waling Channels/Beams
Tensile Strength 41-44MPa
Izod Impact Strength 9kJ/m2 SECTION PROFILES
Vicat Softening >77˚C

Temperature
Other Options Co-extrusion for UV
protection.
Options Lifting holes and Z ESC-VU25 & ESC-VU40 ESC-VU695-8 , ESC-VU705-7.5 & ESC VU740-6.0
piles delivered in
pairs or singles
ESC-VZ437-10.5 ESC-VZ565 ESC-VZ580

SECTION PROPERTIES
Elastic Allowable Maximum

Width Height Thickness Weight Moment of
Section Bending Bending
Section Inertia
(w) (h) (t) Per Pile Per Wall Modulus Moment Moment
mm mm mm kg/m kg/m² cm³/m cm4/m kNm/m kNm/m
ESC-VU25 500 160 6 7.2 14.4 502 4,013 10.3 20.6
ESC-VU40 600 230 7.5 11.1 18.5 920 10,574 18.8 37.6
ESC-VZ437-10.5 437 254 10.5 11.6 26.54 1,480 19,300 32.6 65.1
ESC-VU610-9.0 610 230 9.0 13.2 21.64 1,086 12,478 23.9 47.8
ESC-VU695-8 695 180 8.0 14.57 20.96 717 6,961 14.39 35.8
ESC-VU705-7.5 705 180 7.5 12.40 17.64 682 6,420 13.65 34.1
ESC-VU740-6 740 180 6.0 11.08 14.97 548 5,465 10.95 27.5
ESC-VZ565-9.0 565 245 9.0 15.3 27.08 1,042 12,768 22.9 45.8
ESC-VZ580-7.0 290 240 7.0 6.1 21.03 1,228 15,429 27.0 54.0
ESC-VZ580-9.0 290 240 9.0 6.5 22.41 1,462 18,739 32.2 64.3
ESC-VZ580-11.0 290 240 11.0 7.9 27.24 1,711 21,851 37.6 75.3
42 ESC Vinyl Sheet Piles

PROJECT & PRODUCT PHOTOS
ESC Steel Pipe Piles
ESC Vinyl Sheet Piles 43

STEEL PIPE PILES
LSAW, SSAW & ERW PIPES
HIGH STRENGTH, ECONOMICAL AND EXCELLENT QUALITY STEEL PIPE

PILES DELIVERED TO YOUR EXPECTATIONS
Pipe Piles can be utilised in a multitude of applications: such as building foundations, roads and railways, port construction and
more. Utilising 3 different welding and forming processes, ESC can offer a wide range of Pipe Piles at various steel grades,
thicknesses and sizes. With our expertise in logistics we have delivered Pipe Piles at over 100mT a piece and 100m length directly
to project sites halfway around the world.
325-4267mm Diameter 219-3,048mm Diameter 21.3-610mm Diameter

6.35-100mm Thickness 5.16-25.4mm Thickness 2.1-22mm Thickness
Up to 100m Length Up to 100m Length Up to 18m Length
LSAW PIPE SSAW PIPE ERW PIPE
Standard Description
PRODUCTION STANDARDS
API 5L Specification of Line Pipe
ASTM 252 Standard Specification for Welded and Seamless Steel Pipe Piles
BS EN 10219 Cold Formed Welded Structural Hollow Sections of non-alloy and fine grain steels.
ISO 3183 Steel Pipe for Pipeline Transportation Systems
GB/T 9711 Steel Pipe for Pipeline Transportation Systems
STEEL GRADES Standard Description

EN10219-1 S235JRH , S275JOH, S355JOH, S420MH, S460MH
API5L X42, X46, X52, X56, X60, X65, X70
Others Available on Request, contact ESC for further information
Quality Assurance Guaranteed
Coupon Tensile Testing Chemical Analysis Ultrasonic Testing Coupon Impact Testing Pressure Testing
44 ESC Steel Pipe Piles

PIPE AVAILABLE SIZES & MASS PER UNIT LENGTH (kg/m) ESC LSAW PIPE
LSAW PIPE THICKNESS (mm)
6.35 7.52 9.52 11.1312.70 14.27 15.87 17.48 19.05 22.22 25.40 31.75 34.9 38.1 44.5 50.80 60 70 80 90 100
406.4 93.2 108.5123.3 138.0 152.8 167.7 182.0 210.5 238.7 293.4 319.7 346.1 397.2 445.5
457.2 105.1 122.4139.2 155.9 172.7 189.6 205.8 238.4 270.5 333.1 363.5 393.8 452.9 509.1
508.0 117.0 136.4155.1 173.8 192.6 211.5 229.7 266.2 302.3 372.9 407.2 441.5 508.7 572.8 662.9
609.6 94.5 111.7 140.9 164.3186.9 209.5 232.4 255.3 277.4 321.9 365.9 452.5 494.6 537.0 620.2 700.1 813.2 931.5
762.0 118.3 139.9 176.7 206.1234.7 263.1 292.0 320.9 349.0 405.4 461.4 571.8 625.8 680.2 787.4 891.0 1,039 1,195
914.4 142.2 168.2 212.4 247.9282.4 316.8 351.7 386.6 420.6 488.9 556.9 691.1 757.0 823.4 954.7 1,082 1,264 1,458 1,646
1066.8 166.1 196.4 248.2 289.8330.1 370.4 411.3 452.3 492.2 572.4 652.3 810.4 888.1 966.6 1,122 1,273 1,490 1,721 1,947 2,168 2,384
1219.2 284.0 331.6377.9 424.0 471.0 518.0 563.8 655.9 747.8 929.8 1,019 1,110 1,289 1,464 1,715 1,984 2,248 2,506 2,760
OUTER DIAMETER (mm)
1371.6 319.8 373.4425.6 477.7 530.6 583.7 635.4 739.4 843.3 1,049 1,150 1,253 1,456 1,655 1,941 2,247 2,548 2,845 3,136
1524.0 473.3 531.3 590.2 649.4 707.0 822.9 938.7 1,168 1,282 1,396 1,624 1,846 2,166 2,510 2,849 3,183 3,512
1676.4 521.1 584.9 649.9 715.1 778.6 906.5 1,034 1,288 1,413 1,539 1,791 2,037 2,392 2,773 3,150 3,521 3,888
1829.0 568.9 638.6 709.6 780.9 850.3 990.1 1,130 1,407 1,544 1,683 1,958 2,228 2,618 3,037 3,451 3,860 4,264
1981.2 COLD
616.5 ROLLED SHEET
692.2 769.2 PILES921.8
846.5 1,073 1,225 1,526 1,675 1,826 2,125 2,418 2,843 3,299 3,751 4,198 4,639
2134.0 664.4 746.0 829.0 912.4 993.6 1,157 1,321 1,646 1,807 1,969 2,293 2,610 3,069 3,563 4,052 4,537 5,016
2280.0 797.4 886.1 975.3 1,062 1,237 1,412 1,760 1,932 2,106 2,453 2,793 3,285 3,815 4,340 4,861 5,376
2438.4 853.1 948.1 1,044 1,137 1,324 1,512 1,884 2,069 2,255 2,627 2,991 3,519 4,089 4,653 5,212 5,767
2590.8 906.7 1,008 1,109 1,208 1,408 1,607 2,004 2,200 2,399 2,794 3,182 3,745 4,352 4,954 5,551 6,143
2743.2 960.4 1,067 1,175 1,280 1,491 1,702 2,123 2,331 2,542 2,962 3,373 3,970 4,615 5,254 5,889 6,519
2895.6 1,127 1,241 1,351 1,575 1,798 2,242 2,462 2,685 3,129 3,564 4,196 4,878 5,555 6,227 6,894
3048.0 1,187 1,306 1,423 1,658 1,893 2,362 2,593 2,828 3,296 3,755 4,421 5,141 5,856 6,565 7,270
3200.0 1,372 1,494 1,741 1,989 2,481 2,724 2,971 3,463 3,945 4,646 5,403 6,156 6,903 7,645
3353.0 1,438 1,566 1,825 2,084 2,601 2,856 3,115 3,631 4,137 4,873 5,667 6,457 7,242 8,022
3505.0 1,638 1,908 2,180 2,720 2,987 3,258 3,798 4,327 5,098 5,930 6,757 7,580 8,397
3657.6 1,709 1,992 2,275 2,839 3,118 3,401 3,965 4,519 5,323 6,193 7,058 7,918 8,774
3810.0 2,076 2,371 2,958 3,249 3,544 4,132 4,710 5,549 6,456 7,359 8,257 9,149
3962.0 2,159 2,466 3,077 3,380 3,687 4,299 4,900 5,774 6,719 7,659 8,594 9,524
4115.0 2,243 2,562 3,197 3,512 3,831 4,467 5,092 6,000 6,983 7,961 8,934 9,902
4267.0 2,326 2,657 3,316 3,643 3,973 4,634 5,282 6,225 7,245 8,261 9,271 10,276
PIPE AVAILABLE SIZES & MASS PER UNIT LENGTH (kg/m) ESC SSAW PIPE
SSAW PIPE THICKNESS (mm)
5.16 5.56 6.35 7.92 9.53 12.70 15.88 19.05 22.20 25.40
355.6 44.56 48.01 54.69 67.93 81.28 107.38
406.4 34.99 62.63 77.86 93.21 125.2
OUTER DIAMETER (mm)
457.2 61.95 70.6 87.78 105.13 139.2 172.76

508.0 68.91 78.54 97.71 117.07 155.1 192.63
609.6 82.84 94.45 117.57 140.04 196.92 232.4 277.4
762.0 103.76 118.32 147.35 176.73 234.64 292.05 348.97 405.42 461.32
914.4 124.66 142.17 177.13 212.51 282.37 351.71 420.57 488.94 556.77
1,066.8 145.56 166.04 206.9 248.3 230.09 411.37 492.14 572.46 652.22
1,219.2 189.9 236.68 284.11 377.81 471.01 563.74 655.98 747.29
1,371.6 319.9 425.54 530.67 635.31 739.5 843.11
1,524.0 355.68 473.26 590.33 706.9 823.02 938.56
1,828.8 568.71 709.63 850.07 990.06 1129.45
2,133.6 664.15 828.94 993.24 1157.11 1320.34
2,438.4 948.24 1136.41 1324.15 1511.24
2,743.2 1067.56 1279.58 1491.19 1702.13
3,048.0 1186.86 1425.73 1658.23 1893.02
PIPE AVAILABLE SIZES & MASS PER UNIT LENGTH (kg/m) ESC ERW PIPE
ERW PIPE THICKNESS (mm)
2.1 2.5 3.2 3.73 3.91 4.19 4.55 4.78 4.85 5.08 5.54 7.14 8.08 8.58 9.53 10.97 12.7 15.1 22
21.3 0.99 1.16 1.43 1.62
26.7 1.27 1.49 1.85 2.11 2.20
33.4 1.62 1.91 2.38 2.73 2.84 3.02 3.24
42.2 2.08 2.45 3.08 3.54 3.69 3.93 4.22 4.41 4.47 4.65
48.3 2.39 2.82 3.56 4.10 4.28 4.56 4.91 5.13 5.20 5.41
OUTER DIAMETER (mm)
60.3 3.01 3.56 4.51 5.20 5.44 5.80 6.26 6.54 6.63 6.92 7.48 9.36
73 4.35 5.51 6.37 6.66 7.11 7.68 8.04 8.15 8.51 9.22 11.60
89.9 5.39 6.84 7.93 8.29 8.86 9.58 10.03 10.17 10.63 11.53 14.57
101.6 6.11 7.77 9.00 9.42 10.07 10.89 11.41 11.57 12.09 13.12 16.63 18.64
114.3 6.89 8.77 10.17 10.64 11.38 12.32 12.91 13.09 13.68 14.86 18.87 21.17 22.37
141.3 8.56 10.90 12.65 13.25 14.17 15.34 16.09 16.32 17.07 18.55 23.62 26.55 28.08 30.97
168.3 10.22 13.03 15.14 15.85 16.96 18.37 19.28 19.55 20.45 22.24 28.38 31.93 33.80 37.31 42.56
219.1 17.04 19.81 20.75 22.21 24.07 25.26 25.63 26.81 29.18 37.32 42.05 44.55 49.25 56.31 64.64
273 30.12 31.62 32.07 33.57 36.54 46.81 52.79 55.95 61.92 70.89 81.53 96.04
323.9 39.94 43.50 55.78 62.93 66.72 73.88 84.66 97.47 114.99
355.6 36.31 39.39 41.36 41.95 43.91 47.83 61.36 69.25 73.43 81.33 93.24 107.40 126.80 181.00
406.4 41.56 45.09 47.34 48.03 50.28 54.77 70.30 79.37 84.18 93.27 106.98 123.31 145.72 208.56
457 46.79 50.77 53.31 54.08 56.62 61.68 79.21 89.45 94.88 105.17 120.67 139.16 164.56 236.01
500 58.38 59.22 62.00 67.56 86.78 98.02 103.98 115.27 132.30 152.62 180.57 259.34
559 65.33 66.28 69.40 75.62 97.17 109.78 116.47 129.14 148.26 171.10 202.54 291.35
610 82.58 106.15 119.94 127.26 141.12 162.06 187.08 221.53 319.02
ESC Steel Pipe Piles 45

Note that for diameters above 1,422mm, the tolerances are to be agreed between the client and ESC as this size is
PRODUCT TOLERANCES
excluded from the presented standards.
Standard EN 10219-2 API 5L ISO 3183 AS 1163 ASTM A139 ASTM A252
Outside Diameter D ±1% or ±10.0 t≤1422, ±0.5% For 168.3<D≤610, ± 0.75% ±1%, min ±0.5 max ±10.0 N/A ±1%
or ≤4.0 For 610<D≤1422, ± 0.5% but
≤4.0
Wall Thickness t ±10% or ±2.0 <15.0, ±10% For 5.0<t≤15.0 ±10% ±10%, ±2mm if D>406.4mm ±12.5% -12.50%
≥15.0, ±1.5 For >15.0 ±1.5
Straightness 0.2%L 0.2%L 0.2%L 0.2%L N/A 0.2%L
Out-of-roundness ±2% D/t ≤ 75, D < For D≤1422 & D/t≤75, ±2% for D/t ≤ 100 ±1% within 100mm ±2%
1,422 ± 1.5%D but ≤15.0 of ends
± 1.5%, ≤ 15.0
Mass ±6% +10%/-3.5% +10%/-3.5% -4% +10%, -5%(t≤4.78) +15%/-5%
For Pipe Wt > 20t, +1.75%/- or -5.5% (t>4.78)
1.75%
Length L ±200mm ±200mm ±500mm -0,+5mm(L<6m), ±12.7mm ±25mm
-0,+15mm(6.0m≤t≤10.0m), -0,
(+5+1m/m)mm for >10m
Maximum Bead Weld t≤14.2, 3.5 t≤13.0, 3.5 For t≤15.0, 1.5 N/A N/A N/A
Height t>14.2, 4.8 t>13.0, 4.5 For 15.0<t≤25.0, 10%t
For t>25.0, 2.5
STEEL GRADES
Mechanical Properties Chemical Composition % (max)

Minimum Yield Ultimate Elongation Impact
Classification Point Tensile Strength
Strength (Charpy)
MPa MPa % (min) C Si Mn P S
t≤16 16<t≤40 3≤t≤40
BS EN 10025-2: 2004 S275JR 275 265 410-560 23 27J at 20˚C 0.21 - 1.50 0.035 0.035
S275J2 275 265 410-560 21 27J at -20˚C 0.18 - 1.50 0.025 0.025
S355JR 355 345 470-630 22 27J at 20˚C 0.24 0.55 1.60 0.035 0.035
BS EN 102481: 1998 S390GP 390 390 ≥ 490 20 - 0.24 0.55 1.60 0.04 0.040
S430GP 430 430 ≥510 19 - 0.24 0.55 1.60 0.04 0.040
GB/T 700:2006 Q235B 235 225 375-500 26 27J at 20˚C 0.20 0.35 1.40 0.045 0.045
Q275B 275 265 410-540 22 27J at 20˚C 0.21 0.35 1.50 0.045 0.045
GB/T1591:2008 Q345B 345 335 470-630 20 34J at 20˚C 0.20 0.50 1.70 0.035 0.035
Q390B 390 370 490-650 20 34J at 20˚C 0.20 0.50 1.70 0.030 0.030
Q420B 420 400 540-680 19 34J at 20˚C 0.20 0.50 1.70 0.030 0.030
MDB350 350 350 470-630 21 40J at 20˚C 0.20 0.50 1.50 0.025 0.020
ASTMA36-14 A36 250 250 400-550 23 - 0.26 0.40 - 0.040 0.050
ASTM A572-2013a A572Gr.42 290 290 ≥415 20 - 0.21 0.40 1.35 0.040 0.050
A572Gr.50 345 345 ≥450 18 - 0.23 0.40 1.30 0.040 0.050
A572Gr.60 413 413 ≥517 16 - 0.26 0.40 1.35 0.040 0.050
ASTM A690-2013a A690 345 345 >485 21 - 0.22 0.40 0.60-0.90 0.08-.015 0.040
JIS G3101-2010 SS400 245 235 400-510 17 (5<t<16), 21 (t<5 or t>16) - - - - 0.050 0.050
SS490 285 275 490-610 15 (5<t<16), 19 (t<5 or t>16) - - - - 0.050 0.050
SS540 400 330 ≥540 13 (5<t<16), 16 (t<5 or t>16) - 0.30 - 1.60 0.040 0.040
API 5L / ISO 3183 L245 / B 245 245 415 23 - 0.26 - 1.20 0.030 0.030
L290 / X42 290 290 415 23 - 0.26 - 1.30 0.030 0.030
L320 / X46 320 320 435 22 - 0.26 - 1.40 0.030 0.030
L360 / X52 360 360 460 21 - 0.26 - 1.40 0.030 0.030
L390 / X56 390 390 490 19 - 0.26 - 1.40 0.030 0.030
L 415 / X60 415 415 520 18 - 0.26 - 1.40 0.030 0.030
L 450 / X65 450 450 535 18 - 0.26 - 1.45 0.030 0.030
L 485 / X70 485 485 570 17 - 0.26 - 1.65 0.030 0.030
46 ESC Steel Pipe Piles

PROJECT REFERENCES
CARNIVAL CRUISE LINE TERMINAL, DOMINICAN REPUBLIC PORT OF TEXAS, USA
COLLINS WHARF, AUSTRALIA CRUISE SHIP DOCK, DOMINICAN REPUBLIC
LOUISIANA GRAIN EXPORT TERMINAL, UNITED STATES PORT OF BROWNSVILLE, UNITED STATES
CARNIVAL CRUISE TERMINAL, DOMINICAN REPUBLIC BUNGE PROJECT, LOUISIANA, UNITED STATES
47
WATCH THE PILING INSTALLATION
OF THIS PROJECT BY SCANNING
THE QR CODE BELOW:
ESC PIPE COMBINATION WALL

PIPE-HRZ, PIPE-CRZ, PIPE-S, PIPE-PIPE SERIES
A Pipe Pile Combination Wall System consists of Steel Pipe Piles Frequently infill sheet piles are not required to be the same length
that withstand most of the loading and Infill Sheet Piles that as the king pipe piles – typically between 60 to 100% of the Pipe
transmit pressure loads to the Pipe Piles. Pipe Piles can range in Pile length.
sizing utilising LSAW, SSAW and ERW Pipes.
The ESC Advantage
The Pipe Piles serve two purposes from a structural standpoint,
✓ Design flexibility of LSAW, SSAW and ERW Pipes
the first being as a retaining member that resists horizontal
✓ Comprehensive Range of Interlocks & Infill Sheet Piles
hydrostatic and earth pressures. The second purpose is to act as
a bearing pile, resisting vertical loads. Pipe Pile Combination Walls ✓ Competitive Pricing
are generally utilised when a standard series of sheet piles do not ✓ Free of Charge Design
have the strength to resist the required design loads. Integration
✓ Ability to supply small and large quantities
with Tie Back Systems and other anchorages is simple and ESC
can offer the full configuration as part of its piling solution ✓ Full Suite of Components: Tie Rods, Bollards and more
package. Frequently infill sheet piles are not required to be the
same length as the king Pipe piles – typically between 60 to 100%
of the H Pile length. What Our Engineers Say
PIPE PILE SPLICING “At ESC, we have the in-house
ESC is proud to present it’s ESC- expertise, software and experience to
PSP Pipe-Pile Splicing Ring, which allows Pipe Piles to be delivered design the most economic and robust
and installed in shorter lengths and spliced as they are driven on Tubular Combination Wall System. “
site. This can save logistical costs and handling costs.
1. The bottom of the upper Pipe Pile being 2. The bottom Pipe Pile is also bevelled 3. The two Pipe Piles are then welded. The full
spliced is pre-fitted and welded with the prior to driving. After driving, the top Pipe weld preparation is present and the internal
internal splicing ring that is welded on from Pile is positioned over. The Splicing Ring splicing ring also acts as a backing strip to
the inside and outside. contains a lead in which helps positioning. enable full penetration single sided welding.
Combined Wall Profiles
PIPE-HRZ SERIES PIPE-U (DOUBLE) SERIES PIPE-U (TRIPLE) SERIES PIPE-CRZ SERIES
PIPE-S SERIES PIPE-PIPE SERIES PIPE-PIPE INTERLOCKS
48 ESC Steel Tubular Combination Walls

PROJECT REFERENCES
OT2 OIL TERMINAL PH1, UAE
VICTORIA HARBOUR EXTENSION, AUSTRALIA WATCO BREAKWATER BERTHS, USA
OT2 OIL TERMINAL PH2, UAE KAOSHIUNG PORT, TAIWAN
BARROW ISLAND, AUSTRALIA ESC has provided Pipe Pile Combined Wall Solutions to projects globally.
Alongside the material fabrication and delivery, ESC has provided full
geotechnical design in accordance with the client’s’ specifications and
also conformance to international design standards. Contained in this
catalogue are only a few of the configurations possible with the Pipe
Pile and Infill Sheet Pile profiles. Please contact our engineering
department at engineering@escpile.com to see if a more optimal design
can be provided, free of charge. For the projects listed here, ESC has
provided various components alongside the Pipe Pile and Sheet Pile
materials. These include Tie Rod Systems, Corrosion Protection
Coatings, Steel Bollards Anchorage .Points and Waling Beams.

(both sides per
Sectional Section of
ESC-HRZ INFILL SHEET PILES Section (w) (h) (tf) (tW) Area Per Pile Modulus Inertia
double pile)
mm mm mm mm cm² kg/m cm³ cm4 m²/m
ESC-HRZ14-1540 1540 345 9.5 9.5 101.8 159.2 2094.4 35,990 3.92
ESC-HRZ19-1400 1400 421 9.5 9.5 101.8 160.4 2632 55,412 3.94
ESC-HRZ26-1400 1400 460 12.2 12.2 131.2 206 3640 83,776 4.10
ESC-HRZ38-1400 1400 500 16 12.2 161.2 253 5320 132,972 4.36
COMBINED WALL PROPERTIES ESC PIPE-HRZ COMBI WALL
System Width INTERLOCKING CLUTCH
Properties of Pipe Pile Properties of Combined Wall

Combination Section Outer Pipe Pipe (w/ System System Section Cross Coating
Mass per Unit Area
Diameter Thickness clutch) Width Inertia Modulus Sectional Both
Mass60%* Mass100%*
(Pipe Pile/Sheet Pile) Weight Area Sides**
mm mm kg/m mm cm4/m cm3/m kg/m2 kg/m2 cm2/m m2/m
ESC-P762/HRZ14-1540 762 7.90 156.9 2,362 71,584 1,879 106.9 133.8 170.5 6.54
ESC-P762/HRZ19-1400 762 9.53 186.8 2,222 96,690 2,538 127.4 156.2 199.0 6.56
ESC-P914.4/HRZ26-1400 914.4 9.53 222.6 2,374 152,031 3,325 145.8 180.5 229.9 7.20
ESC-P914.4/HRZ38-1400 914.4 12.70 292.4 2,374 210,041 4,594 187.1 229.7 292.6 7.46
ESC-P1066.8/HRZ14-1540 1066.8 11.11 299.3 2,667 206,057 3,863 148.1 171.9 219.0 7.50
ESC-P1066.8/HRZ19-1400 1066.8 12.70 340.1 2,527 253,153 4,746 172.7 198.1 252.3 7.52
ESC-P1066.8/HRZ26-1400 1066.8 15.88 421.4 2,527 319,600 5,992 215.7 248.3 316.3 7.68
ESC-P1066.8/HRZ38-1400 1066.8 19.05 502.2 2,527 393,284 7,373 258.8 298.9 380.8 7.94
ESC-P1219.2/HRZ14-1540 1219.2 12.70 387.9 2,819 323,499 5,307 171.5 194.1 247.2 7.98
ESC-P1219.2/HRZ19-1400 1219.2 15.88 481.1 2,679 426,199 6,991 215.5 239.4 305.0 8.00
ESC-P1219.2/HRZ26-1400 1219.2 19.05 573.8 2,679 514,082 8,433 260.3 291.1 370.8 8.16
ESC-P1219.2/HRZ38-1400 1219.2 22.23 666.1 2,679 608,504 9,982 305.3 343.0 437.0 8.42
ESC-P1371.6/HRZ14-1540 1371.6 14.29 488.3 2,972 484,311 7,062 196.4 217.9 277.6 8.46
ESC-P1371.6/HRZ19-1400 1371.6 15.88 540.8 2,832 568,259 8,286 225.0 247.6 315.4 8.48
ESC-P1371.6/HRZ26-1400 1371.6 19.05 645.4 2,832 683,437 9,966 271.6 300.7 383.0 8.64
ESC-P1371.6/HRZ38-1400 1371.6 22.23 749.6 2,832 804,479 11,731 318.3 354.1 451.0 8.90
ESC-P1524/HRZ14-1540 1524 15.88 600.4 3,124 696,111 9,135 222.8 243.2 309.8 8.94
ESC-P1524/HRZ19-1400 1524 19.05 717.0 2,984 873,240 11,460 272.5 294.0 374.6 8.96
ESC-P1524/HRZ26-1400 1524 22.23 833.1 2,984 1,018,949 13,372 320.6 348.2 443.6 9.12
ESC-P1524/HRZ38-1400 1524 25.40 948.7 2,984 1,169,897 15,353 368.8 402.7 513.0 9.38
ESC-P1676.4/HRZ14-1540 1676.4 17.46 724.4 3,276 966,666 11,533 250.3 269.7 343.6 9.41
ESC-P1676.4/HRZ19-1400 1676.4 19.05 788.6 3,136 1,103,664 13,167 282.1 302.6 385.5 9.43
ESC-P1676.4/HRZ26-1400 1676.4 22.23 916.7 3,136 1,286,499 15,348 331.7 357.9 456.0 9.59
ESC-P1676.4/HRZ38-1400 1676.4 25.40 1044.2 3,136 1,473,958 17,585 381.3 413.6 526.9 9.85
ESC-P1828.8/HRZ14-1540 1828.8 19.05 860.2 3,429 1,303,860 14,259 278.7 297.3 378.7 9.89
ESC-P1828.8/HRZ19-1400 1828.8 20.64 930.3 3,289 1,473,824 16,118 312.1 331.6 422.5 9.91
ESC-P1828.8/HRZ26-1400 1828.8 22.23 1000.2 3,289 1,590,426 17,393 341.7 366.8 467.2 10.07
ESC-P1828.8/HRZ38-1400 1828.8 25.40 1139.7 3,289 1,819,618 19,900 392.7 423.5 539.4 10.33
ESC-P1981.2/HRZ26-1400 1981.2 22.23 1083.7 3,441 1,931,285 19,496 350.8 374.8 477.4 10.55
ESC-P1981.2/HRZ38-1400 1981.2 25.40 1235.1 3,441 2,207,507 22,285 403.0 432.4 550.9 10.81
ESC-P2133.6/HRZ26-1400 2133.6 22.23 1167.2 3,594 2,309,534 21,649 359.2 382.1 486.8 11.03
ESC-P2133.6/HRZ38-1400 2133.6 25.40 1330.6 3,594 2,638,145 24,730 412.5 440.7 561.4 11.29
*Mass60% refers to a combined wall with a sheet pile length at 60% of the King Pipe Pile Length. Mass 100% refers to equal sheet pile and King Pipe Pile Lengths.
Please refer to our ‘Useful Equations’ section for the formula to calculate other length combinations.
**Coating Area excludes internal area of pipe and interlocks

Width Height ) Thickness Weight Elastic Moment Coating Area
HOT ROLLED U INFILL SHEET PILES
Section
(w) (h) (t) Per Pile Section of Inertia (both sides
Modulus per pile)
mm mm mm kg/m cm³ cm4 m²/m
Type IIIw-2 1200 360 13.0 163.20 2,040 36,713 3.80
Type IVw-2 1200 420 18.0 212.40 3,040 63,837 3.96
Type IIIw-3 1800 360 13.0 244.80 2,470 53,922 5.70
TYPE…..-2 TYPE…..-3 Type IVw-3 1800 420 18.0 318.60 3,680 93,766 5.94
COMBINED WALL PROPERTIES ESC PIPE-S COMBI WALL INTERLOCKING CLUTCH
PIPE-DOUBLE U
Properties of Pipe Pile Type IIIw-2 Infill Sheet Pile Type IVw-2 Infill Sheet Pile
Pipe (w/ Coating
System Section Coating Both Section
Pipe OD Pipe t clutch)
Width w
Both System Inertia
Modulus Mass60%* Mass100%* Sides**
System Inertia
Modulus Mass60% Mass100%
Mass Sides
2 4 3 2 2 2 4 3 2
mm mm kg/m mm m /m cm /m cm /m kg/m kg/m m /m cm /m cm /m kg/m kg/m2
762.0 9.52 198.7 2,025 6.19 196,323 2,545 107.2 178.7 6.35 223,447 2,896 121.8 203.0
762.0 12.70 256.7 2,025 6.19 246,883 3,200 124.4 207.4 6.35 274,007 3,551 139.0 231.7
914.4 9.52 234.5 2,177 6.67 314,034 3,155 109.6 182.6 6.83 341,158 3,427 123.1 205.2
914.4 11.13 269.5 2,177 6.67 359,172 3,608 119.2 198.7 6.83 386,296 3,880 132.8 221.3
914.4 12.70 304.4 2,177 6.67 402,719 4,045 128.9 214.8 6.83 429,843 4,318 142.4 237.3
1066.8 12.70 352.1 2,330 7.15 621,224 4,999 132.7 221.2 7.31 648,348 5,217 145.4 242.3
1066.8 15.87 433.4 2,330 7.15 760,541 6,120 153.6 256.1 7.31 787,665 6,338 166.3 277.2
1219.2 15.87 493.0 2,482 7.63 1,123,102 7,422 158.6 264.4 7.79 1,150,226 7,602 170.5 284.2
1219.2 19.05 585.8 2,482 7.63 1,330,523 8,793 181.0 301.7 7.79 1,357,647 8,972 192.9 321.6
1371.6 15.87 552.7 2,635 8.11 1,590,169 8,784 162.7 271.2 8.27 1,617,293 6,035 117.5 195.8
1371.6 19.05 657.3 2,635 8.11 1,888,413 10,432 186.5 310.8 8.27 1,915,537 7,148 133.5 222.6
1524.0 15.87 612.4 2,787 8.59 2,174,978 10,223 166.7 277.8 8.75 2,202,102 7,118 121.9 203.2
1524.0 19.05 728.9 2,787 8.59 2,587,306 12,161 191.7 319.5 8.75 2,614,430 8,451 139.1 231.8
1676.4 17.48 736.3 2,939 9.07 3,171,204 12,849 183.3 305.5 9.23 3,198,328 9,058 135.1 225.2
1676.4 19.05 800.5 2,939 9.07 3,443,091 13,951 196.4 327.3 9.23 3,470,215 9,828 144.3 240.5
1828.8 20.65 942.1 3,092 9.55 4,831,473 17,062 214.2 356.9 9.71 4,858,597 12,173 158.7 264.5
1828.8 25.40 1151.5 3,092 9.55 5,888,358 20,794 254.7 424.5 9.71 5,915,482 14,821 187.5 312.5
1981.2 22.22 1095.6 3,244 10.02 6,597,705 20,498 232.5 387.4 10.18 6,624,829 14,805 173.7 289.6
1981.2 25.40 1247.0 3,244 10.02 7,500,469 23,303 260.4 434.0 10.18 7,527,593 16,822 193.8 323.1
2133.6 22.22 1179.1 3,397 10.50 8,250,945 22,737 236.8 394.6 10.66 8,278,069 16,618 178.8 298.0
PIPE-TRIPLE U
Properties of Pipe Pile Type IIIw-3 Infill Sheet Pile Type IVw-3 Infill Sheet Pile
Pipe (w/ Coating Coating
System System Section System Section
Pipe OD Pipe t clutch)
Width w
Both
Inertia Modulus
Mass60%* Mass100%* Both
Inertia Modulus
Mass60% Mass100%
Mass Sides Sides**
mm mm kg/m mm m2/m 4
cm /m 3
cm /m kg/m 2
kg/m2
m2/m cm /m4 3
cm /m kg/m 2
kg/m2
762.0 9.52 198.7 2,625 8.09 213,531 2,135 101.4 169.0 8.33 253,375 2,533 118.2 197.1
762.0 12.70 256.7 2,625 8.09 264,091 2,641 114.6 191.0 8.33 303,935 3,039 131.5 219.2
914.4 9.52 234.5 2,777 8.57 331,242 2,609 103.5 172.6 8.81 371,086 2,922 119.5 199.1
914.4 11.13 269.5 2,777 8.57 376,380 2,964 111.1 185.2 8.81 416,224 3,278 127.0 211.7
914.4 12.70 304.4 2,777 8.57 419,927 3,307 118.6 197.7 8.81 459,771 3,621 134.6 224.3
1066.8 12.70 352.1 2,930 9.05 638,432 4,085 122.2 203.7 9.29 678,276 4,340 137.4 228.9
1066.8 15.87 433.4 2,930 9.05 777,749 4,977 138.9 231.5 9.29 817,593 5,232 154.0 256.7
1219.2 15.87 493.0 3,082 9.53 1,140,310 6,069 143.6 239.4 9.77 1,180,154 6,281 158.0 263.3
1219.2 19.05 585.8 3,082 9.53 1,347,731 7,173 161.7 269.5 9.77 1,387,575 7,385 176.1 293.4
1371.6 15.87 552.7 3,235 10.01 1,607,377 4,058 82.8 138.1 10.25 1,647,221 3,142 68.4 114.0
1371.6 19.05 657.3 3,235 10.01 1,905,621 4,811 93.7 156.2 10.25 1,945,465 3,711 76.6 127.7
1524.0 15.87 612.4 3,387 10.49 2,192,186 4,853 86.8 144.6 10.73 2,232,030 3,757 71.7 119.4
1524.0 19.05 728.9 3,387 10.49 2,604,514 5,766 98.6 164.3 10.73 2,644,358 4,451 80.6 134.4
1676.4 17.48 736.3 3,539 10.97 3,188,412 6,256 96.8 161.4 11.21 3,228,256 4,846 79.6 132.7
1676.4 19.05 800.5 3,539 10.97 3,460,299 6,789 103.1 171.9 11.21 3,500,143 5,254 84.5 140.8
1828.8 20.65 942.1 3,692 11.45 4,848,681 8,508 114.3 190.4 11.69 4,888,525 6,600 93.4 155.6
1828.8 25.40 1151.5 3,692 11.45 5,905,566 10,362 134.4 224.0 11.69 5,945,410 8,026 108.9 181.5
1981.2 22.22 1095.6 3,844 11.92 6,614,913 10,458 126.0 209.9 12.16 6,654,757 8,140 102.8 171.4
1981.2 25.40 1247.0 3,844 11.92 7,517,677 11,885 140.2 233.6 12.16 7,557,521 9,244 113.8 189.7
2133.6 22.22 1179.1 3,997 12.40 8,268,153 11,855 130.7 217.8 12.64 8,307,997 9,265 106.9 178.2

ESC-CRZ INFILL SHEET PILES (w) (h) (t) Sectional Section of (both side per
Section Area Per Pair Modulus Inertia double pile)
w mm mm mm cm² kg/m cm³ cm4 m²/m
ESC-CRZ14-1540 1540 345 10.0 213.4 167.48 2,129 37,642 4.30
ESC-CRZ19-1400 1400 421 9.5 206.7 160.74 2,605 55,187 4.36
ESC-CRZ26-1400 1400 460 12.2 273.4 213.40 3,636 83,773 4.50
ESC-CRZ38-1400 1400 560 13.0 323.9 254.28 5,411 151,607 5.36
ESC-CRZ48-1400 1400 590 15.0 398.1 312.54 6,767 199,984 5.36
COMBINED WALL PROPERTIES ESC PIPE-CRZ COMBI WALL
INTERLOCKING CLUTCH
Properties of Pipe Pile Properties of Combined Wall

Combination Section Outer Pipe Pipe (w/ System System Section Mass per Unit Area Cross Coating
Diameter Thickness clutch) Width Inertia Modulus Mass60%* Mass100%*
Sectional Both Sides
Mass Area of Wall
(Pipe Pile/Sheet Pile)
mm mm kg/m mm cm4/m cm3/m kg/m2 kg/m2 cm2/m m2/m
ESC609.6/ESC-CRZ14-1540 609.6 6.35 109.47 2243 41,198 1,352 94.96 130.18 163.91 6.94
ESC609.6/ESC-CRZ19-1400 609.6 9.52 155.89 2103 64,677 2,122 121.44 157.72 198.86 7.00
ESC609.6/ESC-CRZ26-1400 609.6 12.70 204.95 2108 90,096 2,956 159.70 207.04 261.81 7.16
ESC762/ESC-CRZ14-1540 762.0 7.92 162.29 2395 71,407 1,874 110.97 143.95 181.57 7.41
ESC762/ESC-CRZ19-1400 762.0 9.52 191.67 2255 95,122 2,497 129.10 162.93 205.63 7.47
ESC762/ESC-CRZ26-1400 762.0 12.70 252.68 2260 129,932 3,410 170.05 214.20 271.06 7.63
ESC914.4/ESC-CRZ14-1540 914.4 9.52 227.45 2547 123,525 2,702 129.91 160.92 203.29 7.89
ESC914.4/ESC-CRZ19-1400 914.4 11.13 262.93 2407 156,745 3,428 150.53 182.22 230.32 7.95
ESC914.4/ESC-CRZ26-1400 914.4 12.70 300.41 2412 186,322 4,075 179.10 220.45 279.14 8.11
ESC1066.8/ESC-CRZ14-1540 1066.8 11.13 304.76 2700 204,426 3,833 151.22 180.47 228.30 8.37
ESC1066.8/ESC-CRZ19-1400 1066.8 12.70 345.15 2560 249,785 4,683 173.68 203.49 257.52 8.43
ESC1066.8/ESC-CRZ26-1400 1066.8 15.87 429.31 2565 314,763 5,901 218.71 257.61 326.58 8.59
ESC1219.2/ESC-CRZ19-1400 1219.2 12.70 392.88 2712 343,325 5,632 181.52 209.65 265.47 8.91
ESC1219.2/ESC-CRZ26-1400 1219.2 15.87 488.96 2717 430,541 7,063 228.40 265.11 336.22 9.07
ESC1219.2/ESC-CRZ38-1400 1219.2 19.05 581.83 2717 531,842 8,724 271.60 314.34 398.93 9.93
ESC1219.2/ESC-CRZ48-1400 1219.2 19.05 596.33 2754 542,262 8,895 286.96 341.80 432.36 10.23
ESC1371.6/ESC-CRZ19-1400 1371.6 14.30 493.66 2865 509,504 7,429 207.05 233.68 296.17 9.39
ESC1371.6/ESC-CRZ26-1400 1371.6 15.87 548.60 2870 570,439 8,318 237.05 271.82 344.84 9.55
ESC1371.6/ESC-CRZ38-1400 1371.6 19.05 653.43 2870 698,010 10,178 282.13 322.59 409.53 10.41
ESC1371.6/ESC-CRZ48-1400 1371.6 19.05 667.93 2907 705,769 10,291 296.55 348.51 441.07 10.71
ESC1524/ESC-CRZ19-1400 1524.0 15.87 605.25 3017 726,932 9,540 233.57 258.86 328.32 9.87
ESC1524/ESC-CRZ26-1400 1524.0 19.05 725.03 3022 871,631 11,439 283.48 316.49 401.82 10.03
ESC1524/ESC-CRZ38-1400 1524.0 20.65 783.60 3022 962,069 12,626 310.97 349.40 443.75 10.89
ESC1524/ESC-CRZ48-1400 1524.0 20.65 798.10 3059 966,247 12,680 324.33 373.70 473.30 11.19
ESC1676.4/ESC-CRZ19-1400 1676.4 17.48 730.13 3169 1,006,304 12,006 261.75 285.82 362.73 10.35
ESC1676.4/ESC-CRZ26-1400 1676.4 19.05 796.63 3174 1,099,374 13,116 292.42 323.85 411.26 10.51
ESC1676.4/ESC-CRZ38-1400 1676.4 20.65 861.21 3174 1,207,525 14,406 320.49 357.07 453.59 11.37
ESC1676.4/ESC-CRZ48-1400 1676.4 20.65 875.71 3211 1,208,676 14,420 333.10 380.13 481.63 11.67
ESC1828.8/ESC-CRZ19-1400 1828.8 19.05 865.22 3322 1,351,626 14,782 290.41 313.37 397.90 10.83
ESC1828.8/ESC-CRZ26-1400 1828.8 20.65 938.82 3327 1,466,345 16,036 321.77 351.75 446.87 10.99
ESC1828.8/ESC-CRZ38-1400 1828.8 25.40 1147.65 3327 1,804,423 19,733 391.91 426.82 542.49 11.85
ESC1828.8/ESC-CRZ48-1400 1828.8 25.40 1162.15 3364 1,798,957 19,674 403.17 448.06 568.28 12.15
ESC1981.2/ESC-CRZ26-1400 1981.2 22.22 1091.48 3479 1,909,769 19,279 351.55 380.23 483.19 11.46
ESC1981.2/ESC-CRZ38-1400 1981.2 25.40 1243.12 3479 2,188,741 22,095 402.19 435.56 553.68 12.32
ESC1981.2/ESC-CRZ48-1400 1981.2 25.40 1257.62 3516 2,179,468 22,001 412.84 455.79 578.24 12.62
ESC2133.6/ESC-CRZ26-1400 2133.6 22.22 1174.99 3632 2,284,863 21,418 359.79 387.26 492.21 11.94
ESC2133.6/ESC-CRZ38-1400 2133.6 22.22 1174.99 3632 2,303,542 21,593 366.55 398.52 506.55 12.80
ESC2133.6/ESC-CRZ48-1400 2133.6 22.22 1189.49 3669 2,293,496 21,499 377.12 418.29 530.56 13.10

ESC-S INFILL SHEET PILES Width Height Thickness Cross Weight Elastic Moment Coating Area
(w) (h) (t) Sectional Per Pile Section of (both sides
Section Area Modulus Inertia per pile)
mm mm mm cm²/m kg/m cm³ cm4 m²/m

t ESC-S8 1440 414 7.75 151.8 119.2 1,900 965 3.79
ESC-S10 1440 416 9.75 187.8 147.4 2,360 1,187 3.79
ESC-S12 1440 423 11.75 227.6 178.7 2,950 1,466 3.82
COMBINED WALL PROPERTIES ESC PIPE-S COMBI WALL

INTERLOCKING CLUTCH
Properties of Pipe Pile ESC-S8 Infill Sheet Pile ESC-S10 Infill Sheet Pile ESC-S12 Infill Sheet Pile
Coating
Pipe System System Section Mass Mass System Section Mass Mass System Section Mass Mass
Pipe OD Pipe t Both
Weight Width w Inertia Modulus 60% 100% Inertia Modulus 60% 100% Inertia Modulus 60% 100%
Sides
mm mm kg/m mm m2/m cm4/m cm3/m kg/m2 kg/m2 cm4/m cm3/m kg/m2 kg/m2 cm4/m cm3/m kg/m2 kg/m2
914 10.0 222.9 2,410 3.15 136,860 2,995 129 153 140,685 3,075 136 165 144,800 3,165 146 182
914 12.0 266.9 2,410 3.15 159,950 3,500 147 171 163,775 3,580 154 183 167,765 3,670 164 200
914 14.0 310.7 2,410 3.15 182,730 3,995 165 189 186,555 4,080 172 201 190,425 4,165 182 219
914 16.0 354.3 2,410 3.15 205,205 4,490 183 207 209,025 4,570 190 219 212,780 4,655 200 236
1016 12.0 297.1 2,520 3.47 205,565 4,045 153 176 209,235 4,115 160 187 212,835 4,190 169 204
1016 14.0 346.0 2,520 3.47 235,850 4,640 172 196 239,520 4,715 179 207 242,970 4,780 189 224
1016 16.0 394.6 2,520 3.47 265,770 5,230 192 215 269,440 5,300 199 226 272,735 5,365 208 243
1016 18.0 443.0 2,520 3.47 295,330 5,810 211 234 298,995 5,885 218 245 302,145 5,945 227 262
1219 14.0 416.0 2,720 4.11 368,605 6,045 185 206 372,000 6,100 191 217 374,575 6,145 200 233
1219 16.0 474.7 2,720 4.11 417,155 6,840 207 228 420,550 6,900 213 239 422,900 6,935 222 254
1219 18.0 533.1 2,720 4.11 465,215 7,630 228 250 468,610 7,685 234 260 470,740 7,720 243 275
1219 20.0 591.4 2,720 4.11 512,790 8,410 250 271 516,185 8,465 256 281 518,090 8,500 265 297
1422 16.0 554.8 2,920 4.75 611,460 8,600 220 240 614,620 8,640 226 250 615,970 8,660 234 264
1422 18.0 623.2 2,920 4.75 683,330 9,610 243 263 686,485 9,655 249 273 687,525 9,670 257 287
1422 20.0 691.5 2,920 4.75 754,575 10,610 267 287 757,735 10,655 273 296 758,465 10,670 281 311
1422 22.0 759.6 2,920 4.75 825,210 11,605 290 310 828,370 11,650 296 320 828,790 11,655 304 334
1524 16.0 595.0 3,020 5.07 725,855 9,525 226 245 728,910 9,565 231 254 729,735 9,575 239 268
1524 18.0 668.5 3,020 5.07 811,760 10,650 250 270 814,815 10,690 256 279 815,280 10,695 264 293
1524 20.0 741.8 3,020 5.07 896,980 11,770 274 294 900,030 11,810 280 303 900,140 11,810 288 317
1524 22.0 814.9 3,020 5.07 981,510 12,880 298 318 984,560 12,920 304 327 984,315 12,915 312 341
1626 18.0 713.8 3,130 5.39 953,070 11,720 256 275 956,025 11,755 262 284 955,905 11,760 269 297
1626 20.0 792.1 3,130 5.39 1,053,675 12,965 281 300 1,056,625 12,995 287 309 1,056,100 12,990 294 322
1626 22.0 870.3 3,130 5.39 1,153,520 14,185 306 325 1,156,470 14,225 312 334 1,155,540 14,210 319 347
1626 24.0 948.2 3,130 5.39 1,252,610 15,405 331 350 1,255,560 15,440 337 359 1,254,230 15,425 244 372
1829 18.0 803.9 3,330 6.03 1,273,280 13,920 268 285 1,276,050 13,950 273 294 1,274,725 13,935 280 306
1829 20.0 892.3 3,330 6.03 1,408,805 15,405 294 312 1,411,580 15,435 299 320 1,409,735 15,415 307 333
1829 22.0 980.4 3,330 6.03 1,543,425 16,875 321 338 1,546,200 16,905 326 347 1,543,845 16,880 333 359
1829 24.0 1068.3 3,330 6.03 1,677,145 18,335 347 365 1,679,920 18,370 352 373 1,677,055 18,335 359 385
2032 20.0 992.4 3,530 6.66 1,822,570 17,935 306 322 1,825,185 17,960 310 330 1,821,965 17,930 317 342
2032 22.0 1090.5 3,530 6.66 1,997,795 19,660 334 350 2,000,410 19,685 338 358 1,996,560 19,650 345 370
2032 24.0 1188.5 3,530 6.66 2,171,965 21,375 361 378 2,174,575 21,400 366 386 2,170,105 21,355 372 397
2032 26.0 1286.2 3,530 6.66 2,345,085 23,080 389 405 2,347,700 23,105 394 413 2,342,605 23,055 400 425
2540 22.0 1366.1 4,040 8.26 3,424,015 26,960 360 374 3,426,300 26,975 364 381 3,418,465 26,915 370 391
2540 24.0 1489.2 4,040 8.26 3,725,570 29,335 390 405 3,727,855 29,350 394 412 3,719,075 29,280 400 422
2540 26.0 1612.0 4,040 8.26 4,025,675 31,695 421 435 4,027,960 31,715 425 442 4,018,240 31,640 430 452
2540 28.0 1734.6 4,040 8.26 4,324,335 34,050 451 466 4,326,620 34,065 455 473 4,315,965 33,980 461 482
2997 22.0 1614.1 4,500 9.70 5,067,380 33,815 378 391 5,069,435 33,830 382 398 5,057,765 33,750 387 407
2997 24.0 1759.6 4,500 9.70 5,516,175 36,810 411 424 5,518,225 36,825 415 430 5,505,295 36,735 419 439
2997 26.0 1905.0 4,500 9.70 5,963,145 39,790 443 456 5,965,195 39,805 447 462 5,951,005 39,710 452 471
2997 28.0 2050.2 4,500 9.70 6,408,295 42,765 475 488 6,410,350 42,775 479 195 6,394,905 42,675 484 503
**Coating Area excludes internal of pipe and interlocks

COMBINED WALL PROPERTIES ESC PIPE-PIPE COMBI WALL
INTERLOCKING CLUTCH OPTIONS
ESC-PHK ESC-PCR ESC-PB ESC-PPP ESC-PPT ESC-PT
* System Width is indicative for the ESC-PB Series which has a unit width of 84mm and
a mass of 19.8kg/m, Other interlock options will have different widths. Contact us at
engineering@escpile.com for more details.
Outside Wall Combined Pile Weight Pile Weight Combined Combined

Diameter Thickness System with Section System
Pipe-Pipe System Width* Connector Modulus Inertia
mm mm mm kg/m kg/m cm3/m cm4/m
ESC-PB609.6 x 9.5 609.6 9.5 693.6 140.6 160.4 3,810 116,270

ESC-PB609.6 x 12.7 609.6 12.7 693.6 186.9 206.7 5,020 152,990
ESC-PB609.6 x 15.9 609.6 15.9 693.6 232.8 252.6 6,190 188,520
ESC-PB762 x 9.5 762 9.5 846 176.3 196.1 4,930 187,930
ESC-PB762 x 12.7 762 12.7 846 234.7 254.5 6,510 248,080
ESC-PB762 x 15.9 762 15.9 846 292.6 312.4 8,050 306,670
ESC-PB914.4 x 12.7 914.4 12.7 998.4 282.4 302.2 8,010 366,300
ESC-PB914.4 x 15.9 914.4 15.9 998.4 352.3 372.1 9,930 453,780
ESC-PB914.4 x 19.1 914.4 19.1 998.4 421.7 441.5 11,800 539,380
ESC-PB1066.8 x 12.7 1066.8 12.7 1150.8 330.1 349.9 9,520 507,660
ESC-PB1066.8 x 15.9 1066.8 15.9 1150.8 412.1 431.9 11,810 629,860
ESC-PB1066.8 x 19.1 1066.8 19.1 1150.8 493.5 513.3 14,060 749,810
ESC-PB1219.2 x 12.7 1219.2 12.7 1303.2 377.9 397.7 11,030 672,180
ESC-PB1219.2 x 15.9 1219.2 15.5 1303.2 460.1 479.9 13,360 814,720
ESC-PB1219.2 x 19.1 1219.2 19.1 1303.2 565.3 585.1 16,320 995,050
ESC-PB1371.6 x 15.90 1371.6 15.93 1455.6 532.6 552.4 15,620 1,070,920
ESC-PB1371.6 x 19.1 1371.6 19.1 1455.6 637.1 656.9 18,590 1,275,120
ESC-PB1371.6 x 22.2 1371.6 22.2 1455.6 738.8 758.6 21,460 1,472,010
ESC-PB1524 x 15.90 1524 15.9 1608 591.4 611.2 17,480 1,332,020
ESC-PB1524 x 19.1 1524 19.1 1608 708.9 728.7 20,870 1,590,010
ESC-PB1524 x 22.2 1524 22.2 1608 822.2 842 24,100 1,836,780
ESC-PB1676.4 x 19.1 1676.4 19.1 1760.4 780.6 800.4 23,140 1,939,740
ESC-PB1676.4 x 22.2 1676.4 22.2 1760.4 905.7 925.5 26,750 2,242,040
ESC-PB1676.4 x 25.4 1676.4 25.4 1760.4 1034.2 1054 30,430 2,550,510
ESC-PB1828.8 x 19.1 1828.8 19.1 1912.8 852.4 872.2 25,420 2,324,300
ESC-PB1828.8 x 22.2 1828.8 22.2 1912.8 989.1 1008.9 29,390 2,687,790
ESC-PB1828.8 x 25.4 1828.8 25.4 1912.8 1129.7 1149.5 33,450 3,059,050
ESC-PB1961.2 x 22.2 1961.2 22.2 2045.2 1061.6 1081.4 31,690 3,107,900
ESC-PB1961.2 x 25.4 1961.2 25.4 2045.2 1212.6 1232.4 36,080 3,538,460
ESC-PB2133.6 x 22.2 2133.6 22.2 2217.6 1156 1175.8 34,690 3,700,750
ESC-PB2133.6 x 25.4 2133.6 25.4 2217.6 1320.6 1340.4 39,510 4,215,110
54 ESC Pipe-Pipe Wall System

ESC PIPE PILING ACCESSORIES
OPTIONS
ESC can supply a wide range of welded accessories and

COLD ROLLED SHEET PILES MARKINGS
markings for Pipe Piles. Shear Keys can be welded
internally and externally to provide more rigid embedment.
All components are welded as per AWS D1.1 and other
standards upon request by client. Featured are some of the
typical components that are fabricated or applied to ESC
Pipe Piles. Compliance to specific international standards
or project requirements can be applied.
TIE ROD WELDED CONNECTOR LIFTING LUG
INTERNAL SHEAR KEY EXTERNAL SHEAR KEY
FENDER FLANGE CONNECTION PIPE PILE SHOE
ESC Pipe Piling Accessories 55

VIEW OUR 2016 PROJECT
SHOWCASE VIDEO BY SCANNING
THE QR CODE BELOW:
ESC H COMBINATION WALL

H-HRZ, H-CRZ, H-S SERIES
A H Pile Combination Wall System consists of Steel H Piles that

The ESC Advantage
withstand most of the loading and Infill Sheet Piles that transmit
✓ Design flexibility of Hot Rolled and Fabricated Beams
pressure loads to the H Piles. H Piles can range in sizing from
traditional Hot Rolled Beam to fabricated I Beam designed by ESC. ✓ Comprehensive Range of Interlocks & Infill Sheet Piles
The H Piles serve two purposes from a structural standpoint, the first ✓ Competitive Pricing
being as a retaining member that resists horizontal hydrostatic and
✓ Free of Charge Design
earth pressures. The second purpose is to act as a bearing pile,
✓ Ability to supply small and large quantities
resisting vertical loads. H Pile Combination Walls are generally
utilised when a standard series of sheet piles do not have the ✓ Full Suite of Components: Tie Rods, Walings and more
strength to resist the required design loads. Integration with Tie Back
Systems and other anchorages is simple and ESC can offer the full
configuration as part of its piling solution package. Steel grades can
be found in the Cold Formed Sheet Pile Steel Grade section of the
catalogue. Frequently infill sheet piles are not required to be the same
“H Piles can be driven in the most difficult
length as the king H piles – typically between 60 to 100% of the H Pile
driving conditions due to the high radius
length. of gyration of the section which provides
superior stiffness. They can be used in a
wide range of applications. “
H-PILE SPLICING ESC is proud to present its ESC-HSP H-Pile
Splicing Assembly, which allows H Piles to be delivered and
installed in shorter lengths and spliced as they are driven on site.
This can save logistical costs and handling costs.
1. Both Ends of the H Pile are 2. The ESC-HSP Splicing Assembly is 3. Upper H Pile is lifted over and 4. Once fully aligned, the bottom
slotted in the flange prior to fitted over the bottom end of the top H positioned on the already installed H Pile is fully welded to the ESC-
installation Pile and fully welded on. H Pile through the flange slot. HSP Splicing Assembly
Combined Wall Profiles
H-HRZ SERIES H-CRZ SERIES H-S SERIES
56 ESC Steel H Pile Combination Walls

PROJECT REFERENCES
FUJAIRAH BREAKWATER BERTH, UAE
FUJAIRAH BREAKWATER BERTH, UAE WATCO BREAKWATER BERTHS, USA
JOHOR BAHRU COMBI WALL, MALAYSIA OHAU CHANNEL DIVERSION, NEW ZEALAND
LARKIN LOT BOUNDARY PROTECTION, MALAYSIA AL JAZEERAH PORT, UAE
DELIVERY TOLERANCES
Component H50/20A to H70/30C All other ESC H Piles

Standard EN 10248 EN 10249
Mass ± 5% ± 5%
Length ± 200mm ± 50mm
Height ± 7.0mm ± 10.0mm
Thickness (≤12.5mm) +2.0/-1.0mm ± 0.46mm
Thickness (>12.5mm) +2.5/-1.5mm ± 0.46mm
Width ± 2% of width ± 2% of width
Squareness of Ends 2% of width 2% of width
Bending 0.2% of length 0.2% of length
Curving 0.2% of length 0.2% of length
Twisting
0.2% of length but no 0.2% of length but no
more than 100mm more than 100mm
ESC Steel H Pile Combination Walls 57

Width Height Thickness Cross Weight Elastic Moment Coating Area *
ESC-HRZ INFILL SHEET PILES (w) (h) (tf) (tW) Sectional Per Pile Section of Inertia (both sides per
double pile)
4
mm mm mm mm cm² kg/m cm³ cm m²/m
ESC-HRZ14-1540 1540 345 9.5 9.5 101.8 159.2 2094.4 35,990 3.92
ESC-HRZ19-1400 1400 421 9.5 9.5 101.8 160.4 2632 55,412 3.94
ESC-HRZ26-1400 1400 460 12.2 12.2 131.2 206 3640 83,776 4.10
ESC-H PILES WITH HOT ROLLED Z INTERLOCK
h W1 W2 S t1 t2 Cross Mass Section Moment of Coating Coating

SINGLE H PILE H…-1 SERIES Sectional Modulus Inertia Area*( front) Area* (back)
King Pile Area
Section
mm mm mm mm mm mm cm2 kg/m cm3 cm4 m2/m m2/m
ESC-880A-1H 820 460 475 16 20 22 344.2 273.97 9,732 411,083 0.66 3.19
ESC-880B-1H 835 460 470 18 22 22 370.2 294.38 10,162 447,090 0.66 3.21
ESC-880C-1H 862 460 462 20 20 22 380.9 302.75 10,594 472,543 0.66 3.25
ESC-1080A-1H 1,086 460 473 22 20 20 439.9 349.13 14,111 800,695 0.66 3.72
ESC-1080B-1H 1,085 460 465 22 22 24 464.6 368.48 15,570 867,862 0.66 3.69
ESC-1080C-1H 1,089 460 465 22 26 26 491.9 389.88 16,643 944,994 0.66 3.69
ESC-1080D-1H 1,093 460 467 24 28 28 531.7 421.13 17,992 1,021,037 0.66 3.70
ESC-1180A-1H 1,108 460 475 26 28 28 558.5 442.23 18,878 1,080,029 0.66 3.74
ESC-1180B-1H 1,108 460 477 26 30 30 576.8 456.56 19,812 1,130,671 0.66 3.74
ESC-1180C-1H 1,116 460 464 28 32 32 613.5 485.34 20,881 1,205,270 0.66 3.73
ESC-1180D-1H 1,117 460 472 28 34 34 633.8 501.32 21,999 1,264,288 0.66 3.74
h W1 W2 S t1 t2 Cross Mass Section Moment of Coating Coating

DOUBLE H PILE H…-2 SERIES Sectional Modulus Inertia Area* (front) Area* (back)
King Pile
Section Area
mm mm mm mm mm mm cm2 kg/m cm3 cm4 m2/m m2/m

ESC-880A-2H 820 932 955 16 22 22 686.7 542.82 19,517 820,152 1.13 3.70
ESC-880B-2H 843 932 974 18 22 22 730.2 576.96 20,899 896,669 1.13 3.76
ESC-880C-2H 866 932 997 18 22 22 743.5 587.44 21,972 961,844 1.13 3.83
ESC-1080A-2H 1,071 932 951 22 20 24 889.7 702.22 29,313 1,598,285 1.13 4.19
ESC-1080B-2H 1,081 932 951 22 24 24 929.7 733.56 31,375 1,728,384 1.13 4.20
ESC-1080C-2H 1,075 932 935 22 28 28 994.3 784.33 34,266 1,881,603 1.13 4.17
ESC-1080D-2H 1,068 932 932 22 32 32 1,061.5 837.02 37,267 2,031,920 1.13 4.16
ESC-1180A-2H 1,098 932 979 24 30 30 1,094.8 863.16 38,805 2,147,172 1.13 4.26
ESC-1180B-2H 1,110 932 980 26 30 30 1,142.8 900.89 40,082 2,240,771 1.13 4.28
ESC-1180C-2H 1,100 932 998 26 34 34 1,216.1 958.38 43,727 2,406,141 1.13 4.28
ESC-1180D-2H 1,111 932 1,007 28 34 34 1,266.6 998.02 45,069 2,508,248 1.13 4.31

COMBINED WALL PROPERTIES ESC H-S COMBI WALL
H…-1 SERIES H…-2 SERIES

w w
COLD
ESC-HRZ14-1540 ROLLED
Infill Sheet SHEET
Pile PILES ESC-HRZ19-1400 Infill Sheet Pile ESC-HRZ26-1400 Infill Sheet Pile
System System Section Mass Mass System System Section Mass Mass System System Section Mass Mass
H Pile Section
Width Inertia Modulus 60% 100% Width Inertia Modulus 60% 100% Width Inertia Modulus 60% 100%
mm cm4/m cm3/m kg/m2 kg/m2 mm cm4/m cm3/m kg/m2 kg/m2 mm cm4/m cm3/m kg/m2 kg/m2
ESC-880A-1H 2,066 216,395 5,123 178.8 209.7 1,926 242,209 5,734 192.2 225.5 1,926 256,936 6,083 206.4 249.2
ESC-880B-1H 2,066 233,824 5,315 188.7 219.5 1,926 260,904 5,930 202.8 236.1 1,926 275,631 6,265 217.0 259.8
ESC-880C-1H 2,066 246,144 5,518 192.8 223.6 1,926 274,120 6,146 207.2 240.5 1,926 288,847 6,476 221.4 264.1
ESC-1080A-1H 2,066 404,978 7,137 215.2 246.0 1,926 444,500 7,834 231.2 264.6 1,926 459,227 8,093 245.4 288.2
ESC-1080B-1H 2,066 437,489 7,849 224.6 255.4 1,926 479,374 8,600 241.3 274.6 1,926 494,101 8,864 255.5 298.3
ESC-1080C-1H 2,066 474,823 8,362 234.9 265.8 1,926 519,422 9,148 252.4 285.7 1,926 534,148 9,407 266.6 309.4
ESC-1080D-1H 2,066 511,630 9,016 250.1 280.9 1,926 558,904 9,849 268.6 301.9 1,926 573,631 10,108 282.8 325.6
ESC-1180A-1H 2,066 540,183 9,442 260.3 291.1 1,926 589,533 10,305 279.6 312.9 1,926 604,260 10,562 293.8 336.6
ESC-1180B-1H 2,066 564,695 9,895 267.2 298.0 1,926 615,827 10,791 287.0 320.3 1,926 630,554 11,049 301.2 344.0
ESC-1180C-1H 2,066 600,803 10,409 281.2 312.0 1,926 654,560 11,340 302.0 335.3 1,926 669,287 11,595 316.2 359.0
ESC-1180D-1H 2,066 629,370 10,951 288.9 319.7 1,926 685,202 11,923 310.3 343.6 1,926 699,929 12,179 324.5 367.2
ESC-880A-2H 2,538 337,329 8,027 251.5 276.6 2,398 365,123 8,689 266.5 293.3 2,398 376,951 8,970 277.9 312.3
ESC-880B-2H 2,538 367,478 8,565 265.0 290.1 2,398 397,031 9,254 280.7 307.5 2,398 408,859 9,529 292.1 326.5
ESC-880C-2H 2,538 393,158 8,981 269.1 294.2 2,398 424,210 9,690 285.1 311.9 2,398 436,038 9,961 296.5 330.9
ESC-1080A-2H 2,538 643,922 11,810 314.3 339.4 2,398 689,615 12,648 333.0 359.7 2,398 701,443 12,865 344.4 378.7
ESC-1080B-2H 2,538 695,183 12,620 326.7 351.8 2,398 743,868 13,503 346.0 372.8 2,398 755,696 13,718 357.4 391.8
ESC-1080C-2H 2,538 755,553 13,759 346.7 371.8 2,398 807,763 14,710 367.2 394.0 2,398 819,591 14,926 378.6 413.0
ESC-1080D-2H 2,538 814,779 14,944 367.4 392.5 2,398 870,447 15,965 389.2 415.9 2,398 882,275 16,182 400.6 435.0
ESC-1180A-2H 2,538 860,190 15,546 377.7 402.8 2,398 918,509 16,600 400.1 426.8 2,398 930,337 16,814 411.5 445.9
ESC-1180B-2H 2,538 897,069 16,046 392.6 417.7 2,398 957,541 17,128 415.8 442.6 2,398 969,369 17,340 427.2 461.6
ESC-1180C-2H 2,538 962,226 17,487 415.2 440.3 2,398 1,026,503 18,655 439.8 466.5 2,398 1,038,331 18,870 451.2 485.6
ESC-1180D-2H 2,538 1,002,458 18,012 430.9 456.0 2,398 1,069,083 19,210 456.3 483.1 2,398 1,080,911 19,422 467.7 502.1

ESC-CRZ INFILL SHEET PILES (w) (h) (t) Sectional Per Pile Section of Inertia (both sides per
double pile)
mm mm mm cm² kg/m cm³ cm4 m²/m
ESC-CRZ14-1540 1540 345 10 213.4 167.50 2,129 36,722 4.27
ESC-CRZ19-1400 1400 421 9.5 206.7 162.24 2,605 54,774 4.35
ESC-CRZ26-1400 1400 460 12.2 273.4 214.64 3,636 83,626 4.48

ESC-H PILES WITH COLD ROLLED Z INTERLOCK
King Pile h W1 W2 S t1 t2 Cross Mass Section Section Moment Coating Coating

SINGLE H PILE H…-1 SERIES Section Sectional Modulus Modulus of Inertia Area* Area*
(front) (back)
Area
mm mm mm mm mm mm cm2 kg/m cm3 cm3 cm4 m2/m m2/m
880A-1C 818 414 458 16 20 20 347.2 273 9,273 10,635 410,899 0.56 3.36
880B-1C 823 414 469 16 22 22 367.2 288 10,174 11,338 447,481 0.56 3.39
880C-1C 845 414 472 18 22 22 387.4 304 10,790 11,893 484,558 0.56 3.44
1080A-1C 1,070 414 450 22 20 20 447.7 351 13,994 15,703 800,267 0.56 3.84
1080B-1C 1,075 414 470 22 22 24 478.6 376 16,087 16,874 894,796 0.56 3.88
1080C-1C 1,078 414 464 22 26 26 502.3 394 16,973 18,278 958,819 0.56 3.87
1080D-1C 1,102 414 476 22 28 28 527.7 414 18,644 19,660 1,065,528 0.56 3.94
1180A-1C 1,118 414 465 22 30 30 544.8 428 19,587 20,752 1,138,135 0.56 3.94
1180B-1C 1,117 414 435 24 32 32 572.7 450 19,938 21,616 1,170,438 0.56 3.87
1180C-1C 1,128 414 487 24 34 34 609.1 478 22,662 23,026 1,301,446 0.56 4.00
1180D-1C 1,127 414 466 26 36 36 639.4 502 23,221 23,944 1,342,122 0.56 3.94
h W1 W2 S t1 t2 Cross Mass Section Section Moment Coating Coating

DOUBLE H PILE H…-2 SERIES Sectional Modulus Modulus of Inertia Area* Area*
(front) (back)
Area
King Pile
Section mm mm mm mm mm mm cm2 kg/m cm3 cm3 cm4 m2/m m2/m
880A-2C 821 885 947 16 20 22 683.0 536 19,940 19,397 820,055 1.03 4.03
880B-2C 834 885 947 18 22 22 735.8 578 20,962 21,166 890,450 1.03 4.03
880C-2C 841 885 949 18 22 24 757.0 594 22,204 21,616 939,013 1.03 4.03
1080A-2C 1,027 885 914 20 26 26 906.1 711 30,481 31,136 1,599,570 1.03 3.98
1080B-2C 1,073 885 932 22 24 24 935.4 734 31,605 32,039 1,725,462 1.03 4.01
1080C-2C 1,073 885 900 22 28 28 995.6 782 34,278 35,067 1,879,878 1.03 3.97
1080D-2C 1,087 885 970 24 28 28 1,062.6 834 37,316 36,672 2,031,733 1.03 4.04
1180A-2C 1,095 885 954 24 30 30 1,096.8 861 39,053 38,555 2,146,737 1.03 4.02
1180B-2C 1,095 885 954 24 32 32 1,131.7 888 40,827 40,154 2,239,982 1.03 4.01
1180C-2C 1,105 885 979 24 34 34 1,179.9 926 43,264 42,388 2,406,463 1.03 4.03
1180D-2C 1,100 885 975 26 36 36 1,252.5 983 45,237 44,318 2,507,796 1.03 4.03

COMBINED WALL PROPERTIES ESC H-CRZ COMBI WALL
ESC…-1C SERIES ESC…-2C SERIES
w w
COLD
ESC-CRZ14-1540 InfillROLLED SHEET
Sheet Pile PILES ESC-CRZ19-1400 Infill Sheet Pile ESC-CRZ26-1400 Infill Sheet Pile
System System Section Mass Mass System System Section Mass Mass System System Section Mass Mass
H Pile Section
Width Inertia Modulus 60% 100% Width Inertia Modulus 60% 100% Width Inertia Modulus 60% 100%
ESC-880A-1C 2,067 216,556 5,605 205.5 212.9 1,927 241,657 6,254 217.7 225.6 1,927 256,830 6,642 245.0 252.8
ESC-880B-1C 2,067 234,254 5,935 213.1 220.5 1,927 260,640 6,604 225.9 233.8 1,927 275,613 6,983 253.2 261.1
ESC-880C-1C 2,067 252,192 6,190 220.8 228.2 1,927 279,882 6,870 234.1 242.0 1,927 294,855 7,237 261.3 269.2
ESC-1080A-1C 2,067 404,930 7,946 243.7 251.1 1,927 443,716 8,707 258.7 266.6 1,927 458,689 9,001 285.9 293.8
ESC-1080B-1C 2,067 450,662 8,499 255.4 262.8 1,927 492,771 9,293 271.3 279.2 1,927 407,744 9,575 298.5 306.4
ESC-1080C-1C 2,067 481,636 9,181 264.5 271.8 1,927 525,995 10,027 280.9 288.8 1,927 540,968 10,312 308.1 316.0
ESC-1080D-1C 2,067 533,261 9,839 274.1 281.4 1,927 581,371 10,727 291.3 299.1 1,927 596,344 11,003 318.4 326.3
ESC-1180A-1C 2,067 568,388 10,364 280.7 287.9 1,927 619,050 11,287 298.4 306.1 1,927 634,023 11,560 325.6 333.3
ESC-1180B-1C 2,067 584,016 10,786 291.4 298.5 1,927 635,813 11,743 309.8 317.5 1,927 650,786 12,019 337.0 344.7
ESC-1180C-1C 2,067 647,396 11,454 304.9 312.3 1,927 703,799 12,452 324.4 332.3 1,927 718,771 12,717 351.6 359.5
ESC-1180D-1C 2,067 667,075 11,901 316.5 323.9 1,927 724,907 12,933 336.8 344.7 1,927 739,880 13,200 364.0 371.9
ESC-880A-2C 2,538 337,580 7,985 271.2 277.2 2,398 364,816 8,904 284.9 291.2 2,398 376,848 8,914 306.7 313.1
ESC-880B-2C 2,538 365,316 8,684 287.6 293.6 2,398 394,172 9,369 302.2 308.5 2,398 406,204 9,655 324.0 330.4
ESC-880C-2C 2,538 384,451 9,195 294.1 300.1 2,398 414,423 9,912 309.1 315.5 2,398 426,455 10,200 331.0 337.3
ESC-1080A-2C 2,538 644,717 12,550 340.3 346.2 2,398 689,885 13,429 357.9 364.3 2,398 701,917 13,663 379.8 386.1
ESC-1080B-2C 2,538 694,320 12,892 349.3 355.3 2,398 742,384 13,785 367.5 373.9 2,398 754,416 14,008 389.4 395.7
ESC-1080C-2C 2,538 755,161 14,087 368.0 373.9 2,398 806,777 15,050 387.2 393.6 2,398 818,809 15,274 409.1 415.4
ESC-1080D-2C 2,538 814,994 14,710 388.7 394.7 2,398 870,103 15,705 409.2 415.5 2,398 882,135 15,922 431.0 437.4
ESC-1180A-2C 2,538 860,307 15,451 399.3 405.2 2,398 918,061 16,488 420.4 426.7 2,398 930,093 16,704 442.2 448.6
ESC-1180B-2C 2,398 897,046 16,080 434.0 416.0 2,398 956,946 17,154 431.8 438.1 2,398 968,978 17,370 453.6 460.0
ESC-1180C-2C 2,398 962,642 16,956 449.7 430.9 2,398 1,026,371 18,079 447.5 453.9 2,398 1,038,402 18,291 469.4 475.7
ESC-1180D-2C 2,538 1,002,568 17,717 447.4 453.4 2,398 1,068,628 18,885 471.3 477.7 2,398 1,080,660 19,097 493.2 499.5

ESC-S INFILL SHEET PILES Width Height Thickness Cross Weight Elastic Moment Coating Area*
(w) (h) (t) Sectional Per Pile Section of
Section Area Modulus Inertia
mm mm mm cm²/m kg/m cm³ cm4 m²/m
ESC-S8 1440 414 7.75 151.8 119.2 1,900 965 3.79
t ESC-S10 1440 416 9.75 187.8 147.4 2,360 1,187 3.79
ESC-S12 1440 423 11.75 227.6 178.7 2,950 1,466 3.82
ESC-H PILES WITH PIPE-BAR INTERLOCK
SINGLE H PILE H…-1 SERIES DOUBLE H PILE H…-2 SERIES

B C C' t t' Section Mass Section Moment Coating Coating B C C' t t' Section Mass Section Moment Coating Coating
H Pile Area Modulus of Inertia (front) (back) Area Modulus of Inertia Area* Area*
(front) (back)
Section
mm mm mm mm mm cm2 kg/m cm3 cm4 m2/m m2/m mm mm mm mm mm cm2 kg/m cm3 cm4 m2/m m2/m
H50/20A 496 199 199 14 9 135.5 106 1,840 56,840 0.42 1.76 496 398 398 14 9 236.8 186 3,265 100,855 0.72 1.98
H50/20B 500 200 200 16 10 148.5 117 2,070 63,380 0.42 1.77 500 400 400 16 10 262.8 206 3,700 113,240 0.72 1.99
H50/20C 506 201 201 19 11 165.5 130 2,400 72,730 0.42 1.77 506 402 402 19 11 296.8 233 4,320 131,100 0.73 2.00
H60/30A 582 300 300 17 12 208.7 164 3,725 125,660 0.52 2.23 582 600 600 17 12 383.2 301 6,830 230,410 0.80 2.55
H60/30B 588 300 300 20 12 226.7 178 4,205 141,665 0.52 2.23 588 600 600 20 12 419.2 329 7,770 231,685 0.81 2.56
H60/30C 594 302 302 23 14 256.6 202 4,825 161,615 0.52 2.24 594 604 604 23 14 479.0 376 8,970 300,660 0.81 2.57
H70/30A 692 300 300 20 13 245.7 193 5,240 205,800 0.52 2.44 692 600 600 20 13 457.2 359 9,700 380,710 0.91 2.76
H70/30B 700 300 300 24 13 269.7 212 6,000 235,750 0.52 2.45 700 600 600 24 13 505.2 397 11,190 439,550 0.92 2.77
H70/30C 704 300 390 26 13 298.4 234 7,560 275,300 0.52 2.63 704 600 780 26 13 562.6 442 13,310 484,895 0.92 2.96
H85/40A 872 427 557 16 14 309.3 243 9,225 419,350 0.65 3.44 872 854 1,114 16 14 584.4 459 16,530 751,455 1.09 3.90
H85/40B 876 427 557 18 14 329.0 258 10,120 457,640 0.65 3.45 876 854 1,114 18 14 623.8 490 18,220 823,910 1.10 3.90
H85/40C 880 427 557 20 14 348.6 274 11,020 496,160 0.65 3.45 880 854 1,114 20 14 663.0 521 19,925 896,975 1.10 3.91
H90/40A 899 400 490 22 18 383.9 301 11,485 535,230 0.62 3.32 899 800 980 22 18 733.6 576 21,150 985,585 1.12 3.75
H90/40B 903 400 490 24 18 401.7 315 12,290 571,930 0.62 3.32 903 800 980 24 18 769.2 604 22,705 1,056,440 1.12 3.76
H90/40C 907 400 490 26 18 419.5 329 13,100 608,900 0.62 3.33 907 800 980 26 18 804.8 632 24,260 1,127,910 1.13 3.76
H100/40A 1,119 400 460 22 16 395.4 310 14,180 834,685 0.62 3.70 1,119 800 920 22 16 756.6 594 26,475 1,558,620 1.34 4.13
H100/40B 1,123 400 460 24 16 412.6 324 15,130 889,585 0.62 3.71 1,123 800 920 24 16 791.0 621 28,340 1,666,290 1.34 4.14
H100/40C 1,127 400 460 26 16 429.8 338 16,085 944,815 0.62 3.71 1,127 800 920 26 16 825.4 648 30,215 1,774,700 1.35 4.14
H110/40A 1,152 400 460 26 20 477.8 375 17,345 1,037,040 0.62 3.75 1,152 800 920 26 20 921.4 723 32,675 1,953,735 1.37 4.19
H110/40B 1,160 400 460 30 20 512.2 402 19,290 1,153,400 0.62 3.76 1,160 800 920 30 20 990.2 777 36,500 2,182,540 1.38 4.20
H110/40C 1,168 400 460 34 20 546.6 429 21,245 1,271,215 0.62 3.77 1,168 800 920 34 20 1,059.0 831 40,350 2,414,465 1.39 4.21
H110/50A 1,160 500 560 30 22 594.2 467 22,965 1,367,390 0.72 4.06 1,160 1,000 1,120 30 22 1,154.2 906 43,840 2,610,465 1.38 4.60
H110/50B 1,168 500 560 34 22 636.6 500 25,360 1,512,235 0.72 4.06 1,168 1,000 1,120 34 22 1,239.0 973 48,575 2,896,560 1.39 4.61
H110/50C 1,176 500 560 38 22 679.0 533 27,760 1,658,960 0.72 4.07 1,176 1,000 1,120 38 22 1,323.8 1,039 53,325 3,186,550 1.40 4.62

COMBINED WALL PROPERTIES ESC H-S COMBI WALL
H…-1 SERIES H…-2 SERIES

w w
COLD
ESC-S8 Infill ROLLED
Sheet Pile SHEET PILES ESC-S10 Infill Sheet Pile ESC-S12 Infill Sheet Pile
H Pile System System Section Mass Mass System System Section Mass Mass System System Section Mass Mass
Section Width Inertia Modulus 60% 100% Width Inertia Modulus 60% 100% Width Inertia Modulus 60% 100%
H50/20A-1 1,700 57,090 1,850 98 133 1,700 62,525 2,025 108 149 1,710 71,890 2,180 123 175
H50/20B-1 1,700 60,905 1,990 104 139 1,700 66,335 2,170 114 155 1,710 75,905 2,330 129 180
H50/20C-1 1,700 66,360 2,190 112 146 1,700 71,785 2,365 122 163 1,710 81,590 2,535 137 188
H60/30A-1 1,800 92,115 2,730 125 157 1,800 97,240 2,885 134 173 1,810 108,060 3,040 148 197
H60/30B-1 1,800 101,005 3,000 133 165 1,800 106,130 3,150 142 181 1,810 117,130 3,305 156 204
H60/30C-1 1,800 111,960 3,340 145 178 1,800 117,085 3,495 155 194 1,810 128,315 3,655 169 217
H70/30A-1 1,800 136,630 3,480 141 173 1,800 141,755 3,610 150 189 1,810 154,850 3,755 164 213
H70/30B-1 1,800 153,265 3,900 151 184 1,800 158,390 4,030 161 200 1,810 171,730 4,180 175 223
H70/30C-1 1,800 175,235 4,810 164 196 1,800 180,365 4,950 173 212 1,810 195,400 5,110 187 235
H85/40A-1 1,930 238,430 5,245 157 188 1,930 243,220 5,350 166 202 1,940 262,120 5,500 179 224
H85/40B-1 1,930 258,300 5,715 166 196 1,930 263,085 5,820 174 212 1,940 282,295 5,965 187 232
H85/40C-1 1,930 278,280 6,180 174 204 1,930 283,070 6,290 182 219 1,940 302,550 6,430 195 240
H90/40A-1 1,900 302,795 6,500 191 221 1,900 307,650 6,600 199 236 1,910 327,475 6,760 212 258
H90/40B-1 1,900 322,110 6,920 198 229 1,900 326,965 7,025 207 244 1,910 346,965 7,180 220 265
H90/40C-1 1,900 341,565 7,350 205 236 1,900 346,420 7,450 214 251 1,910 366,580 7,600 227 273
H100/40A-1 1,900 460,380 7,820 195 226 1,900 494,125 8,405 211 248 1,910 521,215 8,555 224 270
H100/40B-1 1,900 489,270 8,320 202 233 1,900 523,190 8,910 218 255 1,910 550,455 9,050 231 277
H100/40C-1 1,900 518,335 8,825 210 240 1,900 552,430 9,410 226 262 1,910 579,855 9,550 238 284
H110/40A-1 1,900 566,870 9,480 229 260 1,900 571,725 9,560 238 275 1,910 600,135 9,725 251 297
H110/40B-1 1,900 628,100 10,505 244 274 1,900 632,955 10,585 252 289 1,910 661,610 10,740 265 311
H110/40C-1 1,900 690,095 11,535 258 289 1,900 694,955 11,615 267 303 1,910 723,800 11,755 279 325
H110/50A-1 2,000 703,680 11,820 264 293 2,000 708,290 11,895 272 307 2,010 735,395 12,030 284 327
H110/50B-1 2,000 776,090 13,015 280 309 2,000 780,705 13,090 289 324 2,010 807,880 13,215 300 344
H110/50C-1 2,000 849,440 14,215 297 326 2,000 854,055 14,290 305 340 2,010 881,265 14,405 317 360
H50/20A-2 1,900 74,297 2,653 130 161 1,900 79,155 2,800 139 176 1,910 88,440 2,975 152 198
H50/20B-2 1,900 80,732 2,888 140 171 1,900 85,590 3,040 149 186 1,910 95,000 3,224 163 208
H50/20C-2 1,900 90,032 3,228 154 185 1,900 94,890 3,375 163 200 1,910 104,440 3,560 176 222
H60/30A-2 2,100 128,830 4,097 172 200 2,100 133,225 4,215 180 213 2,110 143,280 4,375 192 233
H60/30B-2 2,100 143,720 4,557 186 214 2,100 148,115 4,670 194 227 2,110 158,250 4,830 205 247
H60/30C-2 2,100 161,960 5,122 208 236 2,100 166,355 5,240 216 249 2,110 176,570 5,400 227 269
H70/30A-2 2,100 200,395 5,422 200 228 2,100 204,790 5,515 208 241 2,110 216,900 5,665 219 261
H70/30B-2 2,100 228,405 6,152 218 246 2,100 232,800 6,245 226 259 2,110 244,985 6,385 237 279
H70/30C-2 2,100 250,000 6,987 231 259 2,100 254,395 7,090 239 272 2,110 267,360 7,240 250 291
H85/40A-2 2,400 330,079 7,342 212 236 2,400 333,925 7,400 219 248 2,410 349,130 7,530 229 265
H85/40B-2 2,400 360,294 8,012 224 248 2,400 364,140 8,070 231 260 2,410 379,390 8,195 241 278
H85/40C-2 2,400 390,759 8,682 237 261 2,400 394,605 8,745 244 273 2,410 409,885 8,865 253 290
H90/40A-2 2,340 437,546 9,456 265 290 2,340 441,490 9,510 272 302 2,350 457,235 9,640 282 319
H90/40B-2 2,340 467,776 10,086 276 301 2,340 471,720 10,145 283 313 2,350 487,455 10,270 293 331
H90/40C-2 2,340 498,261 10,726 288 313 2,340 502,205 10,780 295 325 2,350 517,935 10,900 305 342
H100/40A-2 2,340 727,911 12,021 284 309 2,340 731,855 12,560 291 321 2,350 799,541 13,445 312 349
H100/40B-2 2,340 774,161 12,786 295 319 2,340 778,105 13,330 302 331 2,350 846,050 14,210 322 360
H100/40C-2 2,340 727,911 12,021 284 309 2,340 731,855 12,560 291 321 2,350 799,540 13,440 312 349
H110/40A-2 2,340 850,526 14,341 327 352 2,340 854,470 14,375 334 364 2,350 876,665 14,495 344 381
H110/40B-2 2,340 948,126 15,916 349 373 2,340 952,070 15,950 356 385 2,350 974,105 16,060 365 402
H110/40C-2 2,340 1,047,061 17,496 371 395 2,340 1,051,005 17,530 378 407 2,350 1,072,890 17,630 387 424
H110/50A-2 2,540 1,097,821 18,459 384 407 2,540 1,101,455 18,485 391 418 2,550 1,121,445 18,570 399 434
H110/50B-2 2,540 1,154,231 19,359 396 420 2,540 1,157,865 19,385 403 431 2,550 1,177,765 19,465 412 446
H110/50C-2 2,540 1,268,211 21,164 421 445 2,540 1,271,845 21,190 428 456 2,550 1,291,590 21,260 437 471

ESC TIE ROD SYSTEM
ANCHORAGE SYSTEMS SBB TUGS JETTY, UAE
ESC is proud to offer a full suite of options for designing, Tie Rod System Configurations
fabricating and supplying full Tie Rod System Assemblies at ✓ Sheet Pile Main Wall tied to Sheet Pile Anchor Wall
competitive delivery schedules. Provided in this catalogue are the
✓ Sheet Pile Main Wall tied to Concrete Block Anchor Wall
standard sizes for the typical components. On top of this is the
✓ H Pile Combi Wall tied to Sheet Pile Anchor Wall
flexibility to provide a wide range of steel grades. Project specific
requirements can also be catered to such as corrosion protection ✓ Pipe Pile Combi Wall tied to Sheet Pile Anchor Wall
combinations, high forces, extreme lengths and large expected ✓ Other Special Configurations—Pipe Combi Wall tied to H Pile
settlements. Combi Wall
SYSTEM OPTIONS & COMPONENTS
High Modulus Wall Connection
Eye Tie Rod
Hinge Turnbuckle Waling Joint
Hinge Joint
Nut & Bearing Plate
Turnbuckle / Coupler
Tie Rod Bar Waling
Support Bracket
“Unlike other companies, ESC can design
and deliver an entire retaining wall system
giving you a hassle-free, one-stop solution
with no worries of interfacing issues
between sheet pile and tie rod components.“
64 ESC Tie Rod Systems

TIE ROD BAR SIZING - CUT THREAD
Grade 460 Grade 500 Grade 550 Grade 650 Grade 700
Code Thread Bar ø Mass YL UL YL UL YL UL YL UL YL UL
mm kg/m kN kN kN kN kN kN kN kN kN kN
CT01 M48x5 48 14.2 656 869 713 926 784 1,069 926 1,212 998 1,254
CT02 M56X5.5 56 19.3 905 1,201 984 1,279 1,083 1,476 1,279 1,673 1,378 1,732
CT03 M68X6 68 28.5 1,367 1,813 1,486 1,932 1,635 2,229 1,932 2,527 2,081 2,616
CT04 M72X6 72 32.0 1,551 2,057 1,686 2,192 1,854 2,529 2,192 2,866 2,360 2,967
CT05 M76X6 76 35.6 1,746 2,315 1,898 2,467 2,088 2,847 2,467 3,226 2,657 3,340
CT06 M85X6 85 44.5 2,227 2,954 2,421 3,147 2,663 3,632 3,147 4,116 3,390 4,261
CT07 M90X6 90 49.9 2,520 3,342 2,739 3,561 3,013 4,109 3,561 4,657 3,835 4,821
CT08 M95X6 95 55.6 2,831 3,754 3,077 4,000 3,385 4,616 4,000 5,231 4,308 5,416
CT09 M100X6 100 61.7 3,160 4,190 3,435 4,465 3,778 5,152 4,465 5,839 4,808 6,045
CT10 M105X6 105 68.0 3,507 4,650 3,812 4,955 4,193 5,717 4,955 6,480 5,336 6,708
CT11 M110X6 110 74.6 3,872 5,134 4,208 5,471 4,629 6,312 5,471 7,154 5,892 7,407
CT12
COLD ROLLED
M115X6 115
SHEET
81.5
PILES
4,255 5,642 4,625 6,012 5,087 6,937 6,012 7,862 6,475 8,139
CT13 M125X10 125 96.3 4,712 6,248 5,121 6,658 5,634 7,682 6,658 8,706 7,170 9,014
CT14 M130X10 130 104.2 5,133 6,807 5,580 7,254 6,138 8,370 7,254 9,486 7,812 9,820
CT15 M135X10 135 112.4 5,573 7,390 6,058 7,875 6,663 9,086 7,875 10,298 8,481 10,661
CT16 M140X10 140 120.8 6,031 7,997 6,555 8,522 7,211 9,833 8,522 11,144 9,177 11,537
CT17 M150X12 150 138.7 6,785 8,997 7,375 9,587 8,112 11,062 9,587 12,537 10,325 12,980
CT18 M155X12 155 148.1 7,289 9,666 7,923 10,300 8,715 11,884 10,300 13,469 11,092 13,944
CT19 M160X12 160 157.8 7,811 10,358 8,490 11,038 9,339 12,736 11,038 14,434 1,187 14,943
CT20 M165X12 165 167.9 8,351 11,075 9,078 11,801 9,985 13,617 11,801 15,432 12,709 15,977
TIE ROD BAR SIZING - ROLLED THREAD
RT01 M48x5 45 12.48 656 869 713 926 784 1,069 926 1,212 998 1,254
RT02 M56x5 53 17.32 905 1,201 984 1,279 1,083 1,476 1,279 1,673 1,378 1,732
RT03 M68x6 63 24.5 1,367 1,813 1,486 1,932 1,635 2,229 1,932 2,527 2,081 2,616
RT04 M72x6 68 28.5 1,551 2,057 1,686 2,192 1,854 2,529 2,192 2,866 2,360 2,967
RT05 M76x6 70 30.2 1,746 2,315 1,898 2,467 2,088 2,847 2,467 3,226 2,657 3,340
RT06 M85x6 80 39.5 2,227 2,954 2,421 3,147 2,663 3,632 3,147 4,116 3,390 4,261
RT07 M90x6 85 44.5 2,520 3,342 2,739 3,561 3,013 4,109 3,561 4,657 3,835 4,821
RT08 M95x6 90 49.9 2,831 3,754 3,077 4,000 3,385 4,616 4,000 5,231 4,308 5,416
RT09 M100x6 95 55.6 3,160 4,190 3,435 4,465 3,778 5,152 4,465 5,839 4,808 6,045
RT10 M105x6 100 61.7 3,507 4,650 3,812 4,955 4,193 5,717 4,955 6,480 5,336 6,708
RT11 M110x6 105 68.0 3,872 5,134 4,208 5,471 4,629 6,312 5,471 7,154 5,892 7,407
RT12 M115x6 110 74.6 4,255 5,642 4,625 6,012 5,087 6,937 6,012 7,862 6,475 8,139
RT13 M125x10 120 88.8 4,712 6,248 5,121 6,658 5,634 7,682 6,658 8,706 7,170 9,014
RT14 M135x10 130 104.2 5,573 7,390 6,058 7,875 6,663 9,086 7,875 10,298 8,481 10,661
RT15 M140x10 135 112.4 6,031 7,997 6,555 8,522 7,211 9,833 8,522 11,144 9,177 11,537
RT16 M150x12 145 129.6 6,785 8,997 7,375 9,587 8,112 11,062 9,587 12,537 10,325 12,980
TIE ROD BAR SIZING - UPSET THREAD

UT01 M48X5 40 9.9 578 767 628 817 691 942 817 1,068 880 1,106
UT02 M56X5.5 45 12.5 732 970 795 1,034 875 1,193 1,034 1,352 1,113 1,400
UT03 M60X5.5 50 15.4 903 1,198 982 1,276 1,080 1,473 1,276 1,669 1,374 1,728
UT04 M68X6 55 18.7 1,093 1,449 1,188 1,544 1,307 1,782 1,544 2,019 1,663 2,091
UT05 M72X6 60 22.2 1,301 1,725 1,414 1,838 1,555 2,121 1,838 2,403 1,979 2,488
UT06 M76X6 65 26.1 1,526 2,024 1,659 2,157 1,825 2,489 2,157 2,821 2,323 2,920
UT07 M85X6 70 30.2 1,770 2,348 1,924 2,501 2,117 2,886 2,501 3,271 2,694 3,387
UT08 M90X6 75 34.7 2,032 2,695 2,209 2,872 2,430 3,313 2,872 3,755 3,093 3,888
UT09 M95X6 80 39.5 2,312 3,066 2,513 3,267 2,765 3,770 3,267 4,273 3,519 4,423
UT10 M100X6 85 44.5 2,610 3,461 2,837 3,688 3,121 4,256 3,688 4,823 3,972 4,994
UT11 M105X6 90 49.9 2,926 3,881 3,181 4,135 3,499 4,771 4,135 5,407 4,453 5,598
UT12 M110X6 95 55.6 3,261 4,324 3,544 4,607 3,899 5,316 4,607 6,025 4,962 6,238
UT13 M115X6 100 61.7 3,613 4,791 3,927 5,105 4,320 5,890 5,105 6,676 5,498 6,912
UT14 M125X10 105 68.0 3,983 5,282 4,330 5,628 4,762 6,494 5,628 7,360 6,061 7,620
UT15 M130X10 110 74.6 4,372 5,797 4,752 6,177 5,227 7,127 6,177 8,078 6,652 8,363
UT16 M135X10 115 81.5 4,778 6,336 5,193 6,751 5,713 7,790 6,751 8,829 7,271 9,140
UT17 M140X10 120 88.8 5,202 6,899 5,655 7,351 6,220 8,482 7,351 9,613 7,917 9,953
UT18 M150X12 125 96.3 5,645 7,486 6,136 7,977 6,750 9,204 7,977 10,431 8,590 10,799
UT19 M155X12 130 104.2 6,106 8,097 6,637 8,628 7,300 9,955 8,628 11,282 9,291 11,680
UT20 M160X12 135 112.4 6,584 8,731 7,157 9,304 7,873 10,735 9,304 12,167 10,020 12,596
UT21 M165X12 140 120.8 7,081 9,390 7,697 10,006 8,467 11,545 10,006 13,085 10,776 13,547

The standard steel grade for Tie Rod System Connection options is S355. The sizing of
CONNECTION OPTIONS Steel Grades
components is designed for Grade 550, cut thread. ESC can provide full design options for other
grades (Grade 460, 500, 650 & 700) and thread forms.
Eye Tie Rod Turnbuckle/Coupler

Eye Tie Rods are special bars with upset Turnbuckles and couplers are the most
threads on one end, with the other end of common connections to extend the full
the bar pressed and drilled into a flat eye assembly length of the tie rod system.
shape which can be used to connect to a Typical adjustment length is 90mm, but
hinge joint or connection plate for high greater lengths are available on request.
modulus walls. The minimum engagement length for full
joint strength is one outer diameter.
Hinge Turnbuckle Hinge Joint

Hinge Turnbuckles are Hinge Joints are generally provided for tie
utilised to account for rods with extreme overall lengths or
possible settlement, as the possible settlements. The
two connection points are standard design includes
hinged. two eye tie rods connected
by hinge plates and pins.
Eye Tie Rods Turnbuckle Coupler Hinge Turnbuckle Hinge Joint

Thread
Code C T* E øD Code a D Code a1 D Code a b c d g k h Code c h L1 L2 g
M48X5 ETR01 55 36 76 39 TB01 290 90 CP01 110 90 HT01 90 395 35 240 55 100 220 HJ01 35 90 130 230 165
M56X5.5 ETR02 61 41 83 44 TB02 310 100 CP02 130 100 HT02 100 430 45 255 60 100 240 HJ02 45 100 145 260 190
M60X5.5 ETR03 68 43 97 50 TB03 320 110 CP03 140 110 HT03 110 445 50 260 75 110 250 HJ03 45 110 160 280 190
M68X6 ETR04 75 46 105 55 TB04 340 120 CP04 160 120 HT04 125 485 50 270 80 120 270 HJ04 50 125 170 310 205
M72X6 ETR05 81 51 113 60 TB05 350 130 CP05 170 130 HT05 135 500 50 280 80 120 270 HJ05 50 135 185 330 210
M76X6 ETR06 88 56 120 65 TB06 350 135 CP06 170 135 HT06 145 510 50 280 80 120 270 HJ06 50 145 200 335 215
M85X6 ETR07 95 61 133 70 TB07 380 150 CP07 200 150 HT07 170 555 50 295 95 170 320 HJ07 50 170 210 380 220
M90X6 ETR08 101 66 141 75 TB08 380 160 CP08 200 160 HT08 185 565 50 295 95 170 320 HJ08 50 185 225 410 225
M95X6 ETR09 108 71 148 80 TB09 400 165 CP09 220 165 HT09 200 595 50 305 95 180 330 HJ09 50 200 240 430 230
M100X6 ETR10 115 71 161 85 TB10 410 175 CP10 230 175 HT10 215 615 50 310 105 190 340 HJ10 50 215 260 460 230
M105X6 ETR11 121 76 170 89 TB11 430 185 CP11 250 185 HT11 235 645 50 325 115 205 355 HJ11 50 235 275 500 235
M110X6 ETR12 128 81 178 94 TB12 430 190 CP12 250 190 HT12 250 655 50 320 115 205 355 HJ12 50 250 290 540 240
M115X6 ETR13 135 86 186 100 TB13 450 200 CP13 270 200 HT13 270 685 50 335 125 220 370 HJ13 50 270 300 560 245
M125X10 ETR14 143 92 193 105 TB14 470 210 CP14 290 210 HT14 295 725 50 345 135 230 380 HJ14 50 295 320 570 250
M130X10 ETR15 149 97 200 110 TB15 470 220 CP15 290 220 HT15 315 735 50 340 150 260 410 HJ15 50 315 330 630 255
M135X10 ETR16 156 97 209 115 TB16 480 225 CP16 300 225 HT16 335 755 50 345 160 280 430 HJ16 50 335 345 650 255
M140X10 ETR17 162 102 225 120 TB17 500 235 CP17 320 235 HT17 355 785 50 360 160 280 430 HJ17 50 355 355 680 260
M150X12 ETR18 170 107 232 125 TB18 540 250 CP18 360 250 HT18 395 845 50 390 170 290 440 HJ18 50 395 370 740 265
M155X12 ETR19 176 112 246 130 TB19 560 255 CP19 380 255 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
WALING CHANNEL Values for a single channel section

Mass per
The Waling Assembly transmits Section Sectional Moment Section Coating
h b tw t Unit
Area of Inertia Modulus Area
forces from the sheet piling to the Length
anchorage whilst simultaneously mm mm mm mm cm2 kg/m cm4 cm3 m2/m
aligning and stiffening the wall. ESC WC01 180 70 9.0 10.5 29.29 22.99 1,370 152 0.60
offers standard hot rolled channel WC02 200 73 7.0 11.0 28.83 22.63 1,780 178 0.65
sections presented, but can also
WC03 200 75 9.0 11.0 32.83 25.77 1,914 191 0.66
provide full options such as splicing
WC04 220 77 7.0 11.5 31.84 24.99 2,394 218 0.71
plates and bolt holes. Alternatives
WC05 220 79 9.0 11.5 36.24 28.45 2,571 234 0.71
that ESC can accommodate to are
WC06 250 78 7.0 12.0 34.91 27.40 3,359 269 0.77
cold formed channels, or double wide
WC07 250 80 9.0 12.0 39.91 31.33 3,620 290 0.78
flange beams or as the
client requires. WC08 280 82 7.5 12.5 40.02 31.42 4,753 340 0.85
WC09 280 84 9.5 12.5 45.62 35.81 5,118 366 0.85
WC10 320 88 8.0 14.0 48.50 38.07 7,511 469 0.95
WC11 320 90 10.0 14.0 54.90 43.10 8,057 504 0.95
WC12 360 96 9.0 16.0 60.89 47.80 11,874 660 1.05
WC13 360 98 11.0 16.0 68.09 53.45 12,652 703 1.06
SAMPLE PRE-FABRICATED DESIGN WC14 400 100 10.5 18.0 75.04 58.91 17,577 879 1.14
WC15 400 102 12.5 18.0 83.04 65.19 18,644 932 1.15
66 ESC Tie Rod Systems

CORROSION PROTECTION OPTIONS Corrosion Protection of Tie Rod Systems can be achieved with the following methods or a
combination of these methods. Other less common options include encapsulation and
Teflon coating.
GALVANIZATION EPOXY COATING TAPING
HIGH MODULUS WALL CONNECTIONS
ESC can design and fabricate a wide variety of Tie Rod

connections for both King Pipe & H Piles that are easy to
handle and install. Parameters required in the design of the
connection are: preferred connection type, King Pile sizing
and Tie Rod Bar sizing and strength. Presented are some
typical designs but ESC can offer a full suite of options
depending on the application and project requirements.
OTHER ACCESSORIES
ESC is able to supply the following accessories in TIE ROD SPREADER BEAM
addition to those specified in the previous sections:
✓ Captive Nuts ✓ Support Brackets

✓ Swivel Nuts ✓ Tie Rod Spreader Beam
✓ Angle Seating ✓ Washers
✓ Bearing Plates ✓ Spacers (for Z Piles)
PROJECT REFERENCES
SBB TUGS JETTY, UAE OT2 OIL TERMINAL, UAE
WATCO BREAKWATER BERTH, USA JUBAIL SUPPLY BASE, SAUDI ARABIA

MARINE FENDER SYSTEMS
INTRODUCTION
Marine Rubber Fenders are critical for the energy absorption of a ESC offers complete Marine Rubber Fender Systems
berthing vessel into the berth structure. A single tanker can be
✓ Full range of fender types, sizes and rubber grades
over 100,000 tons so safe energy absorption in worst case
✓ Manufacturers certified to PIANC 2002, ISO 9001, ISO 14001
scenarios is paramount. The marine fenders primary job is to
protect the berthing structure without damaging the vessel hull for ✓ Experienced design engineers for berthing energy calculations
all potential vessel types, sizes and approach scenarios. ESC & fender selection and detailed design of fender and frontal
offers a full range of fender options to compliment its marine steel panels to PIANC 2002, BS 6349:4 & EAU 2004
piling products.
✓ Intimate understanding for integration into berthing structure
✓ Highly skilled and experienced front panel fabricators
✓ High quality mixture of natural, synthetic rubbers from
reputable and prequalified suppliers with strict quality control
✓ Global supply
network in Asia and
Europe
Fender Components & Types available ✓ Full suite of in-house
✓ Cone & Cell Fenders up to 20t unit weight testing equipment all
✓ Arch Fenders (option for frontal PE pads) up to 4 metres length the way up to 2,000
✓ Element Fenders metric tons
✓ Other extruded/moulded fenders—cylinder, roller compression
✓ Pneumatic & Foam Fenders
✓ Full Frontal Panels Fabrication—low friction UMHW PE Pads,

Closed Steel Frames
“ESC’s design engineers around the
✓ Anchoring Bolts & Brackets world are well equipped to provide a
✓ Shear, Weight & Tension Chains competitive end-to-end engineered
✓ Cathodic Protection Anodes
fender product and solution“
68 Marine Fender Systems

MOORING BOLLARDS
MOORING SYSTEM COMPONENTS
ESC offers a full range of Mooring Bollards

Rating (metric tons)
✓ Cast Iron and Steel Bollards in a range of Section
10 15 20 25 30 35 50 75 80 100 150 200 250 300
configurations
T Head ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ Up to 200 ton capacity COLD ROLLED SHEET PILES
T-Horn ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ Complete with anchoring sets and epoxy grouting and
Kidney ✓ ✓ ✓ ✓ ✓ ✓ ✓
end-plates
Cleat ✓ ✓ ✓ ✓ ✓
✓ Corrosion Protection Coating options —primer, epoxy
Double Bitt ✓ ✓ ✓ ✓ ✓ ✓ ✓
coating, galvanized, duplex (galvanized & painted)
Single Bitt ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ Fully customizable as bollards vary significantly
Pillar ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
between ports and countries
PROJECT REFERENCES
TUG HARBOUR PONTOONS, AUSTRALIA WATCO BERTHS 3 & 4, UNITED STATES PORT LAFITO, HAITI
CATHODIC PROTECTION
CORROSION PROTECTION METHODS
Cathodic Protection involves electrically connecting a sacrificial ESC offers an end-to-end design solution for your marine structure
element that preferentially corrodes instead of the sheet pile or ✓ Preliminary/concept design and pricing for cathodic protection
steel structure. Sacrificial elements are typically constituted of
systems for project budgeting or tendering
an alloy of aluminium, magnesium and zinc depending of the
✓ Calculations to DNV RP-B401, BS EN 13149, NACE and NORSOK
water conditions. It may be used as a supplementary form of
corrosion protection on top of the corrosion coating system. ESC standards and design practices
can offer it's experience in the design, specification and ✓ ESC Engineering Design Software & Qualified Engineers
integration of a Cathodic Protection System for submerged ✓ Installation, commissioning and maintenance capabilities and
Sheet Piles.
experience (Middle East)
Mooring Bollards I Cathodic Protection 69

WATCH THE ESC PIPE PILE COATING
SPRAY APPLICATION PROCESS
COATINGS
CORROSION PROTECTION SYSTEMS OIL TANK PROTECTION BARRIER WITH FIREPROOF COATING, NETHERLANDS
ESC is committed to providing high quality Corrosion Protection The ESC Advantage
Systems that prevent corrosion and extend the life of steel structures: ✓ Certified ESC Protective Coating Inspectors
whether it be sheet piles, combined walls, tie rod systems or steel
✓ State-of-the-Art Coating Application & Inspection
structure fabrications.
✓ Protective Packing included in pricing
COAL TAR EPOXY
Coal Tar Epoxy (CTE) Coatings are the most commonly utilised
corrosion protection for steel sheet piles and common in steel
structures, due to their low-cost, high resistance to exposures in sea
water, oil and chemicals. ESC can provide competitive solutions to the
project requirements. CTE offers excellent water and crude oil
resistance, corrosion resistance and good resistance against
chemically polluted water. It can be applied and can also cure at low
temperatures (below freezing point is possible). CTE also offers good
resistance to abrasion. ESC uses internationally recognized coatings
qualified to numerous standards. ESC can recommend the most
suitable and economical coating system and also ensure that the
coating is adequately protected during handling and transportation.
GLASS FLAKE EPOXY COATING
Glass Flake Epoxy Coatings are ideal for applications where there is
expected to be impact and high abrasion environments. The product
is typically shot blasted to the required surface roughness and then
paint is applied via spray. Several layers may be required to obtain
the Dry Film Thickness (DFT) specification. ESC applies strict quality
controls and careful packing to ensure the coating is in pristine
condition when the product arrives on your site.
HOT DIP GALVANIZING & DUPLEX SYSTEMS
Hot Dip Galvanization may be appropriate or required for certain

applications. The process of Hot Dip Galvanization involves coating
the steel product with a layer of zinc. This is achieved by immersing
the steel products in a hot bath of molten zinc producing an aesthetic
metallic silver surface. ESC has experience and the strategic
partnerships to effectively apply such systems to it's sheet piles, tie
rod systems and steel structures. ESC can also offer duplex coating
systems, where the steel structure is galvanized then coated.
70 Corrosion Protection
ESC CONNECTORS
SPECIFICATION
ESC Hot Rolled Interlocks can be used in a variety of configurations. Note that they can also be used to interlock with
HOT ROLLED
non-ESC sheet piles. Please contact engineering@escpile.com for more information.
COLD ROLLED SHEET PILES ESC-9J
ESC-6E ESC-6J ESC-9E ESC-9J ESC-9HJ ESC-10HJ
Compatibility engaging with
Engaged with ESC-6E ESC-9E ESC-6J ESC-9J ESC-9HJ ESC-10HJ

ESC-10HJ
ESC-HRZ14-770 to ESC_HRZ38-700 ✓ ✓    
Type IIIw & Type IVw   ✓ ✓  
NS-SP-10H & NS-SP-25H     ✓ ✓
COLD FORMED
ESC-K9 ESC-K14
60
50 50
Type 1 Type 2 Type 3
Compatibility engaging with 60 ESC-O18

ESC-T13
Engaged with ESC-CR6 ESC-CR9 ESC-CR12 ESC-CR16
15 60
ESC-CRZ11 to ESC-CRZ13 ✓   
ESC-CRZ14 to ESC-CRZ35  ✓   90 to 135˚ 60
✓ 90 to 120˚
ESC-CRZ26 to ESC-CRZ36   
ESC-CRZ36 to ESC-CRZ50    ✓
ESC-CRU8 to ESC-CRZ12 ✓    ESC-CR9 Type 1 ESC-CR9 Type 2 & 3
ESC-CRU13 to ESC-CRU32  ✓  
ESC-CRU25 to ESC-CRU29  ✓ ✓ 
ESC-CRU35 to ESC-CRU46    ✓
ESC-9E INTERLOCK ON PIPE ESC-9J WELDING TO SSAW PIPE WELD PENETRATION INSPECTION
H PILE COLD FORMED INTERLOCK INTERLOCK CHECK ESC-CR9 INTERLOCK ON PIPE
ESC Connectors 71
ESC STEEL STRUCTURES
INTRODUCTION MODULAR TRANSPORT BEAM, UNITED KINGDOM
ESC has expanded over the last 5 years to fabricating and supplying Steel Structure Portfolio
steel structures for various industries. ESC is committed to delivering ✓ Port Structures—Dolphins, walkways, fender structures
timely fabrication of steel structures and components to client
✓ Offshore Structures—Pontoons, Wind Turbine Foundation
specifications, standards and delivery requirements.
✓ Pre-Fabricated Steel Building Structures
ESC’s services to complement it’s steel structure fabrication capability ✓ Steel Bridge components— girders, arch, columns, formwork
includes:
✓ Pressure Vessels & Process Modules
✓ Detailed Design Drafting Services—shop drawing, connection
✓ Steel Towers & Jacket Structures
detailing, installation drawings
✓ Structural Calculations ✓ Heavy Duty Handling Structures
✓ Finite Element Analysis ✓ Steel Caissons

✓ Raw Material Procurement ✓ Steel Storage Silos & Tanks
✓ Inspection & Testing (3rd Party Independent or ESC)
✓ Special Fabrications
✓ Logistics
✓ Miscellaneous Components: access ladders, guard rails,
✓ Full Quality Documentation and MDR with full traceability
✓ Project Management/Coordination with client and other contractors scaffolding
Company Certifications
ESC and its prequalified factories offer a

diversified set of international
certifications enabling it to undertake
complex projects around the world in
adherence to country and/or region
specific standards. The certifications
cover special fabrication, welding, testing,
quality management systems and
corrosion protection systems.
ESC Personnel Certifications
ESC's highly skilled and multi-disciplinary

personnel are adept to handling projects
of various scopes, complexities and
requirements. ESC's continual investment
in company and personnel certification
translates to high quality products that
meets the most rigorous international
standards.
72 ESC Steel Structures

BRIDGE STRUCTURE
STEEL STRUCTURES KUMUSI BRIDGE, PAPUA NEW GUINEA

ESC has a growing track record of providing high FABRICATION
3D CAD SOFTWARE FOR CLIENT MODELS
quality bridge structure fabrications in conformance
to various international and project standards. Due to
a wide client reach, ESC is able to offer a wide range
of steel grades for example ASTM A709-50W
Weathering Steel and also conform to regional legal
requirements such as CE marking. Other important
components can be provided such as formwork, TRIAL ASSEMBLY ADVANCED DIMESNIONAL MEASRUEMENT
elastomeric bearing sets, bolting, hand rails and

scuppers. A full suite of CAD tools, state of the art
machinery, skilled operators and welders, certified
quality team, knowledgeable logistics personnel,
project management staff and calibrated dimensional
measurement equipment all ensure good end product
CLIENT INSPECTION HOT DIP GALVANIZATION &
quality delivered on time and on budget.
PROTECTIVE PACKING
Bridge Structure Capabilities
✓ Heavy truss structures
✓ Multiple plate girders
✓ Trapezoidal box girders

LOADING SUPERVISION SITE INSTALLATION
✓ Movable Bridges - eg Bascule, Swing
✓ Box or Pipe Arch
✓ Temporary or Modular bridges
✓ Special Bridges
PROJECT REFERENCES
AL ITTIHAD FOOTBRIDGE, UAE 4 BRIDGES IN ORO PROVINCE, PNG GIRDER & FORMWORKS, AUSTRALIA
ESC Steel Structures 73

PORT & OFFSHORE STRUCTURES
STEEL STRUCTURES MARE HARBOR DOLPHIN PILES, UNITED KINGDOM
ESC can provide full fabricated sets and assemblies for

the construction and upgrade of port facilities alongside FABRICATION DRAWINGS FABRICATION
its extensive piling product range. ESC has worked with

reputable clients around the world on prestigious and
challenging projects.
Capabilities
✓ Pipe piling with fabricated components—shear

CLIENT INTERACTION COATING
rings, grouting pipes, lifting eyes, flange mounting,
stiffeners
✓ Fender Mounting Brackets & Structures
✓ Spreader Beams and handling equipment
✓ Cast components— bollards, anodes
✓ Walkways—gangway, catwalks complete with PROTECTIVE PACKING &

DIMENSIONAL INSPECTION
LOADING SUPERVISION
stairs, grating, hand rails
✓ Mechanical structures
✓ Miscellaneous components— access ladders,
signage, edge protectors, chains
PROJECT REFERENCES
HINKLEY POINT C JETTY PILES, UK BHP TUG HARBOUR PONTOON, AUSTRALIA PORT ACTUATION CYLINDERS, AUSTRALIA
BHP TUG HARBOUR PONTOON, AUSTRALIA BHP TUG HARBOUR GANGWAY, AUSTRALIA MARE HARBOUR DOLPHIN
PILES, FALKLANDS
74 ESC Steel Structures

PREFABRICATED STEEL BUILDING
STEEL STRUCTURES SP BREWERY UPGRADES, PAPUA NEW GUINEA
Prefabricated steel buildings offer numerous FABRICATION

3D CAD MODEL
advantages to both conventional building materials
and on-site construction. Building erection can take a
fraction of the time—as low as one third. ESC offers a
reliable solution to such prefabricated structures.
Capabilities
✓ Commercial and Industrial buildings—factories, COATING

CLIENT INTERACTION
processing plants, offices, warehouses
✓ Agricultural buildings—barns, dairies, equipment
storage sheds, offices and more
✓ Aircraft Hangers for planes, jets and helicopters
✓ Automotive, boat and other vehicle dealerships

PROTECTIVE PACKING HOT DIP GALVANIZATION &
The building systems can provide numerous practical PROTECTIVE PACKING
advantages like column free design for maximum
work space, great structural integrity against natural
force such as wind and snow.
OTHER CAPABILITIES
STEEL STRUCTURES
PRESSURE VESSEL PROCESS MODULE/REEFER RACKS SILOS & STORAGE TANKS
TOWERS & JACKET STRUCTURES HEAVY DUTY FABRICATION LARGE STEEL CAISSONS
ESC Steel Structures 75

ESC TRENCH BOX
ESC SHORING SYSTEMS ABU DHABI SHORING WORKS, UAE
COMMON SIZES
ESC has fully developed its Trench Box Series (also commonly
known as Trench Shields) used as a two-sided excavation support Box Box Panel Clear Clear Safe
Panel
Length Height Thickness Height Length Working
system. It is a used as a temporary earth retaining structure which Type Model Weight
L H T CH CL Load
allows safe access to an excavation that has been cut vertically.
(m) (m) (mm) (m) (m) (kPa) kg
Stability is ensured within the trench whilst providing a minimal
Top Box TT40/10/16 4.0 1.6 100 - 3.6 40 702
excavation footprint for works to be carried out. This helps
Base Box TB40/10/24 4.0 2.4 100 1.47 3.6 40 1007
prevent any damage to nearby utilities and structures.
* Base and top box in 3.0m and 3.5m length available. Custom boxes available on request.
ESC Trench Box Features
✓ Comprehensive Range of Sizes

SECTION DRAWING
✓ Four Point Lifting System
✓ Tapered Toe with Reinforced Top Rails
✓ Through Wall connections with reinforced collars
✓ Highly Resistant to Installation Loads from an Excavator or
other equipment
✓ Ease of assembly & disassembly despite numerous reuses
✓ Simple components that are easily replaceable or repairable

“ESC trench boxes are designed to be
handled and installed by an excavator. No
special equipment or expertise is required
so it is fast and easy to install and ideal for
pipe and cable works in most ground
conditions.”
PRODUCT IMAGES
76 ESC Trench Box Series

DESIGN VERIFICATION
ESC completed third party verified structural calculations and Full scale field test by a licensed independent third party was also
professionally completed Finite Element Analysis of the proprietary completed to verify the design calculations with a focus on the most
ESC Trench Box design system, with special attention on the critically loaded areas and potential weak points. A specially
spreader connections to the panels. A wide range of loading designed test rig was constructed to simulate the soil loads with a
conditions was simulated to verify the robustness of the system. series of strain gauges situated throughout the trench panel
The international standards applied in the structural design included: structure to measure deflection of the structure under various
EN 1990: Eurocode 0, EN 1991: Euro-code 1, EN 1992: Euro-code 2, loading combinations.
EN 1997: Euro-code 7, EN 13331-1 and EN 13331-2.
ESC Trench Box Series 77

To provide safe access to excavations of above 2m, ESC has developed a range of
ESC TOP EXTENSION BOX Top Extension Boxes, compatible with the standard Trench Box range with easy
assembly and disassembly.
PROJECT & PRODUCT PHOTOS
78 ESC Trench Box Series

STRUTTING SYSTEM
INTRODUCTION JOHOR CONVENTION CENTRE, MALAYSIA
ESC has been involved in difficult project sites from its inception ✓ Logistics
over 20 years ago. Part of the ESC Sheet Piling Solution has often ✓ Full Quality Documentation and MDR with full traceability
included full design of the strutting system. Using the in-house
✓ Project Management and Coordination with client & contractors
expertise of ESC’s global network of engineers, ESC is well equipped
to design and also fabricate full strutting system assemblies. ESC’s Strutting System Capabilities
capabilities include:
✓ Standard Struts ✓ Pipe or Beam Strutting Sections
✓ Drafting Services—shop drawing, layout ✓ Reusable Modular Struts ✓ Project Specific Novel Designs
✓ Structural Calculations—completed by certified Professional ✓ Hydraulically Activated Struts
Engineers
✓ Finite Element Analysis What Our Engineers Say

✓ Raw Material Procurement “ESC first designed, fabricated supplied and
successfully installed its first pre-fabricated
✓ Fabrication to international standards and project specific strutting system in 1993 adjacent to a
Singapore landmark with a 10m excavation
requirements. depth.“
✓ Inspection & Testing (3rd Party Independent or ESC)
PROJECT PHOTOS
JBCC, MALAYSIA CIRCULAR COFFERDAM, UAE M.WORLDWIDE BASEMENT, MALAYSIA
OCBC BUILDING, MALAYSIA SHAH GAS FIELD, UAE AETNA BUILDING, MALAYSIA
Strutting System 79
WATERTIGHTNESS
METHODS & DESIGN ADELAIDE HIGHWAY CONSTRUCTION WATERTIGHT COFFERDAM, AUSTRALIA
Achieving water tightness of a sheet pile wall can be challenging, given ESC-DPS-500 Interlock Sealant
the site conditions, difficulty in sealant applications, high interlock
temperatures during driving and other factors. ESC has addressed these
issues through its design and extensive experience and is willing to ESC's DPS-500 sealant is a hydrophilic polyurethane which has effective
deliver both standard and tailored solutions to project requirements. application for sheet pile interlocks. It has a high expansion coefficient with
over 400% volume increase.
It is a one component system making it easy to handle and apply. It is both
Sheet Pile Design lightweight with good surface adhesion which allows easy application even
in confined spaces. It can be
Through either Hot Rolling, which results in a tight fit interlock with a applied in virtually all weather
greater number of contact points, or Cold Forming, where the clutch conditions. It has been
turnover is optimised geometrically, ESC ensures that the sheet pile extensively used in both
design allows minimal seepage whilst still providing enough room for freshwater and seawater
easy driving. environments and swells to about
200% volume in 24 hours or less
ESC offers the widest sheet piles in the world, with up to 70% fewer
and over 300% volume within 48-
clutches and thus leak paths compared to a standard U type wall. Tie
72 hours of immersion.
Backs also typically provide another leak path, which can be mitigated by
designing the tieback to act at the retained side of the main wall.
SG MUDA CUTOFF WALL, MALAYSIA SABAK BERNAM COFFERDAM, MALAYSIA HIGHWAY COFFERDAM, AUSTRALIA
DESIGN & PRODUCTION STANDARDS

Subject Standard Title
Design BS 5950 Structural use of steelwork in building.
Design BS EN 1003-5 Design of steel structures - Part 5:Piling.
Manufacturing API 5L PSL1 Specification for Line Pipe
Manufacturing API 5L PSL 2 Specification for Line Pipe
Manufacturing API 2B Specification for the Fabrication of Structural Steel Pipe
Manufacturing ASTM A252 Standard Specification for Welded and Seamless Steel Pipe Piles
Manufacturing ASTM A671 Standard Specification for Electric-Fusion-Welded Steel Pipe for Atmospheric and Low Temperatures.
Manufacturing ASTM A691 Standard Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for High-Pressure Service at High Temp.
Manufacturing EN 10219 Cold Formed Welded Structural Hollow Sections of Non-Alloy and Fine Grain Steels.
Manufacturing EN 10210 Hot Finished Structural Hollow Section of Non-Alloy and Fine Grain Steels.
Manufacturing EN 10208 Steel Pipes for Pipelines for Combustible Fluid.
Manufacturing BS EN 10248 Hot Rolled Sheet Piling of Non Alloy Steels.
Manufacturing BS EN 10249 Cold Formed Sheet Piling of Non-Alloy Steels
Manufacturing AS 1163 Structural Steel Hollow Sections.
Manufacturing AS 1579 Arc-Welded Steel Pipes and Fittings for Water and Wastewater.
Manufacturing ASTM A139 Standard Specification for Electric-Fusion (Arc)-Welded Steel Pipe.
Manufacturing ASTM A53 Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless.
Manufacturing AWWA-C200 Steel Water Pipe-6in. (150mm) and Larger.
Manufacturing CSA Z245 Canadian Standard - Steel Pipe
Manufacturing GB/T 3091 Low Pressure Fluid Conveying Welded Steel Pipe
Manufacturing SY/T 5040 Welded Piling Pipe
Manufacturing GB/T 9711 Oil and Gas Industry: Steel Pipe for Pipeline.
Welding AWS D1.1 Structural Welding Code - Steel
Welding AS 1554.1 Structural Steel Welding - Welding of Steel Structures.
Welding AS 1554.2 Structural Steel Welding - Stud Welding.
Welding BS EN 1011 Welding - Recommendations for welding of metallic materials
Welding CSA W59 Welded Steel Construction (Metal Arc Welding)
Welding GB50661-2011 Welding of Structural Steel
Welding JGJ 81 Technical Specification for Welding of Steel Structure.
Coatings ISO 8501 Preparation of steel substrates before application of paints and related products.
Coatings ISO 8503 Preparation of steel substrates before application of paints and related products.
Coatings ISO 12944 Paints and varnishes - Corrosion protection of steel structures by protective paint systems.
80 Watertightness / Design & Production Standards

ESC HP PILES
SPECIFICATION AD AIRPORT SHORING WORKS, UAE
The ESC Advantage

ESC HP Piles are standard H
✓ Global supply capability
shaped bearing piles with an
✓ Competitive Pricing for small and large quantities
equal web and flange thickness.
They can be used in a wide range COLD ROLLED SHEET PILES ✓ Supply of Splicing Assemblies and Toe Points which can allow
of applications: from soldier pile extreme lengths to be driven.

with timber lagging walls, ✓ Experienced in component design and installation
foundation structures and
✓ Wide Range of Steel Grades available: S235, S275, S355, S420,
battered steel H-Piles.
S460, A572 Gr 42, 50, 60 and other equivalent grades.
✓ Range of Lengths available: standard 6m & 12m, others available for
larger orders
Mass per Height Width Thickness Section Coating x-x y-y

Unit Area Area
Section (h) (w) (tf) (tw) I S r I S r
Length
kg/m mm mm mm mm cm² m²/m cm4 cm³ cm cm4 cm³ cm
HP 200 x 54 54 204 207 11.3 11.3 68 1.19 4,950 487 8.5 1,680 162 4.6
HP 250 x 63 63 246 256 10.7 10.5 80 1.47 8,740 711 10.5 2,980 233 6.1
HP 250 x 85 85 254 260 14.4 14.4 108 1.50 12,200 969 10.6 4,200 323 6.2
HP 310 x 79 79 299 306 11.0 11.0 100 1.77 16,400 1,090 12.8 5,290 346 7.3
HP 310 x 94 94 303 308 13.1 13.1 119 1.79 19,600 1,290 12.9 6,370 415 7.3
HP 310 x 110 110 308 310 15.5 15.4 141 1.80 23,700 1,530 13.0 7,740 498 7.4
HP 310 x 125 125 312 312 17.4 17.4 159 1.82 27,100 1,730 13.1 8,870 567 7.5
HP 360 x 109 109 346 370 12.8 12.8 138 2.12 30,300 1,770 14.8 10,900 587 8.9
HP 360 x 132 132 351 373 15.6 15.6 168 2.14 37,600 2,150 14.9 13,600 726 9.0
HP 360 x 152 152 356 376 17.9 17.9 194 2.15 43,700 2,480 15.0 15,800 842 9.0
HP 360 x 174 174 361 378 20.4 20.4 222 2.17 50,800 2,830 15.1 18,400 975 9.1
HP 410 x 131 131 389 398 13.7 13.7 167 2.29 46,295 2,378 16.7 14,425 725 9.3
HP 410 x 151 151 394 400 15.9 15.9 192 2.30 53,978 2,742 16.8 16,971 848 9.4
HP 410 x 181 181 400 403 19.1 19.1 230 2.32 65,675 3,283 16.9 20,859 1,035 9.5
HP 410 x 211 211 406 406 22.2 22.2 269 2.34 77,859 3,832 17.0 24,923 1,227 9.6
HP 410 x 242 242 413 410 25.4 25.4 308 2.36 90,542 4,387 17.2 29,167 1,424 9.7
HP 410 x 272 272 419 413 28.6 28.6 347 2.38 103,738 4,951 17.3 33,595 1,628 9.8
OT2 ANCHOR PILES, UAE OT2 ANCHOR PILES, UAE TEMPORARY RETAINING WALL, UAE
ESC HP Piles 81
ESC
ESCSTRUTTING SYSTEMLIST
GLOBAL CONTACT
INTRODUCTION
CONTACT DETAILS ESC ANNUAL GLOBAL CONFERENCE 2016, UAE
Australia, New Zealand & PNG Brazil Argentina, Paraguay & Uruguay
CASA ESC ESC Brazil Cimtronic Design & Engineering
A 151 Tile St, Wacol, Queensland, E info@escpile.com.br A Vedia 144, 5th Floor, Office 2
4076, Australia E patricia@escpile.com.br (C1429EIB) Nuñez CABA, Argentina
E sales@casa-esc.com.au T +55 (31) 99976 4714 E informes@cimtronic.com.ar
T +61 7 3271 2300 W www.escpile.com.br E fgallo@cimtronic.com.ar
W www.casa-esc.com.au T +(5411) 4704 6981
Malaysia, South East

Indonesia India Asia & South Asia
PT ESC Steel ESC Group (India)
A Graha Mustika Ratu, 5th Floor ESC Steel Engineering Sdn Bhd
A E/42, Rajdeep CHS, Gokhale Road,
#505, Jln. Jend Gatot Subroto A F-1-2 Second Floor, Block F Suite 5
Naupada, Thane (W) : 400602, India
Kav. 74-75, Jakarta 12870 Setia Walk, Persiaran Wawasan,
E kiranpujari@escpile.com
E zulfan@escpile.com Pusat Bandar Puchong
T +91 9920 160 019
E chanhonkit@escpile.com 47160 Puchong, Selangor, Malaysia
T +62 811 693 144 E chanhonkit@escpile.com
T +62 821 247 99 468 T (Malaysia) +6012 428 5759
T (Indonesia) +62 811 693 144
Mexico, Central & South America Middle East & Africa Netherlands
Acerlum ESC SAPI de CV ESC Middle East Europile B.V.
A Loma de la Cañada No. 4, Loma, A P.O. Box 131355, Industrial Area City A Dam Bustersstraat 7 NL
Querétaro, México CP76060 of Abu Dhabi, Mussafah 4651 Sj Steenbergen
E info@acerlum-esc.com Abu Dhabi, UAE Netherlands
T +52 442 4711 500 E escuae@escpileuae.com E info@europile.nl
W www.acerlum-esc.com E kevinashdown@escpileuae.com E esceuro@escpile.com
T +971 2550 6188 T +31 167 534 747
F +971 2550 6112 F +31 167 534 850
W www.escpileuae.com W www.europile.com
Nigeria Philippines Russia

ESC Nigeria Ltd ESC Steel Philippines Inc. ESC-Beregstal Jsc
A No.72, Apt 5, Lome Crescent, A 6/F, Cyber One Building, A 20 Ulitsa Lotsmanskaya
Wuse Zone 7, Abuja, 11 Eastwood Ave. Eastwood City St Petersburg 190121
Nigeria Cyberpark, Bagumbayan, Quezon City, Russian Federation
E escnigeria@escpile.com Philippines E escrussia@escpile.com
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82 Global Contact List

USEFUL EQUATIONS
MOMENT CAPACITY LEGEND
I cm4/m Moment of Inertia per unit wall width
4
Icombi cm /m Moment of Inertia of Combined Wall per unit wall width
PIPE PROPERTIES Isheetpile cm4/m Moment of Inertia of Sheet Pile per unit wall width
Ipipepile cm4/m Moment of Inertia of Pipe Pile per unit wall width
Ipipepile cm4/m Moment of Inertia of H Pile per unit wall width
Z cm3/m Elastic Section Modulus per unit wall width
Zcombi cm3/m Elastic Section Modulus of Combined Wall Section per unit wall width
3
COLD ROLLED SHEET PILESZsheet pile cm /m Elastic Section Modulus of Sheet Pile Section per unit wall width
COMBINED WALL Zpipe pile cm3/m Elastic Section Modulus of Pipe Pile Section per unit wall width
ZH pile cm3/m Elastic Section Modulus of H Pile Section per unit wall width
D mm Diameter of Pipe Pile
t mm Thickness of Pipe Pile
wcombi mm Unit Width of Combined Wall
L% % Percentage of Infill Sheet Pile Length to King Pile Length
MLpipe kg/m Mass per Unit Length of Pipe
Mass100% kg/m2 Mass per Unit Area of Combined Section with Infill Sheet Pile as 100%
of King Pile Length
Mass60% kg/m2 Mass per Unit Area of Combined Section with Infill Sheet Pile as 60%
of King Pile Length
MassL% kg/m2 Mass per Unit Area of Combined Section with Infill Sheet Pile as L% of
King Pile Length
σyield MPa Yield Strength of Material
M kNm/m Moment Capacity per unit length wall
CONVERSION TABLE
Metric to Imperial Imperial to Metric
1 cm = 0.3937 in 1 in = 2.5400 cm
1m = 3.2808 ft 1 ft = 0.3048 m
2 2 2
1 cm = 0.1550 in 1 in = 6.4516 cm2
1 m2 = 10.7639 ft2 1 ft2 = 0.0929 m2

3 3 3
1 cm = 0.0610 in 1 in = 16.3870 cm3
1 m3 = 35.3149 ft3 1 ft3 = 0.0283 m3

2 2 2
1 cm /m = 0.0472 in /ft 1 in /ft = 21.166 cm2 /m
1N = 0.2247 lb 1 lb = 4.4497 N
1 N/mm = 5.7082 lb/in 1 lb/in = 0.1752 N/mm
1 N/m = 0.0685 lb/ft 1 lb/ft = 14.5989 N/m
1 N/cm2 = 1.4499 lb/in2 1 lb/in2 = 0.6897 N/cm2
1 N/m2 = 0.0209 lb/ft2 1 lb/ft2 = 47.8968 N/m2

3 3 3
1 N/cm = 3.6827 lb/in 1 lb/in = 0.27154 N/cm3
1 N/m3 = 0.0064 lb/ft3 1 lb/ft3 = 157.1420 N/m3
1 kg = 2.2046 lb 1 lb = 0.4536 kg
1 kg/m = 0.6720 lb/ft 1 lb/ft = 1.4882 kg/m
1 kg/m2 = 0.2048 lb/ft2 1 lb/ft2 = 4.8824 kg/m2
1 Metric Tons = 1.1023 US ton 1 US ton = 0.9072 Metric Tons
1 cm4 = 0.0240 in4 1 in4 = 41.6228 cm4

4 4 4
1 cm /m = 0.007323 in /ft 1 in /ft = 136.5582 cm4 /m
1 cm3 = 0.0610 in3 1 in3 = 16.3870 cm3

3 3 3
1 cm /m = 0.0186 in /ft 1 in /ft = 53.7631 cm3 /m
1 Nm = 0.7373 lb.ft 1 lb.ft = 1.3563 Nm
1 Nm/m = 2.6968 lb.in/ft 1 lb.in/ft = 0.3708 Nm/m
Disclaimer
The information provided within this General Catalogue is for general information purposes only, without any warranty. ESC shall not be held responsible for any errors, omissions or misuse of any
of the information provided. ESC disclaims any and all liability resulting from the ability or inability to use the information within this document. Anyone using the information contained does so at
their own risk. ESC shall not be held liable for any damages which includes any financial losses or incidental or consequential damages arising from the use of this information. The product range
contained is liable to change without notice.
Useful Equations & Conversion Table 83

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