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Rolling Stock Cables: EN 50264 EN 50306 EN 50382

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Rolling Stock Cables

EN 50264 EN 50306 EN 50382

FEBRUARY 2013
One Company
Connecting
The World
POWERFUL PRESENCE · PRODUCTS
PERFORMANCE · PEOPLE
With more than 14,000 associates on six continents, General
Cable
is a global leader in the development, design, manufacture,
marketing and distribution of copper, aluminum and fiber optic
wire and cable products for the energy, industrial, specialty and
communications markets.

We are one of the largest wire and cable


manufacturers in the world and have a significant
presence in both established and growing markets.
General Cable serves its customers through a global network
of manufacturing facilities with worldwide sales representation
and distribution. With a portfolio of more than 100,000 products
to meet thousands of diverse applications requirements, we
continue to invest in research and development in order to
maintain and extend our technology leadership, developing new
materials, designing new products, and creating new solutions to
meet tomorrow’s
market challenges.

In every sector and everywhere, we are strongly positioned to


help our partners achieve their objectives.

We offer our customers all the strengths and


value of a large company, but our people give
us the agility and responsiveness of a small one. We
can service you globally or locally.

www.generalcable.com
info@generalcable.com
Corporate Social Responsibility
C R E AT IN G S H A R ED VA L U E

We believe corporate social responsibility (CSR) is about creating a shared value. That
means keeping a dual focus in our business decisions: what is good for us as a company
and what contributes to the greater good of the communities in which we live and work.

SAFETY
Working safer by working together
General Cable has one worldwide safety vision and goal – ZERO AND
BEYOND. We measure safety performance globally, share best practices
and implement sound health and safety management systems. Many of
our facilities worldwide are OHSAS 18001 (safety management system)
certified. All North American facilities have implemented an equivalent
health and safety management system. General Cable was a pioneer in
obtaining the OHSAS 18001 Certificate for Occupational Health and Safety
Management Systems in Europe and North Africa.

INNOVATION
Technologies that power and connect the world
General Cable provides power and communications products and
solutions to people around the world. With the help of distributors, original
equipment manufacturers (OEMs), retail and public utility partners,
we offer our customers product breadth and leadership coupled with
geographic reach, ensuring access to our high-quality cable solutions
anywhere and everywhere they need them.

SUSTAINABILITY
Responsible practices in daily operations
As a global leader in the wire and cable industry, General Cable recognizes
our role and responsibility in promoting sustainability. Our strongest
business value is continuous improvement in all areas of our company.
Across our many businesses, the quest to introduce new and better
products through continuous improvement in environmental designs
reflects our commitment to achieving industry-leading standards and
responding proactively to global environmental issues. General Cable was
the first cable manufacturer to obtain certification for its environmental
management system, in accordance with the ISO 14001 and EMAS
Standards.

CITIZENSHIP
A commitment to being good citizens
Being responsible citizens in our communities is of the utmost importance
to us. This includes a commitment to ethical business practices, the fair
treatment of our customers, associates, neighbors and competitors, and
working as a company and as individuals to improve the communities
in which we live and work. Our company leaders and associates strive
to make a difference through a host of volunteer activities and financial
support.
Visit www.generalcablecsr.com to learn more about our journey,
commitment and progress in the areas of health and safety, innovation,
sustainability and citizenship.
A commitment to achieving industry-leading standards
and responding proactively to environmental global issues.
I
General Cable
Your Global
Transit Partner
Willimantic (Connecticut), USA For rapid transit, locomotive applications and rolling
stock, General Cable provides the toughest cables
to meet the most demanding requirements for long-
term performance and reliability.
As an industry leader in a challenging marketplace, General Cable has the
expertise, facilities and structure to deliver results:
• IRIS Certified • ISO 9001 Quality Assurance Program
• Leadership in Material Development • ISO 14001 Environmental Management System
• Dedicated Engineering Expertise • OHSAS 18001 Certificate for Occupational
• Advanced Customer eBusiness Tools Health and Safety Management System
• UL and CSA Approval Laboratories

A Wide Range of Products Major End-Users Supplied


Manlleu (Barcelona), Spain
• Car/Locomotive Wiring • Original Equipment Manufacturers
• Power Cables (OEMs)
General Cable’s Willimantic (Connecticut),
• Control Cables - Car Builders & Rebuilders
USA and Manlleu (Barcelona), Spain plants
• Instrumentation Cables - Locomotive Builders & Rebuilders
are two of the most diverse manufacturing
• Coupler Cables - Subcontractors
facilities of their kind. More than 1,750,000
• Electronically Controlled • Transit Agencies
square feet of modern manufacturing
Pneumatic Brake (ECP) Cables • System Integrators
space is dedicated to design, development,
• Data Communications Cables • Distributors
engineering, and manufacturing, as well as a
• Diesel-Electric Locomotive
wide range of in-house testing and technical
(DLO) Cables
support. General Cable’s Industrial &
• 2 HR Fire-Rated Circuit
Specialty facilities have the expertise to design
Integrity Cables
and develop an extensive variety of materials
• Head-End Power Cables
into thousands of cable constructions for
• Off-Road Equipment Cables
sustained and continuous operations in
challenging environments. Focused on
providing outstanding quality, service and
technical support on behalf of our customers,
Customer Service and Satisfaction
General Cable’s transit team is strategically positioned to provide the mass transit
General Cable is your best partner for current market with the best service and products available. Our resources are focused on
and next-generation transit cabling solutions. providing outstanding quality, exceptional technical support and customer service, and
competitive pricing while driving value on behalf of our key customers. General Cable’s
transit products are the industry standard and the preferred choice for the rapid transit
and locomotive markets.

General Cable is dedicated to customer service and satisfaction.


Call our team of professionally trained sales associates with any questions
to meet your application needs.

North America Europe & Med


+1.866.248.7060 +34 93 227 97 00

II
Quality Is
Number One
IRIS Certification
General Cable’s transit wire and cable facilities are IRIS (International Railway Industry
Standard) Certified. UNIFE, the Association of the European Rail Industry, was created
General Cable is always in 1991 in anticipation of the creation of the European Union. In 2005, UNIFE established
IRIS with the goal of securing higher quality in the railway industry. This recognized
committed to exceeding our industry certification enables railway component suppliers to meet globally recognized
levels of quality for their railway components. General Cable was the first wire and

customers’ expectations for cable manufacturer in the Americas to achieve IRIS Certification*. Combined with
IRIS Certification in our Manlleu (Barcelona), Spain facility, General Cable meets the
transit sector’s needs throughout the Americas and the world. General Cable’s IRIS
quality and performance. Certification ensures improved product quality and efficient procedures throughout the
entire supply chain.
We strive to ensure quality
ISO 9001/2008 Compliance
through extensive in-house ISO 9001 is the world’s most established quality framework to demonstrate the ability
to consistently provide product that meets applicable requirements and enhances
and third-party testing customer satisfaction through processes that ensure quality. General Cable is
committed to meeting the global approvals and standards of the transit industry and
with strict adherence is the only transit cable supplier in North America to be both ISO 9001:2008 and IRIS
Certified.

to specifications and
UL and CSA Approved Laboratories
industry standards, as General Cable’s North American facility has a laboratory quality system based on
ISO/IEC 17025:2005, encompassing proper test equipment, test environment, personnel
qualifications, test standards and procedures, and data recording and reporting
demonstrated by the procedures. Accordingly, the lab is approved by Underwriters Laboratories (UL) as a
testing facility. In fact, the facility is audited and approved by UL for their Client Test
following certifications and Data Program (CTDP), demonstrating a level of performance that does not require UL to
witness on-site testing. UL assesses the lab’s quality systems and testing methods on
compliances. an annual basis.

The North American lab is also approved by CSA International (CSA). The CSA Category
Program Certification (CPC) is based on ISO/IEC 17025:2005, which provides more
repeatable and reliable test results to bring innovative products to market more quickly.
General Cable’s facility is certified by CSA to conduct our own testing in a product
category. CSA Certification requires General Cable to have thorough knowledge of the
applicable product standards, access to suitable test facilities and a demonstrated
ability to design, manufacture and test products that consistently comply with the
standards.

* IRIS Certifications are for Product Category 12, Cabling and Cabinets (design, development and production of electric special
cables [power and instrumentation] for the railway industry).

III
Table of Contents
SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE
MARKETS
DAT E OF I S SUE 0 2 /13

Section 1 Polyrad® LSHF Low-Smoke, Halogen-Free EN Cables 1-17


Icon Key
Thin Wall Instrumentation and Control Cables - Light Weight, Reduced Dimensions
RE VISION
STA NDA RD PRODUCT DESCRIPTION DATE PAGE

EN 50306-2 Single Core Unsheathed, 300 V/500 V Feb. 2013 2-3


HALOGEN FREE
EN 50306-3 Single Core and Multi-Core Screened and Sheathed, Feb. 2013 4-5
300 V/500 V
EN 50306-4 Multi-Core Unscreened and Sheathed, Class E Feb. 2013 6-7
(Exposed) and Class P (Protected), 300 V/500 V
LOW-SMOKE EMISSIONS
EN 50306-4 Multi-Core and Multi-Pair Screened and Sheathed, Feb. 2013 8-9
Class E (Exposed) and Class P (Protected), 300 V/500 V

Medium Wall Power and Control Cables - Reduced Dimensions


NO TOXICITY
RE VISION
STA NDA RD PRODUCT DESCRIPTION DATE PAGE

EN 50264-3-1 Single Core Unsheathed, Feb. 2013 10-11


0,6/1 kV or 1,8/3 kV
EN 50264-3-1 Single Core Sheathed, 1,8/3 kV Feb. 2013 12-13 FLAME-RETARDANT

EN 50264-3-2 Multi-Core Unscreened and Sheathed, Feb. 2013 14-15


300 V/500 V or 0,6/1 kV
EN 50264-3-2 Multi-Core Screened and Sheathed, Feb. 2013 16-17
300 V/500 V or 0,6/1 kV CRUSH & IMPACT
RESISTANT

FLEXIBLE
Section 2 GenFire® Rail EN Cables 19-27

High Temperature Low-Smoke, Halogen-Free Silicone Rubber Cables


RE VISION OIL-RESISTANT
STA NDA RD PRODUCT DESCRIPTION DATE PAGE

EN 50382-2 Single Core Unsheathed, 1,8/3 kV 120˚C Feb. 2013 20


EN 50382-2 Single Core Unsheathed, 3,6/6 kV 120˚C Feb. 2013 22
EN 50382-2 Single Core Unsheathed, 1,8/3 kV 150˚C Feb. 2013 24 UV/SUNLIGHT-RESISTANT

EN 50382-2 Single Core Unsheathed, 3,6/6 kV 150˚C Feb. 2013 26

LOW-TEMPERATURE

IV
Table of Contents
SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE
MARKETS
DAT E OF I S SUE 0 2 /13

Section 3 Technical Information 29-36

General Technical Information


SPECIFICATION RE VISION
NUMBER DESCRIPTION DATE PAGE

A125 Temperature Conversion Table Oct. 2011 30


A150 Metric Conversion Factors Sept. 2010 31
A186 AWG (American Wire Gauge) to mm² Oct. 2011 32
(Millimeters Squared) Conversion
A200 Reel Capacity Chart Jan. 2012 33

Handling and Storage Recommendations


SPECIFICATION RE VISION
NUMBER DESCRIPTION DATE PAGE

D005 Recommended Reel Handling Practices Mar. 2012 34


D027 Recommended Cable Handling Practices Aug. 2012 35
D050 Recommended Cable Storage Practices Nov. 2011 36

V
EN Introduction

In an industry that moves people as well as goods, safety is paramount.


Developed to limit risk in case of fire, EN standards are European-
adopted transit industry specifications for wire and cable that demand
special low-smoke and halogen-free cable designs. Through our
wealth of experience in providing effective cabling solutions for
challenging and hazardous environments, General Cable responds by
offering European standard specifications to meet major multinational
OEM requirements. Product expansion to support EN specification
emphasizes General Cable’s continued commitment to the global
transit industry.

General Cable’s EN 50264, 50306 and 50382 series of Polyrad® LSHF and GenFire®
Rail cables has been engineered, manufactured and qualified for railway rolling stock
applications where fixed or limited flexing in operation is encountered and space is at a
premium. Uniquely qualified to provide superior engineering and products, General Cable
manufactures its EN Cables in two locations — Willimantic, Connecticut, the only North
American wire and cable facility that is IRIS Certified and ISO 9001:2008 Compliant; and
Manlleu (Barcelona), Spain, an IRIS Certified and ISO 9001/14001 Compliant facility.

Through the successful commercialization of new technologies such as this and


partnerships with leading industry OEMs, we will continue delivering results and value by
responding to an ever-changing set of customer expectations and market conditions.

VI
EN Cable Selection
Table
RATED VOLTAGE
STANDARD DESCRIPTION Uo / U CONSTRUCTION IMAGE PAGE

POLYRAD LSHF THIN WALL INSTRUMENTATION AND CONTROL LOW-SMOKE, HALOGEN-FREE CABLES
®

EN 50306-2 Single Core Unsheathed 300 V/500 V 0.5 mm² - 2.5 mm² 2

Single Core and Multi-Core, 0.5 mm² - 2.5 mm²


EN 50306-3 Screened and Sheathed
300 V/500 V
(1-4 Cores)
4

Multi-Core Unscreened and


0.5 mm² - 2.5 mm²
EN 50306-4 Sheathed, Class E (Exposed) 300 V/500 V
(4-48 Cores)
6
and Class P (Protected)

Multi-Core Screened and


0.5 mm² - 2.5 mm²
EN 50306-4 Sheathed, Class E (Exposed) 300 V/500 V
(2-8 Cores)
8
and Class P (Protected)

Multi-Pair Screened and


0.5 mm² - 1.5 mm²
EN 50306-4 Sheathed, Class E (Exposed) 300 V/500 V
(2-7 Pairs)
8
and Class P (Protected)

POLYRAD® LSHF MEDIUM WALL POWER AND CONTROL LOW-SMOKE, HALOGEN-FREE CABLES

EN 50264-3-1 Single Core Unsheathed 0,6/1 kV 1 mm² - 400 mm² 10

EN 50264-3-1 Single Core Unsheathed 1,8/3 kV 1.5 mm² - 400 mm² 10

EN 50264-3-1 Single Core Sheathed 1,8/3 kV 2.5 mm² - 400 mm² 12

Multi-Core Unscreened 1 mm² to 2.5 mm²


EN 50264-3-2 and Sheathed
300 V/500 V
(2-40 Cores)
14

Multi-Core Unscreened 1.5 mm² - 50 mm²


EN 50264-3-2 and Sheathed
0,6/1 kV
(2-4 Cores)
14

Multi-Core Screened 1 mm² to 2.5 mm²


EN 50264-3-2 and Sheathed
300 V/500 V
(2-40 Cores)
16

Multi-Core Screened 1 mm² to 2.5 mm²


EN 50264-3-2 and Sheathed
0,6/1 kV
(2-4 Cores)
16

GENFIRE® RAIL HIGH TEMPERATURE LOW-SMOKE, HALOGEN-FREE SILICONE RUBBER CABLES

EN 50382-2 Single Core Unsheathed, 120˚C 1,8/3 kV 1.5 mm2 - 400 mm2 20

EN 50382-2 Single Core Unsheathed, 120˚C 3,6/6 kV 2.5 mm2 - 400 mm2 22

EN 50382-2 Single Core Unsheathed, 150˚C 1,8/3 kV 1.5 mm2 - 400 mm2 24

EN 50382-2 Single Core Unsheathed, 150˚C 3,6/6 kV 2.5 mm2 - 400 mm2 26

VII
EN Standards Compliance
Smoke Density Flame Tests
Test Standard: IEC 61034-2 Fire Performance for Single Core Cable
This test procedure provides a protocol for measuring the smoke density of Test Standard: IEC 60332-1-2
cables burning under defined conditions. This test procedure describes the minimum requirements for flame-
retardant single core cables tested in a vertical position.
The test samples consist of straight 1 m in length. The test pieces are bound
together at the ends and at 300 mm from each end then clamped to the A cable is ignited with a propane burner (1 kW flame).
support. The test flame is generated by burning 1 liter of alcohol in a tray. Sample length: 600 mm long
The tray is positioned 100 mm ± 10 mm from the floor to permit circulation Test duration:
of air. The test sample is positioned horizontally and centered above the tray Overall diameter of test piece:
of alcohol at a distance between the underneath of the test samples and the 0 ≤ 25 mm = 60 ± 2 seconds
bottom of the tray of 150 mm ± 5 mm. 25 mm – 50 mm = 120 ± 2 seconds
50 mm – 75 mm = 240 ± 2 seconds
Light transmittance is measured throughout the test. The test is considered
> 75 mm = 480 ± 2 seconds
as ended when there is no decrease in light transmittance for a period of 6
minutes after the fuel source has extinguished or when the test duration has Performance Requirements:
reached 40 minutes. 1) After flaming has ceased, the surface of the sample shall be wiped
Performance Requirements: clean, and the distance from the lower edge of the top clamp to the onset of
The test sample is considered to pass when the following minimum light charring shall be greater than 50 mm.
transmittance is reached: 2) Distance from the lower edge of the top clamp to the lower onset of
Level of Danger Requirement charring shall not exceed 540 mm.
HL 1 None Fire Performance for Cable Bundles
HL 2 60% Test Standard: IEC 60332-3-25
HL 3 60%
This test procedure describes the minimum requirements for flame-
HL 4 70%
retardant bunched cable cores mounted in a vertical tray.
Depending on the volume of the combustible materials per meter, there are
Toxicity five categories as follows:
Category Liter (dm³) Flame (minutes)
Determination of Amount of Halogens
A F/R 7.0 40
Test Standard: EN 50267-2-1
A 7.0 40
This test procedure determines the amount of halogen acid gas during the
B 3.5 40
combustion of 500-1000 mg of testing material.
C 1.5 20
The material under test is heated in a stream of dry air and the gases D 0.5 20
absorbed in 200 ml 0.1 M sodium hydroxide solution contained in wash Sample length: minimum of 3.5 m
bottles. The amount of halogen acid is then determined by acidifying the
Performance Requirements:
solution with nitric acid, adding a measured volume of 0.1 M silver nitrate
Where the cable surface changes from a resilient surface to a brittle or
solution and back titrating the excess with 0.1 M ammonium thiocyanate
crumbing surface, the limit of charring has been determined. Distortion of
using ferric ammonium sulfate as the indicator.
the outer surface of the cable, such as blistering or melting immediately
Performance Requirements: above the char, is included in the damage measurement. Failure is
The material is considered to be halogen-free when no iodide, bromide, determined when the maximum extent of the charred portion exceeds the
chloride and fluoride are detected. height of 2.5 m.
Determination of Degree of Acidity of Gases for Materials
Test Standard: EN 50267-2-2 Minimum Bend Radii
This procedure specifies the test method and procedure for the
Training is the positioning of cable when it is not under tension. Bending
determination of the degree of acidity of gas evolved during the combustion
is the positioning of cable when it is under tension. When installing cable,
of materials taken from cables measuring the pH and conductivity.
the object is to limit the mechanical forces so that the cable’s physical and
The test piece consists of 1000 mg of insulation material and is burned in electrical characteristics are maintained for the expected service life.
a combustion furnace at 935°C for 30 minutes. By using two gas washing
containers held in the airflow, the pH value and conductivity are measured. MINIMUM BEND RADII AS PER EN 50355
Performance Requirements:
Cable diameter (mm)
The materials are considered to pass when: Type of cable
≤ 12 > 12
pH value is > 4.3
Conductivity < 10 μS/mm Unscreened cables
4D 5D
Fixed installation
Careful bending
3D 4D
(only once at termination)
Screened cables
10D 10D
All installations

D represents overall diameter.

VIII
Section 1
SERVING THE GLOBAL RAPID TRANSIT
& LOCOMOTIVE MARKETS
DAT E OF I S SUE 0 2 /13

Section 1 Polyrad® LSHF Low-Smoke, Halogen-Free EN Cables 1-17


Icon Key
Thin Wall Instrumentation and Control Cables - Light Weight, Reduced Dimensions
RE VISION
STA NDA RD PRODUCT DESCRIPTION DATE PAGE

EN 50306-2 Single Core Unsheathed, 300 V/500 V Feb. 2013 2-3


HALOGEN FREE
EN 50306-3 Single Core and Multi-Core Screened and Sheathed, Feb. 2013 4-5
300 V/500 V
EN 50306-4 Multi-Core Unscreened and Sheathed, Class E Feb. 2013 6-7
(Exposed) and Class P (Protected), 300 V/500 V
LOW-SMOKE EMISSIONS
EN 50306-4 Multi-Core and Multi-Pair Screened and Sheathed, Feb. 2013 8-9
Class E (Exposed) and Class P (Protected), 300 V/500 V

Medium Wall Power and Control Cables - Reduced Dimensions


NO TOXICITY
RE VISION
STA NDA RD PRODUCT DESCRIPTION DATE PAGE

EN 50264-3-1 Single Core Unsheathed, Feb. 2013 10-11


0,6/1 kV or 1,8/3 kV
EN 50264-3-1 Single Core Sheathed, 1,8/3 kV Feb. 2013 12-13 FLAME-RETARDANT

EN 50264-3-2 Multi-Core Unscreened and Sheathed, Feb. 2013 14-15


300 V/500 V or 0,6/1 kV
EN 50264-3-2 Multi-Core Screened and Sheathed, Feb. 2013 16-17
300 V/500 V or 0,6/1 kV CRUSH & IMPACT
RESISTANT

FLEXIBLE

OIL-RESISTANT

UV/SUNLIGHT-RESISTANT

LOW-TEMPERATURE

1
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-2 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Single Core Unsheathed


Light Weight, Reduced Dimensions
300 V/500 V

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

Product Construction
1 1. Conductor:
• Tinned copper wires per EN 50306-2

2. Insulation:
• 90°C/105°C Low-Smoke, Halogen-Free irradiated compound
• White – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Number of Cores and Conductor Size
2 • Identifier for the Particular Hazard Level per EN 45545-1
• Lot Number

Applications:
• Equipment control and monitoring circuits
• Internal wiring of equipment

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

2
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-2 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Single Core Unsheathed


Light Weight, Reduced Dimensions
300 V/500 V

CROSS-
SECTIONAL MEAN THICKNESS CONDUCTOR
AREA CONDUCTOR DIAMETER OF INSULATION CABLE DIAMETER RESISTANCE WEIGHT

PART CONSTRUCTION n MIN. MAX. MIN. MAX. MAX. COPPER CABLE


NUMBER mm² x mm mm mm mm mm mm Ω/km kg/km kg/km
THIN WALL, SINGLE CORE UNSHEATHED – 300 V/500 V
414150 0.50 19 x 0.18 0.80 0.95 0.18 1.15 1.45 40.1 4.5 7
414160 0.75 37 x 0.16* 1.00 1.15 0.18 1.35 1.65 26.7 6.9 8
414170 1.0 37 x 0.18* 1.10 1.30 0.18 1.45 1.80 20.0 8.8 10
414180 1.5 37 x 0.23* 1.45 1.65 0.22 1.95 2.30 13.7 1.3 20
414190 2.5 37 x 0.30* 1.85 2.15 0.28 2.50 2.85 8.21 2.2 25
* These cables may be supplied in 19 strand conductor providing all product performance requirements in the specification are met.

3
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-3 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Single Core and Multi-Core Screened and Sheathed


Light Weight, Reduced Dimensions
300 V/500 V

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

1 Product Construction
2 1. Conductor:
• Tinned copper wires per EN 50306-2

2. Insulation:
• 90°C/105°C Low-Smoke, Halogen-Free irradiated compound
• White with printed numbers – unless otherwise Standardified
3
3. Overall Screen:
• Tinned copper wires

4. Sheath:
• Low-Smoke, Halogen-Free irradiated compound (S1 and S2)
4 • Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Number of Cores and Conductor Size
• Identifier for the Particular Hazard Level per EN 45545-1
• S – Cable with a Metallic Screen
• Temperature Rating
• Lot Number

Applications:
• Control and monitoring circuits
• Interlocking circuits
• Indicating circuits
• Internal wiring of equipment

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

4
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-3 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Single Core and Multi-Core Screened and Sheathed


Light Weight, Reduced Dimensions
300 V/500 V

CROSS-SECTIONAL MIN. THICKNESS


AREA OF SHEATH CABLE DIAMETER WEIGHT

PART MIN. MAX. CABLE


NUMBER n x mm² mm mm mm kg/km
THIN WALL, SINGLE CORE AND MULTI-CORE SCREENED AND SHEATHED – 300 V/500 V
414220 1 x 0.5 0.20 2.3 2.8 13
414240 2 x 0.5 0.20 3.5 4.3 27
414250 3 x 0.5 0.20 3.7 4.5 34
414260 4 x 0.5 0.20 4.0 5.0 41
414280 1 x 0.75 0.20 2.5 3.0 17
414290 2 x 0.75 0.20 3.9 4.7 34
414310 3 x 0.75 0.20 4.0 5.0 42
414320 4 x 0.75 0.20 4.5 5.5 56
414330 1 x 1.0 0.20 2.7 3.2 20
414340 2 x 1.0 0.20 4.2 5.2 40
414350 3 x 1.0 0.20 4.5 5.5 55
414360 4 x 1.0 0.20 5.0 6.0 67
414370 1 x 1.5 0.20 3.1 3.6 28
414380 2 x 1.5 0.20 5.1 6.1 62
414390 3 x 1.5 0.20 5.4 6.4 79
414400 4 x 1.5 0.20 6.0 7.0 97
414410 1 x 2.5 0.20 3.6 4.4 41
414420 2 x 2.5 0.20 6.4 7.4 87
414430 3 x 2.5 0.20 6.8 7.8 115
414440 4 x 2.5 0.20 7.5 8.5 144

5
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-4 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Multi-Core Unscreened and Sheathed


Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected)
300 V/500 V

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

1 Product Construction
1. Conductor:
• Tinned copper wires per EN 50306-2
2
2. Insulation:
• 90°C/105°C Low-Smoke, Halogen-Free irradiated compound
• White with printed numbers – unless otherwise specified

3. Sheath:
• Low-Smoke, Halogen-Free irradiated compound (S2, EM 101 to EM 104)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Table Number

3 •

Cable Class (P or E)
Voltage Rating (U0)
• Number of Cores and Conductor Size
• Identifier for the Particular Hazard Level per EN 45545-1
• Temperature Rating
• Lot Number

Applications:
• Control and monitoring circuits
• Interlocking circuits
• Indicating circuits
• Internal wiring of equipment

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

6
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-4 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Multi-Core Unscreened and Sheathed


Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected)
300 V/500 V

CABLES CLASS E (EXPOSED) CABLES CLASS P (PROTECTED)

CROSS-SECTIONAL MIN. THICKNESS MIN. THICKNESS


AREA OF SHEATH OVERALL DIAMETER WEIGHT OF SHEATH OVERALL DIAMETER WEIGHT

PART MIN. MAX. CABLE PART MIN. MAX. CABLE


NUMBER n x mm² mm mm mm kg/km NUMBER mm mm mm kg/km
THIN WALL, MULTI-CORE UNSCREENED AND SHEATHED – 300 V/500 V
414460 4 x 0.5 1.0 5.5 6.5 45 415350 0.42 4.1 5.1 32
414470 7 x 0.5 1.0 6.3 7.3 69 415360 0.42 4.9 5.9 51
414540 13 x 0.5 1.0 8.3 9.3 116 415370 0.56 7.3 8.3 98
414550 19 x 0.5 1.0 9.0 10.2 151 415380 0.56 8.1 9.1 135
414560 37 x 0.5 1.0 12.3 13.5 288 415390 0.56 10.8 12.0 246
414600 4 x 0.75 1.0 6.0 7.0 58 415400 0.42 4.6 5.6 42
414610 7 x 0.75 1.0 6.9 7.9 88 415410 0.42 5.5 6.5 68
414630 13 x 0.75 1.0 9.1 10.3 148 415420 0.56 8.2 9.2 130
414660 19 x 0.75 1.0 10.0 11.2 201 415430 0.56 9.0 10.2 184
414670 37 x 0.75 1.0 13.2 14.4 364 415440 0.56 12.2 13.4 338
414690 48 x 0.75 1.0 14.8 16.4 463 415460 0.56 13.9 15.5 440
414700 4 x 1.0 1.0 6.3 7.3 68 415470 0.42 4.9 5.9 53
414720 7 x 1.0 1.0 7.3 8.3 106 415480 0.42 6.0 7.0 88
414730 13 x 1.0 1.0 9.7 10.9 182 415490 0.56 8.7 9.9 163
414740 19 x 1.0 1.0 10.7 11.9 247 415500 0.56 9.8 11.0 229
414750 37 x 1.0 1.0 14.0 15.6 451 415510 0.56 13.3 14.5 430
414760 4 x 1.5 1.0 7.4 8.4 99 415520 0.42 6.0 7.0 79
414790 7 x 1.5 1.0 8.6 9.8 153 415530 0.56 7.7 8.7 136
414810 13 x 1.5 1.0 11.7 12.9 271 415540 0.56 10.7 11.9 248
414820 19 x 1.5 1.0 13.0 14.2 373 415550 0.56 12.0 13.2 347
414830 37 x 1.5 1.0 17.2 18.8 688 415560 0.56 16.2 17.8 651
414840 2 x 2.5 1.0 7.7 8.7 87 415570 0.56 6.7 7.7 74
414850 3 x 2.5 1.0 8.1 9.1 118 415580 0.56 7.7 8.1 111
414870 4 x 2.5 1.0 8.8 10.0 147 415590 0.56 7.9 8.9 139

7
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-4 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Multi-Core and Pairs Screened and Sheathed


Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected)
300 V/500 V

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

1 Product Construction
2 1. Conductor:
• Tinned copper wires per EN 50306-2

2. Insulation:
• 90°C/105°C Low-Smoke, Halogen-Free irradiated compound
• White with printed numbers – unless otherwise specified
3
3. Overall Screen:
• Tinned copper wires

4. Sheath:
• Low-Smoke, Halogen-Free irradiated compound (S2, EM 101 to EM 104)
4 • Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Table Number
• Cable Class (P or E)
• Voltage Rating (U0)
• Number of Cores and Conductor Size
• Identifier for the Particular Hazard Level per EN 45545-1
• S – Cable with a metallic screen
• Temperature Rating
• Lot Number

Applications:
• Control and monitoring circuits
• Interlocking circuits
• Indicating circuits
• Internal wiring of equipment

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

8
THIN WALL INSTRUMENTATION AND CONTROL CABLES Standard 50306-4 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Thin Wall, Multi-Core and Pairs Screened and Sheathed


Light Weight, Reduced Dimensions, Class E (Exposed) and Class P (Protected)
300 V/500 V

CABLES CLASS E (EXPOSED) CABLES CLASS P (PROTECTED)

CROSS-SECTIONAL MIN. THICKNESS MIN. THICKNESS


AREA OF SHEATH OVERALL DIAMETER WEIGHT OF SHEATH OVERALL DIAMETER WEIGHT

PART MIN. MAX. CABLE PART MIN. MAX. CABLE


NUMBER n x mm² mm mm mm kg/km NUMBER mm mm mm kg/km
THIN WALL, MULTI-CORE SCREENED AND SHEATHED – 300 V/500 V
414880 2 x 0.5 1.0 5.5 6.5 46 415600 0.42 4.1 5.1 33
414890 3 x 0.5 1.0 5.7 6.7 54 415610 0.42 4.3 5.3 39
414900 4 x 0.5 1.0 6.1 7.1 64 415620 0.56 4.7 5.7 48
414910 6 x 0.5 1.0 6.9 7.9 87 415630 0.56 5.5 6.5 70
414920 8 x 0.5 1.0 7.5 8.5 107 415640 0.56 6.0 7.0 88
414930 2 x 0.75 1.0 5.9 6.9 56 415650 0.42 4.5 5.5 39
414940 3 x 0.75 1.0 6.2 7.2 65 415680 0.42 4.7 5.7 49
414960 4 x 0.75 1.0 6.5 7.5 79 415690 0.56 5.2 6.2 63
414970 6 x 0.75 1.0 7.5 8.5 106 415700 0.56 6.1 7.1 87
414980 8 x 0.75 1.0 8.2 9.2 133 415710 0.56 6.6 7.6 113
414990 2 x 1.0 1.0 6.2 7.2 62 415720 0.42 4.7 5.7 47
415000 3 x 1.0 1.0 6.5 7.5 79 415730 0.42 5.1 6.0 62
415010 4 x 1.0 1.0 6.9 7.9 93 415740 0.56 5.5 6.5 76
415020 6 x 1.0 1.0 8.0 9.0 128 415750 0.56 6.6 7.6 105
415030 8 x 1.0 1.0 8.6 9.8 157 415760 0.56 7.7 8.7 140
415040 2 x 1.5 1.0 7.1 8.1 85 415770 0.42 5.7 6.7 67
415050 3 x 1.5 1.0 7.4 8.4 103 415780 0.56 6.0 7.0 85
415060 4 x 1.5 1.0 8.0 9.0 127 415790 0.56 6.6 7.6 104
415090 6 x 1.5 1.0 9.2 10.4 174 415800 0.56 8.3 9.3 155
415100 8 x 1.5 1.0 10.2 11.4 218 415810 0.56 8.9 10.1 198
415110 2 x 2.5 1.0 8.3 9.3 117 415820 0.56 7.3 8.3 100
415120 3 x 2.5 1.0 8.6 9.8 145 415830 0.56 7.7 8.7 127
415130 4 x 2.5 1.0 9.4 10.6 180 415840 0.56 8.4 9.6 158
THIN WALL, MULTI-PAIR INDIVIDUALLY SCREENED AND SHEATHED – 300 V/500 V
415140 2 x 2 x 0.5 1.0 10.1 11.3 100 415850 0.56 9.0 10.2 85
415160 3 x 2 x 0.5 1.0 10.8 12.0 148 415860 0.56 9.6 10.8 118
415170 4 x 2 x 0.5 1.0 11.8 13.0 180 415870 0.56 10.7 11.9 158
415180 7 x 2 x 0.5 1.0 13.9 15.5 270 415880 0.56 13.0 14.2 244
415190 2 x 2 x 0.75 1.0 10.9 12.1 119 415890 0.56 9.8 11.0 93
415200 3 x 2 x 0.75 1.0 11.6 12.8 174 415900 0.56 10.5 11.7 147
415210 4 x 2 x 0.75 1.0 12.8 14.0 218 415910 0.56 11.6 12.8 183
415220 7 x 2 x 0.75 1.0 15.1 16.7 328 415940 0.56 14.0 15.6 293
415230 2 x 2 x 1.0 1.0 11.3 12.5 129 415980 0.56 10.2 11.6 107
415240 3 x 2 x 1.0 1.0 12.0 13.2 191 415990 0.56 10.9 12.1 163
415250 4 x 2 x 1.0 1.0 13.2 14.4 235 416020 0.56 12.1 13.3 204
415260 7 x 2 x 1.0 1.0 15.7 17.3 369 416030 0.56 14.6 16.2 332
415270 2 x 2 x 1.5 1.0 13.3 14.5 181 416040 0.56 12.2 13.4 153
415310 3 x 2 x 1.5 1.0 14.0 15.6 264 416050 0.56 13.1 14.3 232
415320 4 x 2 x 1.5 1.0 15.5 17.1 337 416060 0.56 14.3 15.9 293
415340 7 x 2 x 1.5 1.0 18.7 20.3 542 416070 0.56 17.6 19.2 493

9
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-1 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Single Core Unsheathed


Reduced Dimensions
0,6/1 kV or 1,8/3 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

Product Construction
1 1. Conductor:
• Flexible Class 5 stranded tinned copper per IEC 60228

2. Insulation:
• 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
(EI 106 to EI 109)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
2 • Conductor Size
• Insulation Code Designation per Annex A of EN 50264-3-1
• Lot Number

Applications:
• Lighting circuits powered by accumulators
• Equipment control and monitoring circuits
• Auxiliary and electric heating circuits

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

10
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-1 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Single Core Unsheathed


Reduced Dimensions
0,6/1 kV or 1,8/3 kV

CROSS-SECTIONAL MEAN THICKNESS CONDUCTOR


AREA CONDUCTOR OF INSULATION CABLE DIAMETER RESISTANCE WEIGHT

PART CONSTRUCTION n DIAMETER MIN. MAX. MAX. COPPER CABLE


NUMBER mm² x mm mm mm mm mm Ω/km kg/km kg/km
MEDIUM WALL, SINGLE CORE UNSHEATHED – 0,6/1 kV
412300 1 32 x 0.20 1.30 0.6 2.4 2.8 20.0 9 14
412310 1.5 28 x 0.25 1.52 0.7 2.8 3.3 13.7 13 20
412320 2.5 46 x 0.25 1.93 0.7 3.2 3.8 8.21 20 31
412330 4 56 x 0.30 2.50 0.7 3.8 4.4 5.09 35 45
412340 6 82 x 0.30 3.07 0.7 4.2 5.0 3.39 53 63
412370 10 80 x 0.40 4.09 0.7 5.1 5.9 1.95 89 110
412380 16 126 x 0.40 5.33 0.7 6.1 7.2 1.24 142 156
412390 25 182 x 0.40 6.80 0.9 7.8 9.1 0.795 205 238
412400 35 259 x 0.40 8.12 0.9 9.0 10.6 0.565 292 330
412410 50 371 x 0.40 9.72 1.0 10.6 12.4 0.393 418 462
412420 70 329 x 0.50 11.60 1.1 12.5 14.6 0.277 596 658
412430 95 437 x 0.50 13.52 1.1 13.9 16.3 0.210 795 860
412440 120 551 x 0.50 15.18 1.2 15.7 18.4 0.164 1003 1080
412450 150 684 x 0.50 16.92 1.4 17.6 20.6 0.132 1245 1367
412460 185 851 x 0.50 18.93 1.6 19.6 22.9 0.108 1556 1690
412470 240 1110 x 0.50 21.62 1.7 22.2 26.0 0.0817 2030 2234
412480 300 1406 x 0.50 24.33 1.8 24.6 28.8 0.0654 2571 2780
412490 400 1850 x 0.50 27.91 2.0 28.1 32.9 0.0495 3382 3735
MEDIUM WALL, SINGLE CORE UNSHEATHED – 1,8/3 kV
412500 1.5 28 x 0.25 1.52 2.0 5.3 6.2 13.7 13 51
412510 2.5 46 x 0.25 1.93 2.0 5.7 6.7 8.21 20 64
412520 4 56 x 0.30 2.50 2.0 6.2 7.3 5.09 35 83
412530 6 82 x 0.30 3.07 2.0 6.7 7.8 3.39 53 104
412540 10 80 x 0.40 4.09 2.0 7.5 8.8 1.95 89 150
412550 16 126 x 0.40 5.33 2.0 8.6 10.0 1.24 142 215
412570 25 182 x 0.40 6.80 2.0 9.9 11.6 0.795 205 293
412580 35 259 x 0.40 8.12 2.0 11.1 13.0 0.565 292 390
412590 50 371 x 0.40 9.72 2.0 12.5 14.6 0.393 418 525
412610 70 329 x 0.50 11.60 2.0 14.2 16.6 0.277 596 720
412620 95 437 x 0.50 13.52 2.2 16.0 18.7 0.210 795 935
412630 120 551 x 0.50 15.18 2.2 17.6 20.6 0.164 1003 1155
412640 150 684 x 0.50 16.92 2.2 19.1 22.3 0.132 1245 1443
412650 185 851 x 0.50 18.93 2.4 20.9 24.4 0.108 1556 1760
412670 240 1110 x 0.50 21.62 2.4 23.7 27.5 0.0817 2030 2350
412680 300 1406 x 0.50 24.33 2.4 25.6 30.1 0.0654 2571 2823
412690 400 1850 x 0.50 27.91 2.6 29.2 34.2 0.0495 3382 3734

11
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-1 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Single Core Sheathed


Reduced Dimensions
1,8/3 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

1 Product Construction
1. Conductor:
• Flexible Class 5 stranded tinned copper per IEC 60228
2
2. Insulation:
• 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
(EI 106 to EI 109)
• Black – unless otherwise specified

3. Sheath:
• 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
(EM 101 to EM 104)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Conductor Size
3 • Insulation/Sheath Code Designation per Annex A of EN 50264-3-1
• Lot Number

Applications:
• Auxiliary circuits at line voltage
• Traction circuits
• Electric heating fed at line voltage run in trays - exposed

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

12
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-1 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Single Core Sheathed


Reduced Dimensions
1,8/3 kV

CROSS- MEAN
SECTIONAL MEAN THICKNESS THICKNESS OF CONDUCTOR
AREA CONDUCTOR OF INSULATION SHEATH CABLE DIAMETER RESISTANCE WEIGHT

PART CONSTRUCTION n MIN. MAX. MAX. COPPER CABLE


NUMBER mm² x mm DIAMETER mm mm mm mm mm Ω/km kg/km kg/km
MEDIUM WALL, SINGLE CORE SHEATHED – 1,8/3 kV
412720 2.5 46 x 0.25 1.93 1.3 0.8 6.0 7.0 8.21 20 70
412730 4 56 x 0.30 2.50 1.3 0.8 6.5 7.6 5.09 35 90
412750 6 82 x 0.30 3.07 1.3 0.8 7.0 8.1 3.39 53 110
412760 10 80 x 0.40 4.09 1.5 0.8 8.2 9.6 1.95 89 170
412770 16 126 x 0.40 5.33 1.5 0.8 9.2 10.8 1.24 142 240
412780 25 182 x 0.40 6.80 1.8 1.0 11.5 13.4 0.795 205 350
412790 35 259 x 0.40 8.12 1.8 1.0 12.7 14.9 0.565 292 450
412800 50 371 x 0.40 9.72 1.8 1.0 14.1 16.5 0.393 418 590
412810 70 329 x 0.50 11.60 1.8 1.0 15.8 18.5 0.277 596 790
412820 95 437 x 0.50 13.52 2.2 1.0 18.0 21.0 0.210 795 1050
412830 120 551 x 0.50 15.18 2.2 1.0 19.6 22.9 0.164 1003 1270
412840 150 684 x 0.50 16.92 2.2 1.2 21.4 25.1 0.132 1245 1590
412850 185 851 x 0.50 18.93 2.4 1.2 23.4 27.4 0.108 1556 1900
412860 240 1110 x 0.50 21.62 2.4 1.2 25.9 30.3 0.0817 2030 2490
412870 300 1406 x 0.50 24.33 2.4 1.2 28.1 32.9 0.0654 2571 3010
412890 400 1850 x 0.50 27.91 2.6 1.4 32.0 37.4 0.0495 3382 3980

13
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-2 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Multi-Core Unscreened and Sheathed


Reduced Dimensions
300 V/500 V or 0,6/1 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

1 Product Construction
2 1. Conductor:
• Flexible Class 5 stranded tinned copper per IEC 60228

2. Insulation:
• 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
(EI 106 to EI 109)
• Black with printed numbers – unless otherwise specified

3. Sheath:
• 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
(EM 101 to EM 104)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Number of Cores and Conductor Size
• Insulation/Sheath Code Designation per Annex A of EN 50264-3-2
• Lot Number

Applications:
3 300 V/500 V
• Internal safe circuits
• Control and monitoring circuits
0,6/1 kV
• Lighting circuits
• Auxiliary and electric heating circuits
• Control and monitoring circuits

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

14
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-2 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Multi-Core Unscreened and Sheathed


Reduced Dimensions
300 V/500 V or 0,6/1 kV

CROSS-
SECTIONAL CONDUCTOR MEAN THICKNESS OF MEAN THICKNESS
AREA DIAMETER INSULATION CORE DIAMETER OF SHEATH CABLE DIAMETER WEIGHT
PART
NUMBER n x mm² mm mm MIN. mm MAX. mm mm MIN. mm MAX. mm CABLE kg/km
MEDIUM WALL, MULTI-CORE UNSCREENED AND SHEATHED – 300 V/500 V
412910 2x1 1.3 0.4 2.0 2.4 0.6 5.3 6.2 44
412920 4x1 1.3 0.4 2.0 2.4 0.6 6.1 7.2 72
412930 7x1 1.3 0.4 2.0 2.4 0.7 7.5 8.7 118
412940 9x1 1.3 0.4 2.0 2.4 0.7 9.1 10.6 159
412950 12 x 1 1.3 0.4 2.0 2.4 0.7 9.8 11.5 189
412960 19 x 1 1.3 0.4 2.0 2.4 0.8 11.7 13.7 288
412970 24 x 1 1.3 0.4 2.0 2.4 1.0 14.1 16.5 393
412990 32 x 1 1.3 0.4 2.0 2.4 1.0 15.5 18.2 492
413000 37 x 1 1.3 0.4 2.0 2.4 1.0 16.1 18.9 554
413010 40 x 1 1.3 0.4 2.0 2.4 1.0 16.7 19.6 598
413020 4 x 1.5 1.52 0.5 2.4 2.9 0.6 7.3 8.6 106
413030 7 x 1.5 1.52 0.5 2.4 2.9 0.7 8.7 10.2 167
413040 9 x 1.5 1.52 0.5 2.4 2.9 0.7 10.9 12.7 232
413050 12 x 1.5 1.52 0.5 2.4 2.9 0.7 11.8 13.8 278
413070 19 x 1.5 1.52 0.5 2.4 2.9 0.8 14.2 16.6 435
413080 24 x 1.5 1.52 0.5 2.4 2.9 1.0 16.6 19.5 560
413110 32 x 1.5 1.52 0.5 2.4 2.9 1.0 18.7 21.9 723
413120 37 x 1.5 1.52 0.5 2.4 2.9 1.0 19.5 22.8 820
413130 4 x 2.5 1.93 0.5 2.9 3.4 0.6 8.3 9.8 152
413150 7 x 2.5 1.93 0.5 2.9 3.4 0.7 10.2 11.9 244
413200 9 x 2.5 1.93 0.5 2.9 3.4 0.7 12.9 15.1 347
413210 12 x 2.5 1.93 0.5 2.9 3.4 0.7 13.9 16.3 424
413220 19 x 2.5 1.93 0.5 2.9 3.4 0.8 16.3 19.1 635
413230 24 x 2.5 1.93 0.5 2.9 3.4 1.0 19.6 22.9 840
MEDIUM WALL, TWO CORE UNSCREENED AND SHEATHED – 0,6/1 kV
413480 2 x 1.5 1.52 0.7 2.8 3.3 0.7 7.2 9.0 71
413490 2 x 2.5 1.93 0.7 3.2 3.8 0.7 8.0 10.0 95
413500 2x4 2.50 0.7 3.8 4.4 0.7 9.1 11.3 128
413510 2x6 3.07 0.7 4.2 5.0 0.8 10.1 12.4 174
413520 2 x 10 4.09 0.7 5.1 5.9 1.0 12.5 15.4 290
413530 2 x 16 5.33 0.7 6.1 7.2 1.0 14.9 18.4 391
413550 2 x 25 6.80 0.9 7.8 9.1 1.2 18.7 23.0 593
413560 2 x 35 8.12 0.9 9.0 10.6 1.2 21.2 25.9 786
413580 2 x 50 9.72 1.0 10.6 12.4 1.4 25.1 30.7 1139
MEDIUM WALL, THREE CORE UNSCREENED AND SHEATHED – 0,6/1 kV
413710 3 x 1.5 1.52 0.7 2.8 3.3 0.7 7.7 9.5 97
413720 3 x 2.5 1.93 0.7 3.2 3.8 0.7 8.5 10.5 131
413730 3x4 2.50 0.7 3.8 4.4 0.7 9.7 12.0 180
413740 3x6 3.07 0.7 4.2 5.0 0.8 10.7 13.2 246
413750 3 x 10 4.09 0.7 5.1 5.9 1.0 13.3 16.5 413
413760 3 x 16 5.33 0.7 6.1 7.2 1.0 16.0 19.6 570
413770 3 x 25 6.80 0.9 7.8 9.1 1.2 20.0 24.7 853
413780 3 x 35 8.12 0.9 9.0 10.6 1.2 23.0 28.2 1160
413790 3 x 50 9.72 1.0 10.6 12.4 1.4 26.3 32.2 1680
MEDIUM WALL, FOUR CORE UNSCREENED AND SHEATHED – 0,6/1 kV
413890 4 x 1.5 1.52 0.7 2.8 3.3 0.7 8.5 10.5 122
413900 4 x 2.5 1.93 0.7 3.2 3.8 0.7 9.4 11.6 168
413910 4x4 2.50 0.7 3.8 4.4 0.8 10.9 13.4 237
413920 4x6 3.07 0.7 4.2 5.0 1.0 12.2 14.9 331
413930 4 x 10 4.09 0.7 5.1 5.9 1.0 14.7 18.2 544
413940 4 x 16 5.33 0.7 6.1 7.2 1.2 18.0 22.1 751
413950 4 x 25 6.80 0.9 7.8 9.1 1.4 22.6 27.6 1136
414020 3 x 35 + 25 8.12/6.8 0.9/0.9 9.0/7.8 10.6/9.1 1.4 25.7 31.2 1486
414040 3 x 50 + 25 9.72/6.8 1.0/0.9 10.6/7.8 12.4/9.1 1.6 30.0 36.5 2106

15
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-2 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Multi-Core Screened and Sheathed


Reduced Dimensions
300 V/500 V or 0,6/1 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

1 Product Construction
1. Conductor:
2 • Flexible Class 5 stranded tinned copper per IEC 60228

2. Insulation:
3 • 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
(EI 106 to EI 109)
• Black with printed numbers – unless otherwise specified

3. Overall Screen:
• Tinned copper wires

4. Sheath:
• 90°C Low-Smoke, Halogen-Free irradiated Cross-linked Polyolefin
4 (EM 101 to EM 104)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Number of Cores and Conductor Size
• Insulation/Sheath Code Designation per Annex A of EN 50264-3-2
• S – Cable with a Metallic Screen
• Lot Number

Applications:
300 V/500 V
• Internal safe circuits
• Control and monitoring circuits
0,6/1 kV
• Lighting circuits
• Auxiliary and electric heating circuits
• Control and monitoring circuits

Tested in Accordance with:


• EN 60684-2: No Fluorine
• EN 50305/EN 60811-2-2: Resistant to Oil and Fuel
• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant; No Toxicity
• EN 60811-1-4: Cold Bend (-40˚C)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-25: Flame- & Fire-Retardant
• EN 50267-2-1 and EN 50267-2-2: Halogen-Free; Low Acidity and
Corrosivity of Evolved Gases
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

16
MEDIUM WALL POWER AND CONTROL CABLES Standard 50264-3-2 February, 2013

Polyrad LSHF Low-Smoke, Halogen-Free


®

Medium Wall, Multi-Core Screened and Sheathed


Reduced Dimensions
300 V/500 V or 0.6/1 kV

CROSS- MEAN
SECTIONAL CONDUCTOR MEAN THICKNESS WIRE DIAMETER THICKNESS
AREA DIAMETER OF INSULATION CORE DIAMETER OF SCREEN OF SHEATH CABLE DIAMETER WEIGHT
PART
NUMBER n x mm² mm mm MIN. mm MAX. mm MAX. mm mm MIN. mm MAX. mm CABLE kg/km
MEDIUM WALL, MULTI-CORE SCREENED AND SHEATHED – 300 V/500 V
413240 2x1 1.3 0.4 2.0 2.4 0.16 0.6 6.0 7.1 68
413250 4x1 1.3 0.4 2.0 2.4 0.16 0.6 7.0 8.2 106
413260 7x1 1.3 0.4 2.0 2.4 0.16 0.7 8.2 9.6 153
413270 9x1 1.3 0.4 2.0 2.4 0.21 0.7 10.2 11.9 222
413280 12 x 1 1.3 0.4 2.0 2.4 0.21 0.7 10.9 12.7 260
413290 19 x 1 1.3 0.4 2.0 2.4 0.26 0.8 13.2 15.4 396
413300 24 x 1 1.3 0.4 2.0 2.4 0.26 1.0 15.2 17.8 498
413310 32 x 1 1.3 0.4 2.0 2.4 0.26 1.0 16.6 19.4 609
413320 37 x 1 1.3 0.4 2.0 2.4 0.26 1.0 17.2 20.1 671
413330 40 x 1 1.3 0.4 2.0 2.4 0.26 1.0 18.2 21.3 741
413340 4 x 1.5 1.52 0.5 2.4 2.9 0.16 0.6 8.0 9.4 138
413350 7 x 1.5 1.52 0.5 2.4 2.9 0.21 0.7 9.6 11.3 221
413360 9 x 1.5 1.52 0.5 2.4 2.9 0.21 0.7 12.1 14.2 292
413370 12 x 1.5 1.52 0.5 2.4 2.9 0.21 0.7 13.0 15.2 364
413380 19 x 1.5 1.52 0.5 2.4 2.9 0.26 0.8 15.3 17.9 535
413390 24 x 1.5 1.52 0.5 2.4 2.9 0.26 1.0 18.1 21.2 697
413400 32 x 1.5 1.52 0.5 2.4 2.9 0.26 1.0 19.8 23.2 858
413410 37 x 1.5 1.52 0.5 2.4 2.9 0.26 1.0 20.5 24.0 955
413420 4 x 2.5 1.93 0.5 2.9 3.4 0.21 0.6 9.2 10.8 202
413430 7 x 2.5 1.93 0.5 2.9 3.4 0.21 0.7 11.1 13.0 308
413440 9 x 2.5 1.93 0.5 2.9 3.4 0.26 0.7 13.9 16.3 435
413450 12 x 2.5 1.93 0.5 2.9 3.4 0.26 0.7 15.0 17.5 520
413460 19 x 2.5 1.93 0.5 2.9 3.4 0.26 0.8 17.8 20.8 767
413470 24 x 2.5 1.93 0.5 2.9 3.4 0.26 1.0 20.6 24.1 973
MEDIUM WALL, TWO CORE SCREENED AND SHEATHED – 0,6/1 kV
413600 2 x 1.5 1.52 0.7 2.8 3.3 0.16 0.7 7.9 9.9 90
413610 2 x 2.5 1.93 0.7 3.2 3.8 0.16 0.7 8.7 10.7 115
413620 2x4 2.50 0.7 3.8 4.4 0.21 0.8 10.2 12.7 170
413640 2x6 3.07 0.7 4.2 5.0 0.21 0.8 10.9 13.6 210
413650 2 x 10 4.09 0.7 5.1 5.9 0.21 1.0 13.4 16.6 320
413660 2 x 16 5.33 0.7 6.1 7.2 0.26 1.0 16.0 19.8 465
413670 2 x 25 6.80 0.9 7.8 9.1 0.26 1.2 19.8 24.6 690
413680 2 x 35 8.12 0.9 9.0 10.6 0.31 1.4 22.8 27.9 935
413690 2 x 50 9.72 1.0 10.6 12.4 0.31 1.4 26.4 32.3 1260
MEDIUM WALL, THREE CORE SCREENED AND SHEATHED – 0,6/1 kV
413800 3 x 1.5 1.52 0.7 2.8 3.3 0.16 0.7 8.4 10.4 120
413810 3 x 2.5 1.93 0.7 3.2 3.8 0.16 0.7 9.2 11.4 160
413820 3x4 2.50 0.7 3.8 4.4 0.21 0.8 10.8 13.3 230
413830 3x6 3.07 0.7 4.2 5.0 0.21 0.8 11.6 14.3 295
413840 3 x 10 4.09 0.7 5.1 5.9 0.21 1.0 14.4 18.0 498
413850 3 x 16 5.33 0.7 6.1 7.2 0.26 1.2 17.4 21.3 675
413860 3 x 25 6.80 0.9 7.8 9.1 0.26 1.2 21.3 26.1 971
413870 3 x 35 8.12 0.9 9.0 10.6 0.31 1.4 24.5 29.8 1323
413880 3 x 50 9.72 1.0 10.6 12.4 0.31 1.6 28.3 34.6 1823
MEDIUM WALL, FOUR CORE SCREENED AND SHEATHED – 0,6/1 kV
414050 4 x 1.5 1.52 0.7 2.8 3.3 0.16 0.7 9.1 11.3 149
414060 4 x 2.5 1.93 0.7 3.2 3.8 0.21 0.7 10.4 12.9 216
414070 4x4 2.50 0.7 3.8 4.4 0.21 0.8 11.8 14.5 292
414080 4x6 3.07 0.7 4.2 5.0 0.21 1.0 13.1 16.1 396
414090 4 x 10 4.09 0.7 5.1 5.9 0.26 1.0 15.9 19.5 640
414100 4 x 16 5.33 0.7 6.1 7.2 0.26 1.2 19.3 23.6 860
414110 4 x 25 6.80 0.9 7.8 9.1 0.31 1.4 24.0 29.3 1290
414120 3 x 35 + 25 8.12/6.8 0.9/0.9 9.0/7.8 10.6/9.1 0.31 1.4 26.9 32.9 1908
414130 3 x 50 + 25 9.72/6.8 1.0/0.9 10.6/7.8 12.4/9.1 0.31 1.6 31.5 38.2 2560

17
Notes

18
Section 2
SERVING THE GLOBAL RAPID TRANSIT
& LOCOMOTIVE MARKETS
DAT E OF I S SUE 0 2 /13

Section 2 GenFire® Rail EN Cables 19-27


Icon Key
High Temperature Low-Smoke, Halogen-Free Silicone Rubber Cables
RE VISION
STA NDA RD PRODUCT DESCRIPTION DATE PAGE

EN 50382-2 Single Core Unsheathed, 1,8/3 kV 120˚C Feb. 2013 20


HALOGEN FREE
EN 50382-2 Single Core Unsheathed, 3,6/6 kV 120˚C Feb. 2013 22
EN 50382-2 Single Core Unsheathed, 1,8/3 kV 150˚C Feb. 2013 24
EN 50382-2 Single Core Unsheathed, 3,6/6 kV 150˚C Feb. 2013 26
LOW-SMOKE EMISSIONS

NO TOXICITY

FLAME-RETARDANT

CRUSH & IMPACT


RESISTANT

FLEXIBLE

OIL-RESISTANT

UV/SUNLIGHT-RESISTANT

LOW-TEMPERATURE

19
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 120˚C


1,8/3 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

Product Construction
1. Conductor:
1 • Flexible Class 5 stranded tinned copper per IEC 60228
• Optional: separator tape

2. Insulation:
• 120°C Low-Smoke, Halogen-Free Silicone Rubber according to
EN 50382-1 (E111)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Conductor Size
2 • Insulation Code Designation per Annex A of EN 50382-2
• Conductor Temperature
• Lot Number

Applications:
• High temperature power

Tested in Accordance with:


• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant
• EN 50382-1-9 Part 2: No Toxicity
• EN-60811-1-4: Cold Bend (-40ºC)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant
• EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity
of Evolved Gases; Fluorine Content
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

20
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 120˚C


1,8/3 kV

CROSS-SECTIONAL CONDUCTOR MEAN THICKNESS CONDUCTOR


AREA DIAMETER OF INSULATION CABLE DIAMETER RESISTANCE WEIGHT
PART MIN. MAX. MAX. COPPER CABLE
NUMBER mm² mm mm mm mm Ω/km kg/km kg/km

7535106 1.5 1.50 2.5 6.3 7.3 13.7 13 52


7535107 2.5 2.00 2.5 6.7 7.8 8.21 20 65
7535108 4 2.40 2.5 7.2 8.4 5.09 35 81
7535109 6 3.10 2.5 7.7 9.0 3.39 53 110
7535110 10 4.00 2.5 8.5 10.0 1.95 89 155
7535111 16 4.90 2.5 9.6 11.2 1.24 142 210
7535112 25 6.20 2.5 10.9 12.7 0.795 205 300
7535113 35 7.50 2.5 12.1 14.1 0.565 292 400
7535114 50 9.00 2.5 13.5 15.8 0.393 418 540
7535115 70 10.50 2.5 15.2 17.8 0.277 596 735
7535116 95 12.00 2.7 17.0 19.9 0.210 795 950
7535117 120 14.00 2.7 18.6 21.7 0.164 1003 1195
7535118 150 15.50 2.7 20.1 23.5 0.132 1245 1470
7535119 185 17.00 2.7 21.7 25.4 0.108 1556 1750
7535120 240 20.20 2.7 24.1 28.2 0.0817 2030 2290
7535121 300 22.50 2.7 26.4 30.9 0.0654 2571 2855
7535122 400 27.00 2.9 29.9 34.9 0.0495 3382 3850

21
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 120˚C


3,6/6 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

Product Construction
1. Conductor:
1 • Flexible Class 5 stranded tinned copper per IEC 60228
• Optional: separator tape

2. Insulation:
• 120°C Low-Smoke, Halogen-Free Silicone Rubber according to
EN 50382-1 (E111)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Conductor Size
2 • Insulation Code Designation per Annex A of EN 50382-2
• Conductor Temperature
• Lot Number

Applications:
• High temperature power

Tested in Accordance with:


• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant
• EN 50382-1-9 Part 2: No Toxicity
• EN-60811-1-4: Cold Bend (-40ºC)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant
• EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity
of Evolved Gases; Fluorine Content
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

22
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 120˚C


3,6/6 kV

CROSS-SECTIONAL CONDUCTOR MEAN THICKNESS CONDUCTOR


AREA DIAMETER OF INSULATION CABLE DIAMETER RESISTANCE WEIGHT
PART MIN. MAX. MAX. COPPER CABLE
NUMBER mm² mm mm mm mm Ω/km kg/km kg/km

7536107 2.5 2.00 3.0 7.6 8.9 8.21 20 80


7536108 4 2.40 3.0 8.1 9.5 5.09 35 96
7536109 6 3.10 3.0 9.0 10.6 3.39 53 125
7536110 10 4.00 3.0 9.5 11.1 1.95 89 170
7536111 16 4.90 3.0 10.5 12.3 1.24 142 230
7536112 25 6.20 3.0 11.8 13.8 0.795 205 325
7536113 35 7.50 3.0 13.0 15.2 0.565 292 425
7536114 50 9.00 3.0 14.4 16.9 0.393 418 570
7536115 70 10.50 3.0 16.1 18.9 0.277 596 765
7536116 95 12.00 3.0 17.5 20.5 0.210 795 970
7536117 120 14.00 3.1 19.3 22.6 0.164 1003 1225
7536118 150 15.50 3.1 20.8 24.4 0.132 1245 1500
7536119 185 17.00 3.2 22.6 26.5 0.108 1556 1795
7536120 240 20.20 3.4 25.4 29.8 0.0817 2030 2365
7536121 300 22.50 3.4 27.7 32.4 0.0654 2571 2930
7536122 400 27.00 3.4 30.8 36.0 0.0495 3382 3915

23
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 150˚C


1,8/3 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

Product Construction
1. Conductor:
1 • Flexible Class 5 stranded copper per IEC 60228
• Optional: separator tape

2. Insulation:
• 150°C Low-Smoke, Halogen-Free Silicone Rubber according to
EN 50382-1 (E111)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Conductor Size
2 • Insulation Code Designation per Annex A of EN 50382-2
• Conductor Temperature
• Lot Number

Applications:
• High temperature power

Tested in Accordance with:


• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant
• EN 50382-1-9 Part 2: No Toxicity
• EN-60811-1-4: Cold Bend (-40ºC)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant
• EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity
of Evolved Gases; Fluorine Content
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

24
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 150˚C


1,8/3 kV

CROSS-SECTIONAL CONDUCTOR MEAN THICKNESS CONDUCTOR


AREA DIAMETER OF INSULATION CABLE DIAMETER RESISTANCE WEIGHT
PART MIN. MAX. MAX. COPPER CABLE
NUMBER mm² mm mm mm mm Ω/km kg/km kg/km

7556106 1.5 1.50 2.5 6.3 7.3 13.7 13 53


7556107 2.5 1.92 2.5 6.7 7.8 8.21 20 65
7556108 4 2.45 2.5 7.2 8.4 5.09 35 82
7556109 6 3.00 2.5 7.7 9.0 3.39 53 105
7556110 10 3.95 2.5 8.5 10.0 1.95 89 150
7556111 16 4.95 2.5 9.6 11.2 1.24 142 210
7556112 25 6.20 2.5 10.9 12.7 0.795 205 290
7556113 35 7.30 2.5 12.1 14.1 0.565 292 385
7556114 50 9.00 2.5 13.5 15.8 0.393 418 535
7556115 70 10.50 2.5 15.2 17.8 0.277 596 730
7556116 95 12.00 2.7 17.0 19.9 0.210 795 935
7556117 120 14.00 2.7 18.6 21.7 0.164 1003 1180
7556118 150 15.50 2.7 20.1 23.5 0.132 1245 1455
7556119 185 17.00 2.7 21.7 25.4 0.108 1556 1735
7556120 240 20.20 2.7 24.1 28.2 0.0817 2030 2275
7556121 300 22.50 2.7 26.4 30.9 0.0654 2571 2830
7556122 400 27.00 2.9 29.9 34.9 0.0495 3382 3735

25
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 150˚C


3,6/6 kV

HALOGEN LOW-SMOKE NO FLAME- CRUSH & IMPACT FLEXIBLE OIL-RESISTANT UV/SUNLIGHT- LOW-
FREE EMISSIONS TOXICITY RETARDANT RESISTANT RESISTANT TEMPERATURE

Product Construction
1. Conductor:
1 • Flexible Class 5 stranded copper per IEC 60228
• Optional: separator tape

2. Insulation:
• 150°C Low-Smoke, Halogen-Free Silicone Rubber according to
EN 50382-1 (E111)
• Black – unless otherwise specified

Cable Markings:
• Manufacturer’s Name
• EN Reference
• Voltage Rating (U0)
• Conductor Size
2 • Insulation Code Designation per Annex A of EN 50382-2
• Conductor Temperature
• Lot Number

Applications:
• High temperature power

Tested in Accordance with:


• EN 60811-2-1: Resistant to Mineral Oil
• EN 50305: Ozone-Resistant
• EN 50382-1-9 Part 2: No Toxicity
• EN-60811-1-4: Cold Bend (-40ºC)

Other Design Adherence:


• EN 60332-1-2 and EN 60332-3-24, -25: Flame- & Fire-Retardant
• EN 50382-1 Annex A & B: Halogen-Free; Low Acidity and Corrosivity
of Evolved Gases; Fluorine Content
• EN 61034-2: Low-Smoke
• No SVHC Listed Chemicals under REACH
• RoHS Compliant

26
HIGH TEMPERATURE POWER CABLES Standard EN 50382-2 February, 2013

GenFire Rail
®

Single Core Unsheathed, Silicone Rubber 150˚C


3,6/6 kV

CROSS-SECTIONAL CONDUCTOR MEAN THICKNESS CONDUCTOR


AREA DIAMETER OF INSULATION CABLE DIAMETER RESISTANCE WEIGHT
PART MIN. MAX. MAX. COPPER CABLE
NUMBER mm² mm mm mm mm Ω/km kg/km kg/km

7557107 2.5 1.92 3.0 7.6 8.9 8.21 20 80


7557108 4 2.45 3.0 8.1 9.5 5.09 35 98
7557109 6 3.00 3.0 9.0 10.6 3.39 53 125
7557110 10 4.00 3.0 9.5 11.1 1.95 89 170
7557111 16 4.90 3.0 10.5 12.3 1.24 142 230
7557112 25 6.20 3.0 11.8 13.8 0.795 205 320
7557113 35 7.50 3.0 13.0 15.2 0.565 292 420
7557114 50 9.00 3.0 14.4 16.9 0.393 418 565
7557115 70 10.50 3.0 16.1 18.9 0.277 596 760
7557116 95 12.00 3.0 17.5 20.5 0.210 795 960
7557117 120 14.00 3.1 19.3 22.6 0.164 1003 1210
7557118 150 15.50 3.1 20.8 24.4 0.132 1245 1490
7557119 185 17.00 3.2 22.6 26.5 0.108 1556 1780
7557120 240 20.20 3.4 25.4 29.8 0.0817 2030 2345
7557121 300 22.50 3.4 27.7 32.4 0.0654 2571 2905
7557122 400 27.00 3.4 30.8 36.0 0.0495 3382 3800

27
Notes

28
Section 3
SERVING THE GLOBAL RAPID TRANSIT & LOCOMOTIVE MARKETS
DAT E OF I S SUE 0 2 /13

Section 3 Technical Information 29-36

General Technical Information


SPECIFICATION RE VISION
NUMBER DESCRIPTION DATE PAGE

A125 Temperature Conversion Table Oct. 2011 30


A150 Metric Conversion Factors Sept. 2010 31
A186 AWG (American Wire Gauge) to mm² Oct. 2011 32
(Millimeters Squared) Conversion
A200 Reel Capacity Chart Jan. 2012 33

Handling and Storage Recommendations


SPECIFICATION RE VISION
NUMBER DESCRIPTION DATE PAGE

D005 Recommended Reel Handling Practices Mar. 2012 34


D027 Recommended Cable Handling Practices Aug. 2012 35
D050 Recommended Cable Storage Practices Nov. 2011 36

29
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC A125 October, 2011

Temperature Conversion Table


Known temperature is in boldface type-Temp (°F or °C). Corresponding temperature in degrees Fahrenheit will be found in the column to the right.
Corresponding temperature in degrees Centigrade will be found in the column to the left.
-5 TO -100 0 TO 100 100 TO 500
Temp Temp Temp Temp
°C °F °C °F °C °F °C °F
(˚F or ˚C) (˚F or ˚C) (˚F or ˚C) (˚F or ˚C)
-73.3 -100 -148 -17.8 0 32.0 10.0 50 122.0 38 100 212
-70.5 -95 -139 -17.2 1 33.8 10.6 51 123.8 43 110 230
-67.8 -90 -130 -16.7 2 35.6 11.1 52 125.6 49 120 248
-65.0 -85 -121 -16.1 3 37.4 11.7 53 127.4 54 130 266
-62.2 -80 -112 -15.6 4 39.2 12.2 54 129.2 60 140 284
-59.5 -75 -103 -15.0 5 41.0 12.8 55 131.0 66 150 302
-56.7 -70 -94 -14.4 6 42.8 13.3 56 132.8 71 160 320
-53.9 -65 -85 -13.9 7 44.6 13.9 57 134.6 77 170 338
-51.1 -60 -76 -13.3 8 46.4 14.4 58 136.4 82 180 356
-48.3 -55 -67 -12.8 9 48.2 15.0 59 138.2 88 190 374
-45.6 -50 -58 -12.2 10 50.0 15.6 60 140.0 93 200 392
-42.8 -45 -49 -11.7 11 51.8 16.1 61 141.8 99 210 410
-40.0 -40 -40 -11.1 12 53.6 16.7 62 143.6 100 212 413
-37.2 -35 -31 -10.6 13 55.4 17.2 63 145.4 104 220 428
-34.4 -30 -22 -10.0 14 57.2 17.8 64 147.2 110 230 446
-31.6 -25 -13 -9.44 15 59.0 18.3 65 149.0 116 240 464
-28.9 -20 -4 -8.89 16 60.8 18.9 66 150.8 121 250 482
-26.1 -15 5 -8.33 17 62.6 19.4 67 152.6 127 260 500
-23.3 -10 14 -7.78 18 64.4 20.0 68 154.4 132 270 518
-20.5 -5 23 -7.22 19 66.2 20.6 69 156.2 138 280 536
-6.67 20 68.0 21.1 70 158.0 143 290 554
-6.11 21 69.8 21.7 71 159.8 149 300 572
-5.56 22 71.6 22.2 72 161.6 154 310 590
-5.00 23 73.4 22.8 73 163.4 160 320 608
-4.44 24 75.2 23.3 74 165.2 166 330 626
-3.89 25 77.0 23.9 75 167.0 171 340 644
-3.33 26 78.8 24.4 76 168.8 177 350 662
-2.78 27 80.6 25.0 77 170.6 182 360 680
-2.22 28 82.4 25.6 78 172.4 188 370 698
-1.67 29 84.2 26.1 79 174.2 193 380 716
-1.11 30 86.0 26.7 80 176.0 199 390 734
-0.56 31 87.7 27.2 81 177.8 204 400 752
0 32 89.6 27.8 82 179.6 210 410 770
0.56 33 91.4 28.3 83 181.4 216 420 788
1.11 34 93.2 28.9 84 183.2 221 430 806
1.67 35 95.0 29.4 85 185.0 227 440 824
2.22 36 96.8 30.0 86 186.8 232 450 842
2.78 37 98.6 30.6 87 188.6 238 460 860
3.33 38 100.4 31.1 88 190.4 243 470 878
3.89 39 102.2 31.7 89 192.2 249 480 896
4.44 40 104.0 32.2 90 194.0 254 490 914
5.00 41 105.8 32.8 91 195.8 260 500 932
5.56 42 107.6 33.3 92 197.6
6.11 43 109.4 33.9 93 199.4
6.67 44 111.2 34.4 94 201.2
7.22 45 113.0 35.0 95 203.0
7.78 46 114.8 35.6 96 204.8
8.33 47 116.6 36.1 97 206.6
8.89 48 118.4 36.7 98 208.4
9.44 49 120.2 37.2 99 210.2
37.8 100 212.0

Interpolation Factors
Temp Temp Temp
°C °F °C °F °C °F
(˚F or ˚C) (˚F or ˚C) (˚F or ˚C)
0.56 1 1.8 2.22 4 7.2 3.89 7 12.6
1.11 2 3.6 2.78 5 9.0 4.44 8 14.4
1.67 3 5.4 3.33 6 10.8 5.00 9 16.2

30
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC A150 September, 2010

Metric Conversion Factors


To Convert From To Multiply By
Inches Millimeters 25.4
Millimeters Inches 0.03937

Inches Centimeters 2.54


Centimeters Inches 0.3937
Length
Feet Meters 0.3048
Meters Feet 3.2808

Kilofeet (1000 feet) Kilometers 0.3048


Kilometers Kilofeet (1000 feet) 3.2808
Square Inches Square Millimeters 645.16
Square Millimeters Square Inches 0.00155

Square Inches Square Centimeters 6.4516


Square Centimeters Square Inches 0.155

Area Square Inches Circular Mils 1,273,240


Circular Mils Square Inches 7.854 x 10-7

Circular Mils Square Millimeters 5.066 x 104


Square Millimeters Circular Mils 1973.51

Square Feet Square Meters 0.0929


Square Meters Square Feet 10.764
Pounds Kilograms 0.4536
Kilograms Pounds 2.2046
Weight
Pound/Kilofeet Kilograms/Kilometer 1.4882
Kilograms/Kilometer Pounds/Kilofeet 0.6720
Ohms/Kilofeet Ohms/Kilometer 3.2808
Ohms/Kilometer Ohms/Kilofeet 0.3048

Microfarads/Kilofeet Microfarads/Kilometer 3.2808


Electrical Microfarads/Kilometer Microfarads/Kilofeet 0.3048

Insulation Resistance:
Megohms—Kilofeet Megohms—Kilometer 0.3048
Megohms—Kilometer Megohms—Kilofeet 3.2808
Pounds/Square Inch Kilo Pascal* 6.895
Mechanical Kilo Pascal* Pounds/Square Inch 0.1432
Pounds (force) Newtons 4.448

* 1 Pascal = 1 Newton/square meters

31
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC A186 October, 2011

AWG (American Wire Gauge) to


mm2 (Millimeters Squared) Conversion

Cross-Sectional Area Cross-Sectional Area


AWG/KCMIL Circ. Mils1 AWG/KCMIL Circ. Mils1
(mm2) (mm2)

929 929,200 471 2/0 134,200 68

789,410 400 1/0 108,350 55

777 777,700 394 98,676 50

750 750,000 380 1 87,295 44

646 646,400 327 69,073 35

600 600,000 304 2 63,480 32

592,058 300 49,338 25

535 535,300 271 4 42,080 21

500 500,000 253 31,576 16

473,646 240 6 25,440 12.9

444 444,400 225 19,735 10.0

400 400,000 203 8 15,730 8.0

373 373,700 187 11,841 6.0

365,102 185 10 10,645 5.4

350 350,000 177 7,894 4.0

313 313,100 159 12 6,309 3.2

300 300,000 152 4,934 2.50

296,029 150 14 3,970 2.04

262 262,600 133 2,960 1.50

250 250,000 127 16 2,503 1.31

236,823 120 1,974 1.00

4/0 216,900 110 18 1,760 0.82

187,485 95 1,480 0.75

3/0 174,800 89 20 1,118 0.52

138,147 70 987 0.50


1
Circular Mil Area values are approximate and are provided as a reference guide.

32
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC A200 January, 2012

Reel Capacity Chart


WOOD REELS
Reel (FxTxD) 30x18x12 36x24x17 40x24x17 45x28x21 50x32x24 58x32x28 72x36x36 84x36x48 90x36x48
RM Code 61-1215 61-1659 61-1808 61-2056 61-2253 61-2764 61-3655 61-4265 61-4366
Arbor Hole 2.75 3.06 3.06 3.06 3.06 3.06 3.06 3.5 3.5
Drive Hole 1 1 1 1.5 1.5 1.5 1.5 1.5 1.5
Drive Hole Radius 4.5 6 6 8.5 10 10 10 10 10
Clearance 1.5 2 2 2 2 2 2 2 3
Factor 509.3 1155.4 1582.8 2274.2 3227.7 4468.6 7847.4 9658.4 11205.2
Max Weight 750 1500 2000 3000 4800 6500 8000 9000 10,000
Net Weight 47 91 110 142 208 271 513 744 821
Cable OD
.241 - .250 11040
.251 - .260 10200
.261 - .270 9460
.271 - .280 8800
.281 - .290 8200
.291 - .300 7660
.301 - .310 7180
.311 - .320 6740 10790
.321 - .330 6330 10110
.331 - .340 5970 9610
.341 - .350 5630 9030
.351 - .360 6320 8490
.361 - .370 5040 8100
.371 - .380 4780 7620 10520
.381 - .390 4530 7300 9940
.391 - .400 4310 6880 9540
.401 - .410 4100 6600 9030
.411 - .420 3910 6230 8550 12580
.421 - .430 3730 6000 8220 11940
.431 - .440 3560 5660 7790 11330
.441 - .450 3410 5450 7510 10910
.451 - .460 3260 5250 7120 10370 15010
.461 - .470 3120 4970 6880 10000 14290
.471 - .480 2990 4700 6530 9510 13790
.481 - .490 2870 4630 6310 9180 13150
.491 - .500 2760 4390 6110 8880 12700
.501 - .525 2500 4040 5530 8050 11540
.526 - .550 2280 3650 5030 7330 10510
.551 - .575 2090 3310 4580 6680 9610
.576 - .600 1920 3080 4180 6110 8800
.601 - .625 1770 2810 3910 5590 8050
.626 - .650 1630 2630 3580 5240 7430 10420
.651 - .675 1510 2400 3280 4820 6970 9630
.676 - .700 1410 2260 3090 4530 6430 8900
.701 - .725 1310 2070 2840 4180 5940 8260
.726 - .750 1230 1950 2690 3950 5610 7800
.751 - .775 1150 1840 2480 3650 5190 7250
.776 - .800 1080 1690 2350 3460 4920 6870
.801 - .825 1010 1610 2230 3200 4670 6400 11530
.826 - .850 950 1530 2060 3040 4340 6090 10860
.851 - .875 900 1450 1970 2900 4130 5680 10250
.876 - .900 850 1340 1880 2690 3850 5420 9690
.901 - .925 810 1280 1735 2570 3670 5060 9170 11290
.926 - .950 760 1220 1660 2460 3510 4840 8700 10700
.951 - .975 730 1170 1590 2280 3270 4630 8250 10160
.976 - 1.000 690 1075 1525 2190 3130 4340 7850 9660 11210
1.001 - 1.050 630 990 1360 2010 2880 3990 7120 8760 10160
1.051 - 1.100 570 910 1260 1800 2590 3600 6490 7980 9260
1.101 - 1.150 520 810 1120 1670 2400 3250 5930 7300 8470
1.151 - 1.200 480 750 1040 1500 2160 3030 5450 6710 7780
1.201 - 1.250 440 700 980 1400 2020 2740 5020 6180 7170
1.251 - 1.300 410 650 870 1310 1820 2570 4640 5720 6630
1.301 - 1.350 380 580 820 1180 1710 2410 4320 5300 6150
1.351 - 1.400 350 550 770 1110 1610 2190 4000 4930 5720
1.401 - 1.450 330 520 690 1040 1460 2070 3730 4590 5330
1.451 - 1.500 310 490 650 990 1370 1950 3490 4290 4980
1.501 - 1.600 270 410 590 840 1230 1690 3070 3770 4380
1.601 - 1.700 240 370 500 760 1060 1520 2720 3340 3880
1.701 - 1.800 330 450 650 960 1325 2420 2980 3460
1.801 - 1.900 420 600 880 1210 2170 2680 3100
1.091 - 2.000 540 760 1060 1960 2410 2800
2.001 - 2.100 500 700 970 1740 2190 2540
2.101 - 2.200 650 900 1620 2000 2320
2.201 - 2.300 600 790 1480 1830 2120
2.301 - 2.400 520 740 1360 1680 1950
2.401 - 2.500 490 690 1260 1550 1790
2.501 - 2.600 460 640 1160 1430 1660
2.601 - 2.700 430 600 1080 1320 1540
2.701 - 2.800 530 1000 1230 1430
2.801 - 2.900 500 930 1150 1330
2.901 - 3.000 470 870 1070 1250
3.001 - 3.100 440 820 1010 1170
3.101 - 3.200 420 770 940 1090
3.201 - 3.300 400 720 890 1030
3.301 - 3.400 380 680 840 970
3.401 - 3.500 640 790 910

33
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC D005 March, 2012

Recommended Reel Handling Practices

How to Handle Cable Reels

YES NO
Cradle both reel flanges between forks. Do not lift by top flange. Cable or reel
will be damaged

Reels can be hoisted with a shaft extended Use a spreader bar to prevent bending the
through both flanges. . reel flanges and mashing the cable.

Place spacers under the bottom flange Upended heavy reels will often arrive
and between reels to create a space to damaged. Refuse or receive subject to
insert the forks. (36" reels max.) inspection for hidden damage.

Lower reels from truck using hydraulic Never allow forks to touch cable surface or
gate, hoist or fork lift. LOWER CAREFULLY. reel wrap.

Always load with flanges on edge and Never drop reels.


chock and block securely.

34
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC D027 August, 2012

Recommended Cable Handling Practices


Unloading and Moving of Reels:
Cable reels are never shipped upended (flat side down). Cable reels that arrive in this manner should be rejected
or received only after a thorough inspection for damage.
See “Recommended Reel Handling Practices” page.
Upon receipt, a cable’s protective covering and/or lagging should be inspected for evidence of damage during ship-
ment. If evidence of damage is found, a report should immediately be made to the carrier.
Under no circumstances should reels be dropped from the delivering vehicle to the ground.
Unloading and reel handling should be accomplished so that the equipment used does not contact the cable
surface, and in the case of protective wrap, that the equipment does not contact the protective wrap.
If unloading and reel handling is accomplished by crane, either a cradle supporting the reel flanges or a shaft
through the arbor hole should be used. If a fork lift is utilized, the forks must lift the reel at 90˚ to the flanges and
the forks must be long enough to make complete lifting contact with both flanges. Under no circumstances should
the forks come into contact with the cable surface or the protective wraps.
When a reel of cable is rolled from one point to another, care must be taken to see that there are no objects on the
surface area which could contact or damage the cable surface or protective wrap.
If an inclined ramp is used for unloading, the ramp must be wide enough to contact both flanges completely.
The stopping of the reels at the bottom shall be accomplished by using the reel flanges and not the surface of the
cable.

Minimum Drum Diameters for Packaging Cables


Type of Cable Minimum Drum Diameter as a
Multiple of Outside
Diameter of Cable
1. Single and multiple conductor cable – unshielded 0 - 0,6/1 kV 10

2. Single and multiple conductor cable - unshielded 1,8/3 kV 10

3. Single conductor cable – 3,6/6 kV 12

4. Single and multiple conductor cable – shielded 0,6/1 kV 12

35
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE SPEC D050 November, 2011

Recommended Cable Storage Practices


Storage and Storage Maintenance:
Finished cables have no established shelf-life. Moisture and atmospheric conditions can cause exposed
conductors to oxidize and discolor. Uncovered/unsheltered cable will degrade due to exposure to direct sunlight
and/or the elements. If the cables are protected, there should be no degradation of the insulation.
In general, any cable for use indoors should be stored indoors. Any cable suitable for installation outdoors is
suitable for storage outdoors. Cables stored outdoors should have the ends sealed to prevent moisture ingress
into the cable and should be used within two years or less.
Cables should be stored in a sheltered area.
Cables with a cold temperature marking, e.g. –10˚C, –25˚C, or –40˚C, may be stored outdoors. Cables without a
cold temperature marking must be stored indoors.
Cable reels must remain in the upright position. Cable reels must not be stored on their sides. Reels must not be
stacked.
Cable reels should be stored with the protective covering or lagging in place. If a length of cable has been cut
from the reel, the cable end should be immediately resealed to prevent the entrance of moisture. If a part length
is returned to storage, the reel’s protective covering should be restored.
Wooden reels should be stored off the ground to prevent rotting. Reels should be stored on a flat, hard surface
so that flanges do not sink into the earth. The weight of the reel and cable must be carried at all times by the reel
flanges.
Cable reels and lagging must not be stored for an extended time period sitting in direct contact with water or
dampness. Timbers or metal supports must be placed under the reel flanges to provide elevated storage of the
reels away from the direct contact with water or damp soil.
Reels should be stored in an area where construction equipment, falling or flying objects or other materials will
not contact the cable.
Cable should be stored in an area where chemicals or petroleum products will not be spilled or sprayed on the
cable.
Cable should be stored in an area away from open fires or sources of high heat.
If the reels are relocated, they should be handled as suggested in the “Recommended Reel Handling Practices”
section, and inspection made on each reel during the relocation.
If the cables are stored in a secure area and not exposed to the effects of the weather, an annual inspection
should be satisfactory.
Where the reels are exposed to the weather, a bimonthly inspection should be performed to observe any sign of
deterioration.
If the reels are exposed in a non-secure area, policing of the area at frequent intervals may be required depending
on circumstances.
Records of delivery date, manufacturer, installation date, any extenuating circumstances, along with all test
reports, should be kept on file.

36
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE

Part Number Index


PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE

412300.................................... 11 413020.................................... 15 413760.................................... 15 414600...................................... 7


412310.................................... 11 413030.................................... 15 413770.................................... 15 414610...................................... 7
412320.................................... 11 413040.................................... 15 413780.................................... 15 414630...................................... 7
412330.................................... 11 413050.................................... 15 413790.................................... 15 414660...................................... 7
412340.................................... 11 413070.................................... 15 413800.................................... 17 414670...................................... 7
412370.................................... 11 413080.................................... 15 413810.................................... 17 414690...................................... 7
412380.................................... 11 413110.................................... 15 413820.................................... 17 414700...................................... 7
412390.................................... 11 413120.................................... 15 413830.................................... 17 414720...................................... 7
412400.................................... 11 413130.................................... 15 413840.................................... 17 414730...................................... 7
412410.................................... 11 413150.................................... 15 413850.................................... 17 414740...................................... 7
412420.................................... 11 413200.................................... 15 413860.................................... 17 414750...................................... 7
412430.................................... 11 413210.................................... 15 413870.................................... 17 414760...................................... 7
412440.................................... 11 413220.................................... 15 413880.................................... 17 414790...................................... 7
412450.................................... 11 413230.................................... 15 413890.................................... 15 414810...................................... 7
412460.................................... 11 413240.................................... 17 413900.................................... 15 414820...................................... 7
412470.................................... 11 413250.................................... 17 413910.................................... 15 414830...................................... 7
412480.................................... 11 413260.................................... 17 413920.................................... 15 414840...................................... 7
412490.................................... 11 413270.................................... 17 413930.................................... 15 414850...................................... 7
412500.................................... 11 413280.................................... 17 413940.................................... 15 414870...................................... 7
412510.................................... 11 413290.................................... 17 413950.................................... 15 414880...................................... 9
412520.................................... 11 413300.................................... 17 414020.................................... 15 414890...................................... 9
412530.................................... 11 413310.................................... 17 414040.................................... 15 414900...................................... 9
412540.................................... 11 413320.................................... 17 414050.................................... 17 414910...................................... 9
412550.................................... 11 413330.................................... 17 414060.................................... 17 414920...................................... 9
412570.................................... 11 413340.................................... 17 414070.................................... 17 414930...................................... 9
412580.................................... 11 413350.................................... 17 414080.................................... 17 414940...................................... 9
412590.................................... 11 413360.................................... 17 414090.................................... 17 414960...................................... 9
412610.................................... 11 413370.................................... 17 414100.................................... 17 414970...................................... 9
412620.................................... 11 413380.................................... 17 414110.................................... 17 414980...................................... 9
412630.................................... 11 413390.................................... 17 414120.................................... 17 414990...................................... 9
412640.................................... 11 413400.................................... 17 414130.................................... 17 415000...................................... 9
412650.................................... 11 413410.................................... 17 414150...................................... 3 415010...................................... 9
412670.................................... 11 413420.................................... 17 414160...................................... 3 415020...................................... 9
412680.................................... 11 413430.................................... 17 414170...................................... 3 415030...................................... 9
412690.................................... 11 413440.................................... 17 414180...................................... 3 415040...................................... 9
412720.................................... 13 413450.................................... 17 414190...................................... 3 415050...................................... 9
412730.................................... 13 413460.................................... 17 414220...................................... 5 415060...................................... 9
412750.................................... 13 413470.................................... 17 414240...................................... 5 415090...................................... 9
412760.................................... 13 413480.................................... 15 414250...................................... 5 415100...................................... 9
412770.................................... 13 413490.................................... 15 414260...................................... 5 415110...................................... 9
412780.................................... 13 413500.................................... 15 414280...................................... 5 415120...................................... 9
412790.................................... 13 413510.................................... 15 414290...................................... 5 415130...................................... 9
412800.................................... 13 413520.................................... 15 414310...................................... 5 415140...................................... 9
412810.................................... 13 413530.................................... 15 414320...................................... 5 415160...................................... 9
412820.................................... 13 413550.................................... 15 414330...................................... 5 415170...................................... 9
412830.................................... 13 413560.................................... 15 414340...................................... 5 415180...................................... 9
412840.................................... 13 413580.................................... 15 414350...................................... 5 415190...................................... 9
412850.................................... 13 413600.................................... 17 414360...................................... 5 415200...................................... 9
412860.................................... 13 413610.................................... 17 414370...................................... 5 415210...................................... 9
412870.................................... 13 413620.................................... 17 414380...................................... 5 415220...................................... 9
412890.................................... 13 413640.................................... 17 414390...................................... 5 415230...................................... 9
412910.................................... 15 413650.................................... 17 414400...................................... 5 415240...................................... 9
412920.................................... 15 413660.................................... 17 414410...................................... 5 415250...................................... 9
412930.................................... 15 413670.................................... 17 414420...................................... 5 415260...................................... 9
412940.................................... 15 413680.................................... 17 414430...................................... 5 415270...................................... 9
412950.................................... 15 413690.................................... 17 414440...................................... 5 415310...................................... 9
412960.................................... 15 413710.................................... 15 414460...................................... 7 415320...................................... 9
412970.................................... 15 413720.................................... 15 414470...................................... 7 415340...................................... 9
412990.................................... 15 413730.................................... 15 414540...................................... 7 415350...................................... 7
413000.................................... 15 413740.................................... 15 414550...................................... 7 415360...................................... 7
413010.................................... 15 413750.................................... 15 414560...................................... 7 415370...................................... 7

37
GLOBAL RAPID TRANSIT & LOCOMOTIVE WIRE AND CABLE

Part Number Index


PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE

415380...................................... 7 415730...................................... 9 7535110.................................. 21 7556109.................................. 25


415390...................................... 7 415740...................................... 9 7535111.................................. 21 7556110.................................. 25
415400...................................... 7 415750...................................... 9 7535112.................................. 21 7556111.................................. 25
415410...................................... 7 415760...................................... 9 7535113.................................. 21 7556112.................................. 25
415420...................................... 7 415770...................................... 9 7535114.................................. 21 7556113.................................. 25
415430...................................... 7 415780...................................... 9 7535115.................................. 21 7556114.................................. 25
415440...................................... 7 415790...................................... 9 7535116.................................. 21 7556115.................................. 25
415460...................................... 7 415800...................................... 9 7535117.................................. 21 7556116.................................. 25
415470...................................... 7 415810...................................... 9 7535118.................................. 21 7556117.................................. 25
415480...................................... 7 415820...................................... 9 7535119.................................. 21 7556118.................................. 25
415490...................................... 7 415830...................................... 9 7535120.................................. 21 7556119.................................. 25
415500...................................... 7 415840...................................... 9 7535121.................................. 21 7556120.................................. 25
415510...................................... 7 415850...................................... 9 7535122.................................. 21 7556121.................................. 25
415520...................................... 7 415860...................................... 9 7536107.................................. 23 7556122.................................. 25
415530...................................... 7 415870...................................... 9 7536108.................................. 23 7557107.................................. 27
415540...................................... 7 415880...................................... 9 7536109.................................. 23 7557108.................................. 27
415550...................................... 7 415890...................................... 9 7536110.................................. 23 7557109.................................. 27
415560...................................... 7 415900...................................... 9 7536111.................................. 23 7557110.................................. 27
415570...................................... 7 415910...................................... 9 7536112.................................. 23 7557111.................................. 27
415580...................................... 7 415940...................................... 9 7536113.................................. 23 7557112.................................. 27
415590...................................... 7 415980...................................... 9 7536114.................................. 23 7557113.................................. 27
415600...................................... 9 415990...................................... 9 7536115.................................. 23 7557114.................................. 27
415610...................................... 9 416020...................................... 9 7536116.................................. 23 7557115.................................. 27
415620...................................... 9 416030...................................... 9 7536117.................................. 23 7557116.................................. 27
415630...................................... 9 416040...................................... 9 7536118.................................. 23 7557117.................................. 27
415640...................................... 9 416050...................................... 9 7536119.................................. 23 7557118.................................. 27
415650...................................... 9 416060...................................... 9 7536120.................................. 23 7557119.................................. 27
415680...................................... 9 416070...................................... 9 7536121.................................. 23 7557120.................................. 27
415690...................................... 9 7535106.................................. 21 7536122.................................. 23 7557121.................................. 27
415700...................................... 9 7535107.................................. 21 7556106.................................. 25 7557122.................................. 27
415710...................................... 9 7535108.................................. 21 7556107.................................. 25
415720...................................... 9 7535109.................................. 21 7556108.................................. 25

38
Serving the Global Rapid Transit & Locomotive Markets

General Cable’s Broad Range of Transit Products


Available to Meet Global Customers’ Needs
Manufactured in the U.S.A.

Car (Rolling Stock)/Locomotive Wiring – Power, Control & Instrumentation Cables


Products meeting the Association of American Railroads (AAR) Recommended Practice RP-585
RoHS Compliant Polyrad® XT Full Line of Wire and Cable Products
Polyrad® XT Flexible Wire and Cable
• 600 V, Single Conductor, Dual Rated – 125°C/110°C, Available in 20 AWG – 1111 kcmil
• 2000 V, Single Conductor, Dual Rated – 125°C/110°C, Standard Insulation Wall
Available in 20 AWG – 1111 kcmil; Heavy Insulation Wall Available in 4/0 AWG – 1111 kcmil
Polyrad® XT Multi-Conductor Cable
• 600 V and 2000 V, 125°C, Shielded and Non-Shielded, Available in 20 AWG – 12 AWG (2 – 4 conductors)
Products ideal for high-density applications
Polyrad® ULTRA Wire
• 600 V, Single Conductor, 125°C, Reduced Weight, Smaller Diameter, Dual Wall, Available in 22 AWG – 10
AWG
Polyrad® ULTRA Multi-Conductor Cable
• 600 V, 125°C, Shielded and Non-Shielded, Available in 22 AWG – 10 AWG
Products meeting the New York City Transit Authority (NYCT TX) Specification
Polyrad® XT-TX Flexible Wire and Cable
• 600 V, Single Conductor, NYCT Type TX, Available in 20 AWG – 4/0 AWG
• 2000 V, Single Conductor, NYCT Type TX, Available in 20 AWG – 535 kcmil

Data Communications Cables


Category 5 Shielded Cable for high-speed data transmission
• 4 Pair, 24 AWG, TIA/EIA 568-B.2 Patch, Low-Smoke Irradiated Cross-Linked Polyolefin (XLPO)
Polyrad® XT Transit Data Communications Cables
• 100 Ohm Shielded Data Cable, Available in 20 AWG and 16 AWG (2 conductors)
• 120 Ohm Shielded Data Cable, Available in 20 AWG - 16 AWG (2 conductors) or 20 AWG (2 pairs)
• 75 Ohm RG 59 Type Coaxial Cable
• 75 Ohm RG 59 Type Coaxial Cable Plus One Power Pair 18 AWG

Transit Specialty Cables


Coupler Cables
• Special Make, Multi-Conductor, Neoprene Jacketed Constructions used in external car-to-car applications
Diesel-Electric Locomotive (DLO) Cable
• 2000 V, Single Conductor, -40°C to 90°C, Flame-Retardant, Lead-Free Cross-Linked Ethylene Propylene
(EP)/
Cross-Linked Chlorinated Polyethylene (XL-CPE), RoHS Compliant, Available in 14 AWG to 1111 kcmil
Electronically Controlled Pneumatic (ECP) Brake Cable
• 600 V, Two Conductor, Unarmored and Armored, Meets AAR Specification S-4210
TRANSPOWER Head-End Power (HEP) Cables
• 600 V, 4/0 Single Conductor, -55°C to 90°C
• 600 V, 10 AWG, 3 Conductors, -55°C to 90°C
Off-Road Equipment Cable
• Special Make Constructions used in Off Highway Vehicles (OHV)

39
Notes

40
POWERING YOUR

MASS TRANSIT
CABLING CONNECTIONS

As developments in the transit industry continue to increase


the demand for safety, instantaneous response to commands
and the significant reduction of braking distances at higher speeds, General Cable
continues to respond with the latest engineered designs.
General Cable’s years of dedicated material development, engineering expertise
and advanced manufacturing processes were called upon by the transit industry to
engineer Electronically Controlled Pneumatic (ECP) brake cables that would meet the
stringent standards of AAR S-4210 and be designed specifically for installation both
under and between cars.
General Cable’s Brand Rex Brand ECP brake cables are the
chosen solution for demanding environments, thanks to an engineered construction.
• Unique insulation system utilizing 125°C thermosetting polyolefin cross-linked
compound for high-temperature areas
• The reduction of EMI/RFI interference with a tinned copper braided shield
• Arctic-grade, heavy-duty reinforced Neoprene jacket that provides excellent low-
temperature performance and tough mechanical properties
• Optional galvanized or aluminum armor over the cable jacket allows for conduit-
free installations, providing significant installed cost savings

General Cable ... Powering Your Mass Transit Cabling Connection.

www.generalcable.com
A commitment to achieving industry-leading
standards and responding proactively to environ-
mental global issues.

Global Reach

General Cable serves customers through a global network of 57 manufacturing facilities in 26 countries and sales representatives
and distribution centers worldwide. The Company is solely dedicated to the production of high-quality energy, industrial, specialty
and communications wire and cable products. In addition to its breadth of product line and strong brand recognition, the Company
offers competitive strengths in such areas as technology, manufacturing, distribution and logistics, and sales and customer
service. This combination enables General Cable to better serve its customers as they expand into new geographic markets.

GENERAL CABLE, GENFIRE and POLYRAD are


General Cable General Cable Europe & Med trademarks of General Cable Technologies
4 Tesseneer Drive Telephone (866) 248-7060 Casanova, 150-08036 Corporation.
Highland Heights, Fax (800) 335-1270 Barcelona, Spain ©2013. General Cable Technologies Corporation.
Kentucky 41076-9753 International Telephone Telephone +34 93 227 97 00 Highland Heights, KY 41076
U.S.A. +1 859 572 8000 info@generalcable.es All rights reserved.
info@generalcable.com International Fax www.generalcable.es Printed in USA.
+1 859 572 8058
www.generalcable.com Form No. INS-0141-R0213
43276

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