2.-24 Volts Gen 2

24 VOLTS
GENERACION 2
Ň

VCU Module 6
Training
│28 August 2013 │ 24V GEN 2
Pin 1
Training
│28 August 2013 │ 24V GEN 2
DO29 LED
Training
│28 August 2013 │ 24V GEN 2
DIGOUT3
Training
│28 August 2013 │ 24V GEN 2
DIGOUT3-8
Training
│28 August 2013 │ 24V GEN 2
PCP1 12 pin cable at
the back of the LVCC
Training
│28 August 2013 │ 24V GEN 2
PCP1-02
Training
│28 August 2013 │ 24V GEN 2
Break out Box PCP1
Connector J4
Training
│28 August 2013 │ 24V GEN 2
PCP1 J4-2
Training
│28 August 2013 │ 24V GEN 2
Training
│28 August 2013 │ 24V GEN 2
PCP1 J4-1
Training
│28 August 2013 │ 24V GEN 2
Break out Box PCP1
Connector J4
Pin 08 and 12
Training
│28 August 2013 │ 24V GEN 2
PCP1-08/12
Training
│28 August 2013 │ 24V GEN 2
PCP1 12 pin cable at
the back of the LVCC
Training
│28 August 2013 │ 24V GEN 2
Training
│28 August 2013 │ 24V GEN 2
8 7 6 5 4 3 2 1
REVISIONS
TABLE OF CONTENTS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL12-1914 9-14 FL BS BS
H 01 SEE CHANGES ON SHEETS - 13 & 20 NL12-1915 9-27 FL BS BS H
02 SEE CHG ON SHEET-14 CUMMINS SOL212 WIRING NL12-1921 12-18 FL BS BS
Title Sheet LEGEND

Table of Contents, Notes……………………1
NOTES:
Machine Model Features / Options…………………………………....
1
DO29 / DIGOUT3-8 1) COLOR CODE
24V Electrics C6-1
HIGH SIDE PCP1-02 J4-2
X
(XXXXX)
X
J4-1 PCP1-08/12
HOIST RAISE PILOT SOLENOID
BLUE: WIRE CODE
417-4782 (E5)
Battery & Emergency Stop…………………………………....
2 RED: CONNECTION PIN
MAGENTA: MODEL SPECIFIC
Keyswitch & Park Brake……………………………..…. 2
Human Machine Interface (HMI) / 2) CROSS REFERENCE
G VCU Interface / Touch Screen…..……………..… 3 VCU / IO CARD CONNECTOR BREAKOUT BOX 3 PIN CONNECTIONS (01239) G
SEE PAGE 21 FOR FURTHER DETAILS J1-J8
Speed Control Pedal……………….….. 3
SHEET NO. LINE NO.
Wipers……………………………..………..…3 VCU CONNECTOR PIN NUMBER BREAKOUT BOX 3 PIN CONNECTIONS PIN #
PIN 1 - GND COLUMN
Cooling Pumps……………………..……. 3 PIN 2 - SIGNAL
PIN 3 - 24V 3) GROUND SYMBOLS
Lights and Alarms………………..…..…. 4 INDICATES LED ON CHANNEL
SEE PAGE 22 FOR FURTHER DETAILS
Power Distribution……………..………..…. 5 HARNESS NAME / WIRE CODE GROUND IN LVCC
CAB --- CAB
Dealer Options…………………….……... 6 I/O CHANNEL NAME AND NUMBER
LLC ---- LADDER LIGHT CONTROL FRAME GROUND
PCP --- PILOT CONTROL PANEL
Position Sensors……………………...…. 6 FFR ---- FRONT FRAME
FPL ---- FRONT POLE LIGHT
F Speed Sensors……………………..…...
Drive System Interface …………………..……….
6
6
I/O TYPE
SEE PAGE 21 FOR FURTHER DETAILS
MBR --- MIRROR BAR
KLZ ---- KLENZ
4)
* SEE NOTE(S) AT
BOTTOM OF PAGE
F
EST ---- EMERGENCY STOP

INTERFACE CARD CONNECTOR RFF ---- REAR FRAME FRONT 5) POWER FLOWS LEFT TO RIGHT
Spare I/O………………………..……..…. 7 DIG: DIGITAL INTERFACE (425-9228)
RFM --- REAR FRAME MIDDLE - OUTPUTS ON LEFT
EIC ---- ENGINE INTERFACE CABINET - INPUTS ON RIGHT
Blank Page …………………………….…. 8 ALG: ANALOG INTERFACE (425-9224)
ESD: ESTOP INTERFACE (425-9226)
RAX --- REAR AXLE
DCP --- DRIVE COOLING PUMP
CAN IN: INPUT
OUT: OUTPUT
RCL --- REAR COWL
CSP --- CONTROL SWITCH PANEL
6) MACHINE STATE:
PWR: POWER - BATTERIES ISOLATED
Keypad, Joysticks……………………………… 9 GND: GROUND
SRC --- SR CABINET - STARTER ISOLATED
- E-STOP NOT PRESSED
Engine / Cooling Pump…………………..………..…… 9 HARNESS PINS / WIRE - PARK BRAKES ENGAGED
CONNECTOR PIN NUMBER "/" INDICATES TWO PINS / WIRES ARE USED - ALL LIGHTS OFF
Drive System……………………………… 9 PINS 08/12 - GND - LADDER DOWN
PINS 10/11 - 24V - KEYSWITCHES OFF
E Air - KLENZ ENABLE E
- FLUIDS FULL
Switches & Transducers………………………………..… 10 MAIN COMPONENT DETAIL
FUNCTION - FUSES NOT BLOWN
Solenoids & Heaters…………………………...…..… 10 ADDITIONAL INFORMATION
PART NUMBER FOR REFERENCE ONLY (SEE PARTS MANUAL FOR DETAILS)
- HV CABINET DOOR CLOSED
Hydraulics
PART LOCATION
Switches & Transducers………………………..………..…..
11 SEE FRAME LOCATION MAP ON PAGE 19
Solenoids, Steering & Ladder……………………………...…..
11
Blank Page…………………………...…. 12 EXAMPLE CIRCUIT
Engine SEE CONNECTOR
COLOR CODES PAGE 23 SEE CONNECTOR COLOR CODES PAGE 23
D DDEC IV & ADEC……………………………...…..…. 13 3 PIN 12 PIN D
Cummins……………………………….….. 14 PCP1-08/12 (J4-1) LOW VOLTAGE CONTROL CABINET (LVCC)
GRN GND
PCP1-02 (J4-2)
Blank Page……………………………..….. 15 2 1 BLK SIG LLC1 CAB5 CAB3 CAB1
PCP1-02
BLU DIGOUT3-8
(XXXXX) PCP1-10/11 (J4-3)
Climate Control………………………….. 16 WHT 24V CAB6 CAB4 CAB2
DIGOUT1 1 DIGPWR 1 DIGOUT2 1
5V
Component Options DIGOUT3 1

DIGOUT5 1
DIGIN3
J1 J2 1 5V_FP
DIGOUT4
Auxiliary Steer…………………………..…..….. 17
1
J3 J4
SEE BREAKOUT BOX PAGE 24
DIGIN2
DI LEDs
Auxiliary Oil Cooler………………………….…..…..…..
17 J5 J6
1
CABLE PCP1 J4
J7 J8 MBR1 KLZ1 FPL1 FFR1 PCP1 DIGITAL
Clamshell………………...……………… 17
DIGIN1
P1
INTERFACE
MBR2 EST1 FPL2 FFR2 PCP2
DO LEDs
CARD
1
C Rear Vision Camera………………...……………… 17 CABLE PCP1 C
DIGCAN
BEHIND CABINET 15V CAN3
Heaters (Cold Climate)………………...……………… 17 CARD4 CARD5 CARD6

CAN2
CAN1
1
CAN0 C6-1
Blank Page………………………...…..…. 18
Frame Location Map…………………….. 19 LOADER SPECIFIC FEATURES / OPTIONS PCP1-10
V1
CONTROL UNIT
C
V2
RAX1 EIC1 RFF5 RFF3 RFF1

24V
C
VEHICLE
(VCU)
RED
VEHICLE
Reference Information DDEC IV ENGINE (SHEET 13) 9 DCP1 EIC3 RFM1 RFF4 RFF2 PCP1-11
WHT
CONTROL
UNIT (VCU)
Wire Location Chart………….………..… 20 ADEC ENGINE (SHEET 13) CARD2 CARD3
PCP1-08
Interface Cards / VCU……...……………….…… 21 CUMMINS QST30 ENGINE (SHEET 14) BLK/WHT
ANALOG
PCP1-12
Digital Interface Card Status LEDs.………….…………..……
22 CUMMINS QSK38 ENGINE (SHEET 14) 0 SRC2 CSP1 RCL1
BLK 1 ALGIN1
1 ALGIN2 1 ALGIN3
1 ALGIN4 INTERFACE
CARD
B LVCC Connectors………….………...…… 23 GND DCP2 SRC1 RCL2

1
ALG GND
B
CUMMINS QSK50 ENGINE (SHEET 14)
Common Cables……………………..……………...... 23
Connector Color Codes……………………..23 CUMMINS QSK60 HPI ENGINE (T1) (SHEET 14)
Breakout Boxes.……….……………..…..… 24 CUMMINS QSK60 MCRS ENGINE (T2) (SHEET 14)
Drive System AUXILIARY STEERING (SHEET 17) 9
Converter / Fuse Panels Location.……….……………..…
25 AUXILIARY OIL COOLER (SHEET 17) 9 1
24V Electrics Intfc & Can Intfc.……….……………..….
25 CLAMSHELL BUCKET (SHEET 17) UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
SR Generators……..……….……………..…..… 26 THIS DRAWING AND ALL

DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE L23502220 LeTourneau Technologies™
9
PLATING OR FINISH COATINGS.
REAR VISION CAMERA (SHEET 17) PROPERTY OF LETOURNEAU
TECHNOLOGIES. IT IS • TOLERANCES ON: ANGLES ±1° DWN
flovett 9-13-2012
DATE
SR Motors - Left Front & Right Front.……….…………

27 CONFIDENTIAL AND MUST
NOT BE COPIED. IT IS
FRACTIONS
.XX DECIMAL
±1/16
±.03
CHK
BS 9-14-2012
A HEATERS - COLD CLIMATE (SHEET 17)
LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL
• MACHINED CORNERS 1/64 X 45°
±.015
ENGR ELECTRICAL SCHEMATIC L23502220 A
SR Motors - Left Rear & Right Rear.……….…………….
28 AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL
TO OUR INTEREST.
• WELD PROPERTIES SHALL MEET THE MINIMUM
REQUIREMENTS OF THE BASE MATERIAL.
PROD ENGR
BS 9-14-2012
Drive System Wire Location Chart.……….……………..…

29 BEACON LIGHT (SHEET 4) INTERPRET DIM & TOL THIRD ANGLE PROJECTION PROJ APPROVAL
SIZE
+
DWG NO.
4277265
REV
PER LETOURNEAU
SPEC 1650.00. MATL
DO NOT SCALE 02
SCALE 1/1 EST WT SHEET 1 OF 29
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
H
24V ELECTRICS @54+ 8+<
00 RELEASE
01 NO CHANGE THIS SHEET
*+9)8/6:/54 +)4
NL12-1914
NL12-1915
*':+
9-14
9-27
).-
FL
FL
).1
BS
BS
'66
BS
BS H
02099 BATTERY 02199 KEYSWITCH 02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS
02100 02200
POS NEG
BATTERY CHARGING SOCKET
02101 416-3355 (D1) 02201
BATT 1 BATT 2
02102 BATTERY 1 & 2 02202
DO3 / DIGOUT1-10 TB 1
DO3
02103 02203 C5-7
HIGH SIDE IGNITION KEEP ALIVE OUTPUT
BATT 3 BATT 4 TB 1
POS NEG
02104 BATTERY 3 & 4 02204
TB 1 CR KS
BATTERY ISOLATION SWITCH 3B GND KEYSWITCH RELAY
02105 SW BI 02205 426-0950 (D4)
LT BI 426-7269 (D1) 85 86
FU 201 (02223)
0 2 FU 201 425-9237 (E2)
02106 02206
150A X1 X2 LT BI 424-0049 (D1)
02107 SW SI STARTER ISOLATION SWITCH 02207 KEYSWITCH

G LT SI 426-7268 (D1)
SW KS 427-0330 (B4) G
S-GND DI7 DI7 / DIGIN1-7
02108 (13145) (13245) (14137) LT SI 424-0048 (D1) 02208 (04201) CAB2-01 CAB2-04 C4-7 KEYSWITCH IGNITION
X1 X2 1 2 STANDARD
2S
02109 (13144) (13244) (14139) 02209
2 FU 202 ALT 3 DI6 / DIGIN1-6 KEYSWITCH CRANK SWITCH

02110 (13158) (13258) (14159) FU 202 425-9237 (E2) 02210 CAB2-05
STANDARD C4-6
150A 4
2
02111 (11255) (13117) (13217) ((14127) (17114) 02211
(02160)
02112 02212
TB 1
02113 02213
FU 02 CR KA
0 0B DO2 DO2 / DIGOUT1-11 VCU / HMI KEEP ALIVE
02114 02214 LOW SIDE C5-6
85 86 426-0950 (D4)
10A
(02220)
02115 02215 TB 2
F 02116 02216 12K VEHICLE CONTROL UNIT F

(VCU)
0BA GND
02117 02217 V1 C VEHICLE CONTROL UNIT (VCU)
(D4)
(03148)
02218 (03101)
02118
EMERGENCY STOP
TB 1
02119 02219
FU 01 CAB CR KA CR HD
0 SW ES1 DI23 / DIGIN2-11 0B 0BA GND HMI DISPLAY POWER RELAY
02120 EST1-10 J5-3 J5-2 EST1-03 C4-26 E-STOP SWITCH 02220
21 22 STANDARD 427-4443 (B5) 30 87 85 86 426-0950 (D4)
10A
(02214) (03103)
02121 TB 2 J5-1 EST1-05 02221 D3 413-5968 (D4)
41 42 D3
TB 1
02122 12K 02222
CR KS TB 1 CR MP
0B 0BB1 0BC GND MASTER POWER RELAY
02123 02223
30 87 85 86 426-0950 (D4)
SW ES2 DI24 / DIGIN2-12 HV CABINET (02205) (02226)
02124 J3-4 J3-3 EST1-09 C4-27 E-STOP SWITCH 02224
E 41 42 STANDARD 427-4442 (C4) E
TB 1
02125 J3-2 J3-1 EST1-08 02225
21 22
CR MP CR K1
0B 0BD GND KEYSWITCH POWER RELAY 1
02126 02226 411-9992 (D4)
30 87 85 86
(02223) (06118)
02127 02227
RIGHT REAR CR K2
SW ES4 DI27 / DIGIN3-3 0BD GND KEYWSITCH POWER RELAY 2
02128 J1-4 J1-3 EST1-07 C4-32 E-STOP SWITCH 02228
41 42 STANDARD 427-4442 (E1) 85 86 411-9992 (D4)
(05203)
02129 J1-2 J1-1 EST1-06 02229
21 22
CR K3
0BD GND KEYWSITCH POWER RELAY 3
02130 02230
85 86 411-9992 (D4)
(05228)
02131 02231
LEFT REAR CR K5
SW ES5 DI26 / DIGIN3-2 E-STOP SWITCH 0BD GND KEYWSITCH POWER RELAY 5
02132 J2-4 J2-3 EST1-01
STANDARD C4-31 02232 411-9992 (D4)
41 42 427-4442 (D1) 85 86
(05247)
D 02133 J2-2 J2-1 EST1-11 02233
D
21 22
TB 1
02134 02234
CR K4 DRIVE SWITCH POWER OUTPUT
0BD DO24 DO24 / DIGOUT2-1 KEYSWITCH POWER RELAY 4
02135 02235 LOW SIDE C5-33
85 86 426-0950 (D4)
SW ES3 DI25 / DIGIN3-1 (06215) (06217)
HYD RESERVOIR
02136 J4-4 J4-3 EST1-02
STANDARD C4-30 E-STOP SWITCH 02236
41 42
427-4442 (F4)
02137 J4-2 J4-1 EST1-12 02237
21 22
0BD
02138 02238 (05125) 24V CAN
02139 02239
TB 1 TB 1
02140 02240
CR ES1 CR DP
E-STOP RELAY 1 0B DO23 DO23 / DIGOUT2-3 DIGITAL OUTPUT POWER
02141 411-9992 (D4) 02241 LOW SIDE C5-32
C 85 86 85 86 411-9992 (D4) C
(05107) (05107)
02142 02242
CR ES3
GND E-STOP RELAY 3
02143 426-0950 (D4) 02243
85 86
(05111) (05115)
02144 02244
TB 1
02145 02245
CR ES2
02146
85 86
E-STOP RELAY 2
411-9992 (D4) 02246 PARK BRAKE
(05107)
02147 02247
CR ES4
GND E-STOP RELAY 4
02148 426-0950 (D4) 02248
85 86
(05111) (05113) CR PI
DO8 / DIGOUT1-5 DO8 GND PARK BRAKE INTERLOCK OUTPUT
02149 02249 C5-14
HIGH SIDE 85 86 426-0950 (D4)
(02252)
B 02150 02250 B
TB 1
02151 02251
CR PI CR PB PARK BRAKE SWITCH
PS FS DI31 / DIGIN3-7 FIRE SYSTEM STATUS SW PB GND
DI8 13B 426-5193 (B4)
02152 (05228) RFF5-10/11 J8-3 J8-2 RFF5-06 C4-36 415-5057 (D4) 02252 (04201) CAB2-01 CAB2-02 PARK BRAKE RELAY DRIVE
1 3 STANDARD 1 2 30 87 85 86
(02249) (10230) 426-0950 (D4)
02153 02253
02154 02254
TB 1 DI8 DI8 / DIGIN1-8
RFF1-01 RFF5-06
02155 02255 STANDARD C4-8 PARK BRAKE SWITCH
TB 1 GND
02156 02256
02157 02257
CR TD SOL TD
FU 10
0 0H GND HYD TANK DUMP SOL
02158 RFF1-01 J2-2 J2-1 RFF1-08/12
426-1177 (D4) 02258
A A
02159
10A 6 8
(05115)
1 2
02259
2
TB 2
ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV
02160
(02211)
12K (10224) 02260
DRAWN flovett E DO NOT SCALE 4277265 02
ISSUED 9-13-2012 SCALE 1/1 EST WT SHEET 2 OF 29
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
24V ELECTRICS 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
HUMAN MACHINE INTERFACE (HMI) SPEED CONTROL PEDAL

03101 03201
(02218) (03109)
03102 CONVERTER DISPLAY 03202

SPD CTRL PEDAL
FU 06 CR HD FU 104 (426-8335) (427-4632)
0 0E1 0E1A 0E1B DIGPWR-1 AI1 / ALGIN1-1 SPD CONTROL PEDAL
03103 24+ 12+ CAB1-01 1 Backlight 2 CAB1-02 03203 +5V_FP CAB1-12 CAB1-11 C2-1 425-9998 (B4)
10A 30 87 5A C B 0-40V
(02220)
03104 TB 2 TB 2 24- 12- 6 Video Board 7 03204
(03115)
12K 12K A
03105 03205
HMI DIGPWR-2
03106 03206 CAB1-09 FOOT PEDAL
(427-0183) GND - FP
FU 105
03107 CAB1-05 24V GND CAB1-06 03207
G 5A G
(03121)
03108 TB 2 03208
12K ETHERNET SW 03209

AI2 / ALGIN1-2
03109 CAB1-10 C2-2 SPD CONTROL PEDAL SUPPLY
(03201) (426-5750) 0-40V
03110 VI + VI - 03210
(03133)
03111 03211
03112 03212
03113 CAB 03213

WIPERS
03114 DISPLAY 03214
(427-4632)
CR FH
DO17 / DIGOUT2-10 DO17 GND FRONT WIPER HIGH
03115 USB 03215 C5-24
HIGH SIDE 426-0950 (D4)
85 86
(03226) (03228)
F 03116 VGA 03216
F
CR FL
(03103) DO18 / DIGOUT2-9 DO18 FRONT WIPER LOW
03117 03217 C5-25
HIGH SIDE 426-0950 (D4)
85 86
426-8346
426-8348
(03228) (03230)
03118 03218
CR RL
DO19 / DIGOUT2-8 DO19 GND REAR WIPER LOW OUTPUT
03119 03219 C5-26
HIGH SIDE 426-0950 (D4)
85 86
(03232) (03234)
03120 HMI 03220
(427-0183) MTR WF
DO14 / DIGOUT2-13 FRONT WASHER PUMP
03121 DVI 03221 C5-21
HIGH SIDE RFF5-07 J1-2 J1-1 RFF5-08/12 425-5182 (A5)
USB SVC
03122 USB1 PORT 03222
MTR WR
DO15 / DIGOUT2-12 REAR WASHER PUMP
03123 USB2 03223 C5-22
HIGH SIDE RFF5-09 J3-2 J3-1 RFF5-08/12 425-5182 (A5)
426-8346
03124 03224
E E
03125 03225
COM PORT ADAPTER FU 22 CR FH
(423-9844) IBN1-04 0 0Z
03126 03226 CAB3-10
RED 10A 30 87
DATA 4 IBUTTON (03215)
03127 COM1 03227 TB 2
GND 3 (423-9848) MTR FW
CR FH CR FL
IBN1-03 12K 0ZA H GND
03128 03228 CAB3-11 L FRONT WIPER MOTOR
WHT 30 87a 30 87 P 426-8500 (B4)
(03215) (03217)
03129 03229
CR FL
0ZA
03130 03230 CAB3-12
30 87a
ETHERNET SW
(426-5750) (03217)
03131 03231
MTR RW
3 4 ETHERNET CR RL
SERVICE H GND
03132 03232 CAB3-01 L REAR WIPER MOTOR
30 87 P 426-8497 (A4)
(03219)
D 03133 LAN2 1 2 03233
D
230-8193 230-8192
CR RL
(03110)
03134 03234 CAB3-02
30 87a
(03219)
03135 03235
03136 03236
03137 LAN1 03237
(03107)
426-4192
COOLING PUMPS
03138 03238 PUMP 1
(4 PIN)
P1-4 P1-2
03139 03239 (05118) DCP1-02 4 ENABLE GND 2 COOLING PUMP 1
426-7796 (D2)
03140 03240
0 FU 221 P1-3 P1-1

03141 03241 3 POWER ADDRESS 1 NC
C 25A C
(09118)
03142 03242 TB 2
426-4195
03143 03243 12K PUMP 2

(4 PIN)
P2-4 P2-2
03144 03244 4 ENABLE GND 2 COOLING PUMP 2
426-7796 (D2)
03145 03245
FU 222
03146
LOW VOLTAGE CONTROL CABINET 03246
0 P2-3
3 POWER ADDRESS 1
P2-1
(LVCC) 25A
(09118)
03147 03247 TB 2
426-4193 12K
03148 03248 PUMP 3
(PIN 4)
VEHICLE CONTROLLER P3-4 P3-2
03149 03249 4 ENABLE GND 2 COOLING PUMP 3
426-7796 (D2)
L1850, L2350 ONLY
B 03150 03250 B
V1 FU 223
C 0 P3-3 P3-1
03151 V2
03251 3 POWER ADDRESS 1 RESISTOR
C 25A 10K 098-9548 (D1)
(09118)
03152 03252 TB 2
03153 03253 12K

(04200)
03154 03254
DI34 / DIGIN3-10 DRIVE COOL RESERVOIR LEVEL SWITCH

03155 03255 (05231) RFM1-10/11 J8-3 J8-2 RFM1-06
PULL-UP C5-2 411-7627 (E2)
RED BLU
BLK
03156 03256
03157 03257 J8-1 RFM1-08/12

(02217)
03158 03258
A A
03159 03259
3
03160 03260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
H
24V ELECTRICS @54+ 8+<
00 RELEASE
*+9)8/6:/54 +)4
NL12-1914
*':+
9-14
).-
FL
).1
BS
'66
BS
H
LIGHTS & ALARMS LIGHTS & ALARMS (CONT.) 01 NO CHANGE THIS SHEET
NL12-1915
NL12-1921
9-27
12-18
FL
FL
BS
BS
BS
BS
(03253)
04100 04200
0 FU 25 0X
04101 04201 CAB2-01 (02208) (02252)
10A
04102 04202 TB 2 LT CA1
CR L1A SW CA1 CAB INTERIOR LIGHTS
DO4 / DIGOUT1-9 DO4 GND POLE WORK LIGHTS LEFT 12K SWRTN GND 424-5974 (A5)
04103 C5-8
HIGH SIDE 04203 CAB3-09
85 86 426-0950 (D4) 3 1 2 3 SW CA1 427-0329 (A4)
(04234)
04104 04204 LT CA2 SW CA2
CR L1B CAB INTERIOR LIGHTS
04105 POLE WORK LIGHTS RIGHT 04205 424-5974 (A4)
85 86 426-0950 (D4) 3 1 SW CA2 426-8357 (A5)
(04238)
04106 04206
SW CA3
CR L2
DO5 / DIGOUT1-8 DO5 GND CAB LIGHT BAR LIGHTS LEFT GND
04107 C5-11
HIGH SIDE 04207 SW CA3 426-8357 (B4)
G 85 86 426-0950 (D4) G
(04242)
04108 04208
CR L3 FU28 CR BL
CAB LIGHT BAR LIGHTS RIGHT 0 01 GND BEACON (B4)
04109 04209 MBR2-09 MBR2-10 (OPT)
85 86 426-0950 (D4) 30 87
10A
(04248) (04144)
04110 04210 TB 2
CR L4 TB1
DO7 / DIGOUT1-6 DO7 GND REAR COWL LIGHTS 12K
04111 C5-13
HIGH SIDE 04211
85 86 426-0950 (D4) SW LL1 0JA SW LL2
(04255) CSP1-08 LLC1-01 CR LL LADDER LIGHT CONTROL RELAY
FU13 1 2 1
0 GND 426-0950 (D4)
04112 04212 CSP1-09 LLC1-02
2 0JB 85 86 SW LL1 405-9189 (D1)
5A CSP1-12 LLC1-03 SW LL2 425-3960 (A5)
3
(04217)
4 3
04113 04213 TB 2
TB1
04114 04214 12K
LT AL1
SW ML CR ML MAINTENANCE LIGHT RELAY
DO9 / DIGOUT1-4 GND RED ALARM LIGHT GND 426-0950 (D4)
04115 C5-15
HIGH SIDE CAB2-07 CAB2-06 04215 CSP1-07
+ 424-0170 (B5) 3 2 85 86 SW ML 403-1378 (D1)
(04221)
F 04116 04216
F
LT AL2 LT LL1
FU 14 CR LL
DO10 / DIGOUT1-3 YELLOW WARNING LIGHT 0 0K 0KA
04117 C5-16
HIGH SIDE CAB2-08 04217 MBR1-11 MBR1-12 LADDER LIGHT FRONT
+ 424-0171 (B4) 10A 30 87 2 1 425-8790 (A5)
ALM AU (04212)
04118 04218 TB 2 LT LL2
DO11 / DIGOUT1-2 CAB AUDIBLE ALARM 12K
04119 C5-17
HIGH SIDE CAB2-03 04219 RCL2-02 RCL2-01 LADDER LIGHT REAR
+ 409-4849 (B4) 2 1 425-8790 (D1)
04120 LT PB1 04220 LT MT1
FU 15 CR ML FU 109
DO16 / DIGOUT2-11 PARK BRAKE SWITCH LIGHT 0 0L 0LA 0LB
04121 C5-23
HIGH SIDE CAB2-09 04221 FFR1-09 J3-2 J3-1 FFR1-08/12 MAINTENANCE LIGHT LEFT FRONT
X1 X2 (B4) 10A 30 87 5A 2 1 425-8790 (D5)
(04215)
04122 04222 TB 2 TB 2 LT MT2
04123 04223 12K 12K FFR2-01 J2-2 J2-1 FFR2-08/12 MAINTENANCE LIGHT RIGHT FRONT
2 1 425-8790 (E5)
04124 LT TL1 04224 LT MT3
E E
DO37 / DIGOUT4-12 DO37 0LA FU 110 0LC
04125 C6-11 MBR1-01 MBR1-02 LEFT TURN SIGNAL FRONT 04225 RFM1-09 J3-2 J3-1 RFM1-08/12 MAINTENANCE LIGHT MIDDLE LEFT
HIGH SIDE 1 2 426-4984 (B5) 2 1
5A 425-8790 (D4)
04126 LT TL2 04226 TB 2 LT MT4
RCL1-05/06 GND LEFT TURN SIGNAL REAR 12K
04127 RCL1-10 RCL1-05 04227 RFF2-02 J4-2 J4-1 RFF2-08/12 MAINTENANCE LIGHT MIDDLE RIGHT
3 1 425-3924 (D1) 2 1 425-8790 (D4)
04128 04228 LT MT5
0LA FU 111
04129 LT TR1 RCL1-06 04229 RCL1-08 RCL1-09 MAINTENANCE LIGHT LEFT REAR
5A 2 1 425-8790 (D2)
DO38 / DIGOUT4-11 DO38 LT MT6
04130 C6-12 MBR2-01 MBR2-02 RIGHT TURN SIGNAL FRONT 04230
HIGH SIDE TB 2
1 2 426-4984 (B4)
MAINTENANCE LIGHT RIGHT REAR
12K 2 1 425-8790 (E2)
04131 LT TR2 04231 LT MT7
RCL1-05/06 RIGHT TURN SIGNAL REAR
04132 RCL1-03 04232 MAINTENANCE LIGHT RIGHT HOOD
3 1 425-3924 (E1) 2 1 425-8790 (E2)
D 04133 04233
D
LT TA1 LT FP1
FU 16 CR L1A
DO27 / DIGOUT3-10 TAIL LIGHTS LEFT 0 0M 0MA
04134 C5-36
HIGH SIDE RCL1-04 04234 FPL1-01 FPL1-02 POLE WORK LT (FLOOD) LEFT
3 1 424-5975 (D1) 30 87 1 2 427-0214 (C5)
15A
(04103)
04135 LT TA2 04235 TB 2 LT FP2
04136 TAIL LIGHTS RIGHT 04236 12K FPL1-03 FPL1-04 POLE WORK LT (WIDE FLOOD) LEFT
3 1 424-5975 (E1) 1 2 426-8632 (C5)
04137 LT BU1 04237 LT FP3
FU 17 CR L1B
DO58 / DIGOUT5-3 DO58 RCL1-05/06 BACKUP LIGHT LEFT 0 0N 0NA
04138 C6-35
HIGH SIDE RCL1-07 04238 FPL2-01 FPL2-02 POLE WORK LT (FLOOD) RIGHT
3 1 424-5974 (D1) 15A 30 87 1 2 427-0214 (F5)
(04105)
04139 LT BU2 04239 TB 2 LT FP4
BACKUP LIGHT RIGHT 12K
04140 (17158) 424-5974 (E1) 04240 FPL2-03 FPL2-04 POLE WORK LT (WIDE FLOOD) RIGHT
3 1 1 2 426-8632 (F5)
04141 ALM BU 04241 LT MB1
C CR L2
C
HW FU 18 0P 0PA
BACKUP ALARM 0
04142 405-6055 (D1) 04242 MBR1-03 MBR1-04 CAB LIGHT BAR LT (WIDE FLOOD) LEFT
25A 30 87 1 2 426-8632 (B5)
(04107)
04143 04243 TB 2 LT MB2
CR BL
DO35 / DIGOUT3-2 DO35 GND BEACON 12K
04144 C6-7
HIGH SIDE 426-0950 (D4) 04244 MBR1-05 MBR1-06 CAB LIGHT BAR LT (FLOOD) LEFT
85 86 1 2 427-0214 (B5)
(04209)
04145 04245 LT MB3
04146 04246 MBR1-07 MBR1-08 CAB LIGHT BAR LT (TRAP) LEFT

1 2 426-8631 (B5)
04147 04247 LT MB4
0 FU 19 CR L3
0R 0RA
04148 04248 MBR2-03 MBR2-04 CAB LIGHT BAR LT (WIDE FLOOD) RIGHT
25A 30 87 1 2 426-8632 (B4)
(04109)
04149 04249 TB 2 LT MB5
B 04150 04250 12K MBR2-05 MBR2-06 CAB LIGHT BAR LT (FLOOD) RIGHT B
1 2 427-0214 (B4)
04151 04251 LT MB6
04152 04252 MBR2-07 MBR2-08 CAB LIGHT BAR LT ((TRAP) RIGHT

1 2 426-8631 (B4)
04153 04253
04154 04254 LT RC1

FU 20 CR L4
0 0S 0SA
04155 04255 RCL1-11 RCL1-12 REAR COWL LT (WIDE FLOOD) LEFT
15A 30 87 1 2 426-8632 (D1)
(04111)
04156 04256 TB 2 LT RC2
04157 04257 12K RCL1-01 RCL1-02 REAR COWL LT (WIDE FLOOD) RIGHT
1 2 426-8632 (E1)
04158 04258
A A
04159 04259
(05101)
4
04160 04260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
POWER DISTRIBUTION POWER DISTRIBUTION (CONT.)
(04258)
05101 05201
(05128)
0 AI4 / ALGIN1-4
05102 C2-4 BATTERY 05202
0-40V
FU 23 CR K2 FU 120
0 0V 0VA 0VB FFR1-10/11
05103 05203 FFR1-10 (10126) 10128) (11108) FRONT FRAME 1
30A 30 87 10A BREAKOUT BOX
0F4 FU 137 (02228)
05104 EIC1-04 (13100) (13200) (14100) ENGINE E-STOP 05204 TB 2 TB 2 FFR1-11
5A
05105 TB2 05205 12K 12K
0VA FU 121 0VC FFR2-10/11

05106 12K 05206 FFR2-10 (06134) (06138) (11112) (17137) FRONT FRAME 2
CR ES1 CR ES2 CR DP 10A BREAKOUT BOX
0 FU 07
0F 0F1 0FA DIGPWR-8
05107 05207 TB 2 FFR2-11
G 25A 30 87 30 87 30 87 24V G
(02141) (02146) (02241)
05108 TB 2 05208 12K
0VA FU 122 0VD PCP1-10/11

12K DIGPWR-9
05109 05209 PCP1-10 (11119) PILOT CONTROL PANEL 1
24V 10A BREAKOUT BOX
05110 05210 TB 2 PCP1-11
FU 08 CR ES3 CR ES4
0 0F 0F2 0F2A 0FA DIGPWR-10 12K
05111 (06221) 05211
25A 30 87 30 87 24V
(02143) (02148) 0VA FU 123 0VE PCP2-10/11
05112 TB 2 05212 PCP2-10 (11123) (11125) (11127) (11129) PILOT CONTROL PANEL 2
CR ES4 10A BREAKOUT BOX
12K DIGPWR-11
05113 05213 TB 2 PCP2-11
30 87a 24V
(02148)
05114 05214 12K
CR ES3 CR TD FU 124
0F3 0FA DIGPWR-12 TIME DELAY RELAY 0VA 0VF RFF1-10/11
05115 427-4519 (D4) 05215 RFF1-10 (06130) (10138) (10224) (11103) REAR FRAME FRONT 1
30 87a 1 2 24V SET FOR 0.5 SEC 10A BREAKOUT BOX
(11149)
(02143) (02158)
F 05116 05216 TB 2 RFF1-11
F
05117 05217 12K
0FA FU 139 0VA FU 125 0VG RFF2-10/11

05118 DCP1-02 (03239) COOLING PUMPS ENABLE 05218 RFF2-10 (10243) (11233) (17103) REAR FRAME FRONT 2
5A 10A BREAKOUT BOX
05119 TB2 05219 TB 2 RFF2-11
05120 12K 05220 12K
0VA FU 126 0VH RFF3-10/11

05121 05221 RFF3-10 (11131) (11133) (11135) (11137) REAR FRAME FRONT 3
10A (11141) (11143) (11145) BREAKOUT BOX
05122 05222 TB 2 RFF3-11
0 FU 09
0G DIGPWR-6 12K
05123 05223
10A 24V_BATT
0VA FU 127 0VJ RFF4-10/11
05124 TB 2 05224 RFF4-10 (06150) (10130) (10132) (11139) REAR FRAME FRONT 4
E 10A (11147) (11157) (11159) BREAKOUT BOX E
12K 0BD DIGPWR-7
05125 (02238) 05225 TB 2 RFF4-11
24V CAN
05126 05226 12K
DIGPWR-3 GND
05127 05227
GND
FU 24 CR K3 FU 128
0 0W 0WA 0WB RFF5-10/11
05128 05228 RFF5-10 (02152) (10140) REAR FRAME FRONT 5
(05201) 30 87 BREAKOUT BOX
30A 10A
DIGPWR-4 (02230)
05129 05229 TB 2 TB 2 RFF5-11
GND
05130 05230 12K 12K
FU 129 0WC RFM1-10/11

DIGPWR-5 GND 0WA
05131 05231 RFM1-10 (03255) (06152) (06126) (10109) REAR FRAME MIDDLE
GND 10A (11151) BREAKOUT BOX
05132 05232 TB 2 RFM1-11
D 05133 05233 12K D

0WA FU 130 0WD RAX1-10/11
05134 05234 RAX1-10 (10134) (10136) (11114) REAR AXLE
10A BREAKOUT BOX
ALG GND-1 GND
05135 05235 TB 2 RAX1-11
GND
05136 05236 12K
GND FU 131 0WE

ALG GND-2 0WA
05137 05237 CSP1-03 (10103) (11110) CONTROL SWITCH PANEL
GND 10A
05138 05238 TB 2 CSP1-11 (11250)
05139 05239 12K
0WA FU 132 0WF

05140 05240 KLZ1-10 (10124) KLENZ
10A
05141 05241 TB 2 KLZ1-11 (10239)
C C
05142 05242 12K
0WA FU 133
05143 05243 EIC1-11 (13106) (13206) (14106) ENGINE INTERFACE CABINET
10A
05144 05244 TB 2
05145 05245 12K
05146 05246
CB 21 CR K5 FU 134 CLIMATE CONTROL
0 0T 0TA CIRCUIT BREAKER 40A
05147 05247 CAB4-01 (16103)
40A 30 87 15A 427-7163 (D4)
(02232)
05148 05248 TB 2
05149 05249 12K
FU 135
B 05150 05250
0TA
CAB4-03 (16105) B
15A
05151 05251 TB 2
05152 05252 (06101) 12K
FU 136
0TA
05153 05253 CAB4-05 (16122)
15A
05154 05254 TB 2
05155 05255 12K
05156 05256
05157 05257
05158 05258
A A
05159 05259
5
05160 05260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
DEALER OPTIONS DRIVE SYSTEM INTERFACE

06101 06201
(05252)
06102 06202
MTR SS
0 FU 04 0D GND DI12 / DIGIN1-12
0D
06103 CAB3-03 SEAT SUSPENSION 06203 (25204) SRC1-01 C4-14 HV CABINET DOOR SWITCH
STANDARD
25A
06104 TB 2 06204
O'HD CONSOLE GND
06105 12K CAB3-06 LOCAL OPTIONS OVERHEAD CONSOLE 06205
06106 06206
DASH GND AI3 / ALGIN1-3
06107 LOCAL OPTIONS DASH 06207 (25215) SRC1-04 C2-3 FRAME IMPEDANCE
G 0-40V G
06108 06208
06109 06209
06110 06210 (06121)

CONVERTER
(427-0219)
06111 (6 PIN UNUSED) 06211
FU27 (4 PIN) FU 102 FU 11
0 03 12V1 12V2 12V2 GND 0
06112 1 4 CAB1-03 12V POWER POINT 06212 SRC1-05 (25204) 24V MOTOR CONVERTERS
25A 15A 410-0796 (B5) 10A
06113 TB 2 2 3 NC TB 2 CAB1-04 06213 TB 2
12K 12K GND 12K

06114 CAB3-05 12V POWER POINT 06214
410-0796 (B5) CR K4
0 FU 26 0Y
06115 CAB3-08 06215 SRC1-03 (25214) DRIVE SWITCH POWER OUTPUT
10A 87 30
(02235)
F 06116 LOCAL OPTIONS OVERHEAD CONSOLE 06216 TB 2
F
CR K4
06117 LOCAL OPTIONS DASH 06217 12K
87a 30
FU 05 CR K1 (02235)
0 0E 0EA 0EA
06118 CAB3-04 LOCAL OPTION OVERHEAD CONSOLE 06218
20A 30 87
(02226)
06119 TB 2 CAB3-07 LOCAL OPTION DASH 06219
(10202)
06120 12K (17152) 06220
0F2A FU 138
06121 (06210) 06221 (05111) SRC1-06 (25220) 24V GENERATOR CONVERTERS
10A
06122 06222 TB 2
06123 06223 12K
06124
POSITION SENSORS 06224 (25222) SRC1-10
E E
FUEL LEVEL
06125 LOW TO FULL 06225
XDR FL 426-5195 (D2)
(05231)
AI38 / ALGIN3-6 L950, L1150 ONLY
(25217)
06126 RFM1-10/11 J6-3 J6-2 RFM1-04 C3-6 06226 SRC1-11
5 4 4-20mA 427-0064 (D2)
L1350, L1850, L2350 ONLY
06127 FRM 06227
06128 J6-1 RFM1-08/12 06228 (25213) SRC1-12
06129 06229
XDR SA
AI21 / ALGIN2-5 STEER POSITION
06130 (05215) RFF1-10/11 J6-3 J6-2 RFF1-04 C2-24 0-120° 06230
1 BRN GRN
2 4-20mA
425-7857 (E4)
06131 06231
WHT/YEL
06132 J6-1 RFF1-08/12 06232
3
D 06133 06233
D
XDR LA
AI13 / ALGIN1-13 LIFT ARM POSITION
06134 (05206) FFR2-10/11 J1-3 J1-2 FFR2-07 C2-15 0-120° 06234
1 BRN GRN
2 4-20mA
425-7857 (E5)
06135 06235
WHT/YEL
06136 J1-1 FFR2-08/12 06236
3
06137 06237
XDR BA
AI14 / ALGIN1-14 BELLCRANK TO LIFT ARM
06138 (05206) FFR2-10/11 J3-3 J3-2 FFR2-09 C2-16 0-120° 06238
1 BRN GRN
2 4-20mA
425-7857 (E7)
06139 06239
WHT/YEL
06140 J3-1 FFR2-08/12 06240
3
06141 06241
C C
06142 06242
06143 06243
06144 06244
06145 06245
06146 06246
06147 06247
SPEED SENSORS
06148 06248
06149 06249
BLOWER
B 06150 (05224) RFF4-10/11 J7-3 J7-2 RFF4-05
DI2 / DIGIN1-2
C4-2 45 PULSES PER ROTATION 06250 B
FREQUENCY 426-7540 (D4)
06151 06251
DI3 / DIGIN1-3 RADIATOR FAN

06152 (05231) RFM1-10/11 J1-3 J1-2 RFM1-07 C4-3 60 PULSES PER ROTATION 06252
FREQUENCY 698-0376 (D1)
06153 06253
06154 06254
06155 06255
06156 06256
06157 06257
06158 06258
A A
06159 06259
6
06160 06260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
07101 07201 07301
07102 SPARE I/O - ANALOG INPUT 07202 SPARE I/O ANALOG INPUT (CONT.) 07302 SPARE I/O DIGITAL OUTPUT
07103 07203 07303
07104 07204 07304
AI5 / ALGIN1-5 AI60 / ALGIN4-12 DO1 / DIGOUT1-13

07105 C2-5 UNUSED 07205 C3-33 UNUSED 07305 C5-5 UNUSED
0-40V 4-20mA LOW SIDE
07106 07206 07306

07107 C2-6 UNUSED 07207 C3-34 UNUSED 07307 C5-12 RFF4-06 J8-2
G 0-40V 4-20mA HIGH SIDE G
07108 07208 07308

0-40V 4-20mA HIGH SIDE
07110 07210 07310
AI8 / ALGIN1-8 AI63 /ALGIN4-15 DO13 / DIGOUT2-14

07111 C2-8 UNUSED 07211 C3-36 UNUSED 07311 C5-20 HIGH SIDE UNUSED
0-40V 4-20mA
07112 07212 07312

0-40V 4-20mA HIGH SIDE
07114 07214 07314
DO26 / DIGOUT3-11
07115 07215 07315 C5-35 HIGH SIDE UNUSED
F 07116 07216 07316

F
AI40 / ALGIN3-8 DO28 / DIGOUT3-9
07117 J4-2 FFR2-02 C3-8 UNUSED 07217 07317 C5-37 HIGH SIDE UNUSED
4-20mA
07118 07218 07318

07119 J8-2 PCP1-06 C3-12 UNUSED 07219 07319 C6-21 HIGH SIDE UNUSED
4-20mA
07120 07220 07320

07121 J4-2 RFF5-02 C3-14 RESERVED 07221 07321 C6-22 HIGH SIDE UNUSED
4-20mA
07122 07222 07322

07123 J6-2 RFF5-04 C3-15 RESERVED 07223 07323 C6-24 HIGH SIDE UNUSED
4-20mA
E
07124 07224 SPARE I/O DIGITAL INPUT 07324
E
AI46 /ALGIN3-14 DO55 / DIGOUT5-6
07125 C3-16 UNUSED 07225 07325 C6-32 HIGH SIDE UNUSED
4-20mA
07126 07226 07326
AI47 / ALGIN3-15 DI1 / DIGIN1-1 DO59 / DIGOUT5-2

4-20mA HMI POWER HIGH SIDE
07128 07228 07328
AI48 / ALGIN3-16 DI4 / DIGIN1-4

07129 C3-18 UNUSED 07229 C4-4 07329
4-20mA FREQUENCY UNUSED
07130 07230 07330
AI49 / ALGIN4-1 DI5 / DIGIN1-5 DIGOUT1-12

07131 C3-20 UNUSED 07231 STANDARD C4-5 UNUSED 07331 UNUSED
4-20mA LOW PWR
07132 07232 07332
D AI50 / ALGIN4-2 DI9 / DIGIN1-9 DIGOUT1-14 D

4-20mA LOW PWR
07134 07234 07334
AI51 /ALGIN4-3 DI13 / DIGIN2-1 DIGOUT2-2

4-20mA LOW PWR
07136 07236 07336
AI52 / ALGIN4-4 DI16 / DIGIN2-4 DIGOUT2-4

07137 C3-23 UNUSED 07237 STANDARD C4-18 07337 UNUSED
4-20mA UNUSED LOW PWR
07138 07238 07338

07139 C3-24 UNUSED 07239 STANDARD C4-20 UNUSED 07339
4-20mA
07140 07240 07340

C 4-20mA C
07142 07242 07342

4-20mA
07144 07244 07344

4-20mA
07146 07246 07346

4-20mA
07148 07248 07348
AI58 / ALGIN4-10
07149 C3-31 UNUSED 07249 07349
4-20mA
B 07150 07250 07350 B
AI59 / ALGIN4-11
07151 C3-32 UNUSED 07251 07351
4-20mA
07152 07252 07352
07153 07253 07353
07154 07254 07354
07155 07255 07355
07156 07256 07356
07157 07257 07357
07158 07258 07358

A A
07159 07259 07359
7
07160 07260 07360

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
CAN 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
KEYPAD JOYSTICK LEFT JOYSTICK RIGHT

09101
(426-4118) (426-5191) (426-5192)
CAB
09102
CAN 0 1 2 3 4 1 2 3 4 5 1 2 3 4 5
09103
09104 C7CAN0-2 DIGCAN-1 CAB5-05

CAN LOW
09105 120 RESISTOR
426-6254 (A4)
CAN HIGH
09107
G G
GND
09109
09110 CAB5-03
09111 C7CAN0-6
DIGCAN-4
09112 CAB5-02
24V CAN
09113
09114
09115 C7CAN0-9
+15V
* COOLING PUMP 3
COOLING PUMP 1 COOLING PUMP 2 (6 PIN)
F 09116 (03249)
F
(6 PIN) (6 PIN)
(03239) (03244) L1850, L2350 ONLY
09117
1 2 6 1 2 6 1 2 6
09118
ENGINE / COOLING PUMP
09119
CAN 1
09120
09121 C7CAN1-2 DIGCAN-5 EIC3-05

CAN LOW
EIC3-05
09122 (13139) (13239) (14134) RESISTOR
120 426-6254 (D2)
CAN HIGH
EIC3-04
09124 (13140) (13240) (14135)
E E
GND
EIC3-01
09126 (13141) (13241) (14136)
C7CAN1-6 DIGCAN-8
09127
24V CAN
09128
09129
09130 C7CAN1-9
+15V
*
09131
09132
D
DRIVE SYSTEM D
09133
CAN 2
09134
09135 C8CAN0-2 DIGCAN-9 SRC2-05 CAN LOW (25228)

CAN LOW
09136
09137 C8CAN0-7 DIGCAN-10 SRC2-04 CAN HIGH (25226)

CAN HIGH
09138
09139 C8CAN0-3 DIGCAN-11 SRC2-01 GND (25230)

GND
09140
DIGCAN-12
09141 C8CAN0-6
C 24V CAN C
09142
09143
09144 C8CAN0-9
+15V
*
09145
09146
09147
SPARE CAN
09148
CAN 3
09149
B 09150 C8CAN1-2 DIGCAN-13 DCP2-05 B

CAN LOW
09151
09152 C8CAN1-7 DIGCAN-14 DCP2-04

CAN HIGH
09153
09154 C8CAN1-3 DIGCAN-15 DCP2-01

GND
09155
DIGCAN-16
09156 C8CAN1-6
24V CAN
09157
09158
A +15V
* 9 A
09159 C8CAN1-9
* +15V SUPPLIED FROM DIGITAL INTERFACE CARD
09160
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
AIR 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
SWITCHES SOLENOIDS
10101 10201
(06219)
10102 10202
SOL AH
SW KE DI20 / DIGIN2-8 DO36 / DIGOUT3-1 GND
10103 (05237) CSP1-03 CSP1-05 C4-23 KLENZ ENABLE SWITCH 10203 C6-8 MBR1-09 MBR1-10 HORN SOL
3 2 STANDARD HIGH SIDE 1 2 426-1177 (A5)
403-1378 (D1)
10104 10204
10105 10205
10106 10206
SOL K1
DO39 / DIGOUT4-10 GND KLENZ 1 SOL
10107 10207 C6-13
HIGH SIDE KLZ1-01 KLZ1-12
G 1 2 423-4074 (E4) G
10108 10208
SOL K2
PS ES1 DI15 / DIGIN2-3 DO40 / DIGOUT4-9 KLENZ 2 SOL
10109 (05231) RFM1-10/11 J2-3 J2-2 RFM1-01 C4-17 ENGINE SAFETY FILTERS 10209 C6-14 KLZ1-02
STANDARD HIGH SIDE 1 2 423-4074 (E4)
423-5601 (D3)
10110 10210
SOL K3
PS ES2 DO41 / DIGOUT4-8 KLENZ 3 SOL
10111 423-5601 (D3) 10211 C6-15
HIGH SIDE KLZ1-03 423-4074 (E4)
1 2
10112 10212
SOL K4
10113 423-5601 (D3) 10213 C6-16
HIGH SIDE KLZ1-04
L1850, L2350 ONLY 1 2 423-4074 (E4)
10114 10214
SOL K5
10115 423-5601 (D3) 10215 C6-17
HIGH SIDE KLZ1-05
1 2 423-4074 (E4)
L1850, L2350 ONLY
F 10116 10216
F
SOL K6
DO44 / DIGOUT4-5 KLENZ 6 SOL
10117 10217 C6-18
HIGH SIDE KLZ1-06 423-4074 (E4)
1 2 L1350, L1850, L2350 ONLY
10118 10218
SOL K7
DO45 / DIGOUT4-4 KLENZ 7 SOL
10119 10219 C6-20
HIGH SIDE KLZ1-07 423-4074 (E4)
1 2 L1850, L2350 ONLY
10120 10220
10121 10221
10122
TRANSDUCERS 10222
TB 1 GND
10123 10223
XDR KF SOL HA
AI19 / ALGIN2-3 KLENZ FILTER 0VF HYD TANK AIR SOL
10124 (05240) KLZ1-10 KLZ1-09 C2-22 0-20 PSI IN H2O 10224 (05215) RFF1-10/11 J2-3 (02160)
E 4-20mA 1 2 426-1177 (D4) E
425-5418 (E4)
10125 10225
XDR SB1 SOL KA
FRONT SERVICE BRAKES
(05203)
AI11 / ALGIN1-11 0-200 PSI 10226
KLENZ AIR SOL
10126 FFR1-10/11 J4-3 J4-2 FFR1-02 C2-13 426-1177 (D4)
1 3 4-20mA 425-5489 (E6) 1 2
10127 10227
XDR PB1
AI12 / ALGIN1-12 FRONT PARK BRAKES TB 1 GND
10128 (05203) FFR1-10/11 J6-3 J6-2 FFR1-04 C2-14 0-200 PSI 10228
1 3 4-20mA
425-5489 (D6)
10129 10229
XDR AS CR PB SOL PB1
SYSTEM AIR 0 FU 03
(05224)
AI31 / ALGIN2-15 0-200 PSI 10230
0C 13 FRONT PARK BRAKES SOL
10130 RFF4-10/11 J1-3 J1-2 RFF4-07 C2-36 FFR1-06 J8-2 J8-1 FFR1-08/12
4-20mA 30 87 1 2 426-1177 (D6)
1 3 425-5489 (D4) 10A
(02252)
10131 10231 TB 2
XDR HA SOL PB2
AI34 / ALGIN3-2 HYD RESERVOIR GND
10132 (05224) RFF4-10/11 J6-3 J6-2 RFF4-04 C3-2 10232 12K RAX1-09 J3-2 J3-1 RAX1-08/12 REAR PARK BRAKES SOL
0-15 PSI
4-20mA 1 2 426-1177 (D3)
1 3 426-5196 (D4)
D 10133 10233
D
XDR SB2
AI35 / ALGIN3-3 REAR SERVICE BRAKES
10134 (05234) RAX1-10/11 J7-3 J7-2 RAX1-05 C3-3 0-200 PSI 10234
1 3 4-20mA 425-5489 (E3)
10135 10235
XDR PB2
REAR PARK BRAKES
(05234)
AI36 / ALGIN3-4 10236
10136 RAX1-10/11 J5-3 J5-2 RAX1-03 C3-4 0-200 PSI
4-20mA
1 3 425-5489 (D3) HEATERS
10137 10237
XDR KT
AI37 / ALGIN3-5 KLENZ RESERVOIR AIR
10138 (05215) RFF1-10/11 J1-3 J1-2 RFF1-07 C3-5 0-200 PSI 10238
1 3 4-20mA 425-5489 (E3) HTR KH SW KH KLENZ HEATER
GND
10139 10239 (05241) KLZ1-11 KLZ1-08 426-0507 (E3)
XDR AT SW KH 426-0508 (E3)
AI39 / ALGIN3-7 AMBIENT
10140 (05228) RFF5-10/11 J2-3 J2-2 RFF5-01 C3-7 -58°TO 185°F 10240
1 3 4-20mA 426-8390 (E3)
10141 10241
C C
10142 10242 HTR AD
AIR DRYER HEATER
GND CLOSES AT 40°F
10143 10243 (05218) RFF2-10/11 J1-3 J1-1 RFF2-08/12
OPENS AT 90°F
425-8484 (E3)
10144 10244
10145 10245
10146 10246
10147 10247
10148 10248
10149 10249
B 10150 10250 B
10151 10251
10152 10252
10153 10253
10154 10254
10155 10255
10156 10256
10157 10257
10158 10258
A A
10159 10259
10
10160 10260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
HYDRAULICS 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
SWITCHES SOLENOIDS
11101 11201
11102 11202
SOL HU
DI35 / DIGIN3-11 DO29 / DIGOUT3-8
11103 (05215) RFF1-10/11 J7-3 J7-2 RFF1-05 C5-3 HYD RESERVOIR LEVEL SWITCH 11203 C6-1
HIGH SIDE PCP1-02 J4-2 J4-1 PCP1-08/12 HOIST RAISE PILOT SOL
RED BLU PULL-UP 1 2
411-7627 (E4) 417-4782 (E5)
BLK
11104 11204
SOL HD
DO32 / DIGOUT3-5
11105 J7-1 RFF1-08/12 11205 C6-4
HIGH SIDE PCP1-01 J2-2 J2-1 PCP1-08/12 HOIST LOWER PILOT SOL
1 2 417-4782 (E5)
11106 11206
SOL RB
DO31 / DIGOUT3-6
11107 11207 C6-3
HIGH SIDE PCP1-07 J1-2 J1-1 PCP1-08/12 BUCKET ROLLBACK PILOT SOL
G SW AL1
AUTOLUBE SWITCHES
1 2 417-4782 (E5) G
DI10 DI10 / DIGIN1-10 SW AL1 423-4957 (E6)
11108 (05203) FFR1-10/11 J1-3 J1-2 FFR1-07
STANDARD C4-12 11208
SOL DB
DO30 / DIGOUT3-7
11109 11209 C6-2
HIGH SIDE PCP1-09 J3-2 J3-1 PCP1-08/12 BUCKET DUMP PILOT SOL
1 2 417-4782 (E5)
SW AL2
11110 (05237) CSP1-03 CSP1-04 SW AL2 403-1377 (D1) 11210
2 1 SOL SD
DO25 / DIGOUT3-12
11111 11211 C5-34
HIGH SIDE PCP2-04 J6-2 J6-1 PCP2-08/12 DUMP PRESS REDUCING SOL
FRONT DRIVER LUBE FLOW SWITCHES 1 2 424-4836 (E5)
DI11 / DIGIN1-11 427-0058 (D5)
11112 (05206) FFR2-10/11 J7-3 J7-2 FFR2-05 STANDARD C4-13 427-0058 (E5) 11212
L1350, L1850, L2350 ONLY SOL FD
DO22 / DIGOUT2-5 FLOAT SOL
11113 11213 C5-31
HIGH SIDE PCP2-06 J8-2 J8-1 PCP2-08/12 424-4836 (E5)
REAR DRIVER LUBE FLOW SWITCHES 1 2 L1350, L1850, L2350 ONLY
DI19 / DIGIN2-7 427-0058 (D2)
11114 (05234) RAX1-10/11 J1-3 J1-2 RAX1-07 C4-22 11214
STANDARD 427-0058 (E2)
L1350, L1850, L2350 ONLY
11115 11215
F 11116 11216
F
11117
TRANSDUCERS 11217
11118 11218
XDR BR SOL OB
AI43 / ALGIN3-11 BUCKET CYL ROD DO50 / DIGOUT5-11
11119 (05209) PCP1-10/11 J6-3 J6-2 PCP1-04 C3-13 0-5000 PSI 11219 C6-25 RFF3-06 J8-2 J8-1 RFF3-08/12 OIL COOLER BYPASS SOL
4-20mA HIGH SIDE 1 2
1 3 425-5491 (E5) 424-4836 (E4)
11120 11220
SOL RF
DO52 / DIGOUT5-9
11121 11221 C6-27
HIGH SIDE RFF2-01 J2-2 J2-1 RFF2-08/12 RADIATOR FAN CONTROL SOL
1 2 424-4836 (E3)
11122 11222
XDR PS SOL BF
AI16 / ALGIN1-16 PILOT SUPPLY DO57 / DIGOUT5-4
11123 (05212) PCP2-10/11 J4-3 J4-2 PCP2-02 C2-18 0-1500 PSI 11223 C6-34 RFF5-05 J7-2 J7-1 RFF5-08/12 BLOWER CONTROL SOL
1 3 425-5490 (E5) 424-4836 (D3)
11124 11224
E XDR PP SOL AL E
AI17 / ALGIN2-1 GREATEST PILOT CMD DO21 / DIGOUT2-6
11125 (05212) PCP2-10/11 J1-3 J1-2 PCP2-07 C2-20 0-1500 PSI 11225 C5-30 FFR1-03 J5-2 J5-1 FFR1-08/12 AUTOLUBE SOL
1 3 425-5490 (E5) 425-5111 (E6)
11126 11226
XDR LW
AI18 / ALGIN2-2 HOIST CYL BASE
11127 (05212) PCP2-10/11 J3-3 J3-2 PCP2-09 C2-21 0-5000 PSI 11227
1 3 4-20mA
425-5491 (E5)
11128 11228
XDR HR
AI41 / ALGIN3-9 HOIST CYL ROD
11129 (05212) PCP2-10/11 J7-3 J7-2 PCP2-05 C3-11 0-5000 PSI 11229
1 3 4-20mA
425-5491 (E5)
11130 11230
XDR FH
11131 (05221) RFF3-10/11 J7-3 J7-2 RFF3-05
AI22 / ALGIN2-6
C2-25
FAST HOIST PUMP
0-5000 PSI 11231
STEERING
4-20mA STEERING INTFC CARD
1 3 425-5491 (E4) (426-8362)
11132 11232
XDR BH1
D AI23 / ALGIN2-7 HOIST / BUCKET PUMP A 1 D
11133 (05221) RFF3-10/11 J5-3 J5-2 RFF3-03 C2-26 0-5000 PSI 11233 (05218) RFF2-10/11 J8-3
1 3 4-20mA 24V
425-5491 (E4)
11134 11234 J6-3
2
XDR BH2 24V STEER VALVE
AI24 / ALGIN2-8 HOIST / BUCKET PUMP B 3
11135 (05221) RFF3-10/11 J3-3 J3-2 RFF3-09 C2-27 0-5000 PSI 11235 STR1-03 STEER VALVE (E4)
1 3 4-20mA 425-5491 (E4) 24V 1 GDM
DO60 / DIGOUT5-1 4 2
11136 11236 C6-37
HIGH SIDE RFF2-04 J6-2 STEER LEFT OUTPUT
XDR BH3 STEER LEFT
HOIST / BUCKET PUMP C
(05221) RFF3-07
AI25 / ALGIN2-9 0-5000 PSI
11137 RFF3-10/11 J1-3 J1-2 C2-30 11237
4-20mA 425-5491
1 3
L1850, L2350 ONLY DO53 / DIGOUT5-8
11138 11238 C6-30 RFF2-06 J8-2
5 STEER RIGHT OUTPUT
HIGH SIDE STEER RIGHT
XDR BP
AI26 / ALGIN2-10 BLOWER PUMP 9
11139 (05224) RFF4-10/11 J5-3 J5-2 RFF4-03 C2-31 0-5000 PSI 11239 STR1-02
1 3 4-20mA STEER OUTPUT
425-5491 (D4)
11140 11240
8 STR1-01
XDR SP1 GND
AI27 / ALGIN2-11 STEER PUMP A 10
11141 (05221) RFF3-10/11 J4-3 J4-2 RFF3-02 C2-32 0-5000 PSI 11241
C 1 3 4-20mA
425-5491 (E4)
FEED BACK C
11142 11242
6 J8-1 RFF2-08/12
XDR SP2 GND
STEER PUMP B
(05221) RFF3-04
AI28 / ALGIN2-12 0-5000 PSI 7
11143 RFF3-10/11 J6-3 J6-2 C2-33 11243 J6-1
4-20mA 425-5491 GND
1 3
L1350, L1850, L2350 ONLY
11144 11244
XDR AP
AI29 / ALGIN2-13 ACCESSORY PUMP
11145 (05221) RFF3-10/11 J2-3 J2-2 RFF3-01 C2-34 0-5000 PSI 11245
1 3 4-20mA
425-5491 (E4)
11146 11246
XDR FP
AI30 / ALGIN2-14 RADIATOR FAN PUMP
(05224) RFF4-09
11147 RFF4-10/11 J3-3
1 3
J3-2
4-20mA
C2-35 0-5000 PSI
425-5491 (D4)
11247
LADDER
11148 11248
XDR HT
AI20 / ALGIN2-4 HYD RESERVOIR OIL 02A
11149 (05215) RFF1-10/11 J5-3 J5-2 RFF1-03 C2-23 -13 TO 212°F 11249 CSP2-01
1 3 4-20mA 425-6107 (E4)
B DI22 / DIGIN2-10 LADDER RESISTOR B
11150 11250 (05238) CSP1-11 CSP2-03 CSP2-02 CSP1-10 C4-25
STANDARD 098-9548 (D1)
XDR AL 10K
AI10 / ALGIN1-10 AUTOLUBE GREASE
11151 (05203) RFM1-10/11 J7-3 J7-2 RFM1-05 C2-12 0-5000 PSI 11251
1 3 4-20mA 425-5491 (E6)
02B SW LP
11152 11252 LADDER POSITION SWITCH
L1350, L1850, L2350 ONLY
11153 11253
11154 11254 LADDER
11155 11255 (02111) 24V GND
11156 11256
XDR GT
AI32 / ALGIN2-16 HPD GEARBOX OIL
11157 (05224) RFF4-10/11 J2-3 J2-2 RFF4-01 C2-37 -13 TO 212°F 11257
1 3 4-20mA
425-6107 (D4)
11158 11258
A A
11159 (05224) RFF4-10/11 J4-3
XDR GP
J4-2 RFF4-02
AI33 / ALGIN3-1
C3-1
HPD GEARBOX
11259
11
4-20mA 0-200 PSI
1 3 425-5489 (D4) ELECTRICAL SCHEMATIC L23502220 SIZE DWG NO. REV
11160 11260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ENGINE @54+ 8+<

00 RELEASE
*+9)8/6:/54 +)4
NL12-1914
*':+
9-14
).-
FL
).1
BS
'66
BS
H
H 13099 DDEC IV 13199 ADEC B6/7 01 UPDATE DDEC IV ENG WIRING, DEL SOL211&212
NL12-1915
NL12-1921
9-27
12-18
FL
FL
BS
BS
BS
BS
CR 215 ENGINE E-STOP RELAY CR 215
13100 (05104) EIC1-04 426-0950 (E3) 13200 (05104) EIC1-04 ENGINE E-STOP RELAY
86 85 86 85
(13120) (13226) 426-0950 (E3)
13101 13201
CR 211 CR 211
DO56 / DIGOUT5-5 GND ENGINE IGNITION DO56 / DIGOUT5-5 GND ENGINE IGNITION
13102 C6-33
HIGH SIDE EIC1-05 EIC1-12 426-0950 (E3) 13202 C6-33
HIGH SIDE EIC1-05 EIC1-12
86 85 86 85 426-0950 (E3)
(13120) (13219)
13103 13203
CR 212 CR 212
DO54 / DIGOUT5-7 GND ENGINE START CMD DO54 / DIGOUT5-7 ENGINE START CMD
13104 C6-31
HIGH SIDE EIC1-01 426-0950 (E3) 13204 C6-31
HIGH SIDE EIC1-01 426-0950 (E3)
86 85 86 85
(13149) (13217)
13105 13205
CR 213
13106 (05243) EIC1-11 13206 (05243) EIC1-11 ENGINE POWER ENABLE RELAY
86 85 426-0950 (E3)
ECU HARNESS RESISTORS (2 EA)
ECU HARNESS (13226)
13107 13207
G INTFC TB3 TB3 426-4993 (E3) INTFC TB3 TB3 RESISTORS (2 EA) G
10k 10k 10K 10K 426-4993 (E3)
CONNECTOR CONNECTOR
13108 13208
(37 PIN) W001
D115M D509 DI36 / DIGIN3-12 DI36 / DIGIN3-12
13109 COOLANT A EIC2-02 c n EIC1-02
PULL-UP C5-4 ENGINE RED LAMP 13209 29 EIC1-02
PULL-UP C5-4 ENGINE RED LAMP
LEVEL SNSR
D953
13110 CONNECTOR B EIC2-03 G 13210 30
D419 DI33 / DIGIN3-9 DI33 / DIGIN3-9

13111 p EIC1-09
PULL-UP C5-1 ENGINE YELLOW LAMP 13211 31 EIC1-09
PULL-UP C5-1 ENGINE YELLOW LAMP
CR 214
D900 EG
13112 A H 13212 33 READY FOR CRANK RELAY
86 85
426-0950 (E3)
D901 (13249)
13113 DIAGNOSTIC B P 13213
CONNECTOR
TB3
13114
(6 PIN DEUTSCH) C 2A
13214 34
121
S.A.M. (MTU) RESISTOR
426-8580 (E3)
GND EA
13115 E 13215 1 3 FIELD BUS 0
F 13116 13216 2
EB
2
F
-X6 FUSE 40A
FU 217 FU 211 FU 213 CR 212
2 2A 2 2A 2AC 2ACA EC 425-9995 (E3)
13117 (02111) 13217 (02111) 9 3 1 FUSE 6A
5A 40A 6A 87 30
425-9992 (E3)
(13204) TB3
13118 TB 2 13218 RESISTOR
CR 211 121 426-8580 (E3)
12K 2AC 2ACB ED
13119 13219 21 5 3 FIELD BUS 1
87 30
FU 211 CR 211 CR 215 (13202)
2 2B 2BA D439 EE
13120 A 13220 6 2
30 87 30 87 -X7
10A
(13102) (13100) EF
13121 TB 2 13221 4 1
POWER
12K CONNECTOR GND-E
13122 13222 10
(16 PIN)
FU 212 D240M D150M
2
13123 G A 13223 22
20A
D150M
13124 TB 2 B 13224
E POWER E
12K D150R CONNECTOR
13125 C 13225
CR 213 CR 215
W005
FU 213 D241M D150R 2A FU 215 2AAA FU 214 2AAAA GND-E GND-E
2 2AA 2AA1
13126 H D 13226 1 10 4 FUSE 6A
20A 25A 87 30 87 30 6A 425-9992 (E3)
D151 (13206) (13200) GND-E
13127 TB 2 P 13227 TB 2 9 3
12K D953 12K

13128 R 13228 8
FU 214 D240R D150R 2A FU 216 2AB GND-E FU 212
2
13129 J S 13229 6 7 FUSE 40A
20A 25A 40A 425-9995 (E3)
5
13130 TB 2 13230 TB 2 -X13
4
13131 12K 13231 12K 2AB
3
FU 215 D241R
2
13132 K 13232
20A
D 13133 TB 2 13233
2AAAB
2
D
2AAA FU 217 2AAAB 2AAAB
13134 12K 13234 1
20A
FU 216 D440
2
13135 N 13235 TB 2
5A
13136 TB 2 13236 12K
13137 12K ECU 13237
ENGINE CAN
13138 13238
(6 PIN)
EIC3-05 EIC3-05
13139 (09122) E 13239 (09122) EIC3-05 1
EIC3-04 EIC3-04
13140 (09124) F 13240 (09124) EIC3-04 2
-X23
EIC3-01 EIC3-01
13141 (09126) D 13241 (09126) EIC3-01 3
C C
13142 13242
13143 13243
2S 2S DI21 / DIGIN2-9 2S 2S DI21 / DIGIN2-9

13144 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH 13244 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH
STANDARD STANDARD
S-GND S-GND
13145 (02108) 13245 (02108)
13146 ENGINE 13246 ENGINE

S-GND S-GND S-GND S-GND
13147 13247
STARTER 1 STARTER 1
13148 13248
CR 212 SOL 213 CR 214 SOL 213
2S 4L S-GND 2S 4L S-GND
13149 13249
87 30 87 30
(13104) (13151) (13212) (13251)
B 13150 13250 B
MTR ST1 MTR ST1
SOL 213 SOL 213
2S S-GND 2S S-GND
13151 13251
(13149) (13249)
13152 13252
COMPONENTS COMPONENTS
STARTER 2 STARTER 2 SUPPLIED WITH ENGINE
13153 SUPPLIED WITH ENGINE 13253
SOL 214 SOL 214
4L S-GND 4L S-GND
13154 13254
(13156) (13256)
13155 13255
MTR ST2 MTR ST2
SOL 214 SOL 214
2S S-GND 2S S-GND
13156 13256
(13154) (13254)
13157 13257
ALT ALT
ALT GND ALT GND
A
13158 (02110) + - 13258 (02110) + - A
13159
13
13259
13160 13260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
H
TB 1
ENGINE @54+ 8+<
00 RELEASE
*+9)8/6:/54 +)4
NL12-1914
*':+
9-14
).-
FL
).1
BS
'66
BS
H
14099 CUMMINS C7
02 CONNECT SOL212 CONTACT TO 2S & COIL TO 2SAB
NL12-1915
NL12-1921
9-27
12-18
FL
FL
BS
BS
BS
BS
CR 215
14100 (05104) EIC1-04 ENGINE E-STOP RELAY
86 85 426-0950 (E3)
(14131)
14101
CR 211
DO56 / DIGOUT5-5 GND ENGINE IGNITION
14102 C6-33
HIGH SIDE EIC1-05 EIC1-12
86 85 426-0950 (E3)
(14131)
14103
CR 212
DO54 / DIGOUT5-7 GND ENGINE START CMD
14104 C6-31
HIGH SIDE EIC1-01
86 85 426-0950 (E3)
(14141)
14105
14106 (05243) EIC1-11

ECU HARNESS
14107
QSK 60 MCRS
G G
QSK 60 HPI
QSK 38/50
14108 RESISTORS (4 EA)
TB3 TB3 TB3 426-4993 (E3)
QST 30
10K 10K 10K
14109
14110
(31 PIN) (31 PIN) (31 PIN)
460 DI36 / DIGIN3-12 ENGINE
14111 16 14 18 EIC1-02
PULL-UP C5-4
RED LAMP
14112

14113 17 12 16 EIC1-09
PULL-UP C5-1
YELLOW LAMP
14114

14115 18 13 17 EIC1-03
STANDARD C4-34
BLUE LAMP
F 14116 1
F
14117
(21 PIN)
EA
14118 A 9 T
EB
14119 COOLANT B 21 V
SENSOR
EC
14120 CONNECTOR C 20 U
ED
14121 D 8 S
14122
(23 PIN)
14123 A J
14124
COOLANT
B W
E SENSOR E
CONNECTOR
14125 C X
14126
(16 PIN) (21 PIN)
2 FU 211
F01 FUSE 40A
14127 (02111) A D D
40A 425-9995 (E3)
14128 C G G
F01
14129 D
14130 F
CR 211 CR 215
F01 F01A R01
14131 H A
30 87 30 87
(14102) (14100) GND
14132 J B
ECU
D 14133 ENGINE CAN K E
D
(3 PIN)
EIC3-05 GND
14134 (09122) B L
EIC3-04
14135 (09124) A
EIC3-01
14136 (09126) C
S-GND S-GND
14137 (02108)
14138
2S DI21 / DIGIN2-9
14139 (02109) EIC1-10 C4-24 STARTER ISOLATION SWITCH
STANDARD
TB 1
14140
CR 212 CR 213
2S 2SA 2SAB S-GND PRELUBE RELAY
14141
C 30 87 1 2 85 86 426-0950 (E3) C
(14104) (14144) (14147)
14142
14143
ENGINE
CR 213 SOL 212
2SA 2SAB
14144
30 87
(14141) STARTER 1
14145
SOL 212 SOL 213
2S 4L S-GND
14146
CR 213 (14148)
2SA 2SAC
14147
30 87a MTR ST1
(14141) SOL 213
2S 2S S-GND
14148
(14146)
14149
B 14150
STARTER 2 B
SOL 214
4L S-GND
14151
(14153)
14152
MTR ST2
SOL 214
2S 2S S-GND
14153
TB 1
(14151)
14154
SOL 211
2SAC
14155
14156
MTR PL
FU 213 SOL 211
2S 2SB 2SBA S-GND
14157
300A
14158
A ALT A
ALT GND
14
14159 (02110) + -
14160
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
CLIMATE CONTROL 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
16101
16102
MTR AC1
CR AC1
0TA1 AC MOTOR 1
16103 (05247) CAB4-01 CAB9-01 A 426-8488 (A5)
RED 30 87 BLU
(16111)
16104
MTR AC2
CR AC2
0TA2 AC MOTOR 2
16105 (05250) CAB4-03 CAB9-03 B
RED 30 87 BLU 426-8488 (A4)
(16113)
16106
HVAC3
16107 CAB4-04 CAB9-04 D
G BLK G
16108
HVAC4
16109 CAB4-02 CAB9-02 C
BLK
16110
CR AC1
HVAC1 AC RELAY 1
16111 CAB9-05 A 426-8487 (A4)
LT GRN BLK/WHT 86 85
(16103)
16112
CR AC2
AC RELAY 2
16113 426-8487 (A4)
86 85
PS AC (16105)
16114 CAB9-06 AC SWITCH
B
WHT 426-8486 (A4)
16115
F 16116
HVAC2
CAB9-07 C
F
BLU
16117
SOL AC
AC COMPRESSOR SOL
16118 CAB10-02
1 2 424-4836 (E4)
16119 CAB10-01
CONTROL PANEL
16120
with
220 TOUCH PAD
16121 (427-4341)
16122 (05253) CAB4-05 3

RED RED 220 RED
16123 1
ORG
16124 CAB4-06 2
E BLK BLK BLK E
16125
16126 ELECTRONIC CONTROL UNIT (ECU)

(426-8490)
16127
16128 22 4
BLU BLU
16129 24 21 6
LT GRN WHT WHT
16130
16131 CAB AIR

THERMISTOR
16132 (426-8489)
D 16133 4
D
RED
16134 2
BLK
16135 10 1
YEL YEL
16136 17 3
YEL YEL
16137
16138
THERMOSTAT
16139 (426-8491)
16140 11 A
BRN BRN
16141 16 B
C BRN BRN C
16142
16143 13
RED
WATER VALVE
16144 (426-8484)
16145 1
RED
16146 4
BLK
16147 32 2
GRN GRN
16148 8 3
LT BLU LT BLU
16149
B 16150 B
B
BLK
16151
MTR BL1
AC BLOWER MOTOR 1
16152 A 426-8483 (A5)
BLK/WHT RED
16153
MTR BL2
AC BLOWER MOTOR 2
16154
426-8483 (A4)
16155
16156
16157
16158
A A
16159
16
16160
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
COMPONENT OPTIONS 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
AUXILIARY STEER HEATERS (COLD CLIMATE)

17101 17201
17102 17202
STEER SUPPLY PRESSURE SWITCH
PS AS DI14 / DIGIN2-2 RECP 1
17103 (05218) RFF2-10/11 J5-3 J5-2 RFF2-03 C4-16 CLOSED AT < 30 PSI 17203
STANDARD 422-4575 (E4)
X Y
9A 9B
17104 17204 RECEPTACLE
125/250V 50A
W HTR HT1 426-5178
17105 17205
9B FU 901 9BA 9AA HYDRAULIC TANK HEATER

17106 17206
25A SET AT 120°F
CR AS 403-8051
DO48 / DIGOUT4-1
17107 C6-23
HIGH SIDE RFF2-05 J7-2 J7-1 RFF2-08/12 AUX STEER ENABLE 17207
G + - 422-8641 (E4) G
(17114) 9A FU 902 9AA 9AA
17108 17208 FUSE 25A (4 EACH)
25A 426-5172
17109 17209
AUX STEER DIODE
404-6417 (E4) HTR HT2
17110 17210
SOL AS1
9B FU 903 9BB 9AB HYDRAULIC TANK HEATER
17111 AUX STEER SOLENOID 1 17211 SET AT 120°F
NC2 C2 111-5519 (E4) 25A 403-8051
(17121) L1350, L1850, L2350 ONLY
17112 17212
AUX STEER DIODE
404-6417 (E4) 9A FU 904 9AB 9AB
17113 17213
CB AS SOL AS2 CR AS 25A
2 2C 2CA AUX STEER CIRCUIT BREAKER
17114 (02111) RFF2-08/12 J5-1 423-0771 (E4) 17214
NC2 C2 NO2 C2
12A AUX STEER SOLENOID 2
(17123) (17107)
17115 111-5519 (E4) 17215
FU 905
F 17116 STR2-01 17216
9B 9BC 9BC
FUSE 8A (2 EACH)
F
8A 426-5173
17117 17217
SOL AS HTR BATT1 HTR BATT2
AUX STEER SOLENOID FU 906
9A 9AC 9ACA 9BC
17118 STR2-02 424-4836 17218 BATTERY HEATERS (4 EACH)
L1850, L2350 ONLY 8A 403-8052
17119 17219
17120 17220
MTR AS1 HTR BATT3 HTR BATT4
SOL AS1
2 2D GND 9AC 9ACB 9BC
17121 AUX STEER MOTOR 1 17221
(17111) 406-0275 (E4)
17122 17222
MTR AS2
SOL AS2
2 2F GND HTR GT
17123 AUX STEER MOTOR 2 17223
(17114) 406-0275 (E5)
9AC 9BC
17124 17224 GREASE TANK HEATER
E 423-4671 E
17125 17225
17126 17226
AUXILIARY OIL COOLER
17127 17227
RECP 2
17128 17228
SOL AF
DO51 / DIGOUT5-10 X Y
9C 9D
17129 C6-26
HIGH SIDE RFF1-06 J8-2 J8-1 RFF1-08/12 AUX FAN ENABLE SOL 17229 RECEPTACLE
1 2 424-4836 125/250V 50A
W 426-5178
17130 17230
9D FU 907 9DA 9DA

17131 AUX FAN SPEED SENSOR 17231 FUSE 25A (2 EACH)
45 PULSES PER ROTATION 25A 426-5172
426-7540 (E1)
17132 L1350, L1850, L2350 ONLY 17232
TAS EH1 HTR ENG1 THERMOSTAT
FU 908 058-3631
D 17133 17233
9C 9CA 9CAA 9DA
ENGINE COOLANT HEATER
D
25A 085-3460
17134 17234
17135 CLAMSHELL 17235

HTR ENG1
9CAA 9DA ENGINE OIL HEATER LEFT
17136 17236 425-3381
XDR CP
(05206)
AI15 / ALGIN1-15 17237
17137 FFR2-10/11 J5-3 J5-2 FFR2-03 C2-17 CLAMSHELL CYL EXT
1 2 4-20mA
17138 17238
17139 J5-1 FFR2-08/12 17239

3
9D FU 909 9DB 9DB FUSE 25A (2 EACH)
17140 17240 426-5172
25A
17141 17241
C TAS EH2 HTR ENG2 THERMOSTAT C
9C FU 910 9CB 9CBA 9DB 058-3631
17142 17242 ENGINE COOLANT HEATER
SOL CO 25A 085-3460
DO33 / DIGOUT3-4 L1150 CUMMINS
17143 C6-5
HIGH SIDE PCP2-01 J2-2 J2-1 PCP2-08/12 CLAMSHELL OPEN PILOT SOL 17243
1 2 L1350, L1850, L2350 ONLY
17144 17244
SOL CC HTR ENG2
DO34 / DIGOUT3-3 9CBA 9DB ENGINE OIL HEATER RIGHT
17145 C6-6
HIGH SIDE PCP2-03 J5-2 J5-1 PCP2-08/12 CLAMSHELL CLOSE PILOT SOL 17245 425-3381
1 2 L1350, L1850, L2350 ONLY
17146 17246
17147 17247
17148 17248
17149 17249
REAR VISION CAMERA
B 17150 17250 B
MONITOR / CONTROL BOX
(427-0326)
17151 17251
(424-3456) FUSE 3A
FUSE 426-5099
17152 (06120) 12-24V CAM 1 CAMERA CABLE - 65 FT 17252
RED 425-0900
3A
17153 17253
17154 NC TRIGGER 2 CAM 2 17254

WHT
17155 GND 17255

BLK
17156 17256
17157 17257
17158 (04140) CAB2-12 TRIGGER 1 17258

A A
17159
GRN
17259
17
17160 17260
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H 01 NO CHANGE THIS SHEET NL12-1915 9-27 FL BS BS H
02 NO CHANGE THIS SHEET NL12-1921 12-18 FL BS BS
FRAME LOCATION MAP
G G
F F
E E
D D
C C
BREAKOUT BOX LOCATIONS

NAME LOCATION
PCP1 E5
CAB & LIGHT BAR LIGHTS PCP2 E5
B FFR1 D6 B
FFR2 E6
EST1 D4
RFF1 E4
RFF2 E4
RFF3 E4
RFF4 D4
RFF5 D4
RFM1 D4
LIGHT
HORN
RAX1 E3
A A
19

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
REFERENCE INFORMATION
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H 01 UPDATE WIRE NOS. PER SCHEMATIC CHANGE NL12-1915 9-27 FL BS BS H
WIRE LOCATION CHART
WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO. WIRE CODE LINE NO.
0 02106 2AB 13229 CAB4-01 05247,16103 EA 13215,14118 FPL1-01 04234 P1-1 03241 RFF4-01 11157
0B 02214 2AC 13217 CAB4-02 16109 EB 13216,14119 FPL1-02 04234 P1-2 03239 RFF4-02 11159
0BA 02220 2ACA 13217 CAB4-03 05250,16105 EC 13217,14120 FPL1-03 04236 P1-3 03241 RFF4-03 11139 TB1
0BB1 02223 2ACB 13219 CAB4-04 16107 ED 13219,14121 FPL1-04 04236 P1-4 03239 RFF4-04 10132 DIODE TERMINAL BLOCK
0BC 02223 CAB4-05 05253,16122 EE 13220 FPL2-01 04238 RFF4-05 06150 (426-4181)
0BD 02226,05125 2B 13120 CAB4-06 16124 EF 13221 FPL2-02 04238 P2-1 03246 RFF4-06 07307
0C 10230 2BA 13120 EG 13212 FPL2-03 04240 P2-2 03244 RFF4-07 10130
0D 06103 2C 17114 CAB5-01 09108 FPL2-04 04240 P2-3 03246 RFF4-09 11147
G 0E 06118 2CA 17114 CAB5-02 09112 P2-4 03244 RFF4-10 05224,06150, G
0E1 03103 2D 17121 CAB5-03 09110 EIC1-01 13104,13204, GND 02143 10130,11139,
0E1A 03103 2F 17123 CAB5-04 09106 14104 GND-E 13222,13226, P3-1 03251 11147,11157
0E1B 03103 CAB5-05 09104 EIC1-02 13109,13209, 13229 P3-2 03249 RFF4-11 05225,06150,
0EA 06118 2S 02109,13144, 14111 P3-3 03251 10130,11139,
13156,13244, EIC1-03 14115 HVAC1 16111 P3-4 03249 11147,11157
0F 05107 13256,14139 CAB9-01 16103 EIC1-04 05104,13100, HVAC2 16116
0F1 05107 2SA 14141,14147 CAB9-02 16109 13200,14100 HVAC3 16107 R01 14131 RFF5-01 10140
0F2 05111 2SAB 14141,14146 CAB9-03 16105 EIC1-05 13102,13202, HVAC4 16109 RFF5-02 07121
0F2A 05111,06221 2SAC 14147,14155 CAB9-04 16107 14102 RAX1-03 10136 RFF5-04 07123 TB2
0F3 05115 2SB 14157 CAB9-05 16111 EIC1-09 13111,13211, IBN1-03 03128 RAX1-05 10134 RFF5-05 11223 ATC FUSE TERMINAL BLOCK
0F4 05104 2SBA 14157 CAB9-06 16114 14113 IBN1-04 03126 RAX1-07 11114 RFF5-06 02152,02155
0FA 05107,05118 CAB9-07 16116 EIC1-10 13144,13244, RAX1-08 10232 RFF5-07 03221
(426-4182)
F 0G 05123 3B 02205 14139 KLZ1-01 10207 RAX1-09 10232 RFF5-08 03221,11223 F
0H 02158 4L 13149,13154, CAB10-01 16119 EIC1-11 05243,13106, KLZ1-02 10209 RAX1-10 05234,10134, RFF5-09 03223
0JA 04211 13249,13254, CAB10-02 16118 13206,14106 KLZ1-03 10211 11114 RFF5-10 02152,05228,
0JB 04212 14146,14151 EIC1-12 13102,13202, KLZ1-04 10213 RAX1-11 05235,10134, 10140
0K 04217 14102 KLZ1-05 10215 11114 RFF5-11 02152,05229, 12K
0KA 04217 9A 17204,17218 CSP1-03 05237,10103, KLZ1-06 10217 RAX1-12 10232 10140
0L 04221 9AA 17208 11110 KLZ1-07 10219 RFF5-12 03221,11223
0LA 04221 9AB 17213 CSP1-04 11110 EIC2-02 13109 KLZ1-08 10239 RCL1-01 04257
0LB 04221 9AC 17218 CSP1-05 10103 EIC2-03 13110 KLZ1-09 10124 RCL1-02 04257 RFM1-01 10109
0LC 04225 9ACA 17218 CSP1-07 04215 KLZ1-10 05240,10124 RCL1-03 04132 RFM1-04 06126
9ACB 17221 CSP1-08 04211 EIC3-01 09125,13141, KLZ1-11 05241,10239 RCL1-04 04134 RFM1-05 11151
0M 04234 CSP1-09 04212 13241,14136 KLZ1-12 10207 RCL1-05 04127 RFM1-06 03255 TB3
0MA 04234 9B 17204,17216 CSP1-10 11250 EIC3-04 09123,13140, RCL1-06 04129 RFM1-07 06152 RESISTOR TERMINAL BLOCK
E 0N 04238 9BA 17206 CSP1-11 05238,11250 13240,14135 LLC1-01 04211 RCL1-07 04138 RFM1-08 03257,04225 E
0NA 04238 9BB 17211 CSP1-12 04212 EIC3-05 09121,13139, LLC1-02 04212 RCL1-08 04229 06128
0P 04242 9BC 17216 13239,14134 LLC1-03 04212 RCL1-09 04229 RFM1-09 04225
0PA 04242 9C 17229,17242 RCL1-10 04127 RFM1-10 03255,05231,
0R 04248 9CA 17233 CSP2-01 11249 MBR1-01 04125 RCL1-11 04255 06126,06152,
0RA 04248 9CAA 17233 CSP2-02 11250 EST1-01 02132 MBR1-02 04125 RCL1-12 04255 10109,11151
0S 04255 9CB 17242 CSP2-03 11250 EST1-02 02136 MBR1-03 04242 RFM1-11 03255,05232,
0SA 04255 9CBA 17242 EST1-03 02120 MBR1-04 04242 RCL2-01 04219 06126,06152,
0T 05247 9D 17229,17240 EST1-05 02121 MBR1-05 04244 RCL2-02 04219 10109,11151
0TA 05247 9DA 17231 D115M 13109 EST1-06 02129 MBR1-06 04244 RFM1-12 03257,04225,
0TA1 16103 9DB 17240 D150M 13123 EST1-07 02128 MBR1-07 04246 RFF1-01 02155,02158 06128
0TA2 16105 D150R 13125 EST1-08 02125 MBR1-08 04246 RFF1-03 11149
460 14111 D151 13127 EST1-09 02124 MBR1-09 10203 RFF1-04 06130 SRC1-01 06203
D D
0V 05203 461 14113 D240M 13123 EST1-10 02120 MBR1-10 10203 RFF1-05 11103 SRC1-03 06215 FUSE LOCATION
0VA 05203 462 14115 D240R 13129 EST1-11 02133 MBR1-11 04217 RFF1-06 17129 SRC1-04 06207 FUSE NUMBER LOCATION
0VB 05203 D241M 13126 EST1-12 02137 MBR1-12 04217 RFF1-07 10138 SRC1-05 06212 1-199 (D4)
0VC 05206 ALT 02110,13158, D241R 13132 RFF1-08 02158,06132, SRC1-06 06221 200-210 (D1)
0VD 05209 13258,14159, MBR2-01 04130 11105,17129 SRC1-10 06224 211-220 (E3)
0VE 05212 F01 14127 MBR2-02 04130 RFF1-10 05215,06130, SRC1-11 06226 221-230 (D1)
0VF 05215,10224 CAB1-01 03103 D419 13111 F01A 14131 MBR2-03 04248 10138,10224, SRC1-12 06228
0VG 05218 CAB1-02 03103 D439 13120 MBR2-04 04248 11103,11149 ATC FUSE P/N
0VH 05221 CAB1-03 06112 D440 13135 MBR2-05 04250 RFF1-11 05216,06130, SRC2-01 09139 (USED IN TB2)
0VJ 05224 CAB1-04 06113 D509 13109 FFR1-02 10126 MBR2-06 04250 10138,10224, SRC2-04 09137 CURRENT
CAB1-05 03107 D900 13112 FFR1-03 11225 MBR2-07 04252 11103,11149 SRC2-05 09135 RATING P/N
0W 05228 CAB1-06 03107 D901 13113 FFR1-04 10128 MBR2-08 04252 RFF1-12 02158,06132, 2A 426-7770
C 0WA 05228 CAB1-09 03206 D953 13110,13128 FFR1-06 10230 MBR2-09 04209 11105,17129 S-GND 02108,13145, 5A 426-5742 C
0WB 05228 CAB1-10 03209 FFR1-07 11108 MBR2-10 04209 13245,14137, 10A 426-5743
0WC 05231 CAB1-11 03203 FFR1-08 04221,10230, RFF2-01 11221 14157 15A 426-5744
0WD 05234 CAB1-12 03203 DCP1-02 03239,05118 11225 NEG 02100,02104 RFF2-02 04227 20A 426-5745
0WE 05237 DCP2-01 09154 FFR1-09 04221 POS 02100,02104 RFF2-03 17103 STR1-01 11240 25A 426-5746
0WF 05240 CAB2-01 02208,02252, DCP2-04 09152 FFR1-10 05203,10126, RFF2-04 11236 STR1-02 11239 30A 426-5747
0X 04201 04201 DCP2-05 09150 11108 PCP1-01 11205 RFF2-05 17107 STR1-03 11235
0Y 06215 CAB2-02 02252 FFR1-11 05204,10126, PCP1-02 11203 RFF2-06 11238 STR2-01 17116
0Z 03226 CAB2-03 04119 11108 PCP1-04 11119 RFF2-08 04227,10240, STR2-02 17118
0ZA 03228 CAB2-04 02208 DI7 02208 FFR1-12 04221,10230, PCP1-06 07119 11221,17107
CAB2-05 02210 DI8 02252 11225 PCP1-07 11207 RFF2-10 05218,10240, SWRTN 04203
01 04209 CAB2-06 04115 DI10 11108 PCP1-08 11203 11233,17103
02A 11249 CAB2-07 04115 PCP1-09 11209 RFF2-11 05219,10240,
B 02B 11252 CAB2-08 04117 FFR2-01 04223 PCP1-10 05209,11119 11233,17103 B
03 06112 CAB2-09 04121 DO2 02214 FFR2-02 07117 PCP1-11 05210,11119 RFF2-12 04227,10240,
12V1 06112 CAB2-12 17158 DO3 02203 FFR2-03 17137 PCP1-12 11203 11221,17107
12V2 06112 DO4 04103 FFR2-05 11112
13 10230 CAB3-01 03232 DO5 04107 FFR2-07 06134 PCP2-01 17143 RFF3-01 11145
13B 02252 CAB3-02 03234 DO7 04111 FFR2-08 04223,06136, PCP2-02 11123 RFF3-02 11141
CAB3-03 06103 DO8 02249 06140,17139 PCP2-03 17145 RFF3-03 11133
2 02106,02111, CAB3-04 06118 DO17 03215 FFR2-09 06138 PCP2-04 11211 RFF3-04 11143
13117,13217, CAB3-05 06114 DO18 03217 FFR2-10 05206,06134, PCP2-05 11129 RFF3-05 11131
14127,17114 CAB3-06 06105 DO19 03219 06138,11112, PCP2-06 11213 RFF3-06 11219
2A 13117,13217 CAB3-07 06119 DO23 02241 17137 PCP2-07 11125 RFF3-07 11137
2AA 13226 CAB3-08 06115 DO24 02235 FFR2-11 05207,06134, PCP2-08 11211,17143 RFF3-08 11219
2AA1 13226 CAB3-09 04203 DO35 04144 06138,11112, PCP2-09 11127 RFF3-09 11135
A A
2AAA 13226 CAB3-10 03226 DO37 04125 17137 PCP2-10 05212,11123 RFF3-10 05221,11131 20
2AAAA 13226 CAB3-11 03228 DO38 04130 FFR2-12 04223,06136, PCP2-11 05213,11123 RFF3-11 05222,11131
2AAAB 13234 CAB3-12 03230 DO58 04138 06140,17139 PCP2-12 11211,17143 RFF3-12 11219
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H INDICATES PIN 1
REFERENCE INFORMATION 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
TYP
DIGOUT1 1 DIGPWR 1 DIGOUT2 1

5V VEHICLE CONTROL UNIT (VCU) COMPONENT IDENTIFICATION I/O EQUIVALENT CIRCUITS
DIGOUT3 1 DIGOUT5 1
DIGOUT4 1 5V_FP
DIGIN3
DIGITAL OUTPUTS
CONTROLLER C3 (ANALOG IN) C4 (DIGITAL I/O)
(426-8633) (425-8750) (425-8751) 24V (05107)
POWER CONNECTION C2 (ANALOG IN) C5 (DIGITAL I/O)
1
(425-8750) (425-8751) VCU
STATUS LEDS
C1 (BLANK) C6 (DIGITAL I/O) C7 (CAN) HIGH SIDE
G (426-0947) (425-8751) (425-8752) G
DI LEDs
DIGIN2
DIGITAL INTERFACE CARD C8 (CAN)

(425-8752)
(P/N: 425-9228)
1
24V_BATT (05121)
(LEDs STATUS - SEE PAGE 22 FOR DETAILS)
ETHERNET V1
(UNUSED) C LOW PWR (UNUSED)
V2
C
ETHERNET
DIGIN1
C7CAN0 C8CAN0 LOW SIDE

VCU
DO LEDs
1
F DIP SWITCHES F
(ALL OFF)
C1 C2 C3 C4 C5 C6 C7CAN1 C8CAN1
DIGCAN
15V CAN3
CAN2 SERIAL PORT CHASIS

(425-8754)
USB PORT RESET BUTTON
CAN1
1
CARD4 CARD5 CARD6

CAN0 CABLE DB9
(426-0953) DIGITAL INPUTS
4 PLCS
STANDARD VCU
E E
V1
C
UNIT (VCU)
V2
CONTROL
VEHICLE
24V_CAN (05107)
C7CAN0 C8CAN0
C1 C2 C3 C4 C5 C6 C7CAN1 C8CAN1
PULL-UP VCU
D CABLE DB37 D
(426-0954)
5 PLCS
FREQUENCY
x100 VCU
CARD2 CARD3
ANALOG INTERFACE CARD

(P/N: 425-9224)
C C
ANALOG INPUTS
1 ALGIN1 1 ALGIN4
1 ALGIN2 1 ALGIN3
1 ALG GND 0-40V VCU
10K
1K
INDICATES PIN 1
TYP
STEERING INTERFACE CARD

B (P/N: 426-8362) 4-20mA VCU B
[LOCATE IN STEERING INTERFACE J-BOX] 400
100
CONN1
INDICATES PIN 1 1
TYP
A A
21

8 7 6 5 4 3 2 1
F
B
E
C
D
H
A
DIGITAL INPUTS
DI5 - 32 DI33 - 36
LED OFF = 0 VDC INPUT LED OFF = 24 VDC INPUT
LED ON = 24 VDC INPUT LED ON = 0 VDC INPUT
8
8
8
5
6
7
9
30
20
29
27
32
33
36
15
18
22
28
35
16
17
19
25
31
23
10
11
12
14
26
13
21
24
34
DI
ENGINE RED LAMP
ENGINE BLUE LAMP
CAB E-STOP SWITCH
PARK BRAKE SWITCH

KEYSWITCH IGNITION
FIRE SYSTEM STATUS
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AUTOLUBE SWITCHES
ENGINE YELLOW LAMP
KLENZ ENABLE SWITCH

FUNCTION
ENGINE SAFETY FILTERS

LADDER POSITION SWITCH
HYD RESERVOIR LEVEL SW
HV CABINET DOOR SWITCH

LEFT REAR E-STOP SWITCH
KEYSWITCH CRANK SWITCH

HYD RESERVOIR E-STOP SW
HV CABINET E-STOP SWITCH

RIGHT REAR E-STOP SWITCH
STARTER ISOLATION SWITCH
REAR DRIVER LUBE FLOW SWITCH
STEER SUPPLY PRESSURE SWITCH

DRIVE COOL RESERVOIR LEVEL SW
FRONT DRIVER LUBE FLOW SWITCH

7
7
-----
-----
-----
-----
-----
-----
-----
-----
-----
02210
02208
02255
11108
11112
06203
11114
10103
02136
02132
02128
14115
02152
03255
11103
17103
10109
11250
02120
02124
LINE #
DO FUNCTION LINE #
1 UNUSED -----
13111, 13211, 14113
13109, 13209, 14111
13144, 13244, 14139
2 VCU / HMI KEEP ALIVE 02214

3 IGNITION KEEP ALIVE OUTPUT 02203
4 POLE WORK LIGHTS 04103
5 CAB LIGHT BAR LIGHTS 04107
6 UNUSED -----
6
6
7 REAR COWL LIGHTS 04111
8 PARK BRAKE INTERLOCK OUTPUT 02249
9 RED ALARM LIGHT 04115
10 YELLOW WARNING LIGHT 04117
11 CAB AUDIBLE ALARM 04119
12 UNUSED -----
5V CARD SUPPLY
25 DUMP PRESS REDUCING SOL 11211

26 UNUSED -----
27 TAIL LIGHTS 04134
1 DIGCAN 1 DIGIN1 1 DIGIN2 1 DIGIN3
5V
28 UNUSED -----
5
5
29 HOIST RAISE PILOT SOL 11203
30 BUCKET DUMP PILOT SOL 11209 DI LEDs
31 BUCKET ROLL BACK PILOT SOL 11207
32 HOIST LOWER PILOT SOL 11205
CARD4
DIGOUT1
33 CLAMSHELL OPEN PILOT SOL 17143

DIGOUT3
34 CLAMSHELL CLOSE PILOT SOL 17145

35 BEACON 04144
36 HORN SOL 10203
1
1
37 LEFT TURN SIGNAL 04125

38 RIGHT TURN SIGNAL 04130
4
4
39 KLENZ 1 SOL 10207
CARD5

DIGPWR

DIGOUT4

DO LEDs

(P/N: 425-9228)

1
46 UNUSED -----
DIGITAL OUTPUTS
LED ON = >0% DUTY CYCLE

LED OFF = 0% DUTY CYCLE
47 UNUSED -----
DIGITAL INTERFACE CARD
(BRIGHTNESS VARIES WITH DUTY CYCLE)
48 AUX STEER ENABLE 17107

CARD6
3
3
DIGOUT2
49 UNUSED -----
15V
50 OIL COOLER BYPASS SOL 11219

51 AUX FAN ENABLE SOL 17129
DIGOUT5
52 RADIATOR FAN CONTROL SOL 11221

53 STEER RIGHT OUTPUT 11238
DIGITAL INTERFACE CARD STATUS LEDs
54 ENGINE START CMD 13104, 13204, 14104

1
55 UNUSED -----
5V_FP
56 ENGINE IGNITION 13102, 13202, 14102

CAN0
CAN2
CAN3
CAN1
57 BLOWER CONTROL SOL 11223

58 BACKUP LIGHTS & ALARM 04138
@54+
59 UNUSED -----
8+<
2
60 STEER LEFT OUTPUT 11236

ISSUED
DRAWN
00 RELEASE
flovett
9-13-2012
13 UNUSED -----
14 FRONT WASHER PUMP 03221
15 REAR WASHER PUMP 03223

*+9)8/6:/54
ELECTRICAL SCHEMATIC L23502220
16 PARK BRAKE SWITCH LIGHT 04121

SIZE
15V CARD SUPPLY
SCALE
17 FRONT WIPER HIGH 03215

1/1
18 FRONT WIPER LOW 03217

REVISIONS
EST WT
E DO NOT SCALE
19 REAR WIPER LOW OUTPUT 03219

DWG NO.
20 UNUSED -----
+)4
5V SPEED CONTROL PEDAL SUPPLY

NL12-1921
NL12-1915
NL12-1914
21 AUTOLUBE SOL 11225

1
22 FLOAT SOL 11213

*':+
9-27
9-14
12-18
SHEET
23 DIGITAL OUTPUT POWER 02241

4277265
).-
FL
FL
FL
24 DRIVE SW POWER OUTPUT 02235

).1
BS
BS
BS
22 OF 29
22
REV
02
'66
BS
BS
BS
A
F
B
C
D
H
G
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H
REFERENCE INFORMATION 00 RELEASE
NL12-1914
NL12-1915
NL12-1921
9-14
9-27
12-18
FL
FL
FL
BS
BS
BS
BS
BS
BS
H
CONNECTOR INDENTIFICATION
BACK PANEL CONNECTOR COMMON CABLES CONNECTOR COLOR CODES
LOW VOLT CONTROL CABINET (LVCC)
5 PIN FEMALE CAN RECEPTACLE
CABLE 3 PIN - M12x1 (GRAY)
5-PIN RCPT (426-5234)
(426-4189) PIN LEGEND
M12x1 PIN-1 PIN-2 PIN COLOR
1 DRAIN
3 PIN M12x1
PIN-1 PIN-2 2 RED 24V
CAB1 CAB3 CAB5 LLC1 24V 3 1 3 BLK GND
PIN-5 PIN-3 4 WHT (CAN_H)
G SIGNAL 2 2 5 BLU (CAN_L)
G
PIN-3
3-PIN RCPT PIN-4
CAB GND 1 3
(426-5238) PIN-4
CAB2 CAB4 CAB6 4
8-PIN RCPT 3 PIN FEMALE RECEPTACLE

(426-4193)
CABLE 3 PIN - M12x1 3 CONDUCTOR (YELLOW)
(426-7338) PIN-1
PIN LEGEND
PCP1 FFR1 FPL1 KLZ1 MBR1 WIRING DIAGRAM M12x1 PIN COLOR
1 GREEN
3 PIN M12x1
PIN-1 PIN-2 2 BLACK
24V 3 1 3 WHITE
12-PIN RCPT (25 PLCS) PIN-3 PIN-2
F (426-5239) SIGNAL 2 2
F
PCP2 FFR2 FPL2 EST1 MBR2 PIN-3
FRONT FRAME GND 1 3
PIN-4
4
4 PIN FEMALE RECEPTACLE
CABLE 3 PIN - DIN (YELLOW)

RFF1 RFF3 RFF5 EIC1 RAX1 PIN-2 PIN-4
(426-5233) PIN LEGEND
PIN COLOR
1 BROWN
WIRING DIAGRAM DIN 2 WHITE
3 PIN DIN 3 BLUE
RFF2 RFF4 RFM1 EIC3 DCP1 1
PIN-1 PIN-3 4 BLACK
5-PIN RCPT SIGNAL 2
E GDM E
(426-4189)
GND 1 2
2
3-PIN RCPT 24V 3 3
REAR FRAME (426-5238)
1
3
GDM 12 PIN FEMALE RECEPTACLE
RCL1 CSP1 SRC2 0
PIN-9
PIN LEGEND
PIN-12 PIN-10
PIN COLOR
1 ORANGE
RCL2 SRC1 DCP2 GND PIN-8 PIN-1
2 BLUE
3 WHITE/BLACK
4 RED/BLACK
5 GREEN/BLACK
PIN-7 PIN-2
6 ORANGE/BLACK
D 7 BLUE/BLACK
D
PIN-6 PIN-3 8 BLACK/WHITE
9 GREEN
PIN-5 PIN-4 10 RED
11 WHITE
PIN-11 12 BLACK
3-PIN RCPT 5-PIN RCPT

(426-5238) (426-4189)
FOR ADDITIONAL CABLES:

C ALL MODELS ASSY CAB WITH ELECTRICS 427-4464 C
L950 GP HARNESS FRONT FRAME 426-2778

GP HARNESS REAR FRAME 427-4456


B B


A A
23

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
H 01 NO CHANGE THIS SHEET NL12-1915 9-27 FL BS BS H
BREAKOUT BOX
BREAKOUT BOXES I/O (426-5235)
FFR1 RFF4 GND J1-1 J2-1 GND

HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN HARNESS SIGNAL PIN
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION J1-2 J2-2 SIGNAL
CODE CODE CODE CODE CODE CODE CODE CODE SIGNAL
AUTO LUBE SYSTEM AIR PRESS HPD GEARBOX TEMP 24V J1-3 J2-3 24V
FFR1-J1 FFR1-07 FFR1-J2 FFR1-01 UNUSED RFF4-J1 RFF4-07 RFF4-J2 RFF4-01
SWITCHES XDCR XDCR
MAINTENANCE LIGHT FRONT SERVICE BRAKES RADIATOR FAN PUMP PRESS HPD GEARBOX PRESS GND J3-1 J4-1 GND
FFR1-J3 FFR1-09 FFR1-J4 FFR1-02 RFF4-J3 RFF4-09 RFF4-J4 RFF4-02
LEFT FRONT XDCR XDCR XDCR
SIGNAL J3-2 J4-2 SIGNAL
AUTO LUBE FRONT PARK BRAKES BLOWER PUMP PRESS HYD RESERVOIR AIR PRESS
FFR1-J5 FFR1-03 FFR1-J6 FFR1-04 RFF4-J5 RFF4-03 RFF4-J6 RFF4-04 J3-3
SOL XDCR XDCR XDCR 24V J4-3 24V
G FRONT PARK BRAKES BLOWER SPEED G
FFR1-J7 FFR1-05 UNUSED FFR1-J8 FFR1-06 RFF4-J7 RFF4-05 RFF4-J8 RFF4-06 UNUSED GND J5-1 J6-1 GND
SOL SENSOR
SIGNAL J5-2 J6-2 SIGNAL
24V J5-3 J6-3 24V
FFR2 RFF5
GND J7-1 J8-1 GND
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION J7-2 J8-2
CODE CODE CODE CODE CODE CODE CODE CODE SIGNAL SIGNAL
LIFT ARM POSITION MAINTENANCE LIGHT FRONT WASHER AMBIENT AIR TEMPERATURE J7-3 J8-3 24V
FFR2-J1 FFR2-07 FFR2-J2 FFR2-01 RFF5-J1 RFF5-07 RFF5-J2 RFF5-01 24V
XDCR RIGHT FRONT PUMP XDCR
BELLCRANK TO LIFT ARM REAR WASHER
FFR2-J3 FFR2-09 FFR2-J4 FFR2-02 UNUSED RFF5-J3 RFF5-09 RFF5-J4 RFF5-02 UNUSED
XDCR PUMP
CLAMSHELL CYL EXT
FFR2-J5 FFR2-03 FFR2-J6 FFR2-04 UNUSED RFF5-J5 RFF5-03 UNUSED RFF5-J6 RFF5-04 UNUSED
XDCR (OPT)
XXXX-05
XXXX-03
XXXX-09
XXXX-07
XXXX-12
XXXX-08
XXXX-10
XXXX-11
XXXX-01
XXXX-02
XXXX-04
XXXX-06
FRONT DRIVER LUBE BLOWER SPEED CONTROL
FFR2-J7 FFR2-05 FFR2-J8 FFR2-06 UNUSED RFF5-J7 RFF5-05 RFF5-J8 RFF5-06 FIRE SYSTEM STATUS
FLOW SWITCHES SOL
F F
GND
GND
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
24V
24V
PCP1 RAX1
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION
CODE CODE CODE CODE CODE CODE CODE CODE
XXXX: HARNESS NAME / WIRE CODE
BUCKET ROLLBACK PILOT HOIST LOWER PILOT REAR DRIVER LUBE
PCP1-J1 PCP1-07 PCP1-J2 PCP1-01 RAX1-J1 RAX1-07 RAX1-J2 RAX1-01 UNUSED
SOL SOL FLOW SWITCHES
BUCKET DUMP PILOT HOIST RAISE PILOT REAR PARK BRAKES PXOWL
PCP1-J3 PCP1-09 PCP1-J4 PCP1-02 RAX1-J3 RAX1-09 RAX1-J4 RAX1-02 UNUSED ER[
SOL SOL SOL 8 RKF 30-RSF120/CS11950
J1 J2
BUCKET CYL ROD REAR PARK BRAKES
PCP1-J5 PCP1-03 UNUSED PCP1-J6 PCP1-04 RAX1-J5 RAX1-03 RAX1-J6 RAX1-04 UNUSED
XDCR XDCR 1
J1 2
1
2 J2
3 3
REAR SERVICE BRAKES

PCP1-J7 PCP1-05 UNUSED PCP1-J8 PCP1-06 UNUSED RAX1-J7 RAX1-05 RAX1-J8 RAX1-06 UNUSED 1
J3 2
1
2 J4
XDCR J3
3
J4
3
1 1
J5 2 2 J6
3 3
1 1
J7 2 2 J8
3 3
E E
PCP2 RFM1
5 3 9 7 12 8 10 11 1 2 4 6
P1
J5 J6
DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION DEVICE DESCRIPTION 2 3 6
5
11
4
3
CODE CODE CODE CODE CODE CODE CODE CODE

7 12 10 2
1 8 9 1
FEMALE MALE
GREATEST PILOT CMD CLAMSHELL OPEN PILOT RADIATOR FAN SPEED ENGINE SAFETY FILTER J1 - J8 P1
PCP2-J1 PCP2-07 PCP2-J2 PCP2-01 RFM1-J1 RFM1-07 RFM1-J2 RFM1-01 J7 J8

XDCR SOL (OPT) SENSOR RESTRICTION TURCK Inc.
Minneopolis, MN, USA
1-800-544-7769
HOIST CYL BASE PILOT SUPPLY MAINTENANCE LIGHT P1
PCP2-J3 PCP2-09 PCP2-J4 PCP2-02 RFM1-J3 RFM1-09 RFM1-J4 RFM1-02 UNUSED
XDCR XDCR MIDDLE LEFT
CLAMSEHLL CLOSE PILOT DUMP PRESS REDUCING FUEL LEVEL
PCP2-J5 PCP2-03 PCP2-J6 PCP2-04 RFM1-J5 RFM1-03 UNUSED RFM1-J6 RFM1-04
SOL (OPT) SOL XDCR
HOIST CYL ROD AUTO LUBE GREASE DRIVE COOL RESERVOIR
PCP2-J7 PCP2-05 PCP2-J8 PCP2-06 FLOAT SOL RFM1-J7 RFM1-05 RFM1-J8 RFM1-06
XDCR XDCR LEVEL SWITCH
BREAKOUT BOX
(427-4507)
RFF1 EST1 (E-STOP ONLY)
D HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS
DEVICE DESCRIPTION
HARNESS
DEVICE DESCRIPTION D
CODE CODE CODE CODE CODE CODE
KLENZ RESERVOIR AIR HYD TANK DUMP RIGHT REAR LEFT REAR J1-1 J2-1
RFF1-J1 RFF1-07 RFF1-J2 RFF1-01 EST1-J1 EST1-J2
XDCR SOL E-STOP SWITCH E-STOP SWITCH
J1-2 J2-2
HV CABINET HYD RESERVOIR
RFF1-J3 RFF1-09 UNUSED RFF1-J4 RFF1-02 UNUSED EST1-J3 EST1-J4 J1-3 J2-3
E-STOP SWITCH E-STOP SWITCH
HYD RESERVOIR OIL TEMP STEER POSITION CAB J1-4 J2-4
RFF1-J5 RFF1-03 RFF1-J6 RFF1-04 EST1-J5
XDCR XDCR E-STOP SWITCH
HYD RESERVOIR LEVEL AUX FAN ENABLE J3-1 J4-1
RFF1-J7 RFF1-05 RFF1-J8 RFF1-06
SWITCH SOL (OPT)
J3-2 J4-2
J3-3 J4-3
RFF2 J3-4 J4-4
HARNESS SIGNAL PIN HARNESS SIGNAL PIN J5-1

DEVICE DESCRIPTION DEVICE DESCRIPTION
CODE CODE CODE CODE
RADIATOR FAN CONTROL J5-2
C RFF2-J1 24V ONLY AIR DRYER HEATER RFF2-J2 RFF2-01 C
SOL J5-3
MAINTENANCE LIGHT
RFF2-J3 RFF2-09 UNUSED RFF2-J4 RFF2-02
MIDDLE RIGHT
* AUX STEER SUPPLY STEER LEFT
PRESS SWITCH (OPT) OUTPUT
* AUX STEER STEER RIGHT
XXXX-10
XXXX-03
XXXX-05
XXXX-09
XXXX-08
XXXX-07
XXXX-06
XXXX-11
XXXX-12
XXXX-01
XXXX-02
XXXX-04
ENABLE (OPT) OUTPUT
RFF3
NC
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS SIGNAL PIN
DEVICE DESCRIPTION
XXXX: HARNESS NAME / WIRE CODE
CODE CODE CODE CODE
HOIST/BUCKET PUMP C ACCESSORY PUMP
RFF3-J1 RFF3-07 RFF3-J2 RFF3-01 PXOWL
XDCR XDCR ER[
B HOIST/BUCKET PUMP B STEER PUMP A 4 RKF 40/RKF 30 - RSF120/CS...
B
RFF3-J3 RFF3-09 RFF3-J4 RFF3-02 J1 J2
XDCR XDCR
HOIST/BUCKET PUMP A STEER PUMP B 1 1
RFF3-J5 RFF3-03 RFF3-J6 RFF3-04 J1

2
3
2
3
J2
XDCR XDCR 4
1
2
4
1
2
J3 J4
3 3
FAST HOIST PUMP HYD OIL COOLER BYPASS J3

4 4
J4
RFF3-J7 RFF3-05 RFF3-J8 RFF3-06 1
J5 2
XDCR SOL
3
NC
10 3 5 9 8 7 6 11 12 1 2 4
P1
J5
5 4
6 3 2 3
3 1 11
7 12 10 2
4 2 9 1
8 1
FEMALE MALE FEMALE

J1 - J4 P1 J5
TURCK Inc.
Minneopolis, MN, USA
1-800-544-7769
P1
A A
24

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE NL11-0420 5-17-11 LW BAS BS
H 01 ADDED ITEM 20 THRU 27 AT BOM NL11-0424 6-1-11 JFM BS BS H
02 ITEM 27 WAS QTY 1; CHANGED NOTE 2. NL11-1756 7-15-11 JFM BS BS
03 ITEM 11 QTY WAS 2 NL11-1773 08-11-11 LW BAS BS
BOX: FFR1
DESCRIPTION: FRONT FRAME #1
DEVICE CABLES
G HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR G
DEVICE DESCRIPTION PINOUT
CODE CODE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
CAP - MALE TURCK
HARNESS #1 FFR1-J7 FFR1-05 (SUPPLIED WITH
LENGTH PART NO.
TURCK BOX)
AUTO LUBE
6m 426-5229 FFR1-J5 FFR1-03 1m 426-5230 1m DIN 426-5233
SOL
HARNESS #2 FFR1-J3 FFR1-09

MAINTENANCE LIGHT
6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 2, GRN = 1
LENGTH PART NO. LEFT FRONT
AUTO LUBE
1m 426-5220 FFR1-J1 FFR1-07 1.6m 426-4198
SWITCHES
CAP - MALE TURCK

HARNESS #3 FFR1-J2 FFR1-01 (SUPPLIED WITH
LENGTH PART NO.
TURCK BOX)
FRONT SERVICE BRAKES

FFR1-J4 FFR1-02 3m 426-5213 1m 426-5230 1m XDCR 426-5234
XDCR
F F
LOW VOLTAGE CONTROL CABINET
FRONT PARK BRAKES

FFR1-J6 FFR1-04 3m 426-5213 1m 426-5230 1m XDCR 426-5234
XDCR
FRONT PARK BRAKES

FFR1-J8 FFR1-06 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, GRN = 2
SOL
BOX: FFR2
DESCRIPTION: FRONT FRAME #2
DEVICE CABLES
HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR

FRONT DRIVER LUBE
1m 426-5230 TEE 427-.0079
6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
LENGTH PART NO. FLOW SWITCHES 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
E CAP - MALE TURCK
E
6m 426-5229 FFR2-J5 FFR2-03 * CLAMSHELL CYL EXT (SUPPLIED WITH
XDCR (OPT) TURCK BOX)

BELLCRANK TO LIFT ARM
5m 426-6240 3m 426-7338
LENGTH PART NO. XDCR
LIFT ARM POSITION

4m 426-5227 FFR2-J1 FFR2-07 3m 426-7338
XDCR

MAINTENANCE LIGHT
6m OPEN 426-5232
2 PIN
426-1175 BLK = 2, GRN = 1
LENGTH PART NO. RIGHT FRONT DEUTSCH
CAP - MALE TURCK

FFR2-J4 FFR2-02 426-5200
(QTY - 1)
CAP - MALE TURCK

FFR2-J6 FFR2-04 (SUPPLIED WITH
TURCK BOX)
D CAP - MALE TURCK D
FFR2-J8 FFR2-06 426-5200
(QTY - 1)
** BOX: PCP1
DESCRIPTION: PILOT CONTROL PANEL #1
DEVICE CABLES
CAP - MALE TURCK
HARNESS #1
LENGTH PART NO.
PCP1-J7 PCP1-05 (PART OF HYD
PANEL ASSY)
** 426-5200
CAP - MALE TURCK
6m 426-5229 PCP1-J5 PCP1-03 (PART OF HYD
PANEL ASSY)
** 426-5200
C HARNESS #2 ** BUCKET DUMP C
PCP1-J3 PCP1-09 1m DIN 426-5233 27 4274370 2 LABELS FOR BRADY ID PAL LABELER
LENGTH PART NO. PILOT SOL
26 4274371 .125 TAPE STRIPS
2m 426-5221 PCP1-J1 PCP1-07 ** BUCKET ROLLBACK 1m DIN 426-5233

25 4170168 3 HEAT SHRINK CLEAR 2.000 2:1
PILOT SOL 24 4170167 5 HEAT SHRINK CLEAR 1.500 2:1
HARNESS #3 PCP1-J2 PCP1-01 ** HOIST LOWER 1m DIN 426-5233 22 4170165 5 HEAT SHRINK CLEAR .750 2:1
LENGTH PART NO. PILOT SOL 21 4170164 5 HEAT SHRINK CLEAR .500 2:1
20 4170163 5 HEAT SHRINK CLEAR .375 2:1
2.6m 426-5224 PCP1-J4 PCP1-02 ** HOIST RAISE 1m DIN 426-5233
19 4265200 2 CAP 7/8 MALE TURCK
PILOT SOL
18 4265235 2 BREAKOUT BOX 12 PIN 8 X 3 PIN
CAP - MALE TURCK
BUCKET CYL ROD 17 4261175 5 DEUTSCH DT06-2S KIT
PCP1-J6 PCP1-04
XDCR
1m XCDR 426-5234 (PART OF HYD
PANEL ASSY)
** 426-5200 16 4270079 1 CABLE 3 PIN SERIES WIRED TEE 1M1M
CAP - MALE TURCK 15 4265229 6 CABLE EXT 12 PIN 6M
PCP1-J8 PCP1-06 (PART OF HYD
PANEL ASSY)
** 426-5200 14 4265228 1 CABLE EXT 12 PIN 5M
13 4265227 1 CABLE EXT 12 PIN 4M
12 4265226 1 CABLE EXT 12 PIN 3M
B 11 4265224 1 CABLE EXT 12 PIN 2.6M
B
03
10 4265221 1 CABLE EXT 12 PIN 2M
9 4265220 1 CABLE EXT 12 PIN 1M
8 4267338 2 CABLE 3 PIN MX12 3 COND 3M
7 4265234 5 CABLE 3 PIN MX12 4 PIN 1M
NOTES: 6 4265233 1 CABLE 3 PIN DIN 1M
5 4265232 5 CABLE EXT 3 PIN - OPEN 6M
1)
* INDICATES MACHINE OPTION
--- SHOWN FOR REFERENCE ONLY.
4
3
4266240
4265213
1
2
CABLE EXT 3 PIN 5M
CABLE EXT 3 PIN 3M
2)
** PART OF HYD PANEL ASSY 4271092.
2
1
4264198
4265230
1
6
CABLE EXT 3 PIN 1.6M
CABLE EXT 3 PIN 1M
ITEM PART NO. QTY DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
426-6359 LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
TECHNOLOGIES. IT IS Lwilliams 05-17-11
CONFIDENTIAL AND MUST FRACTIONS ±1/16
NOT BE COPIED. IT IS CHK
.XX DECIMAL ±.03 BAS 05-24-11
A LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL
• MACHINED CORNERS 1/64 X 45°
±.015
ENGR GP HARNESS FF L2350 A
AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL • WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. BS 05-25-11
SIZE DWG NO. REV
E DO NOT SCALE
INTERPRET DIM & TOL THIRD ANGLE PROJECTION PROJ APPROVAL
PER LETOURNEAU
SPEC 1650.00. MATL
4266363 03
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE NL11-0420 5-17-11 LW BAS BS
H 01 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-0424 6-1-11 JFM BS BS H
02 CHANGED NOTE 2. NL11-1756 7-15-11 JFM BS BS
03 NO CHG THIS SHEET; SEE SHEET 1 FOR CHG NL11-1773 08-11-11 LW BAS BS
** BOX: PCP2
DESCRIPTION: PILOT CONTROL PANEL #2
DEVICE CABLES
G HARNESS SIGNAL PIN
DEVICE DESCRIPTION
HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR
PINOUT
G
CAP - MALE TURCK
HARNESS #1 HOIST CYL ROD
LENGTH PART NO.
PCP2-J7 PCP2-05
XDCR
1m 426-5230 1m XDCR 426-5234 (PART OF HYD
PANEL ASSY)
** 426-5200
CAP - MALE TURCK
6m 426-5229 PCP2-J5 PCP2-03 * CLAMSEHLL CLOSE (PART OF HYD ** 426-5200
PILOT SOL (OPT) PANEL ASSY)
HARNESS #2 PCP2-J3 PCP2-09

HOIST CYL BASE
1m 426-5230 1m XDCR 426-5234
5m 426-5228 PCP2-J1 PCP2-07 ** GREATEST PILOT CMD 1m XDCR 426-5234

XDCR
CAP - MALE TURCK
HARNESS #3 PCP2-J2 PCP2-01 * CLAMSHELL OPEN (PART OF HYD ** 426-5200
LENGTH PART NO. PILOT SOL (OPT) PANEL ASSY)
PCP2-J4 PCP2-02 ** PILOT SUPPLY 1m XDCR 426-5234

F XDCR F
PCP2-J6 PCP2-04 ** DUMP PRESS REDUCING 1m DIN 426-5233
SOL
PCP2-J8 PCP2-06 **FLOAT SOL 1m DIN 426-5233
E E
BREAKOUT BOX 12 PIN - 8 X 3 PIN
(P/N: 426-5235)
J7 J5 J3 J1
J7
J5
J3
J1
P1
P1
D D
J2
J6
DESCRIPTION
J8
J4
CABLE LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
FPL1 FRONT POLE LIGHT 6m 426-5229
J8 J6 J4 J2
FPL2 FRONT POLE LIGHT 6m 426-5229 3m 426-5226
TOP VIEW - BREAKOUT BOX
1 1
C J1 2 2 J2 C
3 3
1 1
J3 2 2 J4
3 3
1 1
J5 2 2 J6
3 3
B 1 1 B
J7 2 2 J8
3 3
5 3 9 7 12 8 10 11 1 2 4 6
GND V+
P1 NOTES:
SCHEMATIC - BREAKOUT BOX 1)

A
02 2)
** PART OF HYD PANEL ASSY 4271092
--- SHOWN FOR REFERENCE ONLY. A
GP HARNESS FF L2350
E DO NOT SCALE
SIZE DWG NO. REV
DRAWN Lwilliams 4266363 03

ISSUED 05-17-11 SCALE 1/1 EST WT lbm SHEET 2 OF 2
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
00 RELEASE NL11-1794 9-13-11 JFM BS BS
H 01 ITEM 47 WAS QTY 2 NL11-1818 10-14-11 JFM BS BS H
02 CHANGED BOX EST1 DEVICE CABLES AS SHOWN;
02 CHANGED ITEM 1,4,5 & 7 QTY'S; DELETED ITEM 2 &3;
02 ITEM 50 WAS P/N 4274431; ADDED ITEM 51 - 54. NL12-1505 1-25-12 JFM BS BS
03 ITEM 5 - 4265213 CABLE EXT 3M QTY WAS 8 NL12-1908 5-25-12 FL BS BS
BOX: RFM1
DESCRIPTION: REAR FRAME MID #1
DEVICE CABLES
G HARNESS SIGNAL PIN
DEVICE DESCRIPTION
PINOUT
G
HARNESS #1 RFM1-J7 RFM1-05

AUTO LUBE GREASE
5m 426-6240 1m XDCR 426-5234
CAP - MALE TURCK

6m 426-5229 RFM1-J5 RFM1-03 (SUPPLIED WITH
TURCK BOX)

MAINTENANCE LIGHT
6m OPEN 426-5232
2 PIN
426-1175 BLK = 2, GRN = 1
LENGTH PART NO. MIDDLE LEFT DEUTSCH
ENG FAN SPD

RADIATOR FAN SPEED 5 PIN SPD SNSR
1.5m 426-5207 RFM1-J1 RFM1-07 426-6267 SNSR 426-0477
SENSOR 9 FT (2.75m)
6m

ENGINE SAFETY FILTER
2m 426-5231
LENGTH PART NO. RESTRICTION
CAP - MALE TURCK

RFM1-J4 RFM1-02 426-5200
(QTY - 1)
F F
FUEL LEVEL OPEN TO BLK = 4, GRN = BOX GND SCREW

RFM1-J6 RFM1-04 6m OPEN 426-5232
XDCR T.S. IN SENSOR WHT = 5
DRIVE COOL RESERVOIR IN LINE BLK = BLU, GRN = BLK

RFM1-J8 RFM1-06 5m 426-6240 2m 426-5231 6m OPEN 426-5232
LEVEL SWITCH SPLICE WHT = RED
BOX: EST1
DESCRIPTION: EMERGENCY STOP #1
DEVICE CABLES
EST1-10,
HARNESS #1 EST1-J5 EST1-3 &
CAB
3m 426-5213 1m 426-5230
LENGTH PART NO. E-STOP SWITCH
E EST1-5 E
EST1-9 & HV CABINET
5m 426-5228 EST1-J3 5m 427-4513
EST1-8 E-STOP SWITCH
HARNESS #2 EST1-J1
EST1-7 & RIGHT REAR
10m 427-4508 2m 427-4510
LENGTH PART NO. EST1-6 E-STOP SWITCH
EST1-1 & LEFT REAR

EST1-J2 10m 427-4508 2m 427-4510 54 4274508 3 CABLE EXT 4 PIN 10M
EST1-11 E-STOP SWITCH
53 4274513 1 CABLE EXT 4 PIN 5M
HARNESS #3 EST1-2 & HYD RESERVOIR 52 4274511 1 CABLE EXT 4 PIN 3M
EST1-J4 10m 427-4508 3m 427-4511
LENGTH PART NO. EST1-12 E-STOP SWITCH 51 4274510 2 CABLE EXT 4 PIN 2M
50 4274507 1 BREAKOUT BOX - 5 PORT
49 4265838 2 CABLE EXT CAN 4.3M
48 4264198 1 CABLE EXT 3 PIN 1.6M
47 4274370 4 LABELS FOR BRADY ID PAL LABELER
46 4274371 .125 TAPE STRIPS
D 44 4170167 15 HEAT SHRINK CLEAR 1.500 2:1
D
39 4267798 3 CABLE WATER PUMP LINCS II
38 4265200 7 CAP 7/8 MALE TURCK
37 4265235 7 BREAKOUT BOX 12 PIN 8 X 3 PIN
36 4261175 5 DEUTSCH DT06-2S KIT
35 4240140 2 CONNECTOR (PLUG) DIN REXROTH
34 4255187 2 TERMINAL HOUSING
33 4255183 4 TERMINAL
32 4253961 1 ASSY BLWR SPD SNSR CABLE 10 FT
31 4260477 1 ASSY ENG FAN SPD SNSR HARNESS
30 4266267 2 CABLE 3PIN M-5PIN 9FT SPD SNSR
29 4267339 1 CABLE 12 PIN AC 4.2M
C 28 4258492 1 WIRE HARNESS KIT-AIR DRYER C
27 4264195 1 CABLE EXT E-NET 1.5M
26 4266254 1 CABLE CAN MALE TERM
25 4266253 4 CABLE TEE CAN 2 MALE-FEM
24 4266251 1 CABLE EXT CAN 10M
23 4264188 1 CABLE EXT CAN 1.5M
22 4266249 1 CABLE EXT CAN 1M
21 4266246 2 CABLE EXT CAN 0.5M
20 4266243 4 CABLE EXT 12 PIN 10M
19 4266242 2 CABLE EXT 12 PIN 8M
18 4265229 3 CABLE EXT 12 PIN 6M
17 4265228 2 CABLE EXT 12 PIN 5M
16 4265227 4 CABLE EXT 12 PIN 4M
15 4265226 2 CABLE EXT 12 PIN 3M
14 4265207 9 CABLE EXT 12 PIN 1.5M
13 4265220 2 CABLE EXT 12 PIN 1M
12 4270079 1 CABLE 3 PIN SERIES WIRED TEE 1M1M
B 11 4267338 1 CABLE 3 PIN MX12 3 COND 3M
B
10 4265234 19 CABLE EXT 3 PIN - MX12 4 PIN 1M
9 4265233 5 CABLE EXT 3 PIN - DIN 1M
8 4265232 15 CABLE EXT 3 PIN - OPEN 6M
7 4266241 3 CABLE EXT 3 PIN 10M
NOTE: 6 4266240 10 CABLE EXT 3 PIN 5M
03 5 4265213 10 CABLE EXT 3 PIN 3M

4
3
4265231 5 CABLE EXT 3 PIN 2M
2
1 4265230 6 CABLE EXT 3 PIN 1M
ITEM PART NO. QTY DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
- LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
TECHNOLOGIES. IT IS J.MARTIN 9-13-11
CONFIDENTIAL AND MUST FRACTIONS ±1/16
NOT BE COPIED. IT IS CHK
.XX DECIMAL ±.03 B.SHAFER 9-13-11
A LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL ±.015
ENGR GP HARNESS RF L2350 A
AND IS NOT TO BE USED • MACHINED CORNERS 1/64 X 45° B.SHAFER 9-13-11
IN ANY WAY DETRIMENTAL • WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. B.SHAFER 9-13.-11
SIZE DWG NO. REV
+
INTERPRET DIM & TOL PROJ APPROVAL
PER LETOURNEAU
SPEC 1650.00.
THIRD ANGLE PROJECTION
MATL
DO NOT SCALE 4274459 03
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
02 NO CHG THIS SHEET; SEE SHEET 1 & 4 FOR CHG NL12-1505 1-26-12 JFM BS BS
03 NO CHANGE THIS SHEET NL12-1908 5-25-12 FL BS BS
BOX: RFF1
DESCRIPTION: REAR FRAME FRONT #1
DEVICE CABLES
G HARNESS #1 HYD RESERVOIR LEVEL IN LINE BLK = BLU, GRN = BLK,
G
RFF1-J7 RFF1-05 6m OPEN 426-5232
LENGTH PART NO. SWITCH SPLICE WHT = RED
HYD RESERVOIR OIL TEMP

4m 426-5227 RFF1-J5 RFF1-03 2m 426-5231 1m XDCR 426-5234
XDCR
CAP - MALE TURCK

HARNESS #2 RFF1-J3 RFF1-09 (SUPPLIED WITH
LENGTH PART NO.
TURCK BOX)
KLENZ RESERVOIR AIR

RFF1-J1 RFF1-07 3m 426-5213 1m XDCR 426-5234
XDCR
HARNESS #3 RFF1-J2 RFF1-01

HYD TANK DUMP
5m 426-6240
LENGTH PART NO. SOL
CAP - MALE TURCK

RFF1-J4 RFF1-02 426-5200
(QTY - 1)
STEER POSITION
F RFF1-J6 RFF1-04
XDCR
3m 426-7338 F
CAP - MALE TURCK
AUX FAN ENABLE
RFF1-J8 RFF1-06 5m 426-6240 1m 426-5230 1m DIN 426-5233 (SUPPLIED WITH
SOL (OPT)
TURCK BOX)
BOX: RFF2
DEVICE CABLES
CAP - MALE TURCK
AUX STEER
3m 426-5213 (SUPPLIED WITH
LENGTH PART NO. ENABLE (OPT)
TURCK BOX)
CAP - MALE TURCK
AUX STEER SUPPLY
E 6m 426-5229 RFF2-J5 RFF2-03
PRESS SWITCH (OPT)
3m 426-5213 (SUPPLIED WITH E
TURCK BOX)

CAP - MALE TURCK
426-5200
LENGTH PART NO. (QTY - 1)
WIRE HARNESS
RFF2-J1 24V ONLY AIR DRYER HEATER 6m OPEN 426-5232 425-8492 WHT = 1, GRN = 2
AIR DRYER

RADIATOR FAN CONTROL
5m 426-6240 1m DIN 426-5233
LENGTH PART NO. SOL
MAINTENANCE LIGHT 2 PIN

RFF2-J4 RFF2-02 6m OPEN 426-5232 426-1175 BLK = 2, GRN = 1
MIDDLE RIGHT DEUTSCH
STEER LEFT
RFF2-J6 RFF2-04 3m 426-5213
OUTPUT
STEER RIGHT
RFF2-J8 RFF2-06 3m 426-5213
OUTPUT
D D
BLK = 2, WHT = 1
STR1 STR1-02 STEER VALVE 6m OPEN 426-5232 DIN 424-0140
GRN = GDM
STEERING
INTERFACE
AUX STEER BLK = 1
STR2 STR2-02 6m OPEN 426-5232 DIN 424-0140
SOL (OPT) GRN = 2
BOX: RFF3
C DEVICE CABLES C
FAST HOIST PUMP
HARNESS #1 RFF3-J7 RFF3-05 XDCR 1m XDCR 426-5234
LENGTH PART NO.
HOIST/BUCKET PUMP A
6m 426-5229 RFF3-J5 RFF3-03 XDCR 1m XDCR 426-5234

HOIST/BUCKET PUMP B
1m XDCR 426-5234
HOIST/BUCKET PUMP C
1m 426-5220 RFF3-J1 RFF3-07 1m XDCR 426-5234
XDCR

ACCESSORY PUMP
1m XDCR 426-5234
B STEER PUMP A B
RFF3-J4 RFF3-02 1m XDCR 426-5234
XDCR
STEER PUMP B
RFF3-J6 RFF3-04 1m XDCR 426-5234
XDCR
HYD OIL COOLER BYPASS

RFF3-J8 RFF3-06 2m 426-5231 1m DIN 426-5233
SOL
NOTE:

A A
GP HARNESS RF L2350 SIZE DWG NO. REV
DRAWN J.MARTIN E DO NOT SCALE 4274459 03

ISSUED 9-13-11 SCALE 1/1 EST WT - SHEET 2 OF 4
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
02 NO CHG THIS SHEET; SEE SHEET 1 & 4 FOR CHG NL12-1505 1-26-12 JFM BS BS
BOX: RFF4
DEVICE CABLES
G HARNESS SIGNAL PIN HARNESS #1 HARNESS #2 HARNESS #3 CONNECTOR G
BLOWER
BLOWER SPEED 5 PIN SPD SNSR
426-6267 SPEED 425-3961
LENGTH PART NO. SENSOR 9 FT (2.75m)
SENSOR 10 FT
BLOWER PUMP PRESS

4m 426-5227 RFF4-J5 RFF4-03 1m XDCR 426-5234
XDCR

RADIATOR FAN PUMP PRESS
1m XDCR 426-5234
SYSTEM AIR PRESS

RFF4-J1 RFF4-07 1m XDCR 426-5234
XDCR

HPD GEARBOX TEMP
2m 426-5231 1m XDCR 426-5234
HPD GEARBOX PRESS

RFF4-J4 RFF4-02 1m XDCR 426-5234
XDCR
F F
HYD RESERVOIR AIR PRESS

RFF4-J6 RFF4-04 1m XDCR 426-5234
XDCR
CAP - MALE TURCK

RFF4-J8 RFF4-06 (SUPPLIED WITH
TURCK BOX)
BOX: RFF5
DEVICE CABLES

BLOWER SPEED CONTROL
5m 426-6240 1m 426-5230 1m DIN 426-5233
LENGTH PART NO. SOL
E E
CAP - MALE TURCK
3m 426-5226 RFF5-J5 RFF5-03 (SUPPLIED WITH
TURCK BOX)

REAR WASHER
6m OPEN 426-5232
TERMINALS (QTY - 2) 425-5183
BLK, GRN
LENGTH PART NO. PUMP HOUSING (QTY - 1) 425-5187
FRONT WASHER TERMINALS (QTY - 2) 425-5183

RFF5-J1 RFF5-07 6m OPEN 426-5232 BLK, GRN
PUMP HOUSING (QTY - 1) 425-5187

AMBIENT AIR TEMPERATURE
3m 426-5213 1m 426-5230 1m XDCR 426-5234
CAP - MALE TURCK

RFF5-J4 RFF5-02 (SUPPLIED WITH
TURCK BOX)
CAP - MALE TURCK

RFF5-J6 RFF5-04 426-5200
(QTY - 1)
D D
RFF5-J8 RFF5-06 FIRE SYSTEM STATUS 6m OPEN 426-5232 WHT = 1, BLK = 3
BOX: RAX1
DESCRIPTION: REAR AXLE #1
DEVICE CABLES
HARNESS #1 RAX1-J7 RAX1-05

REAR SERVICE BRAKES
1m XDCR 426-5234
REAR PARK BRAKES

10m 426-6243 RAX1-J5 RAX1-03 1m XDCR 426-5234
XDCR
C HARNESS #2 RAX1-J3 RAX1-09

REAR PARK BRAKES
6m OPEN 426-5232
2 PIN
426-1175 BLK = 1, GRN = 2
C
LENGTH PART NO. SOL DEUTSCH
REAR DRIVER LUBE 5m 426-6240 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
RAX1-J1 RAX1-07 2m 426-5231
FLOW SWITCHES TEE 427-0079 6m OPEN 426-5232 2 PIN DEUTSCH 426-1175 BLK = 1, WHT = 2
CAP - MALE TURCK

HARNESS #3 RAX1-J2 RAX1-01 (SUPPLIED WITH
LENGTH PART NO.
TURCK BOX)
CAP - MALE TURCK

RAX1-J4 RAX1-02 426-5200
(QTY - 1)
CAP - MALE TURCK

RAX1-J6 RAX1-04 426-5200
(QTY - 1)
CAP - MALE TURCK

RAX1-J8 RAX1-06 426-5200
(QTY - 1)
B B
NOTE:

A A

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
@54+ 8+< *+9)8/6:/54 +)4 *':+ ).- ).1 '66
D,F1 02 CHG'D P1 SCHEMATIC & TOP VIEW BRKOUT BOX NL12-1505 1-26-12 JFM BS BS
G G
CABLE DESCRIPTION LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. LENGTH / TYPE PART NO. TYPE PART NO.
BREAKOUT BOX 12 PIN - 8 X 3 PIN BREAKOUT BOX - 5 PORT
KLZ1 KLENZ BOX 4m 426-5227 1.5m 426-5207
(P/N: 426-5235) (P/N: 427-4507)
MBR1 MIRROR BAR 8m 426-6242 1.5m 426-5207
(ALL BOXES EXCEPT EST1) (EST1 BOX ONLY)
F MBR2 MIRROR BAR 8m 426-6242 1.5m 426-5207 F
J7 J5 J3 J1 J5 J3 J1
DCP1 DRIVE COOLING PUMP 10m 426-6241 3m 426-5213
J7
J5
J5
J3
J3
J1
J1
ENGINE INTERFACE
EIC1 CABINET
10m 426-6243 5m 426-5228
ENGINE INTERFACE 4.3m 426-5838

EIC3 10m 426-6251 CABLE TEE 426-6253
P1 P1
P1
P1
CABINET 4.3m 426-5838
CABLE TEE 426-6253 CABLE TEE 426-6253

(EIC3 CONT.) 0.5m 426-6246
J2
J2
J6
0.4m / WATER PUMP 426-7798 0.4m / WATER PUMP 426-7798
J8
J4
J4
CABLE TEE 426-6253
(EIC3 CONT.) 0.5m 426-6246
0.4m / WATER PUMP 426-7798
TERMINATOR 426-6254
CSP1
CONTROL SWITCH
10m 426-6243 3m 426-5226
J8 J6 J4 J2 J4 J2
PANEL
E E
RCL1 REAR COWL 10m 426-6243 4m 426-5227 1.5m 426-5207
TOP VIEW - BREAKOUT BOX TOP VIEW - BREAKOUT BOX
RCL2 REAR COWL 10m 426-6241 5m 426-6240 1m 426-5230
SRC1 SR CABINET 1m 426-5220 HARNESS PROVIDED AS PART OF SR CABINET ASSY 1 1

1 1 2 2
SRC2 SR CABINET 1m 426-6249 HARNESS PROVIDED AS PART OF SR CABINET ASSY J1 2 2 J2 J1 3 J2
3
3 3
LLC1 LADDER LIGHT CONTROL 3m 426-5213 3m 426-5213 1m 426-5230
4 4
1 1
CAB1 CAB 1.5m 426-5207
J3 2 2 J4 1 1
D 3 3 2 2 D
J3
3 J4
CAB2 CAB 1.5m 426-5207
3
CAB3 CAB 1.5m 426-5207 1 1 4 4
J5 2 2 J6
CAB4 CAB 1.5m 426-5207 3 3 1
CAB5 1
J5 2
CAB 1.5m 426-4188 1
J7 2 3
2 J8
CAB6 CAB 1.5m 426-4195
3 3
NC
CAB9 CAB TO AC CONDENSOR 4.2m 426-7339
C CAB10 CAB TO AC CLUTCH 1.4m 426-4197 1m DIN 426-5233 C

5 3 9 7 12 8 10 11 1 2 4 6 10 3 5 9 8 7 6 11 12 1 2 4
GND V+
P1 P1
CABLE DEVICE DESCRIPTION LENGTH/TYPE PART NO. PINOUT
SCHEMATIC - BREAKOUT BOX SCHEMATIC - BREAKOUT BOX
ISOLATION AND
CONTROL CSP2 LADDER LIMIT SWITCH 6m OPEN 426-5232 POWER STEP: WHT, BLK = GRN
SWITCHES
B B
NOTE:

A A

8 7 6 5 4 3 2 1

2.-24 Volts Gen 2

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24 VOLTS

Title Sheet LEGEND

EST ---- EMERGENCY STOP

Component Options DIGOUT3 1

Heaters (Cold Climate)………………...……………… 17 CARD4 CARD5 CARD6

RAX1 EIC1 RFF5 RFF3 RFF1

B LVCC Connectors………….………...…… 23 GND DCP2 SRC1 RCL2

SR Generators……..……….……………..…..… 26 THIS DRAWING AND ALL

SR Motors - Left Front & Right Front.……….…………

Drive System Wire Location Chart.……….……………..…

02107 SW SI STARTER ISOLATION SWITCH 02207 KEYSWITCH

2 FU 202 ALT 3 DI6 / DIGIN1-6 KEYSWITCH CRANK SWITCH

F 02116 02216 12K VEHICLE CONTROL UNIT F

HUMAN MACHINE INTERFACE (HMI) SPEED CONTROL PEDAL

03102 CONVERTER DISPLAY 03202

12K ETHERNET SW 03209

03113 CAB 03213

03137 LAN1 03237

0 FU 221 P1-3 P1-1

03143 03243 12K PUMP 2

03153 03253 12K

DI34 / DIGIN3-10 DRIVE COOL RESERVOIR LEVEL SWITCH

03157 03257 J8-1 RFM1-08/12

04146 04246 MBR1-07 MBR1-08 CAB LIGHT BAR LT (TRAP) LEFT

04152 04252 MBR2-07 MBR2-08 CAB LIGHT BAR LT ((TRAP) RIGHT

04154 04254 LT RC1

0VA FU 121 0VC FFR2-10/11

0VA FU 122 0VD PCP1-10/11

05117 05217 12K

0FA FU 139 0VA FU 125 0VG RFF2-10/11

05120 12K 05220 12K

0VA FU 126 0VH RFF3-10/11

FU 129 0WC RFM1-10/11

D 05133 05233 12K D

GND FU 131 0WE

05139 05239 12K

0WA FU 132 0WF

05145 05245 12K

05149 05249 12K

05152 05252 (06101) 12K

05155 05255 12K

DEALER OPTIONS DRIVE SYSTEM INTERFACE

06110 06210 (06121)

12K 12K GND 12K

06120 12K (17152) 06220

06123 06223 12K

06128 J6-1 RFM1-08/12 06228 (25213) SRC1-12

DI3 / DIGIN1-3 RADIATOR FAN

07101 07201 07301

07104 07204 07304

AI5 / ALGIN1-5 AI60 / ALGIN4-12 DO1 / DIGOUT1-13

07106 07206 07306

AI6 / ALGIN1-6 AI61 / ALGIN4-13 DO6 / DIGOUT1-7

AI7 / ALGIN1-7 AI62 / ALGIN4-14 DO12 / DIGOUT1-1

07110 07210 07310

AI8 / ALGIN1-8 AI63 /ALGIN4-15 DO13 / DIGOUT2-14

AI9 / ALGIN1-9 AI64 / ALGIN4-16 DO20 / DIGOUT2-7

07114 07214 07314

F 07116 07216 07316

AI42 / ALGIN3-10 DO46 / DIGOUT4-3