TPP Equipment and Services
TPP Equipment and Services
TPP Equipment and Services
70%
The equipment produced and supplied
by the Company functions in 57 countries
around the world and currently has more than
300,000 MW of installed capacity. Total installed capacity
of equipment manufactured
by the company
EXCEEDS 300 GW
QUALITY ASSURANCE
Production quality and reliability are provided due to strict adherence to manufacturing process and company’s quality
assurance policy. The quality management system in place at Power Machines PJSC is certified for compliance with
ISO 9000 series standards (ISO 9001:2015, GOST R ISO 9001-2015), as well as GOST RV 0015-002-2012.
Design and manufacturing solutions are based on All components are tested by the Technical Inspection
detailed calculations and technological studies. Department before they are delivered to the customer.
All finished products are subject to final inspection – Moreover, main equipment assemblies are subject
assembly check and examination at factory test to assembly check and tests in the presence of the
benches. customer. Participation in tests makes it possible
for the customer to be assured of high quality of the
The company is particularly focused on quality manufactured equipment.
inspection at every production stage. All materials
are subject to inspection and the most critical parts The Power Machines production facilities are furnished
and components undergo repeated mechanical tests. with state-of-the-art manufacturing equipment.
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PRODUCT RANGE FOR THERMAL POWER ENGINEERING
Power Machines designs, manufactures and supplies the following:
steam turbines of various types up to 1200 МW, including NPP turbines;
turbogenerators of various types up to 1200 МW;
boiler equipment: utility boilers, heat recovery steam generators, auxiliary heat-exchange equipment, etc.;
electrical automation systems;
auxiliary equipment: condensers, oil coolers, gland steam condensers, bleed check valves, filters, etc.
Power Machines’ turbine equipment of high and medium power is produced at Leningradsky
Metallichesky Zavod (LMZ), which is the main Russian supplier of this type of equipment.
The plant has over 100 years of experience in manufacturing of steam turbines of various types
and capacities. The first turbine produced by Leningradsky Metallichesky Zavod was put into
commercial operation in 1907.
Long-term experience of turbine operation makes it possible to guarantee high performance during more than
40 years of operation and a mean time between scheduled maintains not less than 6 years.
Cost effectiveness and reliability of the Power Machines steam turbines are ensured by:
implementing the advanced design methods, smooth meridional profiles of flow path;
as well as technologies and equipment from
leading Russian and global manufacturers; aerodynamic pilot testing of blades and flow path
elements to confirm both reliability and efficiency;
3D profiling of moving and guide vanes;
check calculations of the flow path elements by
optimization of steam inlets, bleeds and exhausts CFD methods.
by CFD methods;
new improved seal designs;
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Reduced losses
Losses are reduced by using high-performance blading, state-of-the-art types of seals, advanced water removal
from low pressure flow path structure, and improved regenerative heater system.
Blades
Blades of all stages have integrally-machined of these seals into NPP turbines made it possible
shrouds improving stage reliability and performance. to increase their efficiency and improve start/stop
characteristics.
Power Machines’ specialists developed and
implemented new types of high effective seals, Meridional profiling allowed to increase efficiency
which ensure reduced radial clearances of moving Significantly and to reduce erosion damage of
blades and provide reduced leakage. Introduction blades.
Products
Having significant experience and all the resources required for development and production of competitive
steam turbines equipment, Power Machines offers a wide range of proprietary steam turbines of 20 to 1200 МW
both for new construction projects and upgrading of existing power plants.
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Backpressure turbines up to 85 МW.
Power Machines’ turbogenerators production facilities are located at the Electrosila plant.
By now over 2730 turbogenerators with a total output of 283.8 GW or 334 GVA have been manu-
factured.
Output of turbogenerators produced by the company ranges from 6 to 1200 MW. All turbo
generators meet the requirements of GOST, IEC and other national standards.
Types of turbogenerators:
hydrogen-cooled turbogenerators (ТВФ);
hydrogen-and-water cooled turbogenerators (ТВВ);
fully water-cooled turbogenerators (ТЗВ);
air-cooled turbogenerators (ТА, ТФ, ТЗФ, ТЗФА, ТЗФАУ);
combined air-/water-cooled turbogenerators (ТЗФСУ).
Benefits of turbogenerators:
high reliability; operation in reactive power consumption modes;
low heating and vibration level; noise enclosures, stator core spring mounting.
high efficiency;
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Turbogenerator kit of supply:
generator with noise enclosure;
excitation system;
cooling and ventilation;
automated monitoring and diagnostics system;
spare parts and installation tool kit;
set of technical documention.
Turbogenerators coupled with gas turbines are additionally equipped with static frequency converters (SFC).
Equipment installation, adjustment and commissioning are performed by Power Machines representatives.
Turbogenerator retrofitting and modernization provide generator performance improvement: increased power, reduced
temperature, improved reliability and extended service life.
C-C D-D
A B B A A-A C B-B
Stator winding Gas coolers
Rotor
D
Housing
A B B A C
Stator core
Upgrading measures:
stator re-winding, replacement of rotors and excitation systems for active ТВФ-type turbogenerators.
This type of turbogenerators accounts for over 80% of installed TPP and NPP turbogenerators in Russia
and the former Soviet Union states. ТВВ series turbogenerators are designed for coupling with a steam turbine
and unit at thermal and nuclear power plants of 160 to 1200 MW power range.
Shields
Rotor
hot gas
Stator core cold gas
Cross-sectional view (vertical)
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Unified design principles are applied to main components of hydrogen-water-cooled turbogenerators. This
allows to optimize the turbogenerator design to the full extent and start the full-scale production with high-level
standardization of its components.
Generator type Rated output, Total output, Efficiency, Voltage, Speed, rpm Year of introduction
MW МVA % kV into full-scale
production
ТВВ-160-2E 160 188,2 98,5 18 3000 1980
Drain header
of stator core
cooling system
Drain header Discharge header
of stator winding of stator winding
cooling system cooling system Rotor excitation winding
Rotor
Rotor
Pressure chamber
Housing
Stator winding Water
Stator discharge
Discharge header Stator core Retaining ring winding shields
of stator core cooling system
hot water
cold water
In view of power industry perspectives, Power Machines has developed and launched the mass production
of the unrivaled ТЗВ series heavy-duty turbogenerators with fully water-cooled stator winding, rotor windings and
stator core laminations (“three waters”).
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ТЗВ series turbogenerator design features:
self-pumped rotor cooling system without hydraulic flat silumin coolers in the form of segments with
connections between rotor windings and shaft; embedded stainless steel tube coils, installed
between cooling stacks of stator core laminations.
complete rotor damping system;
The turbogenerators are designed for newly constructed combined-cycle, gas turbine and steam turbine plants and
for replacement of hydrogen cooled and hydrogen-water cooled generators with expired service life. Output range
is from 6 to 350 МW.
TA series
ТА series – includes turbogenerators with indirect cooling of stator and rotor winding and direct air cooling
of stator core.
Generator type Rated output, Total output, Efficiency, Voltage, Speed, rpm Year of introduction
MW МVA % kV into full-scale
production
ТА-6-2 6 7,5 97,8 10,5/6,3 3000 2002
ТФ series
ТФ series - includes turbogenerators with direct air cooling of rotor winding and stator core and indirect cooling
of stator winding.
Generator type Rated output, Total output, Efficiency, Voltage, Speed, rpm Year of introduction
MW МVA % kV into full-scale
production
ТФП-18-2ТZ 18 22,5 98,1 6,3/10,5 (11) 3000 2004
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ТЗФ series
The ТЗФ series includes turbogenerators with three-loop air cooling. Turbogenerators of this series
represent further developed ТФ series units. ТЗФ type turbogenerators make it possible to increase
output of turbogenerators with air cooling up to 350 МW. Reliability and overload output are achieved due
to separated air flows for stator and rotor cooling and avoidance of their negative interaction. This makes
it possible to reduce heating of active and structural generator components while reducing air flow rate.
Generator type Rated output, Total output, Efficiency, Voltage, Speed, rpm Year of introduction
MW МVA % kV into full-scale
production
Stator core end design version is characterized by Two controlled rotor field windings that are supplied
increased mechanical strength and enhanced cooling. from individual excitation systems and controlled
by a common automatic controller ensure increased
dynamic stability of power units and the entire grid.
Generator type Rated output, Total output, Efficiency, Voltage, Speed, rpm Year of introduction
MW МVA % kV into full-scale
production
ТЗФА-110-2UZ 110 116 98,1 10,5 3000 2003
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EXCITATION SYSTEMS
CONTROL SYSTEM
By implementing integrated solutions for thermal power plants, Power Machines supplies generating
equipment complete with control systems. The company offers the following services:
turnkey automation of turbine halls, including turnkey automation of thermal power plants,
power unit and auxiliary equipment control including turbine set control systems, station-level
systems, protection systems (hydromechanical control and monitoring systems, switchgear control
and electrical) and vibration control systems; systems, high-level control, including station-level
active and reactive power controllers.
TPP main equipment automation, including:
turbine set frequency and power controllers,
thermal control systems, vibration control systems,
process control systems, auxiliary equipment
control systems;
Delivery, setting into operation, service and modernization of automatic systems for monitoring
turbogenerator process variables.
To increase service life of generator equipment, to widen repair intervals and to make forecasts of equipment
condition, turbogenerators may be equipped with automatic monitoring and diagnostics system. The following
systems may be supplied with the generator:
system for monitoring turbogenerator process system for monitoring turbine set rotor shaft
variables; currents (shaftline);
system for monitoring condition of insulation by system for monitoring turn-to-turn short circuit in
partial discharge method; rotor winding;
system for monitoring vibration of structural system for monitoring brush contact system.
elements of turbogenerator stator;
Delivery, setting into operation, service and modernization of relay protection systems
generator protections; protections of Unit transformers and auxiliary
transformers;
excitation system protections;
cubicle for generator circuit-breaker control
protection of generator-transformer block; automatic equipment.
generator synchronization systems;
Specialists of the company are experienced in setting into operation, service and modernization of automatic
system and microprocessor-based protection equipment, have Licences and Certificates from the leading
Manufacturers entitling to precommissioning work and technical service (OOO NPP “EKRA”, Siemens, GE).
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CUSTOMER SERVICE AND MODERNIZATION
Power Machines provides complete service package for installation supervision, adjustment
supervision, testing of power equipment to be put into operation, upgrade, repair and refurbishment
work, spare part and special material supply.
The customer services provided by Power Machines include engineering supervision of installation, adjustment and
commissioning of power equipment, and warranty services, participation in scheduled maintenance, repair process
development, training of customer’s personnel and contractors, consulting services and post-warranty services.
Throughout the equipment service life, customers supply and replacement of required spare parts and
are provided with a wide range of customer components, and at the same time high quality and
services: installation supervision, adjustment reliability of supplied equipment are guaranteed.
supervision, chief supervision, inspection, repair,
The customer service program includes a flexible discount system and mutually advantageous customer service
procedures such as:
The scope of spare part supply includes special components such as retaining rings, current-carrying bolts,
PET cords, etc. Special chemical components such as varnishes, enamels and compression materials are provided
as well.
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STEAM BOILERS
Boilers are manufactured by the The Taganrog Boiler-Making Works «Krasny Kotelshchik», which
focuses on building of power-plant steam boilers, both drum-type and direct-flow, with an output from
50 to 3,950 tons of steam per hour at a working pressure of up to 25.5 МPa and above, designed for all
types of power-plant fuel.
Steam boilers are developed by the engineering divisions of the TBW Krasny Kotelshchik, which have extensive
and successful experience in research and development. The Taganrog Boiler-Making Works has a long-term
experience in production of:
The production output of the TBW Krasny Kotelshchik is up to 6 GW per year, it is planned to increase the output
up to 10 GW per year. During several previous decades, the TBW Krasny Kotelshchik has been the leading supplier
of direct-flow supercritical pressure boilers for 1200, 800, 300 MW power units for large size thermal power plants
in Russia and worldwide. Basic reliability and cost-effectiveness characteristics of these boilers correspond to
the current level of the leading foreign boiler manufacturers that is proven by long-term operation experience.
The TBW Krasny Kotelshchik is one of the world leaders in total production of supercritical pressure boilers for
1200, 800 and 250 to 300 MW power units.
mail@power-m.ru
www.power-m.ru