En 50397-2 P2

–1– prEN 50397-2.
2008
Project number: 15157 prEN 50397-2
English title:
Covered conductors for overhead lines and the related accessories for rated voltages
above 1 kV AC and not exceeding 36 kV AC
Part 2: Accessories for Covered conductors: Tests and Acceptance criteria
Titre français:
Conducteurs gainés pour lignes aériennes et accessoires associés pour tension

supérieure à 1kV AC et inférieure à 36kV AC.
Part 2: Accessoires pour conducteurs gainés: Essais et Exigences
Deutscher Titel:
Kunststoffumhüllte Leiter und zugehörige Armaturen für Freileitungen mit Nennspannungen

zwischen 1 kV und 36 kV Wechselspannung
Teil 2: Armaturen für kunststoffumhüllte Freileitungsseile: Prüfungen und Anforderungen ..
Document prepared by:
Name: COHL/ Sub Group Accessories
CENELEC body: TC 20
Date: 2008-02
Submitted for: Formal vote
Software used: MS-WORD 97
(Provisional cover page. The document's title page and foreword are prepared by CENELEC CS)
prEN 50397-2:2008 –2–
Foreword – For finalisation by CS
This draft European standard was prepared by the task force “Covered overhead lines ”COHL of
CENELEC TC 20, Electric cables. As agreed at the Athens meeting (May 2006), and confirmed at
the Bruges meeting (June 2007) it is submitted to the formal vote.
The following dates are proposed:
– latest date by which the existence of the EN

has to be announced at national level (doa) dor + 6 months
– latest date by which the EN has to be implemented

at national level by publication of an identical
national standard or by endorsement
(dop) dor + 12 months
– latest date by which the national standards conflicting

with the EN have to be withdrawn (dow) dor + 36 months
(to be confirmed or
modified when voting)
EN 50397 consists of two parts: Part 1 "Covered Conductors" and Part 2 "Accessories". It covers
the construction, performance and test acceptance criteria for covered conductors for overhead
lines having a nominal voltage above 1 kV a.c. up to and including 36 kV a.c., and for the related
accessories
This standard is EN 50397-2 covering the accessories.

NOTE It has been assumed in the preparation of this document that the execution of its provisions will be
entrusted to appropriately qualified and experienced people, for whose use it has been produced.
WARNING This Harmonized Document calls for the use of substances and/or procedures that
may be injurious to health if adequate precautions are not taken. It refers only to technical suitability
and does not absolve the user from legal obligations relating to health and safety at any stage.
–3– prEN 50397-2:2008
CONTENTS
Foreword – For finalisation by CS ...................................................................................... 2

Introduction .......................................................................................................................... 5
1 Scope ............................................................................................................................ 5
2 Normative References.................................................................................................... 5
3 Terms and definitions ..................................................................................................... 6
4 Requirements ................................................................................................................ 8
4.1 General requirements............................................................................................ 8
4.2 Specific requirements for fittings used on covered conductor ................................. 8
4.2.1 Tension clamps ......................................................................................... 8
4.2.2 Suspension and top clamps ....................................................................... 8
4.2.3 Connectors for piercing the covering .......................................................... 9
4.2.4 Arc protection devices ............................................................................... 9
4.2.5 Earth parking devices, ............................................................................... 9
4.2.6 Joint.......................................................................................................... 9
4.3 Marking ................................................................................................................ 9
5 Quality assurance ........................................................................................................ 10
6 Classification of tests – type tests, sample tests, routine tests....................................... 10
6.1 Type tests ........................................................................................................... 10
6.1.1 General ................................................................................................... 10
6.1.2 Application .............................................................................................. 10
6.2 Sample tests ....................................................................................................... 10
6.2.1 General ................................................................................................... 10
6.2.2 Application .............................................................................................. 10
6.2.3 Sampling and acceptance criteria ............................................................ 10
6.3 Routine tests....................................................................................................... 11
6.3.1 General ................................................................................................... 11
6.3.2 Application and acceptance criteria .......................................................... 11
7 Tests ........................................................................................................................... 11
7.1 Visual examination .............................................................................................. 11
7.2 Dimensional and material verification................................................................... 11
7.3 Test for permanent marking................................................................................. 11
7.3.1 Principle .................................................................................................. 11
7.3.2 Test arrangement .................................................................................... 11
7.3.3 Procedure ............................................................................................... 11
7.3.4 Requirement............................................................................................ 12
7.4 Mechanical tests ................................................................................................. 12
7.4.1 Damage and failure load test for tension and suspension clamps (without
helical fittings) ......................................................................................... 12
7.4.2 Slip test at ambient temperature for suspension clamps ........................... 13
7.4.3 Slip test at low temperature for suspension clamps .................................. 15
7.4.4 Slip test for suspension clamps at high temperature (optional).................. 16
prEN 50397-2:2008 –4–
7.4.5 Lift load and side load test for suspension clamp at ambient temperature . 18
7.4.6 Thermal test for suspension clamp ........................................................... 19
7.4.7 Tensile test for tension clamps at ambient temperature ............................ 20
7.4.8 Tensile test for tension clamps at low temperature ................................... 21
7.4.9 Tensile test for tension clamps at high temperature .................................. 22
7.4.10 Clamp bolt tightening test ........................................................................ 24
7.4.11 Shear head function test .......................................................................... 25
7.4.12 Test for mechanical damage to the main conductor .................................. 26
7.4.13 Branch cable pull-out test ........................................................................ 27
7.4.14 Low temperature assembly test................................................................ 28
7.4.15 Mechanical test on earth parking device (EPD) ........................................ 29
7.5 Hot dip galvanizing test ....................................................................................... 30
7.5.1 Principle .................................................................................................. 30
7.6 Water tightness test for IPC................................................................................. 30
7.6.1 Principle .................................................................................................. 30
7.6.3 Procedure ............................................................................................... 31
7.6.4 Acceptance criteria .................................................................................. 31
7.7 Electrical ageing test for connectors .................................................................... 31
7.8 Short-circuit test on APD or EPD ......................................................................... 31
7.8.1 Principle .................................................................................................. 31
7.8.3 Procedure ............................................................................................... 32
7.9 Power arc test..................................................................................................... 32
7.9.1 Principle .................................................................................................. 32
7.9.3 Procedure ............................................................................................... 33
7.10 Environmental test for suspension and tension clamps......................................... 33
7.10.1 Corrosion ageing test .............................................................................. 34
7.10.2 Climatic ageing test ................................................................................. 35
7.11 Environmental tests for connectors ...................................................................... 36
7.11.1 Corrosion tests ........................................................................................ 36
7.11.2 Climatic ageing test ................................................................................. 37
Annex A Table A.1 ............................................................................................................. 39
Annex B Example of sampling with inspection by attributes (informative) ............................. 40
Annex C Example of sampling with inspection by variable (informative) ............................... 41
Bibliography ....................................................................................................................... 42
–5– prEN 50397-2:2008
Introduction
Covered conductors consist of a conductor surrounded by a covering made of insulating material as

protection against accidental contacts with other covered conductors and with grounded parts such
as tree branches, etc. In comparison with insulated conductors, this covering has reduced
properties, but is able to withstand the phase-to-earth voltage temporarily.
Since covered conductors are unscreened, they are not touch-proof, i.e. they must be treated as
bare conductors with respect to electric shock.
EN 50397-2 does not cover aspects related to the installation of overhead lines such as
determination of clearances, spans, sags, etc.
1 Scope
This Part 2 of EN 50397 contains the requirements for accessories that are for use with the covered
conductors in accordance with EN 50397-1. They are for applications in overhead lines with rated
voltages U above 1 kV a.c. and not exceeding 36 kV a.c.
NOTE This standard describes the requirements and tests only for the accessories installed on the covered conductor
itself.
2 Normative References
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
EN 50397-1 : Covered conductors for overhead lines and the related accessories for rated voltages
above 1 kV a.c. and not exceeding 36 kV a.c.; Part: 1 Covered conductors
1)
EN 50483-5 : Test Requirements for LV Aerial Bundled Cable Accessories – Electrical aging test
1)
EN 50483-6 : Test Requirements for LV Aerial Bundled Cable Accessories – Environmental test
EN 61284, Overhead lines – Requirements and tests for fittings
IEC 61467 Insulators for overhead lines with a nominal voltage above 1000V a.c.. Power arc tests
on insulator sets
ISO 1461: Hot dip galvanizing test
ISO 2859-1 Sampling procedures for inspection by attributes -- Part 1: Sampling schemes
indexed by acceptance quality limit (AQL) for lot-by-lot inspection
ISO 2859-2 Sampling procedures for inspection by attributes -- Part 2: Sampling plans indexed
by limiting quality (LQ) for isolated lot inspection
ISO 3951 Sampling procedures for inspection by variables
1) Under development
prEN 50397-2:2008 –6–
3 Terms and definitions
For the purpose of this European Standard, the following terms and definitions apply.
3.1
type tests (symbol T)
tests required to be made before supplying a type of product covered by this EN on a general
commercial basis in order to demonstrate satisfactory performance characteristics to meet the
intended application.
NOTE These tests are of such nature that, after they have been made, they need not be repeated unless changes are
made in the material, design or manufacturing process, which might change the performance characteristics.
3.2
sample tests (symbol S)
tests made on samples of completed product or components taken from the completed product
adequate to verify, that the finished product meets the design specifications
3.3
routine tests (symbol R)
tests intended to prove conformance of fittings to specific requirements and made on every fitting
3.4
rated voltage
the reference voltage (U), for which it is designed and which serves to define the electrical tests
NOTE The rated voltage is expressed by the value U expressed in kilovolts, where U is the r.m.s. value between any two
phase conductors
3.5
ambient temperature
the temperature from 15°C to 30°C
3.6
factory-formed helical conductor fitting
fitting consisting of helically formed wires which provide the force necessary to grip the conductor
by self-tightening
3.7
tension clamp
device which firmly attaches a covered conductor to a support and is designed to transmit the
specified mechanical tension in the conductor to the supporting structure; [IEV 461-18-01 modified]
3.8
tension joints
mid-span sleeve designed to joint two lengths of tensioned conductor
3.9
non-tension joints
sleeve designed to joint two lengths of non tensioned conductor
–7– prEN 50397-2:2008
3.10
suspension clamp
device which attaches a covered conductor to a support in order to carry its weight and any
specified load. [IEV 461-18-02 modified]
3.11
top clamp:
device to clamp the covered conductor on the top of a pin or line post insulator in order to carry its
weight and any specified load; [IEV 461-18-02 modified ].
3.12
terminals
metallic device to connect a covered conductor to an electrical equipment
3.13
branch connector
metallic device for connecting a branch conductor to a main conductor at an intermediate point on
the latter [IEV 461-17-05]
3.14
arc protection devices (APD)
metallic device installed on the conductor or on accessories to protect the conductor against the
possible arcs
3.15
arc protection system
assembly of arc protection devices, insulators and conductor, including all needed accessories
3.16
earth parking devices (EPD)
device installed on the conductor to allow temporary earthing
3.17
specified minimum slip load (SMSL)
minimum load specified by the purchaser or declared by the supplier at which slippage will not take
place
3.18
specified minimum failure load (SMFL)
minimum load specified by the purchaser or declared by the supplier at which mechanical failure will
not take place
NOTE From the probabilistic point of view, the specified minimum failure load corresponds to the value having
the probability of e % in the distribution function of the strength of the fitting. The exclusion limit e % is usually
taken within 2 % to 5 % with 10 % being the upper limit (see IEC 60826).
3.19
specified minimum mechanical damage failure load (SMMDL)
minimum load specified by the purchaser or declared by the supplier at which unacceptable
deformation will not take place
3.20
rated tensile strength (RTS)
estimate of the conductor breaking load calculated using the specified tensile properties of the
components wires (see EN50397-1, 4.2.1)
prEN 50397-2:2008 –8–
3.21
minimum breaking load (MBL)
minimum breaking load of the conductor given by the manufacturer if not defined in the standard EN
50397-1.
4 Requirements
4.1 General requirements
General requirements shall be according to EN 61284, 4.1.
4.2 Specific requirements for fittings used on covered conductor
The piercing part or element of any accessories shall not decrease the mechanical strength of the
conductor below than 90% of the rated tensile strength (RTS) of the conductor. They can be
watertight or not. If they are watertight, they shall prevent moisture ingress in the conductor. The
water tightness shall be tested acc to 7.8
4.2.1 Tension clamps
For the purpose of terminating covered conductors over the covering fitting shall include, but are
not limited to, the following:
- Cone, bolted or wedge type clamp;
- Preformed helical fittings.
The fittings shall be able to withstand the specific minimum failure load (SMFL) and shall not
damage the covering and shall be designed to prevent the ingress of moisture during service.
NOTE “shall not damage the covering” means no damage shall occur which could affect the correct function of the
covering.
4.2.2 Suspension and top clamps
Fittings for the purpose of suspension over the covering include, but are not limited to, the following
- Top-clamps;
- Pre-formed helical fittings;
- Suspension clamp according to EN 61284, 11.4.
The fittings shall not damage the covering and shall be designed to prevent the ingress of moisture
during service.
NOTE “shall not damage the covering” means no damage shall occur which could affect the correct function of the
covering.
The suspension clamps shall be so designed that the effects of vibration, both on the covered
conductor and on the clamps themselves, are minimised. The clamps shall be designed to avoid
localized pressure or damage to the covered conductor.
If needed the suspension clamps shall have sufficient current carrying capability to avoid damage
by fault currents.
–9– prEN 50397-2:2008
The wear resistance of the articulation assembly shall be sufficient to prevent deterioration in
service.
4.2.3 Connectors for piercing the covering
Connectors shall be capable of carrying the load current, and fault current if any.
4.2.4 Arc protection devices
These protection devices are designed to protect insulator sets and covered conductors against
damage caused by power arcs (arcing horns, arcing rings).
The maximum short-circuit current shall be 10 kA for 1 s.
This device shall be delivered with an installation instruction. It shall include the description of the
conditions for installation of arc protection system in order this whole installation withstands the arc
power test at 1 kA and 10 kA.
The arc protective devices shall withstand a mechanical load in order to support the installation
strengths.
4.2.5 Earth parking devices,
The earth parking device shall be capable of carrying the short circuit current. The maximum short
circuit current shall be 10 kA for 1 s.
These fittings shall withstand a mechanical load in order to support the installation strengths.
4.2.6 Joint
The joint shall be suitable for the covered conductor for which they are designed.
The joint shall have the same basic insulation properties as the conductor covering. In this case,
the test shall by carried out according to EN 50397-1 table 2, ref. 1.2 “High voltage test”. The
conductor shall have a sufficient length so that the joint is immersed and the test duration shall be
same as for sample test.
4.3 Marking
All products mentioned above shall permanently bear:
− manufacturer’s trade mark or logo;

− product code or reference;
− traceability code / batch number;
− the minimum and maximum cross section for which the unit is suitable;
− tightening torque or die reference, if applicable;
− recycling code, if any.
NOTE Other specific markings should be agreed between customer and manufacturer.
A test for marking is provided in 7.3.

prEN 50397-2:2008 – 10 –
5 Quality assurance
A quality assurance programme taking into account the requirements of this standard can be used
by agreement between the purchaser and the supplier to verify the quality of the fittings during the
manufacturing process.
NOTE Detailed information on the use of quality assurance is given in ISO 9000, and other standards in the same series.
6 Classification of tests – type tests, sample tests, routine tests
6.1 Type tests
6.1.1 General
Type tests are intended to establish design characteristics. They are normally only made once and
repeated only when the design or the material of the fitting is changed. The results of type tests are
recorded as evidence of compliance with design requirements.
6.1.2 Application
Fittings shall be subject to type tests in accordance with table A.1 of Annex A.
6.2 Sample tests
6.2.1 General
Sample tests are intended to verify the quality of materials and workmanship.
6.2.2 Application
Overhead line fittings shall be subjected to sample tests as listed in table A.1 of Annex A. The
samples to be tested shall be selected at random from the lot offered for acceptance. The
purchaser has the right to make the selection.
6.2.3 Sampling and acceptance criteria
Unless otherwise agreed between purchaser and supplier, the sampling plan procedures according
to ISO 2859-1 and ISO 2859-2 (inspection by attributes) and to ISO 3951 (inspection by variables)
shall be applied.
For each sample test, the type of inspection (by attributes or by variables) and the detailed
procedures (inspection level, acceptable quality level, single, double or multiple sampling, etc.)
shall be agreed between purchaser and supplier (see example in annex B for inspection by
attributes, and annex C for inspection by variables).
NOTE Sampling inspection by variables is an acceptance sampling procedure to be used in place of inspection by
attributes when it is more appropriate to measure on some continuous scale the characteristic(s) under consideration. In
the case of failure load tests and similar expensive tests, better discrimination between acceptable quality and objective
quality is available with acceptance sampling by variables than by attributes for the same sample size.
The purpose of the sampling process may also be important in the choice between a variables or attributes plan.
For example, a purchaser may choose to use an attributes acceptance sampling plan to ensure that parts in a shipment lot
are within a required dimensional tolerance; the manufacturer may make measurements under a variables sampling plan
of the same dimensions because he is concerned with gradual trends or changes which may affect his ability to provide
shipment lots which meet the AQL.
– 11 – prEN 50397-2:2008
6.3 Routine tests
6.3.1 General
Routine tests are intended to prove conformance of fittings to specific requirements and are made
on every fitting. The tests shall not damage the fitting.
6.3.2 Application and acceptance criteria
The compliance with the requirements according to clause 4 shall be established by the tests listed
in table 1. The tests are only for fittings which are clamping the conductor over the covering.
7 Tests
Three samples of fittings or clamps shall be tested, except when the specific sub-clause requires another
number.
Annex A provides a table of the general tests required for each product.
NOTE This clause defines only the tests for fittings used over the covering.
For fittings directly used on conductor itself, see EN 61284.

7.1 Visual examination
This test shall include visual examination to ascertain conformity of the fittings, in all essential
respects, with the contract drawings. Deviations from the drawings shall be subject to an agreement
between supplier and purchaser and shall be appropriately documented as an agreed concession.
7.2 Dimensional and material verification
These tests shall include verification of dimensions, to ensure that fittings are within the
dimensional tolerances stated on contract drawings. The purchaser may choose to witness the
measurement of selected dimensions or may inspect the supplier's documentation when this is
available. Measuring devices/gauges shall be selected with regard to the required precision and
accuracy. Documentary evidence of calibration of such devices shall be provided on request.
Routine tests shall include a specified level of dimensional checking when required by the contract
quality plan.
NOTE Particular attention should be given to those dimensions potentially affecting fitting interchange ability (for example
ball and socket couplings (IEC 60120); clevis and tongue couplings (IEC 60471)) or mechanical and/or electrical
performance.
7.3 Test for permanent marking
7.3.1 Principle
This test ensures that the marking of accessories is readable and durable.
7.3.2 Test arrangement
Three samples shall be tested.
7.3.3 Procedure
The marking shall be rubbed by hand for 15 s with a piece of cloth soaked with water and again for
15 s with a piece of cloth soaked with petroleum spirit.
prEN 50397-2:2008 – 12 –
NOTE Petroleum spirit is defined as the aliphatic solvent hexane with a content of aromatics of maximum 0,1 % by
volume, a kauri-butanol value of 29, initial boiling point of 65°C, a dry point of 69°C and a specific gravity of 0,68 g/cm3.
7.3.4 Requirement
The marking shall remain clear and allow the accessory to be easily identified.
7.4 Mechanical tests
Number of fittings to be tested:
- Type tests: Mechanical type tests shall be carried out on three fittings. All fittings shall pass the
test.
- Sample tests: Mechanical sample tests shall be carried out according to the procedures in EN
61284, 6.2.3.
7.4.1 Damage and failure load test for tension and suspension clamps (without helical
fittings)
7.4.1.1 Principle
This test shall be carried out to ensure that the clamps are capable of sustaining loads without
permanent deformation, which may affect the proper function of the clamp.
7.4.1.2 Test arrangement
The test shall be carried out as in figure 1a, 1b, 1c, 1d or according to an equivalent scheme.
Armour rods shall be applied to the covered conductor if any are used in service.
7.4.1.3 Procedure
The number of fittings tested, the method for increasing the load during the test and the method for
evaluating the test results shall be those stated in EN 61284, 11.3.1. The angle α and the angle β,
at the minimum damage load shall be the maximum design angle specified by the supplier.
Fig. 1a
Fig. 1b
– 13 – prEN 50397-2:2008
Fig 1c
Fig 1d
Key
1 Specified mechanical minimum damage load (T)
2 Load (R)
3 Side Load (R2)
4 Liftload (R1)
α Max.design angle
β Max. design angle
Fig: 1 a, b, c, d Test arrangement for damage and failure load test
7.4.1.4 Acceptance criteria
Regarding damage load, the test is passed if no permanent deformation, which can affect the
proper function of the fitting, occurs at or below the specified mechanical minimum damage load.
7.4.2 Slip test at ambient temperature for suspension clamps
7.4.2.1 Principle
This test shall be carried out at ambient temperature to ensure that if high loads are applied to the
covered conductor the suspension clamp will not allow the conductor to slip through the clamp
below specified load.
The covered conductor used in the test shall be the one for which the clamp is intended. The test
shall be carried out on two samples using one of the three arrangements shown in figure 2
depending on design of the test sample as follows. (See figure 2a, 2b and 2c)
prEN 50397-2:2008 – 14 –
Fig 2 a
Fig 2b
Fig 2c
Key
1 Static counter load, (G)
2 Applied load, (T)
Fig 2a, b, c Test arrangement of slip test at ambient temperature
7.4.2.3 Procedure
a) Assemble the covered conductor section between the extremities of a tension machine and
subject it to a load T, (15% of the MBL). If the maximum bending load of the insulator or
insulator pin is less than the values T, this bending load value shall be applied.
b) Assemble the clamp on the covered conductor whilst it is under the load T, and tighten the nuts
or bolts with the torque specified by the supplier, if any.
c) Reduce the load T applied to the conductor to zero, and detach the conductor from one end of
the tension machine.
d) Attach the clamp to the free extremity of the tension machine.
e) Apply a load to 20% of the specified minimum slip load, (SMFL), to whole unit, with a
displacement transducer fitted in such a way that the movement of the conductor relative to the
fitting can be detected. In the absence of a transducer, a mark shall be made on the conductor
to detect the above mentioned movement.
– 15 – prEN 50397-2:2008
f) Gradually increase the load until it reaches minimum slip load. This load shall be maintained for
60 s.
g) Gradually increase the load until slippage of the conductor inside the clamps occurs.
h) For helical fittings (side ties) and other accessories a constant counter load G can be applied if
needed to ensure the proper function of the fitting. This force G shall be agreed between
customer and supplier. If counter load is used, the minimum slip load is the difference of applied
load T and counter load G.
No slippage greater than 5 mm shall occur at or below the specified minimum slip load. The fitting
shall still be securely attached to the insulator despite any deformation that may take place.
The fitting shall be removed and the covering of the conductor examined. No tearing of the covering
should have occurred.
7.4.3 Slip test at low temperature for suspension clamps
7.4.3.1 Principle
The suspension clamp shall be subjected to a steady load G and the part of the conductor close to
the clamp is held at low temperature. The test shall be carried out in order to ensure that the
conductor does not slip through the clamp and the clamp and the conductor remain undamaged.
This test shall also verify that all plastic parts of fittings are able to withstand the stress during
assembling and operation at low temperature.
shall be carried out as follows. (See figure 3)
Fig 3a
prEN 50397-2:2008 – 16 –
Fig 3b
Key
1 Low temperature zone
2 Marking
3 Static counter load (G)
4 Applied load (T)
Fig 3a, 3b Slip test arrangement at low temperature
7.4.3.3 Procedure
a) The suspension clamp and a 300 mm section of the conductor shall be cooled to (-10 ± 3) °C for
24 h before assembling at this temperature.
b) The temperature shall be maintained at (-10 ± 3) °C.
c) Then the test shall be carried out according to 7.4.2.3 sub-clauses a to h.
NOTE 1 Assembly and slip test may be done in different chambers.
NOTE 2 For application in areas of very low temperature, the use of -10 °C may be inadequate. In such cases, upon
agreement between manufacturer and customer, the product may be tested using a lower temperature. The chosen
temperature shall be recorded in the test report.
No slippage greater than 5 mm shall occur at or below the specified minimum slip load; at the end
of the test the fitting shall still be securely attached to the insulator despite any deformation that
may take place.
For non metallic ties special test requirements like unbalanced shock load may be done but they
shall be agreed between customer and supplier.
7.4.4 Slip test for suspension clamps at high temperature (optional)
This is a heat cycle test done with the maximum operating temperature of the conductor. (See EN
50397-1 table 1).
7.4.4.1 Principle
The suspension clamp shall be subjected to mechanical loads at high temperature to ensure that
they are capable of sustaining loads likely to be encountered in service without being damaged or
damaging the conductor.
– 17 – prEN 50397-2:2008
The specified minimum slippage load shall be agreed between purchaser and supplier.
Two tension clamps shall be tested.
shall be carried out as follows.
a) The clamp shall be installed in a test rig as shown in figure 2.
b) A constant mechanical load shall be maintained on the clamps throughout the test. This load
shall be agreed between purchaser and supplier.
c) Tails approximately 500 mm long shall remain outside the two clamps for connection to a
current source.
7.4.4.3 Procedure
a) This load shall be stabilised at ± 10%, and shall be maintained for a period of at least 6 h.
b) Temperature variation shall be achieved by passing current through the conductors.
c) The test assembly shall undergo 100 heat cycles at a rate of max four cycles per day.
d) The load shall be maintained for the duration of the test.
e) The conditions for each temperature cycle shall be :
- an initial temperature at ambient
- the conductor temperature gradually increased to the maximum normal operating temperature of
the conductor ± 5 K, in less than 2 h
- this high temperature maintained for 4 h
- the conductor and the tension clamp allowed to cool naturally to ambient temperature before the
next cycle begins.
- the temperature shall be measured underneath the covering of the conductor with a
thermocouple. This thermocouple shall be positioned by sliding it under the strands of the outer
layer of the conductor core and the covering.
No damage shall occur which could affect the correct function of the tension clamp or the
conductor.
No damage shall occur on the covering.
The slippage, if any, of the covering shall be less than 20 mm.

prEN 50397-2:2008 – 18 –
7.4.5 Lift load and side load test for suspension clamp at ambient temperature
7.4.5.1 Principle
This test shall be carried out to ensure that the suspension clamp manage to hold the conductor in
lift and side forces according to table 1 without destroying the covering or slipping of the insulator.
shall be carried out on two samples, as follows. (See figures 4a or 4b)
Cross section S (mm²) Specified minimum side load R2

(N)
25 ≤ S ≤ 35 1400
35 < S ≤ 70 3300
70 < S ≤ 120 3900
120 < S ≤ 185 4900
185 < S 5500
Table 1: Specified minimum loads
Figure 4a: lift load test

– 19 – prEN 50397-2:2008
Figure 4b: side load test
Key
1 Test load (T)
2 Lift load force (R1)
3 Side load force acc. table 1 (R2)
α Lift angle
β Side angle
Figure 4a, 4b lift and side load test
7.4.5.3 Procedure
a) For lift load test: The covered conductor is assembled between the extremities of a tensile
machine. Then a tensile load is applied in order that the lift load R1 reaches 2000 N. The angle
α shall be less than 15°.
b) For side load test: The covered conductor is assembled between the extremities of a tensile
machine. Then a tensile load is applied in order that the side load R2 reaches the minimum
value given in table 1. The angle β shall be less than 15°.
c) Assemble the clamp on the covered conductor whilst it is under the tensile load, and tighten the
nuts or bolts with the torque specified by the supplier, if any.
d) Gradually increase the load until it reaches specified minimum lift or side load. This load shall
be maintained for 60 s.
No damage shall occur at or below the specified minimum lift or side load. The fitting shall still be
securely attached to the insulator despite any deformation that may take place.
7.4.6 Thermal test for suspension clamp
7.4.6.1 Principle
The suspension clamp shall be subjected to mechanical loads at high temperature to ensure that
they are capable of sustaining loads likely to be encountered in service without being damaged or
prEN 50397-2:2008 – 20 –
One suspension clamp shall be tested.
The covered conductor used in the test shall be the one for which the fitting is intended. The test
shall be carried out as follows:
a) The suspension clamp shall be installed in a test rig as shown in figure 4b using the maximum
angle for which the clamp is designed.
b) A constant mechanical load of 15% of SMFL shall be maintained on the fitting throughout the
test.
7.4.6.3 Procedure
a) This load shall be stabilised at the specified value with a tolerance of ± 10 % and shall be
maintained for a period of at least 6 h.
c) The test assembly shall undergo 100 heat cycles at a rate of max. four cycles per day.
- an initial temperature at ambient;
the conductor ± 5 K , in less than 2 h
- The assembly allowed cooling naturally to ambient temperature before the next cycle begins.
No damage shall occur which could affect the correct function of the fitting.
No damage shall occur which could affect the correct function of the covering.
7.4.7 Tensile test for tension clamps at ambient temperature
7.4.7.1 Principle
Two tension clamps shall be subjected to high mechanical loads at ambient temperature to ensure
that they are capable of sustaining loads likely to be encountered in service without being damaged
or damaging the conductor.
Two tension clamps shall be assembled on to the covered conductor upon the covering in
accordance with the manufacturing instructions and fitted into a tensile test machine as shown in
figure 5: the length of the tails on the unloaded side of the clamp shall be at minimum of 500 mm.
– 21 – prEN 50397-2:2008
The distance between the two clamps shall be at minimum of 100 x d. d is the diameter of the
covered conductor including covering.
The test shall be carried out at ambient temperature.
Key
1 Min.100xd
2 length of the tail 500 mm
Fig 5: Tensile test arrangement
7.4.7.3 Procedure
The load shall be increased to 20% of the SMFL. Then, the conductor shall be marked where it exits
from the clamps.
The load shall be gradually increased until it reaches 60% of the SMFL of the assembly. The load
shall be maintained to this value for a time of 60 s.
Without any subsequent adjustment of the fitting, the load shall be steadily increased in not less
than 30 s until the SMFL is reached. Such load shall be kept constant for 60 s at least.
Without any subsequent adjustments of the fitting, the load shall be steadily increased until failure
occurs. The failure load shall be recorded.
The test is passed if the movement of the conductor relative to the clamp is less than 3 mm and no
failure of the clamp or covered conductor occurs below the SMFL, where SMFL= 0,80 x MBL.
NOTE For this test the SMFL refers to the grip of the clamp and the friction between covering of the conductor and the
metallic surface of the conductor
7.4.8 Tensile test for tension clamps at low temperature
7.4.8.1 Principle
The tension clamp shall be subjected to a steady load whilst at least one tension clamp and the part
of a cable close to the clamp are held at low temperature. The test shall be carried out in order to
ensure that the covered conductor does not slip through the clamp and that the clamp remains
undamaged.
Two tension clamps shall be assembled on to the covered conductor upon the covering in
accordance with the manufacturing instructions and fitted into a tensile testing machine as shown in
figure 5. The fitting shall be installed in a cold temperature zone as shown in figure 6: the length of
the tails on the unloaded side of the clamp shall be at minimum of 500 mm.
prEN 50397-2:2008 – 22 –
NOTE Assembly and tensile test may be done in different chambers.
Key
1 300 mm
2 length of the tail 500 mm
3 Low temperature zone
Fig 6 Arrangement for the low temperature zone
The distance between the two clamps shall be at minimum of 100 x d. d is the diameter of the
covered conductor including covering.
The test shall be carried out with a static load of 0,7 x MBL.
At least one tension clamp and a 300 mm section of the conductor shall be cooled to (-10 ± 3) °C
for 1 h during which time a tensile load is maintained at ± 10%. See Fig 5 and 6.
NOTE For application in areas of very low temperature, the use of -10 °C may be inadequate. In such cases, upon
Before starting the 24 hours period the conductor shall be marked at the point where it exits the
tension clamp. These marks shall be used for reference purposes to measure slippage. Marking
shall be applied of a load to 20 % of the specified minimum slip load.
After assembling of the covered conductor section between the extremities of a tension machine,
the conductor shall be subjected to a load, which is agreed between purchaser and supplier.
To assembly the clamp on the covered conductor, the nuts or bolts shall be tightened with the
torque specified by the supplier.
The tension clamp shall be maintained at the specified minimum slip load agreed between the
purchaser and supplier for 24 h at (-10 ± 3) °C.
After 24 h a gradual increase of the load until slippage of the conductor inside the tension clamp
occurs.
No slippage more than 3 mm shall occur at or below the specified minimum slip load. No damage
shall occur which could affect the correct function of the tension clamp.
7.4.9 Tensile test for tension clamps at high temperature
This is a heat cycle test done with the maximum operating temperature of the conductor. (See EN
50397-1 table 1).
– 23 – prEN 50397-2:2008
7.4.9.1 Principle
The tension clamp shall be subjected to mechanical loads at high temperature to ensure that they
are capable of sustaining loads likely to be encountered in service without being damaged or
The specified minimum slippage load shall be agreed between purchaser and supplier.
Two tension clamps shall be tested.
shall be carried out as follows.
a) the clamp shall be installed in a test rig as shown in figure 5
b) A constant mechanical load shall be maintained on the clamps throughout the test. This load
shall be agreed between purchaser and supplier.
c) Tails approximately 500 mm long shall remain outside the two clamps for connection to a
current source
7.4.9.3 Procedure
a) The load shall be stabilised at ± 10%, and shall be maintained for a period of at least 6 h at
ambient temperature.
c) The test assembly shall undergo 100 heat cycles at a rate of maximum four cycles per day.
- an initial temperature at ambient
the conductor± 5 K, in less than 2 h
- the conductor and the tension clamp allowed to cool naturally to ambient temperature before the
next cycle begins.
- the temperature shall be measured underneath the covering of the conductor with a
thermocouple. This thermocouple shall be positioned by sliding it under the strands of outer
layer of the conductor core and the covering.
No damage shall occur which could affect the correct function of the tension clamp or the
conductor.
prEN 50397-2:2008 – 24 –
No damage shall occur on the covering.
If any, the slippage of the covering shall be less than 20 mm.
7.4.10 Clamp bolt tightening test
7.4.10.1 For tension and suspension clamps
7.4.10.1.1 Principle
This test shall be used for both tension and suspension clamp bolts.
This test shall be carried out to ensure that nuts and bolts used to apply the pressure needed to
clamp the covered conductor are not damaged, and do not damage the clamp during use.
7.4.10.1.2 Test arrangement
Two clamps shall be tested.
The test shall be carried out at ambient temperature.
The clamp shall be installed on to the covered conductor for which the clamp is designed.
The bolts and/or nuts shall be tightened to the installation torque specified by the manufacturer.
7.4.10.1.3 Procedure
The torque shall be increased to 1,1 x the specified installation torque value.
The bolts and/or nuts shall then be slackened until they exert no pressure on the conductor bundle
and the clamp becomes loose enough to remove.
NOTE The clamp may be left in place during this test as long as the loosening process is to such an extent that the clamp
could be removed if required.
The tightening and loosening process shall be completed 10 times.
The torque shall then be increased until damage occurs. Tightening torque and damage shall be
recorded.
7.4.10.1.4 Acceptance criteria
No damage shall occur, during the tightening and loosening process which could affect the correct
function of the clamp or its nuts.
7.4.10.2 For connectors
7.4.10.2.1 Principle
To ensure that when tightened, the bolts used to make the electrical connection and provide
mechanical security, do not cause the IPC to fail mechanically during installation.
Two connectors shall be tested.
The conductor on to which the IPC is to be installed shall be tensioned to 20 % of the MBL.
– 25 – prEN 50397-2:2008
The IPCs shall be installed onto conductors for which it is designed. Where the IPC is designed to
accept more than one size of conductor, two samples shall be tested in each of the following
conductor combinations:
Main Branch
Max Max
Min Min
Min Max
7.4.10.2.3 Procedur
The connectors shall be tightened, to the maximum torque specified by the manufacturer, plus 20%.
7.4.10.2.4 Torque application
The tightening shall be carried out at a rate of approximately 1 full turn in 8 seconds or at the rate
specified in the manufacturer’s installation instructions.
The connector shall be undamaged.
7.4.11 Shear head function test
7.4.11.1 Principle
To ensure that the shear head mechanism functions correctly within the specified torque range.
7.4.11.2 Test Arrangement.
Three samples shall be tested at each of the following temperatures:
• The minimum temperature shall be (-10 ± 3) °C
O
• The maximum temperature shall be (50 ± 3) C.
NOTE 1 For application in areas of very low temperature, the use of -10 °C may be inadequate. In such cases, upon
The samples shall be tested in the following cross section combinations:
Main Branch
Min Min
Max Max
NOTE 2 In case of arc protection device or earth parking device, the branch conductor shall be replaced by the rod.
prEN 50397-2:2008 – 26 –
7.4.11.3 Procedure
The connector assemblies shall be pre-conditioned until they reach the test temperature. The
temperature shall be maintained for a minimum of 15 min.
The shear head shall then be tightened, in accordance with the manufacturer’s installation
instructions, until the head shears. This torque shall be recorded.
The test shall be repeated for the three samples at each of the specified temperatures and cross
section combination.
For each of the test temperatures and cross section combination, the torque at which the shear
head shears, shall be within the tolerances of the manufacturer’s specified torque.
7.4.12 Test for mechanical damage to the main conductor
7.4.12.1 Principle
This test ensures that the mechanical performance of the conductor is not impaired as a
consequence of installation of the connector.
Two specimens shall be tested. Where the connector is designed to accept more than one size of
conductor, 2 specimens shall be tested in each of the following conductor combinations.
Main Branch
Max. Max.
Min Max
Min Min
In case of arc protection device or earth parking device, the branch conductor shall be replaced by
the rod
The conductor shall be mounted in a tensile machine in a suitable manner.
The conductor, on which the connector will be tested, shall be tensioned to between 10 % and 20 %
of the MBL.
The conductor length shall be between 0,5 m and 1,5 m.
7.4.12.3 Procedure
Connectors shall be installed in accordance with the manufacturer’s instruction.
The connector shall be tightened to the manufacturer’s specified maximum torque when the
connector is designed with a shear head, or 1,1x the manufacturer’s specified nominal torque when
the connector is designed without a shear head.
– 27 – prEN 50397-2:2008
The connectors shall be applied to the main conductor and the connector shall be tensioned until it
reaches 90% of the MBL.
The load shall be maintained for 1 min.
The conductor shall maintain the test for one minute without any failure or any damage that would
prevent the correct function of the conductor.
7.4.13 Branch cable pull-out test
7.4.13.1 Principle
To ensure that the connector provides mechanical security of the branch conductor.
Two specimens shall be tested. Where the connector is designed to accept more than one size of
conductor, 2 specimens shall be tested in each of the following conductor combinations.
Main Branch
Max. Max.
Min Min
The branch connector shall be positioned and then installed in accordance with manufacturer’s
instruction.
The general arrangement is shown in figure 7.
Key
1 Axial load of 1kN or 10% of SMFL whichever less
2 Branch
3 IPC installed accordance with manufacturer’s rec.
4 Main secured mechanical
Fig: 7 Test arrangement

prEN 50397-2:2008 – 28 –
7.4.13.3 Procedure
The conductor shall be marked at the connector so that any slippage during the test can be
measured.
A tensile load shall be applied approximately axially between the branch conductor and the
opposing main conductor, at a rate between 100 and 500 N/min. This load shall be 1 kN or 10% of
SMFL, whichever is less.
The load shall be maintained for 1 min.
Conductor slippage shall not exceed more than 3 mm.
The conductor shall maintain the test for one minute without failure or any damage that would
prevent the correct function of the cable.
7.4.14 Low temperature assembly test
7.4.14.1 Principle
To ensure electrical contact is established when the IPC is applied in cold conditions.
Two samples shall be tested. Where the IPC is designed to accept more than one size of conductor,
two samples shall be tested in each of the following conductor combinations:
Main Branch
Max Max
Min Min
Min Max
7.4.14.3 Procedure
The connectors and conductor shall be further pre-conditioned until they reach the test temperature
of (-10 ± 3)°C , before they are assembled.
NOTE For application in areas of very low temperature, the use of -10 °C may be inadequate. In such cases, upon
Electrical continuity shall be measured between the main and branch cables.
Assembly shall be made in the cold temperature chamber, at (-10 ± 3) °C.

– 29 – prEN 50397-2:2008
The IPC shall be installed in accordance with the manufacturer’s instructions using a torque meter.
Alternatively the assembly can be removed from the cold chamber and the torque applied outside.
In this case the temperature of the connector and the core shall be monitored and the torque
applied within the temperature limits defined above. This temperature shall be within these limits
once contact is made.
7.4.14.4 Torque application
The tightening shall be carried out at a rate of approximately 1 full turn in 8 seconds or at the rate
specified in the manufacturer’s installation instructions.
NOTE 1 Initial tightening may be carried out without the use of tools until the nut, or bolt, cannot be further tightened using
the fingers and thumb or one hand.
The torque at which continuity is achieved shall be recorded.
NOTE 2 Accuracy of torque meters is usually guaranteed at positive temperature ranges. Where the torque is measured
within the cold chamber the accuracy of the torque meter may not be guaranteed.
Electrical continuity shall be achieved at a torque value less, or equal to, 70 % of the
manufacturer’s specified minimum installation torque.
7.4.15 Mechanical test on earth parking device (EPD)
7.4.15.1 Principle
The earth rod shall withstand the applied forces during installation of earthing links and the weight
of these links. So this test is intended to check if the mechanical properties of the clamps are able
to withstand to the expected forces, and if conductor is not damaged by the installation as well that
by the use of this earthing point.
7.4.15.2 Test arrangement:
The arrangement is shown in figure 8. The tension of the conductor during the test shall be 35
2
N/mm . The total length of the conductor shall be at least 2 m and the EPD shall be fitted at 1m
from one end. The EPD shall be tightened at the nominal torque given by the manufacturer.
7.4.15.3 Procedure
The electrical resistance between the EPD and the conductor shall be measured for each clamp
before and after the mechanical test. The measurement points shall be the same before and after
the test.
The force is applied using a clamp tightened on the bare bail.
The EPD shall be subjected, first, to a horizontal force (Fh) parallel to the axis of the cable of
300 N.
Then, the EPD shall be subjected to a vertical force (Fv) of 500 N.
For the last step EPD shall be subjected to a torque moment (M) of 36 Nm applied on the bail
around a vertical axis.
For each step, the loads are gradually applied until the rated value, maintained for 15 s and then
released.
prEN 50397-2:2008 – 30 –
7.4.15.4 Acceptance criteria:
At the end of the test no visible displacement or damage shall be observed. The change of the
electrical resistance shall be less than 20%. The breaking value of the main conductor shall be at
least 90% of the MBL.
Key
1 Torque moment
2 Vertical force
3 Horizontal force
Fig: 8 Mechanical stresses on earth parking device
7.5 Hot dip galvanizing test
7.5.1 Principle
If metallic parts of the clamps are hot dip galvanized, type and sample tests shall include hot dip
galvanizing tests to ensure that galvanizing coatings comply with the acceptance criteria as
specified in ISO 1461.
7.6 Water tightness test for IPC
7.6.1 Principle
The covered conductor used in testing shall be immersed in water together with the fittings in order
to ensure that no water can penetrate the covering. This test shall be made with non-water-blocked
conductors.
The connector or other piercing shall be assembled on the covered conductor according to the
supplier’s instruction and immersed in water (see figure 9). The test shall be carried out in the
following conductor combination:
Main Branch
Min Min
Max Min
– 31 – prEN 50397-2:2008
7.6.3 Procedure
The conductor and the mounted fitting shall be immersed in water 200 mm depth and a length of
300 mm to the wall of the container for 48 h.
7.6.4 Acceptance criteria
No water shall penetrate the conductor and shall move through the conductor; see figure 9.
Key
1 Main conductor
2 Piercing accessory
3 Checkpoint about water on main or tap
4 Tap conductor with end cap or anchor or earthing rod
Figure 9: Test arrangement for water tightness test
7.7 Electrical ageing test for connectors
This test shall be carried out according to the procedures of EN 50483-5 for class B connectors, but
with the following changes:
- the conductors are described in EN 50397-1.
- the temperature during the heat cycles shall be according to the maximum operating temperatures
given in EN 50397-1.
7.8 Short-circuit test on APD or EPD
7.8.1 Principle
Arc protection device (APD) and earth parking device (EPD) shall be able to carry the short circuit
current. This test is intended to check the current capability of the connectors tightened on steel
rods.
prEN 50397-2:2008 – 32 –
The test arrangement is shown in figure 11. For this test, the arc horn or the earthing rod will be
replaced by a straight piece of same cross-section and shape and material than the horn or rod.
The length of this test piece will be twice the one of the original horn or rod.
7.8.3 Procedure
Two devices equipped of the test piece are tightened on a cable having the maximum cross-section
for which the connectors are designed.
The electric resistances are measured before and after over-current according to the modalities
described in: (see electrical ageing test in 7.7)
The test arrangement shall be subjected to one pulse of over-current of 10 kA for 1 s.
The change of resistance before and after short circuit shall be less than 50%. No visible damage
shall be observed on the connector or on the cable.
Key
1 Resistance measurement
2 Double rod or horn
3 Resistance measurement
4 Conductor of the max cross section
Fig.10 Resistance measurement
7.9 Power arc test
7.9.1 Principle
The arc protection system shall be subjected to a power arc test circuit in order to ensure that they
are capable of sustaining arcs without damaging of the conductor wires.
The arc protection device shall be assembled on to covered conductor in accordance with the
manufacturer’s instructions. One example is shown in Fig 11.
The arc horns and the bracket shall be connected to each other with a wire having approximately
diameter of 1 mm.
– 33 – prEN 50397-2:2008
The accessories used in the test shall be agreed between the supplier and the purchaser and they
shall be installed as closely as possible to the service conditions.
The test shall be carried at normal service conditions.
Other arc protection devices shall be tested according to IEC 61467.
Key
1 Arc protection device
2 1 mm wire to initiate short circuit
Fig 11. Example of power arc test arrangement for arc protection system
7.9.3 Procedure
Two tests shall be done; one test with a rate of 1 kA and one with a rate of 10 kA. Duration of the
short circuit shall be 1 s. The no-load voltage shall be between 7 kV and 10 kV.

• No damage on the conductor wires shall occur;
• No failure or severe burning of the insulator shall occur.
NOTE Burning marks on the end of the insulator sheds or on the conductor covering are acceptable
7.10 Environmental test for suspension and tension clamps
In order to meet the acceptance criteria of the type tests at least one of the three corrosion tests
(detailed in 7.10.1) and one of two climatic tests (detailed in 7.10.2) shall be carried out. The choice
of the test shall be agreed between the manufacturer and the customer.
prEN 50397-2:2008 – 34 –
7.10.1 Corrosion ageing test
7.10.1.1 Salt mist test
This test shall be carried out in accordance with EN50483-6, 8.4.1.
The following criteria shall be used during this test
• Number of suspension samples shall be 2;
• Number of tension samples shall be 2;
• Number of cycles shall be 4 (4 weeks).
The samples shall be installed so that they are positioned in a manner, which is as close as
possible to the orientation that would be expected in normal operation.
Visual inspection shall be carried out and there shall be no significant trace of red rust.
NOTE Significant rusting would constitute more than 10% of the exposed surface area of the metallic parts.
Markings shall be legible.
No deterioration of the clamps shall occur which would impair the normal function of the clamp.
Tension clamps shall meet the acceptance criteria of the mechanical test, in 7.4.1.
Suspension clamps shall meet the acceptance criteria of the mechanical test, in 7.4.1.
7.10.1.2 Gas atmosphere test
This test shall be carried out accordance with EN 50483-6, 8.4.1.
7.10.1.2.1 Test criteria – Method 1
• Number of suspension clamp shall be 2
• There shall be 4 cycles of 14 days. This 14-day cycle consists of 7 days of salt mist and 7
days in SO 2 atmosphere as defined in 8.4.1 and 8.4.2 of EN 50483-6;
• The samples shall be installed so that they are positioned in a manner, which is as close as
7.10.1.2.2 Test criteria – Method 2

– 35 – prEN 50397-2:2008
• There shall be 500 cycles of 2 h (approximately 6 weeks);
• The samples shall be installed so that they are positioned in a manner, which is as close as
7.10.1.2.3 Acceptance criteria (Method 1 and Method 2)
Tension clamps shall meet the acceptance criteria of the mechanical test in 7.4.1.
Suspension clamps shall meet the acceptance criteria of the mechanical test in 7.4.1.
7.10.2 Climatic ageing test
This test shall be carried out in accordance with EN50483-6, 8.5.
7.10.2.1 Test arrangement - Method 1
The following criteria shall be used during this test:
• There shall be 6 cycles of 1 week;
o
• The temperature during periods A and C shall be 70 C or otherwise, if agreed between the
customer and the manufacturer;
• The samples shall be installed so that they are positioned that there is maximum exposure
of the synthetic parts to the light source.
7.10.2.2 Test arrangement - Method 2
• There shall be 56 cycles of 1 day (8 weeks);

prEN 50397-2:2008 – 36 –
• The samples shall be installed so that they are positioned that there is maximum exposure
of the synthetic parts to the light source.
7.10.2.3 Acceptance criteria (Method 1 and Method 2)
Visual inspection shall be carried out to determine that there has been no degradation of the
organic parts.
Tension clamps shall meet the acceptance criteria of the mechanical test in 7.4.1.
Suspension clamps shall meet the acceptance criteria of the mechanical test in 7.4.1.
7.11 Environmental tests for connectors
The environmental tests shall be completed on all connectors. In this clause, connector means also
arc protection device and earth parking device.
7.11.1 Corrosion tests
7.11.1.1 Principle
This test shall ensure that the IPC is not affected in corrosive atmospheres.
For salt mist test and gas atmosphere test:
Two samples shall be tested in accordance with the following conductor combination:
Main Branch
Min Min
7.11.1.3 Procedure
For salt mist test and gas atmosphere test:
The connector shall be placed in the middle of the main core of length 0,5 m to 1,5 m. It shall be
tightened to the minimum torque specified by the manufacturer. The tightening shall be carried out
at a rate of approximately 1 full turn in 8 seconds or at the rate specified in the manufacturer’s
installation instructions.
7.11.1.3.1 Salt mist test
This test shall be carried out in accordance with EN 50483-6, 8.4.1
Number of cycles shall be 4 (4 weeks).

– 37 – prEN 50397-2:2008
7.11.1.3.2 Gas atmosphere test
This test shall be carried out in accordance with EN 50483-6, 8.4.2.
Method 1: Combined test. There shall be 4 cycles of 14 days. This 14-day cycle consists of 7 days
of salt mist and 7 days in SO 2 atmosphere as defined in EN 50483-6 Clause 8.4.1 and
Clause 8.4.2.
Method 2: There shall be 500 cycles of 2 h (approximately 6 weeks).
No deterioration of the connectors shall occur which would impair their normal function.
For a connector designed with a shear-head it shall be able to be removed with a torque below, or
equal to, the manufacturer’s specified maximum torque.
For a connector designed without a shear-head it shall be able to be removed with a torque below
or equal to 1,1 x the manufacturer’s specified nominal torque.
7.11.2 Climatic ageing test
7.11.2.1 Principle
This test shall ensure that the connector is not affected by climatic conditions.
Two samples shall be tested. Where the IPC is designed to accept more than one size of conductor,
two samples shall be tested in each of the following conductor combinations:
Main Branch
Min Min
Max Min
In case of arc protection device or earth parking device, the branch conductor shall be replaced by
the rod.
7.11.2.3 Procedure
7.11.2.3.1 Climatic ageing test – Method 1
This test shall be carried out in accordance with EN 50483-6, 8.5.1
There shall be 6 cycles of 1 week.

prEN 50397-2:2008 – 38 –
The temperature during periods A and C shall be 70°C.

NOTE The temperature may be lower if agreed between the customer and the manufacturer.
7.11.2.3.2 Climatic ageing test – Method 2
This test shall be carried out in accordance with EN 50483-6, 8.5.2.
There shall be 56 cycles of 1 day (8 weeks).
After the climatic ageing cycles and after a period of at least 24 h but not exceeding 72 h at the
laboratory atmosphere, the following tests shall be carried out.
The connector shall meet the acceptance criteria of the water tightness test in 7.8 but after an
immersion time limited to 12 h.
Visual inspection shall be carried out to determine that there has been no degradation of the
organic parts.
The sample’s identification marking shall be legible when examined with normal or corrected vision,
without magnification.
– 39 – prEN 50397-2.2008
Annex A
Table A.1
Tension fittings Suspension fittings Connectors Arc protection device Earth parking device
Routine
Routine
Routine
Routine
Routine
Sample
Sample
Sample
Sample
Sample
Type
Type
Type
Type
Type
tests
tests
tests
tests
tests
tests
tests
tests
tests
tests
tests
tests
tests
tests
tests
Clause
7.1 Visual examination x a b x a b x a b x a b x a b

Dimensional and material
7.2 verification x x b x x b x x b x x b x x b
7.3 Marking x x b x x b x x b x x b x x b
7.4 Mechanical tests
7.4.1 Damage and failure load test x x x x
7.4.2 Slip test at ambient temperature x x
7.4.3 Slip test at low temperature. x
Slip test at high temperature
7.4.4 (optional) x
7.4.5 Lift and side load test x x x
7.4.6 Thermal test on helical fittings x
Tensile test at ambient
7.4.7 temperature x x
7.4.8 Tensile test at low temperature x
7.4.9 Tensile test at high temperature x
7.4.10 Clamp bolt tightening test x x x x x x x x x x
7.4.11 Shear head function test x x x x x x x x x x
Damage to the main conductor
7.4.12 test x x x x x x
7.4.13 Branch cable pull out test x
7.4.14 Low temperature assembly test x x x
Mechanical test on earth parking
7.4.15 device x x
7.5 Hot dip galvanizing test x x x x x x x x x x
7.6 Water tightness test x x x x x
7.7 Electrical ageing test x
7.8 Short circuit test x x
7.9 Power Arc test c
7.10 Environmental tests for clamps

7.10.1 Corrosion ageing test x x
7.10.2 Climatic ageing test x x
Environmental tests for
7.11 connectors
7.11.1 Corrosion ageing test x x x
7.11.2 Climatic ageing test x x x
a) Inspection by attributes only b) By agreement between the purchaser and supplier c) Only in connection with complete insulator set
– 40 – prEN 50397-2.2008
Annex B
Example of sampling with inspection by attributes
(informative)
An example of the procedure for inspection by attributes agreed between purchaser and
supplier is as follows:
a) inspection level: S4;

b) sampling plan: single sampling plan for normal inspection;
c) acceptance quality level (AQL):
1) 0,1 for all items and characteristics which are vital for a safe and reliable service
of the line;
2) 1,0 for all other items and their pertinent characteristics.
The above procedure requires, for example
– for lot or batch size = 100

code letter D
sample size 8
AQL 0,1 Acceptance : zero nonconformity
Rejection : one (or more) nonconformity
– for lot or batch size = 12 500

code letter H
sample size 50
AQL 1,0 Acceptance : one nonconformity
Rejection : two (or more) nonconformity
– 41 – prEN 50397-2.2008
Annex C
Example of sampling with inspection by variable
(informative)
An example of the procedure for inspection by variables agreed between purchaser and
supplier is as follows:
a) inspection level: S4;

b) type of method: s method;
c) acceptance quality level (AQL):
1) 0,1 for all items and characteristics which are vital for a safe and reliable service
of the line;
2) 1,0 for all other items and their pertinent characteristics.
The above procedure requires, for example:
– for lot or batch size = 100

code letter C
sample size 4
AQL 0,1 Acceptability constant k = 2,42
– for lot or batch size = 12 500

code letter I
sample size 25
prEN 50397-2:2008 – 42 –
Bibliography
IEC 60120 Dimensions of ball and socket couplings of string insulator units
IEC 60471 Dimensions of clevis and tongue couplings of string insulator units
ISO 9000 Quality management systems -- Fundamentals and vocabulary

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–1– prEN 50397-2.

Project number: 15157 prEN 50397-2

Part 2: Accessories for Covered conductors: Tests and Acceptance criteria

Conducteurs gainés pour lignes aériennes et accessoires associés pour tension

Part 2: Accessoires pour conducteurs gainés: Essais et Exigences

Kunststoffumhüllte Leiter und zugehörige Armaturen für Freileitungen mit Nennspannungen

Teil 2: Armaturen für kunststoffumhüllte Freileitungsseile: Prüfungen und Anforderungen ..

Document prepared by:

Name: COHL/ Sub Group Accessories

Submitted for: Formal vote

Software used: MS-WORD 97

Foreword – For finalisation by CS

The following dates are proposed:

– latest date by which the existence of the EN

– latest date by which the EN has to be implemented

– latest date by which the national standards conflicting

This standard is EN 50397-2 covering the accessories.

Foreword – For finalisation by CS ...................................................................................... 2

Covered conductors consist of a conductor surrounded by a covering made of insulating material as

EN 61284, Overhead lines – Requirements and tests for fittings

ISO 1461: Hot dip galvanizing test

ISO 3951 Sampling procedures for inspection by variables

3 Terms and definitions

4.1 General requirements

General requirements shall be according to EN 61284, 4.1.

4.2 Specific requirements for fittings used on covered conductor

4.2.1 Tension clamps

- Cone, bolted or wedge type clamp;

- Preformed helical fittings.

4.2.2 Suspension and top clamps

- Pre-formed helical fittings;

- Suspension clamp according to EN 61284, 11.4.

4.2.3 Connectors for piercing the covering

4.2.4 Arc protection devices

The maximum short-circuit current shall be 10 kA for 1 s.

4.2.5 Earth parking devices,

All products mentioned above shall permanently bear:

− manufacturer’s trade mark or logo;

A test for marking is provided in 7.3.

6 Classification of tests – type tests, sample tests, routine tests

6.1 Type tests

6.2 Sample tests

6.2.3 Sampling and acceptance criteria

6.3 Routine tests

6.3.2 Application and acceptance criteria

For fittings directly used on conductor itself, see EN 61284.

7.2 Dimensional and material verification

7.3 Test for permanent marking

7.3.2 Test arrangement

Three samples shall be tested.

7.4 Mechanical tests

Number of fittings to be tested:

7.4.1.2 Test arrangement

Fig: 1 a, b, c, d Test arrangement for damage and failure load test

7.4.1.4 Acceptance criteria

7.4.2 Slip test at ambient temperature for suspension clamps

7.4.2.2 Test arrangement

Fig 2a, b, c Test arrangement of slip test at ambient temperature