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ENGLISH
LG
AHU Control Kit / EEV Kit
Installation Manual
Models: PRCKA0
PRLK048A0

IMPORTANT
• Please read this installation manual completely
before installing the product.
• Installation work must be performed in
accordance with the national wiring standards
by authorized personnel only.
• Please retain this installation manual for future
reference after reading it thoroughly.
 AHU Control Kit / EEV Kit Installation Manual

TABLE OF CONTENTS
■ Safety Precautions.............................................................3
■ Installation Scene...............................................................4
■ Supplies..............................................................................5
■ Optional Accessories .........................................................6
■ Part Description..................................................................7
■ Control Kit (PRCKA0) .................................................................................7
■ EEV Kit(PRLK048A0).................................................................................8

■ Before Installation ..............................................................9

■ EEV Kit Installation ..........................................................11
■ Mechanical installation........................................................................11-12
■ Brazing work .......................................................................................13-14
■ Electrical work ..........................................................................................15

■ Control Kit Installation......................................................16

■ Mechanical installation .............................................................................16
■ Electric wiring work .............................................................................17-19
■ Dry contact connection_optional accessory ............................................20

■ Thermistors Installation ...................................................21

■ Pipe thermistors installation................................................................21-23
■ Room thermistor.......................................................................................24

■ Test Operation..................................................................25
■ Troubleshooting................................................................26

2 AHU Control Kit / EEV Kit

 Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is

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classified by the following indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
■ Installation
Don't touch with the Use standard For electrical work, contact
hands while the power is parts(connector). the dealer, seller, a qualified
on electrician, or an Authorized
Service Center.
• There is risk of fire or electric • Do not disassemble or repair • Do not disassemble or repair
shock. the product. There is risk of fire the product. There is risk of fire
or electric shock. or electric shock.

Use the correctly rated Do not install, remove, or re- For installation, always
breaker or fuse. install the unit by yourself contact the dealer or an
(customer). Authorized Service Center.
• There is risk of fire or electric • There is risk of fire, electric • There is risk of fire, electric
shock. shock, explosion, or injury. shock, explosion, or injury.

■ Operation

When the product is soaked (flooded or Be cautious that water could not enter the
submerged), contact an Authorized Service product.
Center.
• There is risk of fire or electric shock. • There is risk of fire, electric shock, or product
damage.

Installation Manual 3
Installation Scene

Installation Scene
Signal
Pipe
9
Thermistor
Air flow 3 10
Refrigerant flow
(Cooling)
Refrigerant flow
(Heating)

7 6
8
4

Parts and components

No. Name Remarks
1 Air Handling Unit Field supply
2 Outdoor Unit Multi_V
3 AHU Control Kit(PRCKA0) -
4 AHU EEV Kit(PRLK048A0) -
5 Field piping Field supply
Wiring connections
6 Control kit wiring (Power supply and communication between control kit and outdoor unit)
7 Pipe thermistors (EBG36949304/EBG36949305) Evaporator (In/Out) control of Air Handling Unit
8 Room thermistor (EBG36949303) Return air control
9 Remote controller(PQRCUSA0) Optional accessory
10 Dry contact PCB(PQDSBNGCM0) Optional accessory

4 AHU Control Kit / EEV Kit

 Supplies

Supplies
PRCKA0

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Installation Capacity setting
Components AHU Control Kit Room thermistor Pipe thermistors
manual option PCB
EBG36949304(black) EBR52358907/09
P/NO AJT57850901 EBG36949303 MFL50024801
EBG36949305 (red) /10/11/12

Shape H

D W

Quantity(EA) 1 1 2(Each 1) 1 5(Each 1)

PRLK048A0

Components AHU EEV Kit Installation manual

P/NO AJT57850801 MFL50024801

Shape

H
D

Quantity(EA) 1 1

Weight(kg) Dimension(mm)
Model Name POWER
NET Gross W H D

PRCKA0 2.2 3.6 280 135 280 220~240V/50Hz/1Phase

PRLK048A0 3.1 3.6 404 83 217 -

Installation Manual 5
Optional Accessories

Optional Accessories
Accessories

Components Remote controller Dry contact PCB

Model name PQRCUSA0 PQDSBNGCM0

Shape

* For further details of the accessories, refer to the manual provided at the time of purchasing the
accessories.

6 AHU Control Kit / EEV Kit

 Part Description

Part Description
Control Kit (PRCKA0)

ENGLISH
1

CN-OPTION 4

7 6

9
8

10
12

11

No. Part Name Quantity(EA)

1 Plastic (+) bolt 4
2 Control box cover 1
3 Main PCB 1
4 Option PCB(36k) 1
5 Main PCB case 1
6 Terminal block (communication) 1
7 Terminal block (POWER Supply) 1
8 Panel 1
9 Support Tie wrap 8
10 Control box case 1
11 Cable gland(2type) 8
12 Bracket 4

Installation Manual 7
Part Description

EEV Kit(PRLK048A0)

4
4 2

No. Part Name Quantity(EA)

1 Panel upper 1
2 Bracket 2
3 Terminal box 1
4 Cable gland 2
5 Insulator tube 1
6 EEV assembly (EEV, Strainer, Tube) 1
7 Support tie wrap 1
8 Panel base 1

8 AHU Control Kit / EEV Kit

 Before Installation

Before Installation
CAUTION

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■ Don't install or operate the unit in rooms mentioned below.
Where mineral oil, like cutting oil is present.
Where the air contains high levels of salt such as air near the ocean.
Where sulphurous gas is present such as that in areas of hot spring.
In vehicles or vessels.
Where voltage fluctuates a lot such as that in factories.
Where high concentration of vapor spray are present.
Where machines generating electromagnetic waves are present.
Where acidic or alkaline vapor is present.
The option boxes must be installed with entrances downward.

■ Check the mentioned below, when you apply the AHU(Field supply).
If the AHU (Field supply) provided in the field is exclusively for heating, you must not
change the operating mode to cooling on the remote controller. If not, it can cause electric
shock, injury or death. If you want to operate in cooling mode, AHU (Field supply) must
comply with the following details.
(Following)
- The insulation level of AHU (Field supply) motor must be ‘F’ or above, and the protection
level must satisfy ‘IP 54’.
- AHU (Field supply) must have the drain pan installed.
Fan speed button on the wired remote controller(PQRCUSA0) is not operated.
For refrigerant piping of outdoor unit, refer to the installation manual supplied with the
outdoor unit.
For installation of the wired remote controller(PQRCUSA0), refer to the manual supplied
with the wired remote controller.
For connection of the Dry contact PCB(PQDSBNGCM0), refer to the manual supplied with
the Dry contact PCB(PQDSBNGCM0).

■ AHU Control Kit

Thermistor cable and remote controller wire should be located at least 50mm away from
power supply wires and from wires to the controller. Not following this guideline may result
in malfunction due to electrical noise.
Use only specified wires, and tightly connect wires to the terminals. Keep wiring in neat
order so that it does not obstruct other equipment. Incomplete connections could result in
overheating, and in worse case electric shock or fire.

Installation Manual 9
Before Installation

CAUTION
Selection of Evaporator(Air Handling Unit)
See table below for applicable units
Selecting the capacity setting 'Option PCB'(Accessory) according to the capacity mentioned below.
- The corresponding capacity setting 'Option PCB' needs to be selected depending on the need
capacity.
- After checking the need capacity, remove the 36k Option PCB equipped in the main PCB,
and set up the Option PCB fitted the need capacity in the main PCB.

Detail

(Main PCB)
Capacity setting
'Option PCB'

Option PCB Allowed heat Allowed heat

Capacity Air flow rate
exchanger exchanger capacity
P/No (Btu/h) (CMM)
Volume (dm3) (kW)
EBR52358907 28K 0.88~1.08 7~9 22 ~ 26
EBR52358908 36k 0.88~1.08 9 ~11 25 ~ 32
EBR52358909 42k 0.88~1.08 11~ 13 31 ~ 35
EBR52358910 48k 1.23~1.51 13 ~ 16 33 ~ 45
EBR52358911 76k 1.93~2.35 20 ~ 24 50 ~ 64
EBR52358912 96k 1.93~2.35 25 ~ 31 64 ~ 72

Saturated Suction Temperature (SST) = 6°C, SH (Superheat) = 5K, Air Temperature = 27°C DB / 19°C WB.

10 AHU Control Kit / EEV Kit

 EEV Kit Installation

EEV Kit Installation

Mechanical installation

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1. Remove the EEV Kit box cover by unscrewing the screw(4EA).

2. Drill 4 holes on correct position and fix the EEV Kit box securely with 4 screws(Field supply)
through the provided holes Ø6 mm(Reference the length of the holes Ø6)

190 mm
338 mm

Provided holes
Ø6 mm (4EA)

Pipe size
Ø12.7 mm(1/2")

Installation Manual 11
EEV Kit Installation

Mechanical installation
3. Prepare the inlet/outlet field piping just in front of the connection(do not braze yet).
4. Remove the pipe fixing bracket(C) by unscrewing 4 x M4.
5. Remove the Pipe insulation.
6. Braze the field piping.

A. Inlet coming from the outdoor unit

E B. Outlet to evaporator
C. Pipe fixing bracket(2EA)
D. Pipe insulation
D
E. EEV Assembly
F. Field pipe(Inlet / Outlet)
C(2EA)

B A
F

CAUTION
■ Make sure to cool the filters and EEV body with a wet cloth and make sure the body
temperature does not exceed 120°C during brazing.
■ Make sure that the other parts such as electrical box, tie wraps and wires protected from
direct brazing flames during brazing.

12 AHU Control Kit / EEV Kit

 EEV Kit Installation

Brazing work
7. After brazing, put the Pipe insulation(D) on the EEV Assembly(E) and fold the Pipe
insulation(D) mentioned below (after pealing off the liner).

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8. Secure the pipe fixing bracket(C:2EA) in place again (4 x M4)

Fold

Liner

9. Make sure that field pipes are fully insulated.

Field pipe insulation must reach up to the insulation you have put back in place as per
procedure step 7. Make sure that there is no gap between both ends in order to avoid
condensation dripping (finish the connection with tape eventually).

Installation Manual 13
EEV Kit Installation

Brazing work

CAUTION
■ Be sure to carry out a nitrogen blow when brazing.
Brazing without carrying out nitrogen replacement or releasing nitrogen into the piping will
create large quantities of oxidized film on the inside of the pipes, adversely affecting
valves and compressors in the refrigerating system and preventing normal operation.
■ When brazing while inserting nitrogen into the piping, nitrogen must be set to 0.02 MPa
with a pressure-reducing valve(just enough so that it can be felt on the skin).

a b e
c
d
brazing
f
f

a Refrigerant piping b Part to be brazed

c Taping d Hands valve
e Pressure-reducing valve f Nitrogen

■ The leakage test is executed by pressurizing nitrogen gas up to 3.8MPa(38.7kgf/cm2)

(The test must be done with the service valve of the outdoor unit closed and the gas must
be pressurized at the liquid pipe, gas pipe and high/low pressure common pipe of the
outdoor unit), and the pressure of the nitrogen gas must not drop for 24 hours.
■ For more details, refer to the manual of the outdoor unit.

14 AHU Control Kit / EEV Kit

 EEV Kit Installation

Electrical work
10. Open the terminal box cover(A).
11. Pass EEV cable(Field supply, 6 wires) from the AHU Control Kit through cable gland and connect

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the cable wires into the terminal connector(C) following instructions as describe in step 12. Route
the cable out of the EEV Kit box according to figure below and fix with the support tie wrap(D).

Detail
A
C
B
EEV
D B R B O Y W
R D L R L H

A. Terminal box cover

B. Cable gland
C. Terminal connector
D. Support tie wrap
E. Electric wiring work(Field supply, 6 wires)

12. Use a screwdriver(+) and follow indicated instructions for connecting cable wires into the
terminal connector according to the circuit diagram.

Detail
Field connect wires

NOTE
EEV 1. BR : BROWN
B
R
R
D
B
L
O
R
Y
L
W
H 2. RD : RED
EEV
3. BL : BLUE
B R B O Y W
4. OR : ORANGE
Connect R D L R L H 5. YL : YELLOW
Label Field work
6. WH : WHITE

CAUTION
■ Before connecting the wires(Field supply), make sure to compare with the Connect
label between EEV Kit and Control Kit.
■ Make sure to connect the wires according to the circuit diagram in Control Kit.

13. Make sure that field wiring and insulation is not squeezed when closing the EEV Kit box cover.
14. Close the EEV Kit box cover(4 x M4).

Installation Manual 15
Control Kit Installation

Control Kit Installation

Mechanical installation
1. Remove the Control Kit box cover by unscrewing the plastic bolt(4EA).

2. Drill 4 holes on correct position and fix the Control Kit box securely with 4 screws(Field supply)
through the provided holes Ø4.5 mm(Reference the length of the holes Ø4.5)

298 mm
189 mm

Provided holes
Ø4.5 mm (4EA)

16 AHU Control Kit / EEV Kit

 Control Kit Installation

Electric Wiring Work

■ Circuit diagram
1. For electric wiring, refer to figure 'Circuit diagram' mentioned below.

ENGLISH
CONNECTOR
LOCATION POINT FUNCTION
NUMBER

CN-POWER AC POWER SUPPLY AC POWER LINE INPUT FOR INDOOR CONTROLLER

CN-COM COMMUNICATION CONNECTION BETWEEN INDOOR AND OUTDOOR
CN-ROOM ROOM SENSOR ROOM AIR THERMISTOR
CN-PIPE/IN SUCTION PIPE SENSOR PIPE IN THERMISTOR
CN-PIPE/OUT DISCHARGE PIPE SENSOR PIPE OUT THERMISTOR
CN-REMO REMOTE CONTROLLER REMOTE CONTROL LINE
CN-FLOAT FLOAT SWITCH INPUT FLOAT SWITCH SENSING
CN-EEV EEV OUTPUT EEV CONTROL OUTPUT
CN-OPTION OPTION PCB COMMUNICATION BETWEEN MAIN AND OPTION
CN-CC DRY CONTACT DRY CONTACT LINE

Installation Manual 17
Control Kit Installation

Electric Wiring Work

■ Connection of the wires
2. For connection to outdoor unit and to controller (Field supply) :
Pull the wires inside through the cable gland and close that's nut firmly in order to ensure a
good pull relieve and water protection.
3. The wires require an additional pull-relief. Strap the wire with the support tie wrap.

Detail

Support
tie wrap

Nut of cable
gland Cable insert

(Side view)
4. For the wired remote controller wire and outdoor unit communication wire, remove the coating
at the end of the wire to connect and use the ring type (Ø3) to connect to the terminal block.

Ring type (Ø 3)

5. Each wire have to pass the number of the cable gland mentioned below.

No. Electric wire

POWER SUPPLY
FAN SIGNAL
Outdoor com.
8
Room thermistor
Pipe thermistor(In/Out)
1 2 3 4 5 6 7
Remote controller
(Side view) EEV Kit
DRY contact

18 AHU Control Kit / EEV Kit

 Control Kit Installation

Electric Wiring Work

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CAUTION
■ All field supplied parts and materials and electric works must be conform to local codes.
■ Use copper wire only.
■ All wiring must be performed by an authorized electrician.
■ A main switch or other means for disconnection, having a contact separation in all poles,
must be incorporated in the fixed wiring in accordance with relevant local and national
legislation.
■ Refer to the installation manual attached to the outdoor unit for the size of power supply
electric wire connected to the outdoor unit, the capacity of the circuit breaker and switch,
wiring and wiring instructions.

Installation Manual 19
Control Kit Installation

Dry contact connection_optional accessory

Dry contact
installation location

❈ Applicable dry contact model

- PQDSBNGCM0

1. Using screw(4EA), fix the dry contact on the side panel.

Dry contact PCB

CN_Ther/Per
CN-INDOOR1

CN-INDOOR2
CD_Operation
CN_OUT

Dry Contact PCB

Local controller

Signal Field work

2. Using cable, connect the dry contact to main PCB.

For more information, please refer to dry contact installation manual.

20 AHU Control Kit / EEV Kit

 Thermistors Installation

Thermistors Installation
Pipe thermistors Installation

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Location of the pipe thermistors
A correct installation of the thermistors is required to ensure a good operation :
1. Pipe_In(EBG36949304)
: Install the thermistor behind the distributor on the coldest pass the heat exchanger
(contact your heat exchanger dealer).
2. Pipe_Out(EBG36949305)
: Install the thermistor at the outlet of the heat exchanger as close as possible to the
heat exchanger.

Evaluation must be done to check if the evaporator is protected against freeze-up.

Execute test operation and check for freeze-up.

1 Pipe_In(Suction pipe)
2 Pipe_Out(Discharge pipe) 1

(Air Handling Unit)

Installation Manual 21
Thermistors Installation

Pipe thermistors Installation

Installation of the pipe thermistor cable
1. Put the thermistor cable in a separate protective tube.
2. Always add a pull-relief to the thermistor cable to avoid atrain on the thermistor cable and
loosening of the thermistor. Strain on the thermistor cable or loosening of the thermistor
may result in bad contact and incorrect temperature measurement.

1 2

45°

Fixation of the pipe thermistors (Field work)

1. Fix the thermistor with insulating aluminum tape (Field supply) in order to ensure a good
heat transference.
2. Put the supplied piece of rubber around the thermistor(EBG36949304/05) in order to
avoid loosening of the thermistor after some years.
3. Fasten the thermistor with 2 tie wraps.
4. Insulate the thermistor with the supplied insulation sheet.

1 2 3 4

22 AHU Control Kit / EEV Kit

 Thermistors Installation

Pipe thermistors Installation

Fixation of the pipe thermistors (Field work)
1. Fix the thermistor with insulating aluminum tape (Field supply) in order to ensure a good

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heat transference.
2. Put the supplied piece of rubber around the thermistor(EBG36949304/05) in order to
avoid loosening of the thermistor after some years.
3. Fasten the thermistor with 2 tie wraps.
4. Insulate the thermistor with the supplied insulation sheet.

INSTRUCTION

■ Put the thermistor wire slightly top to avoid water accumulation on down of the thermistor.

■ Make good between thermistor and evaporator. Put the top of the thermistors on the
evaporator, this is the most sensitive point of the thermistor.

2 1 Most sensitive point of the thermistor

2 Maximize the contact

1 45°

Installation Manual 23
Thermistors Installation

Room thermistor
Installation of the Room thermistor
1. The room thermistor have to be installed in the return air part of the AHU(Field supply)
mentioned below.

(AHU Control Kit)

Thermistor
Air flow

(Air Handling Unit)

24 AHU Control Kit / EEV Kit

 Test Operation

Test Operation
Before test operation, be sure all information is understood completely, and follow the
guideline of manual.

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■ Check the refrigerant piping of outdoor unit.
(Additional charging of the refrigerant ,the maximum allowed piping length and open the stop valve)
* For more detailed information of that, refer to the installation manual supplied with the
outdoor unit.
■ Executing the test operation.
1. Connect the power and turn on with the wired remote controller(PQRCUSA0).
2. Check the AHU(Field supply) and outdoor unit operation when the wired remote
controller (PQRCUSA0) is controlled.

1 OPERATION INDICATION
SCREEN
2 SET TEMPERATURE Button
1
3 WIRELESS REMOTE (Do not operate)
CONTROLLER RECEIVER
• Some products don't receive the
2
wireless signals.
3 9 4 VENTILATION Button (Do not operate)
4 10
5 OPERATION MODE SELECTION
11
Button
5
6 SUBFUNCTION Button
6 12
7 FUNCTION SETTING Button
7 13
8 EXIT Button
8 14 9 ON/ OFF Button
15 10 ROOM TEMPERATURE Button
11 FAN SPEED Button (Do not operate)
12 AIR FLOW Button (Do not operate)
13 RESERVATION/ TIME SETTING
Button
Please attach the inform label inside of the door. 14 SETTING/ CANCEL Button
Please choose proper language defend on your
country. 15 UP, DOWN, LEFT, RIGHT Button

* For more detailed function of the wired remote controller, refer to the Owner's &
Installation manual supplied with the wired remote controller.
* Button on the wired remote controller(PQRCUSA0) is not operated.

Installation Manual 25
Troubleshooting

Troubleshooting
Problem Cause Remedy
No power supply Check the electrical connection and voltage of the
power supply.
AHU Control Kit
does not work Wiring is wrong Check the electrical connection of the Control kit
(Refer to the circuit diagram of the Control Kit)
AHU Control Kit is broken Check the electrical and mechanical part.
Wiring is wrong Check the electrical connection of the EEV Kit
AHU EEV Kit
Piping is wrong Check the piping connection between the EEV Kit
does not work
and outdoor unit

26 AHU Control Kit / EEV Kit

P/No.: MFL50024801 Printed in Korea
After reading this manual, keep it in a place easily accessible to the user for future reference.