Trane

Product Catalog
™ Air-Cooled Chillers
Sintesis™
Model RTAF
115 to 520 Nominal Tons
November 2018 RLC-PRC049G-EN

Introduction
The new Trane® Sintesis™ model RTAF chiller is the result of a search for higher reliability,
higher energy efficiency, and lower sound levels for today’s environment.
Sintesis™ is the newest member of Ingersoll Rand’s EcoWise™ portfolio of

products, designed to lower environmental impact with next-generation, low
global warming potential (GWP) refrigerant and high efficiency operation.
Sintesis™ chillers are designed to operate with either R-134a or DuPont™ Opteon® (R-513A), a
next generation refrigerant with 55 percent lower GWP than R-134a.
The Sintesis™ chiller uses the proven design of the Trane helical-rotary compressor, which
embraces all of the design features that have made theTrane helical-rotary compressor liquid
chillers such a success since 1987.
Sintesis™ chillers offers high reliability coupled with greatly improved energy efficiency, and
improved acoustical performance, due to its advanced design, low-speed, direct- drive
compressor, and proven Sintesis™ performance. The major advantages of the Sintesis™ chiller
are:
• High reliability
• Lower sound level
• Higher energy efficiency at full load & part load
The Sintesis™ model RTAF chiller is an industrial-grade design, built for both the industrial and
commercial markets. It is ideal for schools, hotels, hospitals, retailers, office buildings, and
industrial applications.
Copyright
This document and the information in it are the property of Trane, and may not be used or
reproduced in whole or in part without written permission. Trane reserves the right to revise this
publication at any time, and to make changes to its content without obligation to notify any
person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
The following tables are updated in the electrical data and weights chapters:
• Electrical data, 280 to 520 ton units— MCA and MOP
• Electrical data — short circuit ratings
• Customer wiring selection
• Weights — options
©2018 Ingersoll Rand RLC-PRC049G-EN

Table of Contents
Features and Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sintesis Helical Rotary Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Capacity Control and Load Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Close Spacing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Factory Testing Means Trouble-Free Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Microchannel Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHIL Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Precision Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Application Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unit Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water Treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Effect of Altitude on Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ambient Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water Flow Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Variable Flow in the Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Series Chiller Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Typical Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Multiple Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Free-Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ice Storage Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unit Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unit Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Free-Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tracer UC800 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tracer AdaptiView TD7 Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tracer TU Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
System Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Building Automation and Chiller Plant Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Integrated Comfort System (ICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RLC-PRC049G-EN 3
Table of Contents
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Customer Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Service Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Base Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Option Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Certified AHRI Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Refrigerant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Condenser and Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Compressor and Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Unit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Adaptive Frequency Drive (AFD) Compressor Starter . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Chilled Water Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Factory Mounted Flow Proving and Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Application Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Electrical Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Control Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Other Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4 RLC-PRC049G-EN
Features and Benefits
Sintesis Helical Rotary Compressor
• Unequaled-reliability. The Sintesis™ Trane helical-rotary compressor is designed, built, and
tested to the same demanding and rugged standards as the Trane scroll compressors, the
centrifugal compressors, and the previous generation helical-rotary compressors used in
both air- and water-cooled chillers for more than 30 years.
• Years of research and testing. The Trane helical-rotary compressor has amassed thousands
of hours of testing, much of it at severe operating conditions beyond normal commercial air-
conditioning applications.
• Proven track record. The Trane Company is the world’s largest manufacturer of large helical-
rotary compressors used for refrigeration. Over 300,000 compressors worldwide have proven
Trane helical- rotary compressor reliability.
• Resistance to liquid slugging. The robust design of the compressor can ingest amounts of
liquid refrigerant that normally would severely damage compressor.
• Fewer moving parts. The helical- rotary compressor has only two rotating parts: the male
rotor and the female rotor.
• Direct-drive, low-speed, semi- hermetic compressor for high efficiency and high reliability.
• Suction-gas-cooled motor. The motor operates at lower temperatures for longer motor life.
• Five minute start-to-start and two minute stop-to-start anti-recycle timer allows for
closerwater- loop temperature control.
Capacity Control and Load Matching

The combination unloading system onTrane helical- rotary compressors uses the adaptive
frequency drive for the majority of the unloading function.This allows the compressor to
modulate infinitely, to exactly match building load and to maintain chilled-water supply
temperatures within ±0.5°F [± 0.3°C] of the set point. Helical- rotary chillers that rely on stepped
capacity control must run at a capacity equal to or greater than the load, and typically can only
maintain water temperature to around ± 2°F [±1°C]. Much of this excess capacity is lost because
overcooling goes toward removing building latent heat, causing the building to be dried beyond
normal comfort requirements.
The combination of the variable unloading valve plus the adaptive frequency drive allow exact
load matching and excellent efficiencies at full load and part load.
Figure 1. Cutaway of a compressor
RLC-PRC049G-EN 5
Close Spacing Installation

The Sintesis™ chiller is minimally affected in many restricted air flow situations due to its
advanced Adaptive Control℠ microprocessor, which has the ability to understand the operating
environment of the chiller and adapt to it by first optimizing its performance and then staying on
line through abnormal conditions. Consult your sales engineer for more details.
Factory Testing Means Trouble-Free Start-up

All Sintesis™ chillers are given a complete functional test at the factory. This computer-based
test program completely checks the sensors, wiring, electrical components, microprocessor
function, communication capability, expansion valve performance, and fans. In addition, each
compressor is run-tested to verify capacity and efficiency. The result of this test program is that
the chiller arrives at the job site fully tested and ready for operation.
Microchannel Condenser Coil

Microchannel condensing coils are all-aluminum coils with fully-brazed construction. This design
reduces risk of leaks and provides increased coil rigidity — making them more rugged on the
jobsite. Their flat streamlined tubes with small ports and metallurgical tube-to-fin bond allow for
exceptional heat transfer. Microchannel all-aluminum construction provides several additional
benefits:
• Light weight (simplifies coil handling)
• Easy to recycle
• Minimize galvanic corrosion
CHIL Evaporator
Compact - High performance - Integrated design - Low refrigerant charge (CHIL) evaporator
optimizes the flow of refrigerant for excellent heat transfer and minimizes the volume of
refrigerant used.
6 RLC-PRC049G-EN
Figure 2. CHIL evaporator, 115 to 270 ton units, 2-pass
Circuit 1
Refrigerant
Out
Circuit 2
Refrigerant
Out
Return
Waterbox
Supply
Waterbox
Circuit 1
Circuit 2
Refrigerant In
Refrigerant In
Figure 3. CHIL evaporator, 280 to 520 tons, 1-pass

Circuit 2
Circuit 1 Refrigerant
Refrigerant Out
Out
Return
Supply Waterbox
Waterbox
Circuit 1
Refrigerant In Circuit 2
Refrigerant In
Fans
Sintesis™ chillers use Electronically Commutated (EC) fans in order to reduce power
consumption at full load and at part load. EC fans allow a significant reduction of sound level and
a better operation of the chiller at low ambient conditions.
Precision Control
• New 7 inch color touch screen display with graphics
• Powered by UC800 industry-leading control algorithms
– Enhanced flow management provides unmatched system performance in variable flow
water systems
• Adaptive Control ™ keeps the chiller running in extreme conditions
– Tight set point control
– Graphical trending
– Maximized chiller update
• BACnet®, Modbus™, LonTalk®, communications protocol interface available without the
need for gateways
RLC-PRC049G-EN 7
Application Considerations
Certain application constraints should be considered when sizing, selecting, and installing Trane
chillers. Unit and system reliability is often dependent on properly and completely complying
with these considerations. When the application varies from the guidelines presented, it should
be reviewed with your local sales engineer.
N o t e : The terms water and solution are used interchangeably in the following paragraphs.
Unit Sizing
Intentionally oversizing a unit to ensure adequate capacity is not recommended. Erratic system
operation and excessive compressor cycling are often a direct result of an oversized chiller. In
addition, an oversized unit is usually more expensive to purchase, install, and operate. If
oversizing is desired, consider using two units.
Water Treatment
The use of untreated or improperly treated water may result in scaling, erosion, corrosion, and
algae or slime buildup. This will adversely affect heat transfer between the water and system
components. Proper water treatment must be determined locally and depends on the type of
system and local water characteristics.
Neither salt nor brackish water is recommended for use in Trane air-cooled chillers. Use of either
will lead to a shortened life. Trane encourages the employment of a qualified water treatment
specialist, familiar with local water conditions, to assist in the establishment of a proper water
treatment program.
Foreign matter in the chilled water system can also increase pressure drop and, consequently,
reduce water flow. For this reason it is important to thoroughly flush all water piping to the unit
before making the final piping connections to the unit.
Effect of Altitude on Capacity

At elevations substantially above sea level, the decreased air density will decrease condenser
capacity and, therefore, unit capacity and efficiency.
Ambient Limitations
Trane chillers are designed for year-round operation over a range of ambient temperatures. For
operation outside of these ranges, contact the local sales office.
• Standard Ambient Range = 14 to 115°F (-10 to 46°C)
• Low Ambient Range = -4 to 115°F (-20 to 46°C)
• High Ambient Range = 14 to 130°F (-10 to 54.4°C)
• Wide Ambient Range = -4 to 130°F (-20 to 54.4°C)
The minimum ambient temperatures are based on still conditions (winds not exceeding five
mph). Greater wind speeds will result in a drop in head pressure, therefore increasing the
minimum starting and operating ambient temperature. The Adaptive Frequency™
microprocessor will attempt to keep the chiller on-line when high or low ambient conditions
exist, making every effort to avoid nuisance trip-outs and provide the maximum allowable
tonnage.
Water Flow Limits

The minimum water flow rates are given in the General Data chapter of this catalog. Evaporator
flow rates below the tabulated values will result in laminar flow causing freeze-up problems,
scaling, stratification and poor control.
8 RLC-PRC049G-EN
The maximum evaporator water flow rate is also given in General Data. Flow rates exceeding
those listed may result in very high pressure drop across the evaporator and/or excessive tube
erosion.
N o t e : Flow rates in the general data tables are for water only. The do not include freeze inhibitors.
Flow Rates Out of Range

Many process cooling jobs require flow rates that cannot be met with the minimum and
maximum published values within the evaporator. A simple piping change can alleviate this
problem. For example: a plastic injection molding process requires 80 gpm (5.0 l/s) of 50°F (10°C)
water and returns that water at 60°F (15.6°C). The selected chiller can operate at these
temperatures, but has a minimum flow rate of 120 pgm (7.6 l/s). The system layout in the figure
below can satisfy the process.
Figure 4. Flow rate out of range systems solution
50°F
79.3 gpm
50°F
120.5 gpm PUMP
79.3 gpm
50°F
39.7 gpm LOAD
56.7°F
120.5 gpm
60°F
PUMP
Flow Proving
Trane provides a factory-installed water flow switch monitored by UC800 which protects the
chiller from operating in loss of flow conditions.
Flow Control
Trane requires the chilled water flow control in conjunction with the Sintesis™ Chiller to be done
by the chiller. This will allow the chiller to protect itself in potentially harmful conditions.
Water Temperature
Leaving Water Temperature Limits
Trane Sintesis™chillers have three distinct leaving water categories:
• Standard, with a leaving solution range of 40 to 68°F (4.4 to 20°C)
• Low temperature process cooling, with leaving solution less than 40°F (4.4°C)
• Ice-making, with a leaving solution range of 10.4 to 68°F (-12 to 20°C)
Since leaving solution temperatures below 40°F (4.4°C) result in suction temperature at or below
the freezing point of water, a glycol solution is required for all low temperature and ice-making
machines. Ice making control includes dual setpoints and safeties for ice making and standard
cooling capabilities. Consult your local Trane account manager for applications or selections
involving low temperature or ice making machines.
The maximum water temperature that can be circulated through the evaporator when the unit is
not operating is 125°F (52°C). Evaporator damage may result above this temperature.
RLC-PRC049G-EN 9
Leaving Water Temperature Out of Range

Many process cooling jobs require temperature ranges that cannot be met with the minimum
and maximum published values for the chiller. A simple piping change can alleviate this
problem. For example, a laboratory load requires 120 gpm (7.6 l/s) of water entering the process
at 85°F (29.4°C) and returning at 95°F (35°C). The chiller’s maximum leaving chilled water
temperature of 64°F (18°C) prevents direct supply to the load. In the example shown, both the
chiller and process flow rates are equal, however, this is not necessary. For example, if the chiller
had a higher flow rate, there would be more water bypassing and mixing with warm water
returning to the chiller.
Figure 5. Temperature out of range system solution
85°F
60°F
120.5 gpm
35 gpm
60°F
PUMP
120.5 gpm
95°F
85.5 gpm
LOAD
60°F
85.5 gpm
70°F
120.5 gpm
60°F 95°F
PUMP
Variable Flow in the Evaporator

An attractive chilled water system option may be a variable primary flow (VPF) system. VPF
systems present building owners with several cost saving benefits that are directly related to the
pumps. The most obvious cost savings result from eliminating the secondary distribution pump,
which in turn avoids the expense incurred with the associated piping connections (material,
labor), electrical service, and variable frequency drive. Building owners often cite pump related
energy savings as the reason that prompted them to install a VPF system.
The evaporator on the chiller can withstand up to 50 percent water flow reduction as long as this
flow is equal to or above the minimum flow rate requirements. The microprocessor and capacity
control algorithms are designed to handle a maximum of 10% change in water flow rate per
minute in order to maintain ± 0.5°F (0.28°C) leaving evaporator temperature control. For
applications in which system energy savings is most important and tight temperature control is
classified as +/- 2°F (1.1°C), up to 30 percent changes in flow per minute are possible.
With the help of a software analysis tool such as System Analyzer™, DOE-2 or TRACE™, you can
determine whether the anticipated energy savings justify the use of variable primary flow in a
particular application. It may also be easier to apply variable primary flow in an existing chilled
water plant. Unlike the "decoupled" system design, the bypass can be positioned at various
points in the chilled water loop and an additional pump is unnecessary.
Series Chiller Arrangements

Another energy saving strategy is to design the system around chillers arranged in series. The
actual savings possible with such strategies depends on the application dynamics and should be
researched by consulting your Trane® Systems Solutions Representative and applying an
analysis tool from the Trace software family. It is possible to operate a pair of chillers more
efficiently in a series chiller arrangement than in a parallel arrangement. It is also possible to
achieve higher entering to leaving chiller differentials, which may, in turn, provide the
opportunity for lower chilled water design temperature, lower design flow, and resulting
installation and operational cost savings. The Trane screw compressor also has excellent
capabilities for “lift,” which affords an opportunity for “lift,” which affords an opportunity for
savings on the evaporator water loop.
10 RLC-PRC049G-EN
Series chiller arrangements can be controlled in several ways. The figure below shows a strategy
where each chiller is trying to achieve the system design set point. If the cooling load is less than
50 percent of the systems capabilities, either chiller can fulfill the demand. As system loads
increase, the Chiller 2 becomes preferentially loaded as it attempts to meet the leaving chilled
water setpoint. Chiller 1 will finish cooling the leaving water from Chiller 2 down to the system
design setpoint.
Staggering the chiller set points is another control technique that works well for preferentially
loading Chiller 1. If the cooling load is less than 50 percent of the system capacity, Chiller 1 would
be able to satisfy the entire call for cooling. As system loads increase, Chiller 2 is started to meet
any portion of the load that Chiller 1 can not meet.
Figure 6. Typical series chiller arrangement
Chiller 2 Chiller 1
Setpoint = 42°F (5.6°C) Setpoint = 42°F (5.6°C)
Blending
Valve
Variable
58°F depending
on load 42°F (5.6°C)
(14.4°C)
Typical Water Piping

All building water piping must be flushed prior to making final connections to the chiller. To
reduce heat loss and prevent condensation, insulation should be applied. Expansion tanks are
also usually required so that chilled water volume changes can be accommodated.
Avoidance of Short Water Loops

Adequate chilled water system water volume is an important system design parameter because
it provides for stable chilled water temperature control and helps limit unacceptable short cycling
of chiller compressors.
The chiller’s temperature control sensor is located in the waterbox. This location allows the
building to act as a buffer to slow the rate of change of the system water temperature. If there is
not a sufficient volume of water in the system to provide an adequate buffer, temperature control
can suffer, resulting in erratic system operation and excessive compressor cycling.
Typically, a two-minute water loop circulation time is sufficient to prevent short water loop
issues. Therefore, as a guideline, ensure the volume of water in the chilled water loop equals or
exceeds two times the evaporator flow rate. For systems with a rapidly changing load profile the
amount of volume should be increased.
If the installed system volume does not meet the above recommendations, the following items
should be given careful consideration to increase the volume of water in the system and,
therefore, reduce the rate of change of the return water temperature.
• A volume buffer tank located in the return water piping.
• Larger system supply and return header piping (which also reduces system pressure drop
and pump energy use).
Minimum Water Volume for a Process Application

If a chiller is attached to an on/off load such as a process load, it may be difficult for the controller
to respond quickly enough to the very rapid change in return solution temperature if the system
has only the minimum water volume recommended. Such systems may cause chiller low
temperature safety trips or in the extreme case evaporator freezing. In this case, it may be
necessary to add or increase the size of the mixing tank in the return line.
RLC-PRC049G-EN 11
Multiple Unit Operation

Whenever two or more units are used on one chilled water loop, Trane recommends that their
operation be coordinated with a higher level system controller for optimum system efficiency
and reliability. The Trane Tracer® system has advanced chilled plant control capabilities
designed to provide such operation.
Free-Cooling
The free-cooling option takes advantage of operation during cooler ambient air temperature,
which becomes attractive due to the ability to reduce energy consumption. The use of
economizers, as a positive side effect, helps lessen wear and tear of the chilled water production
plant while lowering the operating cost. This application is particularly well suited for
applications with high sensible loads and/or continuous cooling loads throughout the year.
Ice Storage Operation

An ice storage system uses the chiller to make ice at night when utilities generate electricity more
efficiently with lower demand and energy charges. The stored ice reduces or even replaces
mechanical cooling during the day when utility rates are at their highest. This reduced need for
cooling results in significant utility cost savings and source energy savings.
Another advantage of an ice storage system is its ability to eliminate chiller over sizing. A
“rightsized” chiller plant with ice storage operates more efficiently with smaller support
equipment while lowering the connected load and reducing operating costs. Best of all this
system still provides a capacity safety factor and redundancy by building it into the ice storage
capacity for practically no cost compared to over sized systems.
The Trane air-cooled chiller is uniquely suited to low temperature applications like ice storage
because of the ambient relief experienced at night. Chiller ice making efficiencies are typically
similar to or even better than standard cooling daytime efficiencies as a result of night-time dry-
bulb ambient relief.
Standard smart control strategies for ice storage systems are another advantage of the RTAE
chiller. The dual mode control functionality is integrated right into the chiller. Trane Tracer
building management systems can measure demand and receive pricing signals from the utility
and decide when to use the stored cooling and when to use the chiller.
Unit Placement
Setting The Unit
A base or foundation is not required if the selected unit location is level and strong enough to
support the unit’s operating weights shown in Weights chapter.
For a detailed discussion of base and foundation construction, see the sound engineering
bulletin or the unit Installation, Operation or Maintenance (IOM) manual. Manuals are available
through online product portal pages or from your local office.
HVAC equipment must be located to minimize sound and vibration transmission to the occupied
spaces of the building structure it serves. If the equipment must be located in close proximity to a
building, it should be placed next to an unoccupied space such as a storage room, mechanical
room, etc. It is not recommended to locate the equipment near occupied, sound sensitive areas
of the building or near windows. Locating the equipment away from structures will also prevent
sound reflection, which can increase sound levels at property lines or other sensitive points.
Isolation and Sound Emission

Structurally transmitted sound can be reduced by elastomeric vibration eliminators. Elastomeric
isolators are generally effective in reducing vibratory noise generated by compressors, and
therefore, are recommended for sound sensitive installations. An acoustical engineer should
always be consulted on critical applications.
12 RLC-PRC049G-EN
Figure 7. Installation example
Elastomeric Vibration Eliminators
Do not use chiller to support

chiller water piping.
Flex Conduit,
Power Wiring
Neoprene Isolators
Flex Conduit,
Power Wiring
Concrete Base
For maximum isolation effect, water lines and electrical conduit should also be isolated. Wall
sleeves and rubber isolated piping hangers can be used to reduce sound transmitted through
water piping. To reduce the sound transmitted through electrical conduit, use flexible electrical
conduit.
Local codes on sound emissions should always be considered. Since the environment in which a
sound source is located affects sound pressure, unit placement must be carefully evaluated.
Sound power levels for chillers are available on request.
Servicing
Adequate clearance for evaporator, condenser and compressor servicing should be provided.
Recommended minimum space envelopes for servicing are located in the dimensional data
section and can serve as a guideline for providing adequate clearance. The minimum space
envelopes also allow for control panel door swing and routine maintenance requirements. Local
code requirements may take precedence.
Unit Location
General
Unobstructed flow of condenser air is essential to maintain chiller capacity and operating
efficiency. When determining unit placement, careful consideration must be given to assure a
sufficient flow of air across the condenser heat transfer surface. Two detrimental conditions are
possible and must be avoided: warm air recirculation and coil starvation. Air recirculation occurs
when discharge air from the condenser fans is recycled back to the condenser coil inlet. Coil
starvation occurs when free airflow to the condenser is restricted.
Condenser coils and fan discharge must be kept free of snow or other obstructions to permit
adequate airflow for satisfactory unit operation. Debris, trash, supplies, etc., should not be
allowed to accumulate in the vicinity of the air-cooled chiller. Supply air movement may draw
debris into the condenser coil, blocking spaces between coil fins and causing coil starvation.
Both warm air recirculation and coil starvation cause reductions in unit efficiency and capacity
due to higher head pressures. The air-cooled chiller offers an advantage over competitive
equipment in these situations. Operation is minimally affected in many restricted air flow
situations due to its advanced Adaptive Control™ microprocessor which has the ability to
understand the operating environment of the chiller and adapt to it by first optimizing its
performance and then staying on line through abnormal conditions. For example, high ambient
temperatures combined with a restricted air flow situation will generally not cause the air-cooled
chiller to shut down. Other chillers would typically shut down on a high pressure nuisance cut-
out in these conditions.
RLC-PRC049G-EN 13
Cross winds, those perpendicular to the condenser, tend to aid efficient operation in warmer
ambient conditions. However, they tend to be detrimental to operation in lower ambients due to
the accompanying loss of adequate head pressure. Special consideration should be given to low
ambient units. As a result, it is advisable to protect air-cooled chillers from continuous direct
winds exceeding 10 mph (4.5 m/s) in low ambient conditions.
The recommended lateral clearances are depicted in the Close-Spacing and Restricted Airflow
Engineering Bulletin AC-PRB001*-EN available on product portal pages or from your local office.
Provide Sufficient Unit-to-Unit Clearance

Units should be separated from each other by sufficient distance to prevent warm air
recirculation or coil starvation. Doubling the recommended single unit air-cooled chiller
clearances will generally prove to be adequate. See Close-Spacing and Restricted Airflow
Engineering Bulletin AC-PRB001*-EN for more information.
Walled Enclosure Installations

When the unit is placed in an enclosure or small depression, the top of the surrounding walls
should be no higher than the top of the fans. The chiller should be completely open above the fan
deck. There should be no roof or structure covering the top of the chiller. Ducting individual fans
is not recommended. See Close-Spacing and Restricted Airflow Engineering Bulletin AC-
PRB001*-EN for more information.
14 RLC-PRC049G-EN
Model Number Description
Unit Model Number
Digit 1, 2 — Unit Model Digit 15 — Pressure Vessel Code Digit 23 — Unit Application
RT = Rotary Chiller A = ASME Pressure Vessel Code X = Standard Ambient

C = CRN or Canadian Equivalent Pressure (14 to 115°F/-10 to 46°C)
Digit 3 — Unit Type Vessel Code L = Low Ambient
D = Australia Pressure Vessel Code (-4 to 115°F/-20 to 46°C)
H = High Ambient
A = Air-cooled Digit 16 — Factory Charge (14 to 130°F/-10 to 54.4°C)
W = Wide Ambient
Digit 4 — Development Sequence 1 = Refrigerant Charge R-513A (-4 to 130°F/-20 to 54.4°C)
2 = Refrigerant Charge R-134a
F = Development Sequence 3 = Nitrogen Charge (R-513A Field Supplied) Digit 24 — Condenser Fin Options
4 = Nitrogen Charge (R-134a Field Supplied)
Digit 5, 6, 7 — Nominal Capacity N = Aluminum Microchannel
Digit 17 — Evaporator Application C = CompleteCoat™ Microchannel
115 = 115 Nominal Tons
N = Standard Cooling (above 40°F/5.5°C) Digit 25 — Fan Type
150 = 150 Nominal Tons P = Low Temp Process Cooling
(below 40°F/5.5°C) C = Variable Speed Fans
C = Ice Making
200 = 200 Nominal Tons Digit 26 — Auxiliary Items
Digit 18 — Evaporator Configuration
230 = 230 Nominal Tons C = Oil Cooler
1 = 1-pass Evaporator
250 = 250 Nominal Tons 2 = 2-pass Evaporator
270 = 270 Nominal Tons R = 1-pass Evaporator with Turbulators
Digit 27 — Compressor Starter
280 = 280 Nominal Tons T = 2-pass Evaporator with Turbulators
310 = 310 Nominal Tons V = Adaptive Frequency™ Drive
350 = 350 Nominal Tons Digit 19 — Evaporator Fluid Type
390 = 390 Nominal Tons Digit 28 — Incoming Power Line
410 = 410 Nominal Tons 1 = Water Connection
450 = 450 Nominal Tons 2 = Calcium Chloride 1 = Single Point Unit Power Connection
500 = 500 Nominal Tons 3 = Ethylene Glycol 2 = Dual Point Unit Power Connection
520 = 520 Nominal Tons 4 = Propylene Glycol
5 = Methanol Digit 29 — Power Line Connection
Digit 8 — Voltage Selection Type
Digit 20 — Water Connection Units with model number digit 28 = 2 OR
C = 380/60/3 Units with 2 compressors and model number
D = 400/50/3 X = Grooved Pipe Connection digit 28 = 1:
E = 460/60/3 W = Grooved Pipe + Flange X = Terminal Block
Digit 9 — Manufacturing Location C = Circuit Breaker
Digit 21 — Flow Switch
H = Circuit Breaker with High Fault Rated
Control Panel
U = Trane Commercial Systems, Pueblo, CO 1 = Factory Installed - Other Fluid (15 cm/s)
USA 2 = Factory Installed - Water (35 cm/s) Unit with 3 or 4 compressors and model
3 = Factory Installed - Water (45 cm/s) number digit 28 = 1:
Digits 10, 11 — Design Sequence
X = Terminal Block with Individual System
Digit 22 — Insulation Circuit Breaker
** = Factory assigned
C = Circuit Breaker with Individual System
N = Factory Insulation — All Cold Parts 0.75” Circuit Breaker
Digit 12 — Unit Efficiency H = Evaporator-only Insulation for High H = High Fault Circuit Breaker with Individual
Humidity/Low Evap Temp System Circuit Breaker in High Fault Rated
H = High Efficiency Note: Digit 22 selection H is special order Control Panel
N = Standard Efficiency only.
Digit 30 — Short Circuit Current
Digit 13 — Unit Sound Package Rating
A = Default Short Circuit Rating
X = Standard Noise B = High Fault Short Circuit Rating
Digit 31 — Electrical Accessories

Digit 14 — Agency Listing
X = No Convenience Outlet
U = UL/cUL Listing
P = 15A 115V Convenience Outlet
RLC-PRC049G-EN 15
Model Number Description
Digit 32 — Remote Communication Digit 34 — Energy Meter Digit 39 — Shipping Package

Option
X = None X = None X = No Shipping Package
B = BACnet® Interface A = Containerization Package
M = Modbus™ Interface Digit 35 — Smart Flow Control T = Shipped with Tarp Covering Full Unit
L = LonTalk® Interface
Digit 40, 41
X = None
Digit 33 — Hard Wire Communication
XX = Reserved for future use
X = None Digit 36 — Structural Options
A = Hard Wired Bundle - All Digit 42 — Free-Cooling
B = Remote Leaving Water Temp Setpoint A = Standard Unit Structure
C = Remote Leaving Temp and Demand Limit D = Wind Load for Florida Hurricane
X = None
Setpoints F = Total Free-Cooling — Glycol
Digit 37 — Appearance Options
D = Programmable Relay
E = Programmable Relay and Leaving Water X = No Appearance Options Digit 43 — Special Requirement
and Demand Limit Setpoint
A = Architectural Louvered Panels
F = Percent Capacity 0 = None
G = Percent Capacity and Leaving Water and Digit 38 — Unit Isolation F = Ship to Final Finisher
Demand Limit Setpoint S = Special Requirement
H = Percent Capacity and Programmable X = None
Relay 1 = Elastomeric Isolators
16 RLC-PRC049G-EN
General Data
Table 1. General data table — 115 to 215 ton units
Unit Size (tons) 115 130 150 170 180 200 215
Compressor Model (ckt1/ckt 2)(a) 55/55 65/65 70/70 85/70 85/85 100/85 100/100
Quantity # 2 2 2 2 2 2 2
Evaporator
Water Connection Size in 4 4 5 5 5 6 6
Passes # 2 2 2 2 2 2 2
gal 14.0 15.8 19.3 20.6 21.6 21.9 23.9

Water Storage
L 53.1 59.9 73.2 78.0 81.9 82.8 90.5
gpm 128 150 171 187 199 202 228

Minimum Flow
l/s 8.1 9.5 10.8 11.8 12.6 12.8 14.4
gpm 470 551 626 684 731 742 835

Maximum Flow
l/s 29.7 34.8 39.5 43.2 46.1 46.8 52.7
Condenser
Qty of Coils (ckt 1/ckt 2) 5/5 5/5 6/6 6/6 6/6 7/7 7/7
in 77.4 77.4 77.4 77.4 77.4 77.4 77.4

Coil Length
mm 1967 1967 1967 1967 1967 1967 1967
in 47.8 47.8 47.8 47.8 47.8 47.8 47.8

Coil Height
mm 1214 1214 1214 1214 1214 1214 1214
Free-Cooling Coils
Qty of Coils (ckt 1/ckt 2) 5/4 5/4 6/5 6/5 6/5 7/6 7/6
in 75.8 75.8 75.8 75.8 75.8 75.8 75.8

Coil Length
mm 1925 1925 1925 1925 1925 1925 1925
in 37.0 37.0 37.0 37.0 37.0 37.0 37.0

Coil Height
mm 941 941 941 941 941 941 941
Condenser Fans
Quantity (ckt 1/ckt 2) # 5/5 5/5 6/6 6/6 6/6 7/7 7/7
in 31.5 31.5 31.5 31.5 31.5 31.5 31.5

Diameter
mm 800 800 800 800 800 800 800
Nominal speed rpm 810 810 810 810 810 909 909
Airflow cfm 9760 9760 9760 9760 9760 11,000 11,000
cfm 8338 8338 8338 8338 8338 9567 9567

Airflow with Free-Cooling
Coil m3/s 4.6 4.6 4.6 4.6 4.6 5.2 5.2
ft/min 6673 6673 6673 6673 6673 7500 7500

Tip Speed
m/s 33.9 33.9 33.9 33.9 33.9 38.1 38.1
Ambient Temperature Range
Standard Ambient °F (°C) 14 to 115 (-10 to 46)
Low Ambient °F (°C) -4 to 115 (-20 to 46)
High Ambient °F (°C) 14 to 130 (-10 to 54.4)
RLC-PRC049G-EN 17
General Data
Table 1. General data table — 115 to 215 ton units (continued)

Unit Size (tons) 115 130 150 170 180 200 215
Wide Ambient °F (°C) -4 to 130 (-20 to 54.4)
General Unit
Refrigerant R-134a or R-513A
Refrigerant Ckts # 2 2 2 2 2 2 2
Minimum Load % 15 15 15 15 15 15 15
134.3/ 134.7/
lb 86.4/84.9 86.6/84.9 101.4/99.0 111.1/99.0 109.0/96.3
Refrigerant Charge 129.4 129.8
(ckt 1/ckt 2)
kg 39.2/38.5 39.3/38.5 46.0/44.9 50.4/44.9 49.5/43.7 60.9/58.7 61.1/59.0
Oil Trane OIL00315 (1 gal)/OIL00317 (5 gal)
gal 1.53 1.56 1.56 1.56 1.64 1.96 2.01

Oil Charge/ckt
L 5.8 5.9 5.9 5.9 6.2 7.4 7.6
(a) Nominal tonnage at 60 Hz.
Table 2. General data table — 230 to 520 ton units

250/ 350/
Unit Size (tons) 230 270 280 310 390 410 450 500/520
Compressor Model 100- 100- 100- 100-100/ 100-120/ 120-120/

120/100 120/120
(ckt 1/ckt 2)(a) 100/70 100/100 120/120 100-100 100-120 120-120
Quantity # 2 2 3 3 3 4 4 4
Evaporator
Water Connection Size in 6 6 8 8 8 8 8 8
Passes # 2 2 1 1 1 1 1 1
gal 28.5 30.6 31.2 32.6 35.8 41.8 44.8 46.1

Water Storage
L 107.7 115.9 118.1 123.3 135.4 158.1 169.5 174.7
gpm 261 288 304 323 367 446 487 506

Minimum Flow
l/s 16.5 18.2 19.2 20.4 23.1 28.1 30.7 31.9
gpm 957 1055 1113 1183 1345 1635 1786 1855

Maximum Flow
l/s 60.4 66.6 70.2 74.6 84.9 103.2 112.7 117.1
Condenser
Qty of Coils (ckt 1/ckt 2) 7/7 7/7 12/6 14/6 14/6 12/12 14/14 14/14
in 77.4 77.4 77.4 77.4 77.4 77.4 77.4 77.4

Coil Length
mm 1967 1967 1967 1967 1967 1967 1967 1967
in 47.8 47.8 47.8 47.8 47.8 47.8 47.8 47.8

Coil Height
mm 1214 1214 1214 1214 1214 1214 1214 1214
Free-Cooling Coils(b)
Qty of Coils (ckt 1/ckt 2) 7/6 7/6 11/5 13/5 13/5 11/11 13/13 13/13
in 75.8 75.8 75.8 75.8 75.8 75.8 75.8 75.8

Coil Length
mm 1925 1925 1925 1925 1925 1925 1925 1925
in 37.0 37.0 37.0 37.0 37.0 37.0 37.0 37.0

Coil Height
mm 941 941 941 941 941 941 941 941
18 RLC-PRC049G-EN
General Data
Table 2. General data table — 230 to 520 ton units (continued)

250/ 350/
Unit Size (tons) 230 270 280 310 390 410 450 500/520
Condenser Fans
Quantity (ckt 1/ckt 2) # 7/7 7/7 12/6 14/6 14/6 12/12 14/14 14/14
in 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5

Diameter
mm 800 800 800 800 800 800 800 800
Nominal Speed rpm 909 909 909 909 909 909 909 909
Airflow cfm 11,000 11,000 11,000 11,000 11,000 11,000 11,000 11,000
Airflow w/ Free-Cooling Coil cfm 9567 9567 9567 9567 9567 9567 9567 9567
(b)
m3/sec 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2
ft/min 7500 7500 7500 7500 7500 7500 7500 7500

Tip Speed
m/s 38.1 38.1 38.1 38.1 38.1 38.1 38.1 38.1
Ambient Temperature Range
Standard Ambient °F (°C) 14 to 115 (-10 to 46)
Low Ambient °F (°C) -4 to 115 (-20 to 46)
High Ambient(b) °F (°C) 14 to 130 (-10 to 54.4)
Wide Ambient(b) °F (°C) -4 to 130 (-20 to 54.4)
General Unit
Refrigerant R-134a or R-513A(c)
Refrigerant Ckts # 2 2 2 2 2 2 2 2
Minimum Load % 15 15 15 15 15 15 15 15
155.4/ 155.4/ 263.1/ 272.5/ 276.0/ 253.0/ 266.9/ 275.1/

(lbs)
Refrigerant Charge 154.8 154.8 118.4 120.0 121.2 259.7 278.8 287.8
(ckt 1/ckt 2)
70.7/ 70.7/ 119.6/ 123.8/ 125.4/ 115.0/ 121.3/ 125.0/
(kg)
70.4 70.4 53.8 54.5 55.1 118.0 126.7 130.8
Oil OIL00315 (1 gal)/OIL00317 (5 gal)
2.35/ 2.35/ 4.24/ 4.26/ 4.27/

(gal) 4.26/4.29 4.30/4.33 4.33/4.37
Oil Charge (ckt 1/ckt 2) 2.35 2.35 2.17 2.17 2.17
(L) 8.9/8.9 8.9/8.9 16.1/8.2 16.1/8.2 16.2/8.2 16.1/16.2 16.3/16.4 16.4/16.5

(a) Nominal tonnage at 60 Hz. Where there are 2 compressors on a circuit, they are indicated 1A-1B/2A-2B.
(b) Not available for 270, 390 or 520 ton units.
(c) R–513A is not available on 270, 390, and 520 tons units.
Free-Cooling System
Glycol Volumes
N o t e : Volumes listed in table below are in addition to the fluid volume for standard unit
configuration.
Table 3. Free-cooling system glycol volume
Unit Size Total Glycol Volume
(tons) gal l
115 59.25 224.27
130 59.25 224.27
RLC-PRC049G-EN 19
General Data
Table 3. Free-cooling system glycol volume (continued)
Unit Size Total Glycol Volume
(tons) gal l
150 75.36 285.26
170 75.36 285.26
180 75.36 285.26
200 89.97 340.59
215 89.97 340.59
230 89.97 340.59
250 89.97 340.59
280 201.53 762.89
310 211.97 802.38
350 211.97 802.38
410 247.12 935.44
450 282.27 1068.50
500 282.27 1068.50
20 RLC-PRC049G-EN
Controls
Tracer UC800 Controller
Trane Sintesis™ chillers offer predictive controls that anticipate and compensate for load
changes. Other control strategies made possible with the Tracer® UC800 controls are:
Feedforward Adaptive Control

Feedforward is an open-loop, predictive control strategy designed to anticipate and compensate
for load changes. It uses evaporator entering-water temperature as an indication of load change.
This allows the controller to respond faster and maintain stable leaving-water temperatures.
Soft Loading
The chiller controller uses soft loading except during manual operation. Large adjustments due
to load or setpoint changes are made gradually, preventing the compressor from cycling
unnecessarily. It does this by internally filtering the setpoints to avoid reaching the differential-to-
stop or the demand limit. Soft loading applies to the leaving chilled-water temperature and
demand limit setpoints.
Adaptive Controls
Adaptive Controls directly sense the control variables that govern the operation of the chiller:
evaporator pressure and condenser pressure. When any one of these variables approaches a
limit condition when damage may occur to the unit or shutdown on a safety, Adaptive Controls
takes corrective action to avoid shutdown and keep the chiller operating. This happens through
combined actions of compressor and/or fan staging. Whenever possible, the chiller is allowed to
continue making chilled water. This keeps cooling capacity available until the problem can be
solved. Overall, the safety controls help keep the building or process running and out of trouble.
Rapid Restart
A Rapid Restart™ is performed after a momentary power loss occurs during operation.
Similarly, if the chiller shuts down on a non-latching diagnostic and the diagnostic later clears
itself, a Rapid Restart™ will be initiated.
AdaptiSpeed Control
Compressor speed is used to control capacity of the chiller, optimizing mathematically with the
condenser fan speed to provide the highest level of performance. The increased performance of
the UC800 Controller allows the chiller to operate longer at higher efficiency, and with greater
stability.
Tracer AdaptiView TD7 Operator Interface

The standard Tracer AdaptiView™ TD7 display provided with the UC800 controller features a 7”
LCD touch-screen, allowing access to all operational inputs and outputs. This is an advanced
interface that allows the user to access any important information concerning setpoints, active
temperatures, modes, electrical data, pressure, and diagnostics. It uses full text display available
in 26 languages.
Display Features Include:

• LCD touch-screen with LED backlighting, for scrolling access to input and output operating
information
• Single-screen, folder/tab-style display of all available information on individual components
(evaporator, condenser, compressor, etc.)
• Manual override indication
• Password entry/lockout system to enable or disable display
• Automatic and immediate stop capabilities for standard or immediate manual shutdown
RLC-PRC049G-EN 21
Controls
• Fast, easy access to available chiller data in tabbed format, including:

– Easy to view Operating Modes
– Logical Sub-Component Reports:
• Evaporator
• Condenser
• Compressor
• Motor
– 3 User Programmable Custom Reports
– ASHRAE report
– Logsheet Report
– Alarms Report
– 8 pre-defined Standard Graphs
– 4 User Programmable Custom Graphs
– Chiller Settings
– Feature Settings
– Service Settings
– Chilled Water Reset
– Manual Control Settings
– Globalization Settings
– Support of 26 languages
– Brightness Setting
– Cleaning Mode
Tracer TU Interface
Tracer® TU (non-Trane personnel, contact your local Trane office for software) adds a level of
sophistication that improves service technician effectiveness and minimizes chiller downtime.
The portable PC-based service-tool software, Tracer® TU, supports service and maintenance
tasks.
Tracer® TU serves as a common interface to all Trane® chillers, and will customize itself based
on the properties of the chiller with which it is communicating. Thus, the service technician
learns only one service interface.
The panel bus is easy to troubleshoot using LED sensor verification. Only the defective device is
replaced. Tracer® TU can communicate with individual devices or groups of devices.
All chiller status, machine configuration settings, customizable limits, and up to 100 active or
historic diagnostics are displayed through the service-tool software interface.
LEDs and their respective Tracer® TU indicators visually confirm the availability of each
connected sensor, relay, and actuator.
Tracer® TU is designed to run on a customer’s laptop, connected to the Tracer® AdaptiView™
TD7 control panel with a USB cable. Your laptop must meet the following hardware and software
requirements:
• 1 GB RAM (minimum)
• 1024 x 768 screen resolution
• CD-ROM drive
• Ethernet 10/100 LAN card
• An available USB 2.0 port
• Microsoft® Windows® XP Professional operation system with Service Pack 3 (SP3) or
Windows® 7 Enterprise or Professional operating system (32-bit or 64-bit)
22 RLC-PRC049G-EN
Controls
• Microsoft® .NET Framework 4.0 or later

N o t e : Tracer® TU is designed and validated for this minimum laptop configuration. Any
variation from this configuration may have different results. Therefore, support for
Tracer® TU is limited to only those laptops with the configuration previously specified.
Figure 8. Tracer TU interface screen
System Integration
Stand-Alone Controls
Single chillers installed in applications without a building management system are simple to
install and control: only a remote auto/stop for scheduling is required for unit operation. Signals
from the chilled-water pump contactor auxiliary, or a flow switch, are wired to the chilled-water
flow interlock. Signals from a time clock or some other remote device are wired to the external
auto/stop input.
• Auto/Stop - A job-site provided contact closure turns the unit on and off.
• Emergency Stop - A job-site provided contact opening wired to this input turns the unit off
and requires a manual reset of the unit microcomputer. This closure is typically triggered by a
job-site provided system such as a fire alarm.
Hardwire Points
Microcomputer controls allow simple interface with other control systems, such as time clocks,
building automation systems, and ice storage systems via hardwire points. This means you have
the flexibility to meet job requirements while not having to learn a complicated control system.
Remote devices are wired from the control panel to provide auxiliary control to a building
automation system. Inputs and outputs can be communicated via a typical 4–20 mA electrical
signal, an equivalent 2–10 Vdc signal, or by utilizing contact closures.
This setup has the same features as a stand-alone water chiller, with the possibility of having
additional optional features:
RLC-PRC049G-EN 23
Controls
• Ice making control

• External chilled water setpoint, external demand limit setpoint
• Chilled water temperature reset
• Programmable relays - available outputs are: alarm-latching, alarm-auto reset, general alarm-
warning, chiller limit mode, compressor running, circuit running, ice building, maximum
capacity, evaporator water freeze avoidance request, service request-warning, free-cooling
status, maximum capacity, service request, and Tracer control.
BACnet Interface
Tracer® AdaptiView™ control can be configured for BACnet® communications at the factory or
in the field. This enables the chiller controller to communicate on a BACnet® MS/TP network.
Chiller setpoints, operating modes, alarms, and status can be monitored and controlled through
BACnet®.
Tracer® AdaptiView™ controls conform to the BACnet® B-ASC profile as defined by
ASHRAE 135-2004.
LonTalk Communications Interface (LCI-C)

The optional LonTalk® Communications Interface for Chillers (LCI-C) is available factory or field
installed. It is an integrated communication board that enables the chiller controller to
communicate over a LonTalk® network. The LCI-C is capable of controlling and monitoring
chiller setpoints, operating modes, alarms, and status. The Trane LCI-C provides additional
points beyond the standard LONMARK® defined chiller profile to extend interoperability and
support a broader range of system applications. These added points are referred to as open
extensions. The LCI-C is
certified to the LONMARK® Chiller Controller Functional Profile 8040 version1.0, and follows
LonTalk® FTT-10A free topology communications.
Modbus Interface
Tracer® AdaptiView™ control can be configured for Modbus™ communications at the factory or
in the field. This enables the chiller controller to communicate as a slave device on a Modbus™
network. Chiller setpoints, operating modes, alarms, and status can be monitored and controlled
by a Modbus™ master device.
® SC
Tracer®
The Tracer® SC system controller acts as the central coordinator for all individual equipment
devices on a Tracer® building automation system. The Tracer® SC scans all unit controllers to
update information and coordinate building control, including building subsystems such as VAV
and chiller water systems. With this system option, the full breadth of Trane’s HVAC and controls
experience are applied to offer solutions to many facility issues. The LAN allows building
operators to manage these varied components as one system from any personal computer with
web access. The benefits of this system are:
• Improved usability with automatic data collection, enhanced data logging, easier to create
graphics, simpler navigation, pre-programmed scheduling, reporting, and alarm logs.
• Flexible technology allows for system sizes from 30 to 120 unit controllers with any
combination of LonTalk® or BACnet® unit controllers.
• LEED certification through site commissioning report, energy data collection measurement,
optimizing energy performance, and maintaining indoor air quality.
Energy savings programs include: fan pressure optimization, ventilation reset, and chiller plant
control (adds and subtracts chillers to meet cooling loads).
Building Automation and Chiller Plant Control

The UC800 controller can communicate with Trane Tracer® Summit, Tracer® SC and Tracer® ES
building automation systems, which include pre-engineered and flexible control for chiller
plants. These building automation systems can control the operation of the complete installation:
24 RLC-PRC049G-EN
Controls
chillers, pumps, isolating valves, air handlers, and terminal units. Trane can undertake full
responsibility for optimized automation and energy management for the entire chiller plant. The
main functions are:
• C h i l l e r s e q u e n c i n g : equalizes the number of running hours of the chillers. Different control
strategies are available depending on the configuration of the installation.
• C o n t r o l o f t h e a u x i l i a r i e s : includes input/output modules to control the operation of the
various auxiliary equipment (water pumps, valves, etc.)
• T i m e - o f - d a y s c h e d u l i n g : allows the end user to define the occupancy period, for example:
time of the day, holiday periods and exception schedules.
• O p t i m i z a t i o n o f t h e i n s t a l l a t i o n s t a r t / s t o p t i m e : based on the programmed schedule of
occupancy and the historical temperature records. Tracer SC calculates the optimal start/stop
time of the installation to get the best compromise between energy savings and comfort of
the occupants.
• S o f t l o a d i n g : the soft loading function minimizes the number of chillers that are operated to
satisfy a large chilled-water-loop pull down, thus preventing an overshoot of the actual
capacity required. Unnecessary starts are avoided and the peak current demand is lowered.
• C o m m u n i c a t i o n c a p a b i l i t i e s : local, through a PC workstation keyboard. Tracer® Summit
and Tracer® SC can be programmed to send messages to other local or remote workstations
and or a pager in the following cases:
– Analog parameter exceeding a programmed value
– Maintenance warning
– Component failure alarm
– Critical alarm messages. In this latter case, the message is displayed until the operator
acknowledges the receipt of the information. From the remote station it is also possible to
access and modify the chiller plants control parameters.
• R e m o t e c o m m u n i c a t i o n t h r o u g h a m o d e m : as an option, a modem can be connected to
communicate the plant operation parameters through voice grade phone lines. A remote
terminal is a PC workstation equipped with a modem and software to display the remote
plant parameters.
Integrated Comfort System (ICS)

The onboard chiller controller is designed to be able to communicate with a wide range of
building automation systems. In order to take full advantage of chiller’s capabilities, incorporate
your chiller into a Tracer® SC building automation system.
But the benefits do not stop at the chiller plant. At Trane, we realize that all the energy used in
your cooling system is important. That is why we worked closely with other equipment
manufacturers to predict the energy required by the entire system. We used this information to
create patented control logic for optimizing HVAC system efficiency.
The building owners challenge is to tie components and applications expertise into a single
reliable system that provides maximum comfort, control, and efficiency. Trane® Integrated
Comfort systems (ICS) are a concept that combines system components, controls, and
engineering applications expertise into a single, logical, and efficient system. These advanced
controls are fully commissioned and available on every piece of Trane equipment, from the
largest chiller to the smallest VAV box. As a manufacturer, only Trane offers this universe of
equipment, controls, and factory installation and verification.
RLC-PRC049G-EN 25
Electrical
Electrical Data
Table 4. Electrical data, 115 to 270 ton — single point power
Condenser Fans Drive Input Amps

Unit
Size Rated CPT Ckt Ckt
(tons) Voltage(a) Qty(d) HP FLA Amps 1 2 MCA(b) MOP(c)
380/60/3 5/5 3 3.4 2.7 99 99 260 350
115 460/60/3 5/5 3 2.8 2.2 82 82 215 300
400/50/3 5/5 3 3.5 2.5 94 94 249 300
380/60/3 5/5 3 3.4 2.7 119 119 305 400
130 460/60/3 5/5 3 2.8 2.2 98 98 251 300
400/50/3 5/5 3 3.5 2.5 113 113 292 400
380/60/3 6/6 3 3.4 2.7 139 139 357 450
150 460/60/3 6/6 3 2.8 2.2 115 115 295 400
400/50/3 6/6 3 3.5 2.5 132 132 342 450
380/60/3 6/6 3 3.4 2.7 164 139 388 500
170 460/60/3 6/6 3 2.8 2.2 136 115 321 450
400/50/3 6/6 3 3.5 2.5 155 132 371 500
380/60/3 6/6 3 3.4 2.7 164 164 413 500
180 460/60/3 6/6 3 2.8 2.2 136 136 342 450
400/50/3 6/6 3 3.5 2.5 155 155 394 500
380/60/3 7/7 3 3.4 2.7 199 164 464 600
200 460/60/3 7/7 3 2.8 2.2 164 136 383 500
400/50/3 7/7 3 3.5 2.5 189 155 443 600
380/60/3 7/7 3 3.4 2.7 199 199 499 600
215 460/60/3 7/7 3 2.8 2.2 164 164 411 500
400/50/3 7/7 3 3.5 2.5 189 189 477 600
380/60/3 7/7 3 3.4 2.7 240 199 550 700

230
460/60/3 7/7 3 2.8 2.2 198 164 453 600
380/60/3 7/7 3 3.4 2.7 240 240 591 800

250
460/60/3 7/7 3 2.8 2.2 198 198 487 600
270 460/60/3 7/7 3 2.8 2.2 247 247 598 800

(a) Voltage Utilization Range: +/- 10% of Rated voltage (use range): 200/60/3 (180-220), 230/60/3 (208-254), 380/60/3 (342-418), 400/50/3 (360-440),
460/60/3 (414-506), 575/60/3 (516-633)
(b) MCA (Minimum Circuit Ampacity) = 125 percent of largest compressor VFD input plus 100 percent of all other loads.
(c) MOP = 225 percent of largest compressor VFD input plus 100 percent of second compressor VFD input, plus sum of condenser fan FLAs and CPT amps.
(d) Number of fans is indicated by ckt 1/ckt 2
26 RLC-PRC049G-EN
Electrical
Table 5. Electrical data, 280 to 520 ton units

Compr Compr
1A Compr 1B 2A Compr 2B
Condenser Fans Drive Y-D Drive Y-D
Unit
Size Rated CPT Amps Input Y XL Input Y XL
(tons) Voltage(a) Qty(c) HP FLA (b) Amps RLA LRA LRA Amps RLA LRA LRA
380/60/3 12/6 3 3.4 2.7 199 203 424 1306 139 - - -

280
460/60/3 12/6 3 2.8 2.2 164 168 346 1065 115 - - -
380/60/3 14/6 3 3.4 2.7 199 203 424 1306 199 - - -

310
460/60/3 14/6 3 2.8 2.2 164 168 346 1065 164 - - -
380/60/3 14/6 3 3.4 2.7 199 245 424 1306 240 - - -

350
460/60/3 14/6 3 2.8 2.2 164 202 346 1065 198 - - -
390 460/60/3 14/6 3 2.8 2.2 247 202 346 1065 247 - - -
380/60/3 12/12 3 3.4 2.7 199 203 424 1306 199 203 424 1306
410
460/60/3 12/12 3 2.8 2.2 164 168 346 1065 164 168 346 1065
380/60/3 14/14 3 3.4 2.7 199 245 424 1306 199 245 424 1306
450
460/60/3 14/14 3 2.8 2.2 164 202 346 1065 164 202 346 1065
380/60/3 14/14 3 3.4 2.7 240 245 424 1306 240 245 424 1306
500
460/60/3 14/14 3 2.8 2.2 198 202 346 1065 198 202 346 1065
520 460/60/3 14/14 3 2.8 2.2 247 202 346 1065 247 202 346 1065
575/60/3 (516-633))
(b) CPT amps is the same for circuit 1 and circuit 2.
(c) Number of fans is indicated by ckt 1/ckt 2.
Table 6. Electrical data, 280 to 520 ton units — MCA and MOP
Dual Point Power
Single Point Power MCA(b) MOP(c)
Unit Size (tons) Rated Voltage(a) MCA MOP Ckt1 Ckt2 Ckt1 Ckt2
380/60/3 659 800 497 197 600 300

280
460/60/3 544 700 410 163 500 300
380/60/3 726 800 504 272 700 450

310
460/60/3 599 700 416 224 500 350
380/60/3 819 1000 556 324 800 500

350
460/60/3 675 800 458 267 600 450
390 460/60/3 819 1000 553 328 700 500
380/60/3 942 1000 497 497 600 600

410
460/60/3 778 800 410 410 500 500
380/60/3 1050 1200 556 556 800 800

450
460/60/3 866 1000 458 458 600 600
380/60/3 - - 597 597 800 800

500
460/60/3 934 1000 492 492 600 600
520 460/60/3 1043 1200 553 553 700 700
RLC-PRC049G-EN 27
Electrical
Table 6. Electrical data, 280 to 520 ton units — MCA and MOP (continued)
575/60/3 (516-633))
(b) MCA (Minimum Circuit Ampacity) = 125 percent of largest compressor load (larger of VFD input or fixed speed amps) plus 100 percent of all other loads.
(c) MOP = 225 percent of largest compressor load (larger of VFD input or fixed speed amps) plus 100 percent of second compressor VFD input, plus sum of
condenser fan FLAs and CPT amps.
Table 7. Electrical data — short circuit ratings
Single Point Power Dual Point Power
Default Short Circuit High Fault Short Default Short Circuit High Fault Short
Rating (kA) Circuit Rating (kA) Rating (kA) Circuit Rating (kA)
Ckt Ckt High Ckt Ckt High

Unit Size Rated Term Breaker Breaker Fault Ckt Term Breaker Breaker Fault Ckt
(tons) Voltage(a) Block (b) (c)
Breaker Block (b) (c)
Breaker
380/60/3 10 10 35 65 - - - -
115 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
130 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
150 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
170 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
180 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
200 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
215 460/60/3 10 10 35 65 - - - -
400/50/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
230
460/60/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 - - - -
250
460/60/3 10 10 35 65 - - - -
270 460/60/3 10 10 35 65 - - - -
380/60/3 10 10 35 65 10 10 35 65
280
460/60/3 10 10 35 65 10 10 35 65
28 RLC-PRC049G-EN
Electrical
Table 7. Electrical data — short circuit ratings (continued)
Single Point Power Dual Point Power
Default Short Circuit High Fault Short Default Short Circuit High Fault Short
Rating (kA) Circuit Rating (kA) Rating (kA) Circuit Rating (kA)
Ckt Ckt High Ckt Ckt High

Unit Size Rated Term Breaker Breaker Fault Ckt Term Breaker Breaker Fault Ckt
(tons) Voltage(a) Block (b) (c)
Breaker Block (b) (c)
Breaker
380/60/3 10 10 35 65 10 10 35 65
310
460/60/3 10 10 35 65 10 10 35 65
380/60/3 10 10 35 65 10 10 35 65
350
460/60/3 10 10 35 65 10 10 35 65
390 460/60/3 10 10 35 65 10 10 35 65
380/60/3 - 10 35 65 10 10 35 65
410
460/60/3 10 10 35 65 10 10 35 65
380/60/3 - 10 35 65 10 10 35 65
450
460/60/3 - 10 35 65 10 10 35 65
380/60/3 - - - - 10 10 35 65
500
460/60/3 - 10 35 65 10 10 35 65
520 460/60/3 - 10 35 65 10 10 35 65
575/60/3 (516-633)
(b) This circuit breaker is selected if unit model number digits 29 and 30 are CA.
(c) This circuit breaker is selected if unit model number digits 29 and 30 are CB.
Customer Wiring
Table 8. Customer wiring selection
Dual Point Power

Single Point Power(a) Terminal Block Circuit Breaker
Unit Size Rated Terminal Circuit
(tons) Voltage Block Breaker Ckt 1 Ckt 2 Ckt 1 Ckt 2
2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

115 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

130 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

150 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
RLC-PRC049G-EN 29
Electrical
Table 8. Customer wiring selection (continued)
Dual Point Power

2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

170 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

180 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

200 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

380 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

215 460 - - - -
#4 2/0
2 x 500 kcmil - 2 x 500 kcmil -

400 - - - -
#4 2/0
2 x 500 kcmil - 3 x 500 kcmil -

380 - - - -
#4 3/0
2 x 500 kcmil - 2 x 500 kcmil -

230 460 - - - -
#4 2/0
2 x 500 kcmil - 3 x 500 kcmil -

400 - - - -
#4 3/0
2 x 500 kcmil - 3 x 500 kcmil -

380 - - - -
#4 3/0
2 x 500 kcmil - 2 x 500 kcmil -

250 460 - - - -
#4 2/0
2 x 500 kcmil - 3 x 500 kcmil -

400 - - - -
#4 3/0
2 x 500 kcmil - 3 x 500 kcmil -

270 460 - - - -
#4 3/0
4 x 600 kcmil - 3 x 500 kcmil - 2 x 500 kcmil - 2 x 500 kcmil - 2 x 500 kcmil - 2 x 500 kcmil -
380
#2 3/0 #4 #4 2/0 2/0
280
460
#2 3/0 #4 #4 2/0 2/0
380
#2 3/0 #4 #4 3/0 2/0
310
460
#2 3/0 #4 #4 2/0 2/0
30 RLC-PRC049G-EN
Electrical
Table 8. Customer wiring selection (continued)
Dual Point Power

380
#2 3/0 #4 #4 3/0 2/0
350
460
#2 3/0 #4 #4 2/0 2/0
390 460
#2 3/0 #4 #4 3/0 2/0
4 x 500 kcmil - 2 x 500 kcmil - 2 x 500 kcmil - 2 x 500 kcmil - 2 x 500 kcmil -
380 -
3/0 #4 #4 2/0 2/0
410
460
#2 3/0 #4 #4 2/0 2/0
380 -
3/0 #4 #4 3/0 3/0
450
460 -
3/0 #4 #4 2/0 2/0
2 x 500 kcmil - 2 x 500 kcmil - 3 x 500 kcmil - 3 x 500 kcmil -

380 - -
#4 #4 3/0 3/0
500
460 -
3/0 #4 #4 2/0 2/0
520 460 -
3/0 #4 #4 3/0 3/0
(a) For unit sizes 280 to 500 tons, the single point power, listed customer wiring range is for the single unit connection. This range is not applicable to the
power connection in the individual circuit panels.
RLC-PRC049G-EN 31
Electrical Connections
The following pages show the field wiring drawings for the Sintesis units.
• For 115 to 270 ton units, see Figure 9, p. 34 and Figure 10, p. 36.
• For 280 to 520 ton units, see Figure 11, p. 38 and Figure 12, p. 40.
32 RLC-PRC049G-EN
RLC-PRC049G-EN 33
Figure 9. Field wiring, 115 to 270 ton, sheet 1
A1
CONTROLS SECTION
B2
1
18 5K3 (OPTIONAL) ICE MAKING CONTROL
2
1K22 DUAL LOW VOLTAGE BINARY INPUT
3
J2
P OW
4
TE
1
15 2-10 VDC CAPACITY 2 (OPTIONAL) PERCENT CAPACITY
3
1K24
& CHILLED WATER SETPOINT CI
4 DUAL ANALOG I/0
5
J2
C3 6
1
13 EXTERNAL CHILLED 2
(OPTIONAL) PERCENT CAPACITY
WATER SETPOINT 3
1K24 & CHILLED WATER SETPOINT
4
DUAL ANALOG I/O
14 EXTERNAL DEMAND 5
LIMIT SETPOINT J2
6
CLASS 2 WIRING 5K2

1
18 (OPTIONAL) CHILLED WATER
2
D4 3
1K25 SETPOINT SETPOINT ENABLE
J2 DUAL LOW VOLTAGE BINARY INPUT
4
SHIELDED TWISTED
PAIR LEADS
TO TRACER OR OTHER 4
TRANE REMOTE DEVICE 3
1K2 (OPTIONAL) COMM 4 MODULE
2
8 10 TO NEXT UNIT J2
1
19
1
5K1 W1 LOCKOUT EXTERNAL STOP &
2
18 1K26 EMERGENCY STOP
E5 3
5S1 W2 J2 DUAL LOW VOLTAGE BINARY INPUT
4
SHIELDED TWISTED
PAIR LEADS
TO MOD BUS OR 5
BACNET INTERFFACE 6
1K1 UC800
7
8
115/60/1 OR 230/50/1 9
F6
5Q10 17
AUTO
1 21
OFF ON 2
3 WATER PUMP RELAYS
1K16
4 DUAL RELAY OUTPUT
5
G7 6
J2
CLASS 1 WIRING
CIRC
5K22
1
5K23
2
3
TERM
5K24
4
5K25
5
UNIT STATUS
6
5K26
1K23 PROGRAMMABLE RELAY

7
5K27
QUAD RELAY OUTPUT

8
9
5K28
10
5K29
H8 11
J2
12
1 2 3 4
34 RLC-PRC049G-EN
DRAWN BY: R. SPENCER REV

C TRANE DATE: 18-FEB-2015
MASTER FILE:
R
23113537 SHEET
1 F
REVISION DATE: 06-NOV-2015
FIELD WIRING DIAGRAM
REPLACES:
THIS DRAWING IS PROPRIETARY
AND SHALL NOT BE COPIED
RTAF 1
SIMILAR TO:
OR ITS CONTENTS DISCLOSED
TO OUTSIDE PARTIES WITHOUT
THE WRITTEN CONSENT OF TRANE
USED BY:
CAD: CREO SCHEMATICS
HAZARDOUS VOLTAGE!
DISCONNECT ALL ELECTRIC POWER INCLUDING
REMOTE DISCONNECTS AND FOLLOW LOCK OUT
N POWER SECTION AND TAG PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR CAPACITORS HAVE
DISCHARGED STORED VOLTAGE. UNITS WITH 2
VARIABLE SPEED DRIVE, REFER TO DRIVE
INSTRUCTIONS FOR CAPACITOR DISCHARGE.
FAILURE TO DO THE ABOVE COULD RESULT
P OWE R CONNE CTION SELECTOIN CRITERIACUSTOME R LUG SIZE IN DEATH OR SERIOUS INJURY.
MCA = 0 - 380 (1) 500 MCM - #4

TERMINAL BLOCK TENSION DANGEREUSE!
MCA = 381 - 760 (2) 500 MCM - #4 COUPER TOUTES LES TENSIONS ET OUVRIR
LES SECTIONNEURS À DISTANCE, PUIS SUIVRE
MCA = 300 - 600 (2) 500 MCM - 2/0 LES PROCÉDURES DE VERROUILLAGE ET DES
CIRCUIT BREAKER ÉTIQUETTES AVANT TOUTE INTERVENTION.
MCA = 700 - 800 (3) 500 MCM - 3/0 VÉRIFIER QUE TOUS LES CONDENSATEURS
DES MOTEURS SONT DÉCHARGÉS. DANS LE CAS
D'UNITÉS COMPORTANT DES ENTRAÎNEMENTS
À VITESSE VARIABLE, SE REPORTER AUX 3
INSTRUCTIONS DE L'ENTRAÎNEMENT POUR
DÉCHARGER LES CONDENSATEURS.
UN MANQUEMENT À LA PROCÉDURE
CI-DESSUS PEUT ENTRAÎNER DES
BLESSURES GRAVES, VOIRE LA MORT.
iVOLTAJE PELIGROSO!
DESCONECTE TODA LA ENERGÍA ELÉCTRICA,
INCLUSO LAS DESCONEXIONES REMOTAS Y SIGA
LOS PROCEDIMIENTOS DE CIERRE Y ETIQUETADO
ANTES DE PROCEDER AL SERVICIO. ASEGÚRESE
DE QUE TODOS LOS CAPACITORES DEL MOTOR
HAYAN DESCARGADO EL VOLTAJE ALMACENADO.
PARA LAS UNIDADES CON TRANSMISIÓN 4
DE VELOCIDAD VARIABLE, CONSULTE LAS
INSTRUCCIONES PARA LA DESCARGA
DEL CONDENSADOR.
NO REALIZAR LO ANTEDICHO PUEDE PROVOCAR
LA MUERTE O LESIONES GRAVES.
DEVICE PREFIX LOCATION CODE

AREA LOCATION
1 CONTROL PANEL
2 NOT USED
5
3 CIRCUIT 1
4 CIRCUIT 2
5 CUSTOMER INSTALLED
6 UNIT WIRING
CONVENIENCE
EVAP OUTLET
HEATERS (OPTIONAL)
1X6 1 2 3 4 5
POWER HOOD
L1
1Q1 7
CIRCUIT BREAKER L2
N
OR 115V/60/1
H
TERMINAL BLOCK L3 6
N 115V/60/1
4 OR
11 H 230V/50/1
22
4 8
11
5 6 7 8
RLC-PRC049G-EN 35
A1
B2
C3
D4
PLACE CONDUIT
BELOW THIS POINT
E5
F6
KNOCKOUTS FOR EVAP HEATER AND CONVENIENCE

OUTLET CUSTOMER SUPPLIED POWER
PANEL SIDE VIEW PANEL ISO VIE

G7
H8
1 2 3 4
36 RLC-PRC049G-EN
DRAWN BY: R. SPENCER REV

C TRANE DATE: 18-FEB-2015
MASTER FILE:
R
23113537 SHEET
2 F
REVISION DATE: 06-NOV-2015
REPLACES:
RTAF 1
SIMILAR TO:
USED BY:
GENERAL NOTES
1. CAUTION-DO NOT ENERGIZE THE UNIT UNTIL CHECK OUT AND STARTUP PROCEDURES HAVE BEEN COMPLETED. 2
2. ALL MOTORS ARE PROTECTED FROM PRIMARY SINGLE PHASE FAILURES.
3. CAUTION-TRANE PUMP CONTROL MUST BE USED TO PRO VIDE PUMP CONTROL. EVAPORATOR CHILLED W ATER PUMP MUST
BE CONTROLLED BY THE CHILLER OUTPUT. FAILURE TO COMPLY WITH THIS REQUIREMENT MAY RESULT IN DAMAGE OT THE UNIT.
4 SINGLE SOURCE POWER IS PROVIDED AS STANDARD ON THESE PRODUCTS, FIELD CONNECTIONS ARE MADE TO
. 1Q1
WIRING REQUIREMENTS
5. RECOMMENDED FIELD WIRING CONNECTIONS ARE SHOWN BY DOTTED LINES
6 POWER FOR THE EVAPORATOR HEATER AND/OR OPTIONAL CONVENIENCE OUTLET IS SUPPLIED BY A CUSTOMER PROVIDED POWER SUPPLY.
MAX FUSE SIZE FOR 115 TO 180T UNITS IS 20A WHEN HEATER POWER DRAW IS 1640VA.
MAX FUSE SIZE FOR 200 TO 270T UNITS IS 25A WHEN HEATER POWER DRAW IS 2040VA.
MAX FUSE SIZE FOR THE OPTIONAL CONVENIENCE OU TLET IS 15 AMPS.
3
7. DO NOT RUN LOW VOLTAGE CONTROL WIRING (30 VOLT S OR LESS) IN CONDUIT WITH 110 VOLT OR HIGHER W IRING. DO NOT EXCEED THE FOLLOWING
MAXIMUN RUN LENGTHS FOR A GIVEN SIZE: 14 AWG, 5000 FT; 16 AWG, 2000 FT; 18 AWG, 1000FT.
8 SHIELDED TWISTED PAIR LEADS ARE REQUIRED FOR CONNECTIONS TO THE COMMUNICATIONS INTERFACE MODULE (1K1 AND 1K2). THE SHIELD SHOULD BE
GROUNDED AT THE RTAF CONTROL PANEL END.
9 CUSTOMER SUPPLIED POWER 115/60/1PH OR 220/50/1PH TO POWER RELAYS. MAX. FUSE SIZE IS 20 AMPS. GROUND ALL CUSTOMER SUPPLIED POWER
SUPPLIES AS REQUIRED BY APPLICABLE CODES. GREEN GROUND SCREWS ARE PROVIDED IN UNIT CONTROL PANEL
.
10 WIRED TO NEXT UNIT. 22 AWG SHIELDED COMMUNICATION WIRE EQUIVALENT TO HELIX LF22P0014216 RECOMMENDED. THE SUM TOTAL OF ALL
INTERCONNECTED CABLE SEGMENTS NOT TO EXCEED 4500 FEET. CONNECTION TOPOLOGY SHOULD BE DAISY CHAIN. REFER TO BUILDING AUTOMATION
SYSTEM (BAS) COMMUNICATION INSTALLATION LITER ATURE FOR END OF LINE TERMINATION RESISTOR REQUIREMENTS.
11 ALL UNIT POWER WIRING MUST BE 600 VOLT COPPER CONDUCTORS ONLY AND HAVE A MINIMUM TEMPERATURE INSULATION RATING OF 90 DEGREE C.
REFER TO UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION DEVICE. PROVIDE AN EQUIPMENT GROUND IN
ACCORDANCE WITH APPLICABLE ELECTRIC CODES. RE FER TO WIRERANGE TABLE FOR LUG SIZES.
4
12. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH NATIONAL ELECTRIC CODE AND LOCAL REQUIREMENTS.
13 CONTACT RATINGS AND REQUIREMENTS
14 WIRED TO CUSTOMER CHILLED WATER SET POINT 2-10 VDC OR 4-20 mA.
15 WIRED TO CUSTOMER CURRENT LIMIT SET POINT 2-10 VDC.
WIRED TO CUSTOMER COMPRESSOR % RLA OUTPUT 2-10 VDC.
16. ALL CUSTOMER CONTROL CIRCUIT WIRING MUST BE COPPER CONDUCTORS ONLY AND HAVE A MINIMUM INSULATION RATING OF 300 VOLTS. EXCEPT
AS NOTED, ALL CUSTOMER WIRING CONNECTIONS ARE MADE TO CIRCUIT BOARD MOUNTED BOX LUGS WITH A WIRE RANGE OF 14 TO 18 AWG OR DIN RAIL
MOUNTED SPRING FORCE TERMINALS.
17 UNIT PROVIDED DRY CONTACTS FOR THE CONDENSER/ CHILLED WATER PUMP CONTROL. RELAYS ARE RATED FOR 7. 2 AMPS RESISTIVE, 2.88 AM PS PILOT
DUTY, OR 1/3 HP, 7.2 FLA AT 120 VOLTS 60 HZ, CONTACTS ARE RATED FOR 5 AMPS GENERAL PURPOSE DUTY 240 VOLTS.
5
18 CUSTOMER SUPPLIED CONTACTS FOR ALL LOW VOLTAGE CONNECTIONS MUST BE COMPATABLE WITH DRY CIRCUIT 24 VOLTS DC FOR A 12 mA RESISTIVE
LOAD. SILVER OR GOLD PLATED CONTACTS RECOMMEN DED.
19 THE CONTACTS FOR AUTO STOP AND EMERGENCY STOP SWITCHES ARE JUMPERED AT THE FACTORY BY JUMPERS 1W 1 & 1W2 TO ENABLE UNIT OPERATION. IF
REMOTE CONTROL IS DESIRED, REMOVED THE JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.
20. SOLID OVALS REPRESENT MAX NUMBER OF CONDITS AN D/OR CABLE GLANDS USED.
21 FIELD WIRING REQUIRED ONLY WITH FIELD INSTALLED PUMP OPTION.
22 400V, 50Hz UNITS WILL BE FACTORY WIRED TO UTILIZE 230V ACROSS THE HEATERS.
L ISO VIEW
7
5 6 7 8
RLC-PRC049G-EN 37
NOTICE AVIS AVISO ! WARNING ! AVERTIS

USE COPPER CONDUCTORS ONLY! N'UTILISER QUE DES CONDUCTEURS ¡UTILICE ÚNICAMENTE HAZARDOUS VOLTAGE! TENSION DANGER
UNIT TERMINALS ARE NOT EN CUIVRE! CONDUCTORES DE COBRE! DISCONNECT ALL ELECTRIC POWER INCLUDING COUPER TOUTES LES TENSIO
DESIGNED TO ACCEPT OTHER LES BORNES DE L'UNITÉ NE SONT LAS TERMINALES DE LA UNIDAD NO REMOTE DISCONNECTS AND FOLLOW LOCK OUT LES SECTIONNEURS À DISTAN
AND TAG PROCEDURES BEFORE SERVICING. LES PROCÉDURES DE VERRO
TYPES OF CONDUCTORS. PAS CONÇUES POUR RECEVOIR ESTÁN DISEÑADAS PARA ACEPTAR INSURE THAT ALL MOTOR CAPACITORS HAVE ÉTIQUETTES AVANT TOUTE I
FAILURE TO DO THE ABOVE COULD D'AUTRES TYPES DE CONDUCTEURS. OTROS TIPOS DE CONDUCTORES. DISCHARGED STORED VOLTAGE. UNITS WITH VÉRIFIER QUE TOUS LES CO
A1 RESULT IN EQUIPMENT DAMAGE. UN MANQUEMENT À LA PROCÉDURE NO REALIZAR LO ANTEDICHO PUEDE VARIABLE SPEED DRIVE, REFER TO DRIVE DES MOTEURS SONT DÉCHARG
CI-DESSUS PEUT ENTRAÎNER PROVOCAR DAÑOS EN EL EQUIPO. INSTRUCTIONS FOR CAPACITOR DISCHARGE. D'UNITÉS COMPORTANT DES E
FAILURE TO DO THE ABOVE COULD RESULT À VITESSE VARIABLE, SE RE
DES DOMMAGES À L'ÉQUIPEMENT. INSTRUCTIONS DE L'ENTRAÎ
IN DEATH OR SERIOUS INJURY.
DÉCHARGER LES CONDE
UN MANQUEMENT À LA P
CI-DESSUS PEUT ENTRA
BLESSURES GRAVES, VOI
CONTROLS SECTION
B2
1
18 5K3 (OPTIONAL) ICE MAKING CONTROL
2
1K22 DUAL LOW VOLTAGE BINARY INPUT
3
J2
POW
4
TE
1
15 2-10 VDC CAPACITY 2 (OPTIONAL) PERCENT CAPACITY
3 & CHILLED WATER SETPOINT
1K24
4 DUAL ANALOG I/0 CIR
5
J2
C3 6
1
13 EXTERNAL CHILLED 2
(OPTIONAL) PERCENT CAPACITY
WATER SETPOINT 3
4
1K24 & CHILLED WATER SETPOINT POW
DUAL ANALOG I/O
5
14 EXTERNAL DEMAND
LIMIT SETPOINT 6
J2 TE
CLASS 2 WIRING 5K2

1
CIR
18 (OPTIONAL) CHILLED WATER
2
D4 3
1K25 SETPOINT SETPOINT ENABLE
J2 DUAL LOW VOLTAGE BINARY INPUT
4
SHIELDED TWISTED
PAIR LEADS
TO TRACER OR OTHER 4
TRANE REMOTE DEVICE 3
1K2 (OPTIONAL) COMM 4 MODULE
2
1
19
5K1
1
W1 LOCKOUT EXTERNAL STOP &
2
18 5S1 1K26 EMERGENCY STOP
E5 3
W2 J2 DUAL LOW VOLTAGE BINARY INPUT
4
SHIELDED TWISTED
PAIR LEADS
TO MOD BUS OR 5
BACNET INTERFFACE 6
1K1 UC800
7
8
9 115V/60/1
OR
F6 16 230V/50/1
H N
5Q10 17
AUTO
1 21
OFF ON 2
3 WATER PUMP RELAYS
1K16
4 DUAL RELAY OUTPUT
G7
CLASS 1 WIRING
5
6
J2
1Q
CIRCU
5K22
1
5K23
2
3
1X
5K24
4
5K25
5
UNIT STATUS TERM
6
1K23 PROGRAMMABLE RELAY
5K26
7
QUAD RELAY OUTPUT
5K27
8
9
5K28
10
5K29
H8 11
J2
12
1 2 3 4
38 RLC-PRC049G-EN
DRAWN BY: N. SCHAMS REV

G ! AVERTISSEMENT ! ADVERTENCIA
LUDING
CK OUT
TENSION DANGEREUSE!
COUPER TOUTES LES TENSIONS ET OUVRIR
LES SECTIONNEURS À DISTANCE, PUIS SUIVRE
iVOLTAJE PELIGROSO!
DESCONECTE TODA LA ENERGÍA ELÉCTRICA,
INCLUSO LAS DESCONEXIONES REMOTAS Y SIGA
C TRANE DATE:
MASTER FILE:
14-JULY-2015
R
57227906 SHEET
1 G
REVISION DATE: 22-SEP-2017
CING.
HAVE
LES PROCÉDURES DE VERROUILLAGE ET DES
ÉTIQUETTES AVANT TOUTE INTERVENTION.
LOS PROCEDIMIENTOS DE CIERRE Y ETIQUETADO
ANTES DE PROCEDER AL SERVICIO. ASEGÚRESE FIELD WIRING DIAGRAM
WITH VÉRIFIER QUE TOUS LES CONDENSATEURS DE QUE TODOS LOS CAPACITORES DEL MOTOR REPLACES:
RIVE DES MOTEURS SONT DÉCHARGÉS. DANS LE CAS HAYAN DESCARGADO EL VOLTAJE ALMACENADO. THIS DRAWING IS PROPRIETARY
RTAF 1
ARGE. D'UNITÉS COMPORTANT DES ENTRAÎNEMENTS PARA LAS UNIDADES CON TRANSMISIÓN SIMILAR TO:
SULT À VITESSE VARIABLE, SE REPORTER AUX DE VELOCIDAD VARIABLE, CONSULTE LAS OR ITS CONTENTS DISCLOSED
INSTRUCTIONS DE L'ENTRAÎNEMENT POUR INSTRUCCIONES PARA LA DESCARGA TO OUTSIDE PARTIES WITHOUT
DÉCHARGER LES CONDENSATEURS. DEL CONDENSADOR.
UN MANQUEMENT À LA PROCÉDURE NO REALIZAR LO ANTEDICHO PUEDE PROVOCAR USED BY:
CI-DESSUS PEUT ENTRAÎNER DES LA MUERTE O LESIONES GRAVES.
BLESSURES GRAVES, VOIRE LA MORT. CAD: CREO SCHEMATICS
DEVICE PREFIX LOCATION CODE

AREA LOCATION
N POWER SECTION 1 CONTROL PANEL #1
2 CONTROL PANEL #2 2
280T-520T DUAL POINT POWER 4

3 CIRCUIT 1
POW ER CONNECTION SELECTION CRITERIA CUSTOMER LUG SIZE
4 CIRCUIT 2
MCA = 0 - 380 (1) 500 MCM - #4
TERMINAL BLOCK 5 CUSTOMER INSTALLED
MCA = 381 - 760 (2) 500 MCM - #4
6 UNIT WIRING
MOP = 300 - 600 (2) 500 MCM - 2/0
CIRCUIT BREAKER MOP = 700 - 800 (3) 500 MCM - 3/0
MOP = 900 - 1200 (4) 500 MCM - 3/0 3
280T-500T SINGLE POINT POWER 4

POWER CONNECTION SELECTION CRITERIA CUSTOMER LUG SIZE
TERMINAL BLOCK ALL (4) 600 MCM - #2
MOP = 700 - 800 (3) 500 MCM - 3/0
CIRCUIT BREAKER
MOP = 900 - 1200 (4) 500 MCM - 3/0
4
CONVENIENCE
EVAP OUTLET
HEATERS (OPTIONAL)
1X6 1 2 3 4 5
POWER HOOD
L1
1Q1 / 2Q1 7
CIRCUIT BREAKER L2
N
OR 115V/60/1
H
1X2 / 2X2 L3 6
TERMINAL BLOCK
N 115/60/1
4 OR
230/50/1
11 H
22
4 8
11
EQUIPMENT GROUND 23
5 6 7 8
RLC-PRC049G-EN 39
A1
B2
PLACE CONDUIT
BELOW THIS POINT
C3
D4
KNOCKOUTS FOR EVAP HEATER AND CONVENIENCE

OUTLET CUSTOMER SUPPLIED POWER
PANEL SIDE VIEW PANEL ISO VIE

E5
F6
6X11 6Q12
4
G7
H8
SINGLE POINT POWER OPTION

1 2 3 4
40 RLC-PRC049G-EN
DRAWN BY: N. SCHAMS REV

C TRANE DATE: 14-JULY-2015
MASTER FILE:
R
57227906 SHEET
2 G
REVISION DATE: 22-SEP-2017
REPLACES:
RTAF 1
SIMILAR TO:
USED BY:
GENERAL NOTES
1. CAUTION-DO NOT ENERGIZE THE UNIT UNTIL CHECK OUT AND STARTUP PROCEDURES HAVE BEEN COMPLETED.
2. ALL MOTORS ARE PROTECTED FROM PRIMARY SINGLE PHASE FAILURES. 2

3. CAUTION-TRANE PUMP CONTROL MUST BE USED TO PRO VIDE PUMP CONTROL. EVAPORATOR CHILLED W ATER PUMP MUST
BE CONTROLLED BY THE CHILLER OUTPUT. FAILURE TO COMPLY WITH THIS REQUIREMENT MAY RESULT IN DAMAGE OT THE UNIT.
4 FOR DUAL POINT POWER OPTION ON 280T-520T UNITS FIELD CONNECTIONS ARE MADE TO 1Q1/1X2 ON PANEL 1 AND 2Q1/2X2 IN PANEL 2. F
OR SINGLE POINT
POWER OPTION ON 280T-500T UNITS FIELD CONNECTIONS ARE MADE TO 6X11 OR 6Q12 IN SINGLE POINT POWER BOX.
WIRING REQUIREMENTS
5. RECOMMENDED FIELD WIRING CONNECTIONS ARE SHOW N BY DASHED LINES
6 POWER FOR THE EVAPORATOR HEATER AND/OR OPTION AL CONVENIENCE OUTLET IS SUPPLIED BY A CUSTOMER SUP PLIED POWER SUPPLY.
MAX FUSE SIZE IS 30A WHEN HEATER POWER DRAW IS 2440VA.
MAX FUSE SIZE FOR THE OPTIONAL CONVENIENCE OU TLET IS 15 AMPS.
7. DO NOT RUN LOW VOLTAGE CONTROL WIRING (30 VOLTS OR LESS) IN CONDUIT WITH 110 VOLT OR HIGHER WIRING. DO NOT EXCEED THE FOLLOWING
MAXIMUN RUN LENGTHS FOR A GIVEN SIZE: 14 AWG, 5000 FT; 16 AWG, 2000 FT; 18 AWG, 1000FT.
3
8 SHIELDED TWISTED PAIR LEADS ARE REQUIRED FOR CONNECTIONS TO THE COMMUNICATIONS INTERFACE MODULE (1K1 AND 1K2). THE SHIELD SHOULD BE
GROUNDED AT THE RTAF CONTROL PANEL END.
9 CUSTOMER SUPPLIED POWER 115/60/1PH OR 230/50/1PH TO POWER RELAYS. MAX. FUSE SIZE IS 20 AMPS. GROUND ALL CUSTOMER SUPPLIED
POWER SUPPLIES AS REQUIRED BY APPLICABLE CODES. GREEN GROUND SCREWS ARE PROVIDED IN UNIT CONTROL PANEL.
10 WIRED TO NEXT UNIT. 22 AWG SHIELDED COMMUNICATION WIRE EQUIVALENT TO HELIX LF22P0014216 RECOMMENDED. THE SUM TOTAL OF ALL
INTERCONNECTED CABLE SEGMENTS NOT TO EXCEED 4500 FEET. CONNECTION TOPOLOGY SHOULD BE DAISY CHAIN . REFER TO BUILDING AUTOMATION
SYSTEM (BAS) COMMUNICATION INSTALLATION LITER ATURE FOR END OF LINE TERMINATION RESISTOR REQUIREMENTS.
11 ALL UNIT POWER WIRING MUST BE 600 VOLT COPPER CONDUCTORS ONLY AND HAVE A MINIMUM TEMPERATURE INSULATION RATING OF 90 DEGREE C.
REFER TO UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION DEVICE. PROVIDE AN EQUIPMENT GROUND IN
ACCORDANCE WITH APPLICABLE ELECTRIC CODES. REFER TO WIRERANGE TABLE FOR LUG SIZES.
12. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH NAT IONAL ELECTRIC CODE AND LOCAL REQUIREMENTS.
4
CONTACT RATINGS AND REQUIREMENTS
13 WIRED TO CUSTOMER CHILLED WATER SET POINT 2-10 VDC FROM FACTORY. SEE OPERATING INSTRUCTIONS TO C ONFIGURE FOR 4-20mA.
14 WIRED TO CUSTOMER CURRENT LIMIT SET POINT 2-10 VDC FROM FACTORY. SEE OPERATING INSTRUCTIONS TO C ONFIGURE FOR 4-20mA.
15 WIRED TO CUSTOMER COMPRESSOR % RLA OUTPUT 2-10 VDC.
16 ALL CUSTOMER CONTROL CIRCUIT WIRING MUST BE COPPER CONDUCTORS ONLY AND HAVE A MINIMUM INSULATION RATING OF 300 VOLTS. EXCEPT
AS NOTED, ALL CUSTOMER WIRING CONNECTIONS ARE MADE TO CIRCUIT BOARD MOUNTED BOX LUGS WITH A WIRE RANGE OF 14 TO 18 AWG OR DIN RAIL
EL ISO VIEW MOUNTED SPRING FORCE TERMINALS.
17 UNIT PROVIDED DRY CONTACTS FOR THE CONDENSER/ CHILLED WATER PUMP CONTROL. RELAY CONTACT RATINGS FOR 120 VAC 7.2 AMPS RESISTIVE,
2.88 AMPS PILOT DUTY, OR 1/3 HP, 7.2 FLA, CO NTACTS ARE RATED FOR 5 AMPS GENERAL PURPOSE DUTY 240 VOLTS.
18 CUSTOMER SUPPLIED CONTACTS FOR ALL LOW VOLTAGE CONNECTIONS MUST BE COMPATABLE WITH DRY CIRCUIT 24 VOLTS DC FOR A 12 mA RESISTIVE
LOAD. SILVER OR GOLD PLATED CONTACTS RECOMMENDED.
5
19 THE CONTACTS FOR AUTO STOP AND EMERGENCY STOP SWITCHES ARE JUMPERED AT THE FACTORY BY JUMPERS 1W 1 & 1W2 TO ENABLE UNIT OPERATION. IF
REMOTE CONTROL IS DESIRED, REMOVED THE JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.
20. SOLID OVALS REPRESENT MAX NUMBER OF CONDUITS AND/OR CABLE GLANDS USED.
21 FIELD WIRING REQUIRED ONLY W ITH FIELD INSTALLED PUMP OPTION.
22 400V, 50Hz UNITS WILL BE FACTORY WIRED TO UTILIZE 230V ACROSS THE EVAP HEATERS.
23 FIELD WIRING TO 1Q1/2Q1/1X1/2X1 ONLY NEEDED ON DUAL POWER POINT UNITS.
6Q12 6X11
TERMINAL BLOCK
OR
4
6Q12
CIRCUIT BREAKER 7
L1 L2 L3
4
11
EQUIPMENT GROUND
8
5 6 7 8
RLC-PRC049G-EN 41
Dimensions
Service Clearances
Figure 13. RTAF service clearances
NO OBSTRUCTIONS ABOVE UNIT
Unit sizes 115 to 270 tons:
36”
(914mm) 24”
(610 mm)
36”
(914mm)
See note 4
78”
(1941mm)
See note 3
Unit sizes 280 to 520 tons:

36”
(914mm)
Ckt 1
Panel
36”
(914mm)
See note 4
36”
(914mm)
See note 4
78”
(1941mm)
See note 3
Notes:
• 1. Area above unit required for operation, maintenance, panel access and airflow. NO
OBSTRUCTIONS ABOVE UNIT.
• 2. For installations with obstructions or multiple units, see Close Spacing and
Restricted Airflow Bulletin RLC-PRB037*-EN.
• 3. Clearance of 78” (1981 mm) on the side of the unit is required for coil replacement.
If sufficient clearance is not available on this side of the unit, coil replacement should
be performed through top of unit.
• 4. A full 36” (914 mm) clearance is required in front of the control panels. Must be
measured from front of panel, not end of unit base.
• 5. I’veClearances shown are sufficient for tube pull.
42 RLC-PRC049G-EN
Dimensions
Unit Dimensions
Standard Units
Figure 14. RTAF unit dimensions — 115, 130 ton
Inlet/Outlet Water Connection: 4” (100mm)/4” (100mm)
RLC-PRC049G-EN 43
Dimensions
Figure 15. RTAF unit dimensions — 150, 170, 180 ton

44 RLC-PRC049G-EN
Dimensions
Figure 16. RTAF unit dimensions — 200, 215 ton

RLC-PRC049G-EN 45
Dimensions

46 RLC-PRC049G-EN
Dimensions
Figure 18. RTAF unit dimensions — 280 ton

RLC-PRC049G-EN 47
Dimensions

48 RLC-PRC049G-EN
Dimensions
Figure 20. RTAF unit dimensions — 410 ton

RLC-PRC049G-EN 49
Dimensions

50 RLC-PRC049G-EN
Dimensions
Units with Free-Cooling Option

Dimensions in this section apply to units with free-cooling option (model number digit 42 = F)
only. Any dimensions not shown on these figures are the same as standard unit dimensions
found in the previous section.
Figure 22. RTAF unit dimensions — 115, 130 ton with free-cooling
Inlet/Outlet Water Connection:
4” (100mm)/4” (100mm)
RLC-PRC049G-EN 51
Dimensions
Figure 23. RTAF unit dimensions — 150, 170, 180 ton with free-cooling
5” (125mm)/5” (125mm)
52 RLC-PRC049G-EN
Dimensions
6” (150mm)/6” (150mm)
RLC-PRC049G-EN 53
Dimensions

6” (150mm)/6” (150mm)
54 RLC-PRC049G-EN
Dimensions
Figure 26. RTAF unit dimensions — 280 ton with free-cooling

8” (200mm)/8” (200mm)
RLC-PRC049G-EN 55
Dimensions
8” (200mm)/8” (200mm)
56 RLC-PRC049G-EN
Dimensions
Figure 28. RTAF unit dimensions — 410 ton with free-cooling

8” (200mm)/8” (200mm)
RLC-PRC049G-EN 57
Dimensions
8” (200mm)/8” (200mm)
58 RLC-PRC049G-EN
Weights
Base Weights
N o t e : See Option Weights table for additional weight added by optional features.
Table 9. Weights — base units
Without Free-Cooling Option(a) With Free-Cooling Option(b)
Shipping Weights Operating Weights Shipping Weights Operating Weights
Unit Size (tons) lb kg lb kg lb kg lb kg
115 7974 3617 8091 3670 9284 4211 9893 4487
130 8071 3661 8203 3721 9381 4255 10005 4538
150 9467 4294 9628 4367 11074 5023 11861 5380
170 9497 4308 9669 4386 11105 5037 11902 5399
180 9821 4455 10002 4537 11429 5184 12235 5550
200 10829 4912 11012 4995 12713 5767 13642 6188
215 11155 5060 11355 5151 13039 5915 13986 6344
230 12549 5692 12829 5819 14457 6558 15483 7023
250 12962 5880 13242 6007 14870 6745 15897 7211
270 12962 5880 13242 6007 n/a
280 16705 7578 16838 7638 19509 8849 21313 9668
310 17228 7815 17367 7878 20294 9205 22192 10066
350 18177 8245 18375 8335 21243 9636 23201 10524
390 18177 8245 18375 8335 n/a
410 21199 9616 21411 9712 24496 11111 26758 12137
450 23569 10691 23794 10793 27283 12375 29850 13540
500 23669 10736 23907 10844 27382 12420 29963 13591
520 23669 10736 23907 10844 n/a

(a) Model number digit 42 = X.
(b) Model number digit 42 = F.
Option Weights
N o t e : Weights below for each listed option are in addition to base weights shown in table above.
Table 10. Weights — options
Wind Load Option(a) Louver Option(b) Single Point Power Option(c)
Unit Size (tons) lb kg lb kg lb kg
115 394 179 428 194 — —
130 394 179 428 194 — —
150 394 179 489 222 — —
170 410 186 489 222 — —
180 410 186 489 222 — —
200 410 186 550 249 — —
215 426 193 550 249 — —
RLC-PRC049G-EN 59
Weights
Table 10. Weights — options (continued)
Wind Load Option(a) Louver Option(b) Single Point Power Option(c)
Unit Size (tons) lb kg lb kg lb kg
230 426 193 550 249 — —
250 426 193 550 249 — —
270 426 193 550 249 — —
280 426 193 600 272 461 209
310 459 208 661 300 489 222
350 459 208 661 300 542 246
390 459 208 661 300 542 246
410 491 223 783 355 738 335
450 524 238 905 410 860 390
500 524 238 905 410 813 369
520 524 238 905 410 813 369

(a) Model number digit 36 = D.
(b) Model number digit 37 = A.
(c) Model number digit 28 = 1.
60 RLC-PRC049G-EN
Mechanical Specifications
General
Units are leak tested (350 psig high side/200 psig low side), pressure tested (385 psig high side/
220 psig low side), then evacuated and charged. All chillers are factory tested prior to shipment.
Packaged units ship with a full operating charge of oil and refrigerant as standard. Units can also
be shipped with a nitrogen charge if required. Unit panels, structural elements and control boxes
are constructed of galvanized steel and mounted on a bolted galvanized steel base. Unit panels,
control boxes and the structural base are finished with a baked on powder paint.
Certified AHRI Performance

Trane air-cooled chillers are rated within the scope of the Air-Conditioning, Heating &
Refrigeration Institute (AHRI) Certification Program and display the AHRI Certified® mark as a
visual confirmation of conformance to the certification sections of AHRI Standard 550/590 (I-P)
and ANSI/AHRI Standard 551/591 (SI).The applications in this catalog specifically excluded from
the AHRI certification program are:
• Custom Units
• Units produced outside of the USA for installations outside the USA
• Evaporatively-cooled chillers
• Units with evaporators that use fluid other than fresh water except units containing freeze
protection fluids in the condenser or in the evaporator with a leaving chilled fluid temperature
above 32°F [0°C] are certified when rated per the Standard with water.
Refrigerant Circuit
Each unit has two refrigerant circuits, with one or two rotary screw compressors per circuit. Each
refrigerant circuit includes compressor suction and discharge service valves, liquid line shut off
valve, removable core filter, liquid line sight glass with moisture indicator, charging port, high
pressure and low pressure safety valve and electronic expansion valve. Fully modulating
compressor and electronic expansion valve provide variable capacity modulation over the entire
operating range.
Evaporator
The evaporator is a tube-in-shell heat exchanger design with internally and externally finned
copper tubes roller expanded into the tube sheets. The evaporator is designed, tested and
stamped in accordance with the ASME Boiler and Pressure Vessel Code Section VIII for a
refrigerant side working pressure of 200 psig. The evaporator is designed for a water side
working pressure of 150 psig.
N o t e : When free-cooling option is selected, water side working pressure is 90 psig.
Waterboxes are provided in a 2–pass configuration on units up to a nominal size of 250 tons.
Evaporators for 280 to 500 ton units utilize a 1-pass configuration. Each waterbox includes a vent,
a drain and fittings for temperature control sensors.
Standard water connections are grooved for victaulic style pipe couplings, with groove to flange
style adapters available. Evaporators are insulated with 0.75 inch closed cell insulation.
Evaporator water heaters with thermostat are provided to help protect the evaporator from
freezing at ambient temperatures down to -4°F (-20°C).
N o t e : A separate field supplied low voltage power source is required to power the evaporator
freeze protection.
A factory installed flow switch is installed on the supply water box in the evaporator inlet
connection.
RLC-PRC049G-EN 61
Condenser and Fans

The air-cooled microchannel condenser coils use all aluminum brazed fin construction. The
condenser coil has an integral subcooling circuit. The maximum allowable working pressure of
the condenser is 350 psig. Condensers are factory proof and leak tested at 525 psig. Coils can be
cleaned with high pressure water.
Direct-drive vertical-discharge airfoil condenser fans are dynamically balanced. The condenser
fan motors are permanent magnet motors with integrated drive to provide variable speed fan
control for all fans.
Sintesis™ chillers are equipped with EC condenser fan motors with permanently lubricated ball
bearings and internal thermal and overload protection.
Compressor and Lube Oil System

The rotary screw compressor is semi-hermetic, direct drive, with capacity control via an adaptive
frequency drive, rolling element bearings, differential refrigerant pressure oil pump and oil
heater. The motor is a suction gas cooled, hermetically sealed, two-pole squirrel cage induction
motor.
Oil separator is provided separate from the compressor. Oil filtration is provided internal to the
compressor. Check valves in the compressor discharge and lube oil system are also provided.
Unit Controls
All unit controls are housed in an outdoor rated weather tight enclosure per UL2014 with
removable plates to allow for customer connection of power wiring and remote interlocks. All
controls, including sensors, are factory mounted and tested prior to shipment.
Microcomputer controls provide all control functions including startup and shut down, leaving
chilled water temperature control, evaporator flow proving, compressor staging and speed
control, electronic expansion valve modulation, condenser fan sequencing and speed control,
anti-recycle logic, automatic lead/lag compressor starting, load limiting and chilled water pump
control.
Tracer UC800
The Tracer® UC800 unit control module, utilizing Adaptive Control™ microprocessor,
automatically takes action to avoid unit shut-down due to abnormal operating conditions
associated with low refrigerant pressure, high condensing pressure, and motor current overload.
Should the abnormal operating condition continue until a protective limit is violated, the unit will
be shut down.
Unit protective functions of the UC800 include: low evaporator refrigerant pressure, high
condenser refrigerant pressure, low oil flow, critical sensor or detection circuit faults, current
overload, high compressor discharge temperature, communications lost between modules,
electrical distribution faults, phase loss, phase imbalance, phase reversal, external and
emergency stop, momentary power loss, under/over voltage and loss of evaporator water flow.
UC800 provides an optional flexible alarm or chiller status indication to a remote location
through a hard wired interface to a dry contact closure. Four relays are available for this function.
Tracer AdaptiView TD7 Display

A full color Tracer AdaptiView™ TD7 touch screen display indicates all important unit and circuit
parameters, in logical groupings on various screens. The parameters including chilled water set
point, leaving chilled water temperature, demand limit set point, evaporator and condenser
refrigerant temperatures and pressures, compressor and fan speeds, and all pertinent electrical
information. The display also provides “on screen” trending graphs of predefined parameters as
well as customizable trend graphs based on user defined parameters from a list of all available
parameters. The display also provides indication of the chiller and circuits’ top level operating
modes with detailed sub-mode reports available with a single key press, as well as diagnostics
annunciation and date and time stamped diagnostic history. The color display is fully outdoor
rated, and, can be viewed in full daylight without opening any control panel doors.
62 RLC-PRC049G-EN
• Outdoor capable:
– Removable Cover
– UV Resistant Touchscreen
– -40C to 70C Operating Temperature
– IP56 rated (Power Jets of Water from all directions)
• RoHS Compliant
• UL 916 Listed
• CE Certification
• Emissions: EN55011 (Class B)
• Immunity: EN61000 (Industrial)
• Display:
– 7” diagonal
– 800x480 pixels
– TFT LCD @ 600 nits brightness
– 16 bit color graphic display
• Display Features:
– Alarms
– Reports
– Chiller Settings
– Display Settings
• Service Settings
• Graphing
• Global Application with Support for 26 Languages
Adaptive Frequency Drive (AFD) Compressor Starter

Sintesis℠ chillers utilize Trane’s TR200 series of Adaptive Frequency℠™ Drive (AFD) technology
for controlling the compressors. TR200 AFD is a family of adaptive frequency drives specifically
designed for Trane applications. AFD data such as drive status, temperatures, modes and
diagnostic information are accessible via a remote mounted keypad and through the Trane Drive
Utility service tool.
The AFD contains technology that enables the drive to last the lifetime of the chiller and to
operate with less downtime. The technology enables operation on various power systems
including alternative energy sources. AFD will protect itself and the compressor motor from
overcurrent, low or high line voltage, phase loss, incoming phase imbalance, and over-
temperature due to loss of panel ventilation.
The AFD incorporates improved serviceability and troubleshooting tools.
The drive is air-cooled with ventilation fan in the panel.
Chilled Water Reset

Control logic and factory installed sensors are provided to reset leaving chilled water
temperature. The set point can be reset based on ambient temperature or return evaporator
water temperature.
Factory Mounted Flow Proving and Flow Control

The factory installed evaporator water flow switch is provided with the control logic and relays to
turn the chilled water flow on and off as the chiller requires for operation and protection. This
function is a requirement on the Sintesis™ chiller.
RLC-PRC049G-EN 63
Options
Application Options
Free-Cooling
The free-cooling option delivers optimal performance by minimizing compressor operation when
outdoor air temperatures are low enough to assist in cooling the chilled fluid loop.
Notes:
• When free-cooling option is selected, water side working pressure is 90 psig.
• Glycol solution must be utilized with the direct free-cooling option. The glycol solution
requires an inhibitor package to be carefully chosen and maintained with the aid of a
qualified water treatment specialist to protect the mixed metal system.
Ice Making
The ice making option provides special control logic to handle low temperature brine
applications (less than 40°F [4.4°C] leaving evaporator temperature) for thermal storage
applications.
Ice Making Contact

UC800 provides an output contact closure that can be used as a signal to the system that ice
building is in operation. This relay will be closed when ice building is in progress and open when
ice building has been terminated by either UC800 or the remote interlock. It is used to signal the
system changes required to convert to and from ice making.
Low Temperature Brine

Low temperature option provides special control logic and oil cooler is installed to handle low
temperature brine applications including part load conditions below 40°F (4.4°C) leaving
evaporator temperature.
Low Ambient
The low ambient option adds unit controls to allow start and operation when the unit works with
ambient temperatures between 14°F(-10°C) and -4°F (-20°C). High side of ambient range remains
at 115°F (46°C).
High Ambient
The high ambient option adds unit controls, oil coolers and oversized electrical components to
allow start and operation up to ambient temperatures of 130°F(54.4°C) operation. Low side of
ambient range remains at 14°F (-10°C).
Wide Ambient Option

The wide ambient option combines the features of low and high ambient options for an ambient
range of -4° to 130°F (-20 to 54.4°C).
Evaporator Turbulators
Turbulators will be installed internal to the tubes to promote turbulent flow for the following:
• Glycol solutions
• Low flow/high evaporator temperature deltas
64 RLC-PRC049G-EN
Options
Electrical Options
Circuit Breaker
A HACR rated molded case capacity circuit breaker (UL approved) is available. Circuit breaker can
also be used to disconnect chiller from main power with a through-the-door handle.
High Short Circuit Current Rating

A higher short circuit current rating offers a greater measure of safety for what the starter panel
enclosure is able to withstand in the event of an explosion caused by a short circuit.
Control Options
BACnet Communications Interface
Allows the user to easily interface with BACnet® via a single twisted pair wiring to a factory
installed and tested communication board.
LonTalk (LCI-C) Communications Interface

Provides the LONMARK® chiller profile inputs/outputs for use with a generic building automation
system via a single twisted pair wiring to a factory installed and tested communication board.
ModBus Communications Interface

Allows the user to easily interface with ModBus™ via a single twisted pair wiring to a factory
installed and tested communication board.
Remote Input Option

UC800 accepts either a 2-10 VDC or a 4-20mA input signal to remotely adjust leaving water
temperature and/or demand limit setpoint.
Remote Output Option

Permits programmable relay alarms and/or percent capacity outputs.
Other Options
Architectural Louvered Panels
Louvered panels cover the complete condensing coil and service area beneath the condenser.
Condenser Corrosion Protection

CompleteCoat™ is available on all size units for corrosion protection. Job site conditions should
be considered to determine the need to order coating to inhibit coil corrosion and ensure
extended equipment life. CompleteCoat™ option provides fully assembled coils with a flexible
dip and bake epoxy coating.
Convenience Outlet
Provides a 15 amp, 115V (60 Hz) convenience outlet on the unit.
N o t e : An additional field-supplied power connection must be provided to power the convenience
outlet.
Flanged Water Connection Kit

Provides raised face flanges to convert grooved pipe evaporator water connections to flange
connectors. The victaulic-to-flange adapter will be shipped with the chiller.
RLC-PRC049G-EN 65
Options
Isolators — Elastomeric
Elastomeric Isolators provide isolation between chiller and structure to help eliminate vibration
transmission.
Wind Load for Florida Hurricane

Unit is built and certified to meet the requirements of the 2017 Florida Building Code and ASCE 7-
10 for 186 mph wind speed, Exposure ‘C’, Risk Category III. Available for non-rooftop mounted
units only.
Containerization Shipping Package

Pull rings are bolted to each side of the formed sheet metal unit base rail in order to pull the unit
out of the shipping container once it reaches its destination.
Shipping Tarp
The unit will be covered at the factory with a PVC coated polyester tarp that is tied to the chiller
base to help protect the chiller from debris during shipment especially in the winter months and
on shipping vessels. This option may also be helpful if the chiller will be stored at the jobsite
before use.
66 RLC-PRC049G-EN
Notes
RLC-PRC049G-EN 67
Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient
environments. Our people and our family of brands — including Club Car®, Ingersoll Rand®, Thermo King® and
Trane® — work together to enhance the quality and comfort of air in homes and buildings; transport and protect
food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a
world of sustainable progress and enduring results.
ingersollrand.com
The AHRI Certified mark indicates Ingersoll Rand participation in the AHRI Certification program. For verification of individual certified products,
go to www.ahridirectory.org.
Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications
without notice.
We are committed to using environmentally conscious print practices.
RLC-PRC049G-EN 05 Nov 2018

Supersedes RLC-PRC049F-EN (February 2018) ©2018 Ingersoll Rand

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What are the major advantages of the SintesisTM chiller?

What are the major advantages of the SintesisTM chiller?

What refrigerants can the SintesisTM chiller operate with?

What refrigerants can the SintesisTM chiller operate with?

Product Catalog

November 2018 RLC-PRC049G-EN

Sintesis™ is the newest member of Ingersoll Rand’s EcoWise™ portfolio of

©2018 Ingersoll Rand RLC-PRC049G-EN

Capacity Control and Load Matching

Close Spacing Installation

Factory Testing Means Trouble-Free Start-up

Microchannel Condenser Coil

Figure 2. CHIL evaporator, 115 to 270 ton units, 2-pass

Figure 3. CHIL evaporator, 280 to 520 tons, 1-pass

Effect of Altitude on Capacity

Water Flow Limits

Flow Rates Out of Range

Leaving Water Temperature Out of Range

Variable Flow in the Evaporator

Series Chiller Arrangements

Typical Water Piping

Avoidance of Short Water Loops

Minimum Water Volume for a Process Application

Multiple Unit Operation

Ice Storage Operation

Isolation and Sound Emission

Figure 7. Installation example

Elastomeric Vibration Eliminators

Do not use chiller to support

Provide Sufficient Unit-to-Unit Clearance

Walled Enclosure Installations

RT = Rotary Chiller A = ASME Pressure Vessel Code X = Standard Ambient

Digit 31 — Electrical Accessories

Digit 32 — Remote Communication Digit 34 — Energy Meter Digit 39 — Shipping Package

Water Connection Size in 4 4 5 5 5 6 6

gal 14.0 15.8 19.3 20.6 21.6 21.9 23.9

gpm 128 150 171 187 199 202 228

gpm 470 551 626 684 731 742 835

in 77.4 77.4 77.4 77.4 77.4 77.4 77.4

in 47.8 47.8 47.8 47.8 47.8 47.8 47.8

in 75.8 75.8 75.8 75.8 75.8 75.8 75.8

in 37.0 37.0 37.0 37.0 37.0 37.0 37.0

in 31.5 31.5 31.5 31.5 31.5 31.5 31.5

Airflow cfm 9760 9760 9760 9760 9760 11,000 11,000

cfm 8338 8338 8338 8338 8338 9567 9567

ft/min 6673 6673 6673 6673 6673 7500 7500

Ambient Temperature Range

Standard Ambient °F (°C) 14 to 115 (-10 to 46)

Low Ambient °F (°C) -4 to 115 (-20 to 46)

High Ambient °F (°C) 14 to 130 (-10 to 54.4)

Table 1. General data table — 115 to 215 ton units (continued)

Wide Ambient °F (°C) -4 to 130 (-20 to 54.4)

Refrigerant R-134a or R-513A

Oil Trane OIL00315 (1 gal)/OIL00317 (5 gal)

gal 1.53 1.56 1.56 1.56 1.64 1.96 2.01

Table 2. General data table — 230 to 520 ton units

Compressor Model 100- 100- 100- 100-100/ 100-120/ 120-120/

Water Connection Size in 6 6 8 8 8 8 8 8

gal 28.5 30.6 31.2 32.6 35.8 41.8 44.8 46.1